TC-1
Page
INVITATION TO BID
I-1 to I-2
INSTRUCTIONS TO BIDDERS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
IB-1 to IB-6
Cross Reference to Primary Statements
Prequalification of Contractors
Taxes and Permits
Requirements for Corporations Incorporated Outside the State of Colorado
Contractor Licensing
Small/Minority/Women Business Enterprises in Contracting Program
Familiarization With the Work
Interpretations
Bid Security
Return of Bid Security
Contract Time
Identification of Subcontractors and Suppliers
Bids
Award of Contract
Counterparts of the Agreement
Copies of Contract Documents
IB-1
IB-1
IB-2
IB-2
IB-2
IB-2
IB-3
IB-3
IB-3
IB-3
IB-4
IB-4
IB-4
IB-5
IB-5
IB-6
BID FORM
BF-1 to BF-6
BID BOND
BB-1 to BB-2
SMALL/MINORITY/WOMEN BUSINESS ENTERPRISES PROGRAM
OF THE DENVER BOARD OF WATER COMMISSIONERS
AGREEMENT FORM
Article 1. Charter of the City and County of Denver
Article 2. Work
Article 3. Engineer
Article 4. Contract Time
Article 5. Contract Price
Article 6. Payment Procedures
Article 7. Contractor's Representations
Article 8. Contract Documents
Article 9. Miscellaneous
Article 10. Signatures
SMWBE-1 TO SMWBE-7
AF-1 to AF-6
AF-1
AF-1
AF-1
AF-1
AF-2
AF-2
AF-2
AF-3
AF-4
AF-4
PERFORMANCE BOND
PFB-1 to PFB-2
PAYMENT BOND
PAB-1 to PAB-2
FINAL PAYMENT RELEASE FORM
FPR-1 to FPR-3
REPLACED DUE TO
ADDENDUM NO. 1
TC-2
Page
GENERAL CONDITIONS
GC-1 to GC-48
Article 1--Definitions
Article 2--Preliminary Matters
Article 3--Contract Documents: Intent, Amending, Reuse
Article 4--Availability of Lands; Subsurface and Physical Conditions; Reference Points
Article 5--Bonds and Insurance
Article 6--Contractor's Responsibilities
Article 7--Other Work
Article 8--Owner's Responsibilities
Article 9--Engineer's Responsibilities
Article 10--Changes in The Work
Article 11--Change of Contract Price
Article 12--Change of Contract Times
Article 13--Tests and Inspections; Correction, Removal or Acceptance of Defective Work
Article 14--Payments to Contractor and Completion
Article 15--Suspension of Work and Termination
Article 16--Claims and Disputes
Article 17--Miscellaneous
SUPPLEMENTARY CONDITIONS
GC-1
GC-4
GC-6
GC-8
GC-12
GC-14
GC-24
GC-25
GC-25
GC-27
GC-28
GC-32
GC-33
GC-36
GC-41
GC-42
GC-46
SC-1 to SC-2
SPECIFICATIONS: DETAILED SECTIONS
DIVISION 1 - GENERAL REQUIREMENTS
SECTION 01 11 00
SUMMARY OF WORK
SECTION 01 14 13.01
ACCESS TO SITE
SECTION 01 29 00
PAYMENT PROCEDURES
SECTION 01 31 00.01
PROJECT MANAGEMENT AND COORDINATION
SECTION 01 32 00
CONSTRUCTION PROGRESS DOCUMENTATION
SECTION 01 32 16
COST LOADED SCHEDULE
SECTION 01 33 00
SUBMITTAL PROCEDURES
SECTION 01 35 53
SECURITY MEASURES
SECTION 01 40 00.01
QUALITY REQUIREMENTS
SECTION 01 42 00
ABBREVIATIONS
SECTION 01 43 23
CONTRACTOR/SUBCONTRACTOR INSTALLER
QUALIFICATIONS
SECTION 01 44 33
MANUFACTURERS’ FIELD SERVICES
SECTION 01 45 16
MATERIALS TESTING
SECTION 01 50 00
CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS
SECTION 01 56 00
TEMPORARY BARRICADES
SECTION 01 56 39
TEMPORARY TREE AND PLANT PROTECTION
SECTION 01 60 00
MATERIAL AND EQUIPMENT
SECTION 01 71 23
CONSTRUCTION SURVEYING
SECTION 01 77 00
CONTRACT CLOSEOUT
SECTION 01 78 23
OPERATION AND MAINTENANCE DATA
SECTION 01 90 00
COMMISSIONING
DIVISION 2 – EXISTING CONDITIONS
SECTION 02 24 19
SELECTIVE DEMOLITION
SUPPLEMENT A
SUPPLEMENT B
SUPPLEMENT C
SECTION 02 82 14
ASBESTOS ABATEMENT
SECTION 02 83 33
REMOVAL AND DISPOSAL OF MATERIAL CONTAINING LEAD
REPLACED DUE TO
ADDENDUM NO. 1
1-1
1-2
1-3
1-11
1-3
1-11
1-5
1-1
1-2
1-3
1-3
1-3
1-1
1-8
1-1
1-5
1-6
1-2
1-2
1-6
1-5
1-5
1-4
1-4
1-1
1-1
1-2
TC-3
Page
SPECIFICATIONS: DETAILED SECTIONS (CONT.)
