MASTERCRAFT TECHNICAL TECHNIQUES Shower Installation Model Year(s): 2004, 2005 Model(s): ProStar 190, 197 & X-7 Tools Needed: Phillips head screwdriver; flathead screwdriver; razor; Teflon tape; jigsaw; possibly a grinder; 1” hole saw Parts Needed: Shower kit (#556252) NOTE: EACH ENGINE HAS A DIFFERENT LOCATION FOR THE WATER HOSE LOCATION BECAUSE THE WATER PUMP IS IN DIFFERING PLACES ON EACH ENGINE. BEFORE BEGINNING THE INSTALLATION PROCESS, LOCATE THE WATER PUMP. Step 1: To begin installation of the cold water valve, cut the water pump hose 12” away from the water pump. Step 2: Place the PVC “T” valve supplied into the newly cut hose. Secure both ends of the valve with Teflon tape and the supplied hose clamps. Step 3: Tighten the clamps and allow a few minutes for the Teflon tape to dry completely. Step 4: Connect the cold water line (blue hose) into the PVC “T” valve. Step 5: On the bottom of the engine block, remove the brass cap and install a brass water line to be run on the starboard side of the boat. Step 6: Connect the hot water line (red hose) to the brass water line connection. Project: Step 7: Thread the hot (red), cold (blue) and white (output) hoses through the temperature control cut-out. This is located on the middle of the transom close-out of the raised gas block, starboard side. NOTE: If the cut-out has not been pre-cut, a jigsaw will be needed to cut a 7”x2” rectangle, located 1” up and 1” to the starboard of the raised gas block on the transom closeout. This step may require a grinder to widen the hole for the control to fit. Step 8: Connect the hot and cold hoses to their matching sides on the temperature control by screwing the threads tight. Step 9: Connect the clear hose to the middle output on the temperature control by screwing the threads tight. Step 10: Install the temperature control with the four (4) screws provided, on the starboard side of the raised gas block on the transom closeout. Step 11: Install the shower pump with four (4) screws provided, aft of the center of the gas tank. Step 12: Run the clear hose from the back of the temperature control to the shower pump. Cut to length. Back cold water clear hose hot water Front Step 13: Connect the clear hose to the input side of the shower pump, securing the hose with a hose clamp. Step 14: Connect the output side of the shower pump to the rest of the white hose, using a hose clamp. Step 15: Route the outlet hose around aft to the port side. Step 16: Thread the hose through the shower head backing plate and then into the circular hole located on the port side sun pad storage closeout. NOTE: If the hole is not pre-drilled, then a hole saw will be needed to cut a 1” circular hole as indicated. Step 17: Connect the end of the white hose to the outlet shower head using a hose clamp. Be sure the hose is threaded through the circular cut-out. Step 18: Install the outlet shower head by screwing the backing plate onto the shower head threads. Step 19: Route the shower pump wires through the starboard gunnel to the back side of the dash and connect to the open panel accessory switch. Step 20: Connect the black wires to the ground terminal and the red wire to the power terminal on the back of the switch. Step 21: Route the red and black wires from the switch to the circuit breaker and the blue wire to the navigational light switch. Connect. Step 22: If desired, replace the accessory switch cover with the optional Shower switch cover. ground power to fuse box light power power to pump Shower head Temperature control and shower pump location CLICK TO RETURN TO MAIN INDEX