DIVISION 3 – CONCRETE
SECTION 03 10 00
SECTION 03 21 00
SECTION 03 30 00
SECTION 03 93 00
DIVISION 4 – MASONRY
SECTION 04 22 00
DIVISION 5 – METALS
SECTION 05 05 20
SECTION 05 12 10
SECTION 05 31 20
SECTION 05 40 10
SECTION 05 51 00
SECTION 05 52 00
SECTION 05 53 00
CONCRETE FORMING
REINFORCING STEEL
CAST-IN-PLACE CONCRETE
FIBER REINFORCED POLYMER (FRP) STRENGTHENING
SYSTEM
1-4
1-4
1-15
UNIT MASONRY
1-11
BOLTS, WASHERS, ANCHORS, CLEVISES, TURNBUCKLES,
AND PINS
MISCELLANEOUS STRUCTURAL STEEL AND ALUMINUM
METAL ROOF DECKING
COLD-FORMED STEEL FRAMING
STAIRS
HANDRAILS
GRATING AND COVER PLATES
1-6
1-3
1-3
1-3
1-2
1-2
1-2
1-2
DIVISION 6 – WOOD, PLASTICS, AND COMPOSITES
SECTION 06 10 00
ROUGH CARPENTRY
1-3
DIVISION 7 – THERMAL AND MOISTURE PROTECTION
SECTION 07 11 13
BITUMINOUS DAMPPROOFING
SECTION 07 21 00
BUILDING INSULATION
SECTION 07 41 00
METAL PANELS
SECTION 07 42 43
COMPOSITE PANELS
SECTION 07 51 13
BUILT-UP ASPHALT ROOFING
SECTION 07 62 00
SHEET METAL FLASHING AND TRIM
SECTION 07 70 01
ROOF SPECIALTIES AND ACCESSORIES
SECTION 07 92 00
JOINT SEALANTS
1-3
1-2
1-6
1-6
1-9
1-4
1-2
1-5
DIVISION 8 – OPENINGS
SECTION 08 11 00
SECTION 08 33 00
SECTION 08 41 13
SECTION 08 71 00
SECTION 08 80 00
SECTION 08 90 00
METAL DOORS AND FRAMES
ROLLING DOORS AND GRILLES
ENTRANCES AND STOREFRONT
FINISH HARDWARE
GLAZING
LOUVERS AND VENTS
1-7
1-4
1-6
1-4
1-6
1-5
DIVISION 9 – FINISHES
SECTION 09 29 00
SECTION 09 30 00
SECTION 09 51 13
SECTION 09 65 00
SECTION 09 90 00
SECTION 09 97 00
GYPSUM BOARD
TILING
ACOUSTICAL CEILINGS
RESILIENT FLOORING
PAINTING AND COATING
POLYURETHANE COATINGS
DIVISION 10 – SPECIALTIES
SECTION 10 14 00
SECTION 10 28 00
SECTION 10 40 00
PIPE AND EQUIPMENT LABELS
TOILET ACCESSORIES
FIRE PROTECTION SPECIALTIES
REPLACED DUE TO
ADDENDUM NO. 1
1-5
1-4
1-4
1-4
1-14
1-8
1-3
1-2
1-2
TC-4
Page
SPECIFICATIONS: DETAILED SECTIONS (CONT.)
DIVISION 22 – PLUMBING
SECTION 22 00 00
SECTION 22 00 00.01
SECTION 22 00 00.02
SECTION 22 00 00.03
SECTION 22 14 26
PLUMBING
GAS PIPING CARBON STEEL PIPE AND FITTINGS
COPPER AND COPPER ALLOY PIPE, TUBING AND FITTINGS
CARBON STEEL PIPE AND FITTINGS HVAC/
PLUMBING SERVICE
TRENCH DRAIN
DIVISION 23 – HEATING, VENTILATING AND AIR CONDITIONING
SECTION 23 05 00
COMMON WORK RESULTS FOR MECHANICAL
SECTION 23 05 93
HVAC SYSTEMS TESTING, ADJUSTING AND BALANCING
SECTION 23 09 00
HVAC CONTROLS
SECTION 23 31 00
DUCTWORK AND ACCESSORIES
SECTION 23 37 00
AIR OUTLETS AND INLETS
SECTION 23 55 23
CONVECTION AND RADIANT HEATING UNITS
SECTION 23 74 13
PACKAGED OUTDOOR AIR-HANDLING UNITS
SUPPLEMENT
SECTION 23 76 00
EVAPORATIVE AIR-COOLING EQUIPMENT
SUPPLEMENT
DIVISION 26 – ELECTRICAL
SECTION 26 00 10
SECTION 26 05 05
SECTION 26 05 10
SECTION 26 05 13
SECTION 26 05 19
SECTION 26 05 26
SECTION 26 05 33
SECTION 26 05 70
SECTION 26 08 00
SECTION 26 12 15
SECTION 26 13 00
SECTION 26 23 00
SECTION 26 24 13
SECTION 26 24 19
SECTION 26 29 23
SECTION 26 32 13
SECTION 26 42 00
SECTION 26 42 16
SECTION 26 42 19
SECTION 26 43 00
SECTION 26 50 10
SECTION 26 85 50
BASIC ELECTRICAL REQUIREMENTS
SUPPLEMENT
AC INDUCTION MOTORS
BASIC ELECTRICAL MATERIALS AND METHODS
MEDIUM VOLTAGE CABLES
CONDUCTORS
GROUNDING & BONDING
RACEWAYS
ELECTRICAL SYSTEMS ANALYSIS
COMMISSIONING OF ELECTRICAL SYSTEMS
SECONDARY SUBSTATION TRANSFORMERS
MEDIUM VOLTAGE METAL-ENCLOSED SWITCHGEAR
LOW VOLTAGE METAL-ENCLOSED SWITCHGEAR
SWITCHBOARD MAIN DISTRIBUTION PANEL
LOW VOLTAGE MOTOR CONTROL
VARIABLE FREQUENCE MOTOR CONTROLLERS
ENGINE DRIVEN GENERATOR
COMMON WORK RESULTS FOR CATHODIC PROTECTION
FLANGE ELECTRICAL ISOLATION, JOINT CONTUNUITY
BONDING, WAX TAPE AND HEAT SHRINK COATINGS FOR
CATHODICALLY PROTECTED METALLIC PIPING SYSTEMS
PASSIVE CATHOTIC PROTECTION FOR BURIED AND
SUBMERGED PIPING, STRUCTURES AND APPURTENANCES
TRANSIENT VOLTAGE SURGE SUPPRESSORS (TVSS)
LIGHTING
HEAT TAPE SYSTEMS
DIVISION 27 – COMMUNICATIONS
SECTION 27 00 00
COMMUNICATIONS SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
1-21
1-2
1-1
1-2
1-2
1-6
1-3
1-6
1-5
1-1
1-3
1-5
1-1
1-4
1-1
1-12
1-1
1-10
1-31
1-7
1-12
1-4
1-15
1-10
1-19
1-7
1-14
1-15
1-7
1-9
1-11
1-17
1-9
1-9
1-4
1-5
1-6
1-6
1-8
TC-5
Page
SPECIFICATIONS: DETAILED SECTIONS (CONT.)
DIVISION 28 – ELECTRONIC SAFETY AND SECURITY
SECTION 28 10 00
SECURITY SYSTEM
SECTION 28 31 00
FIRE ALARM SYSTEM
1-4
1-6
DIVISION 31 – EARTHWORK
SECTION 31 01 01
SECTION 31 10 00
SECTION 31 23 13
SECTION 31 23 16
SECTION 31 23 19
SECTION 31 23 23
SECTION 31 23 24
SECTION 31 25 00
SECTION 31 50 00
1-2
1-2
1-3
1-3
1-2
1-6
1-7
1-3
1-2
SITE REHABILITATION AND RESTORATION
SITE CLEARING
SUBGRADE PREPARATION
EXCAVATION
DEWATERING
FILL
TRENCH BACKFILL
EROSION AND SEDIMENT CONTROL
EXCAVATION SUPPORT AND PROTECTION
DIVISION 32 – EXTERIOR IMPROVEMENTS
SECTION 32 11 23
AGGREGATE BASE COURSE
SECTION 32 12 16
ASPHALT PAVEMENT
SECTION 32 16 13
CONCRETE CURBS, GUTTERS AND SIDEWALKS
SECTION 32 31 00
FENCES
SECTION 32 91 00
PLANT PREPARATION
SECTION 32 92 00
LAWNS AND GRASSES
DIVISION 33 – UTILITIES
SECTION 33 05 13
SECTION 33 05 14
SECTION 33 05 23
SECTION 33 05 24
SECTION 33 05 26
SECTION 33 11 01
SECTION 33 11 03
SECTION 33 11 05
SECTION 33 11 07
SECTION 33 11 22
SECTION 33 12 16
SECTION 33 12 25
SECTION 33 41 00
MANHOLES AND STRUCTURES
JOINT SEALERS FOR UTILITY MANHOLES
DIRECTIONAL DRILLING
CARRIER PIPE INSTALLATION
UTILITY WARNING MARKING TAPE
PIPING – GENERAL
SUPPLEMENT
PIPING - STEEL PIPE
PIPING - DUCTILE IRON PIPE
PIPING - POLYVINYL CHLORIDE PIPE
PIPING LEAKAGE TESTING
WATER UTILITY DISTRIBUTION VALVES
CENTRIFUGAL PUMPS
SUPPLEMENT
STORM DRAIN PIPING
DIVISION 40 – PROCESS INTEGRATION
SECTION 40 90 00
INSTRUMENTATION AND CONTROL (I&C) SYSTEMS
SUPPLEMENT A
SUPPLEMENT B
SUPPLEMENT C
SUPPLEMENT D
REPLACED DUE TO
ADDENDUM NO. 1
1-5
1-4
1-4
1-2
1-4
1-6
1-6
1-2
1-5
1-2
1-2
1-10
1-1
1-11
1-5
1-5
1-3
1-15
1-14
1-14
1-3
1-21
1-18
1-1
1-3
1-2
TC-6
Page
SPECIFICATIONS: DETAILED SECTIONS (CONT.)
DIVISION 41 – MATERIAL PROCESSING AND HANDLING
SECTION 41 22 00
CRANES AND HOISTS
SUPPLEMENT A
SUPPLEMENT B
1-6
1-2
1-2
DIVISION 48 – ELECTRICAL POWER GENERATION
SECTION 48 70 00
STARTUP AND COMMISSIONING
1-6
DRAWINGS
DR-1 THROUGH DR-7
EXHIBIT A
-
GEOTECHNICAL ENGINEERING STUDY
EXHIBIT B
-
CITY AND COUNTY OF DENVER ROW REQUIREMENTS
REPLACED DUE TO
ADDENDUM NO. 1
REPLACED DUE TO
ADDENDUM NO. 1
SECTION 23 09 00
HVAC CONTROLS
PART 1
1.1
GENERAL
SCOPE
A.
1.2
Furnish and install a complete HVAC control system as outlined herein, in
Divisions 26, 27, 28, and 40, and on the Drawings.
SYSTEM DESCRIPTION
A.
Description:
1.
B.
Performance Requirements: Design system and equipment to perform under the
following conditions:
1.
2.
3.
4.
C.
3.
4.
Provide controls necessary for the entire system to have fail-safe operation.
Interface controls properly with factory supplied components of the mechanical
systems. Coordinate special control interfacing requirements.
For equipment specified that requires special interfacing with the control system,
provide equipment with integral controls necessary to operate properly with this
control system, or provide accessory devices required for operation of the total
mechanical system.
Control Components:
a.
Field or computer adjustable to actual set point or ranges as required.
Also provide adjustability to other settings that will provide proper
operation of the entire control system.
b.
Of proper sensitivities to preclude cycling and to maintain control points
adequately close to set points for acceptable offset.
Control Types:
1.
2.
3.
23 09 00
Outside Design Ambient Temperature Conditions:
a.
Summer: 93 DB/57 WB°F;
b.
Winter: Minus -5 DB°F.
Temperature, Indoor:
a.
Summer maximum = 78°F.
b.
Winter minimum = 55°F.
Altitude: 5,384 feet above MSL.
Seismic: UBC Zone 1.
Design Requirements:
1.
2.
D.
Control Type: Design and provide electric system with supplementary electric or
electronic devices as required.
Environmental Control System: The environmental control system shall provide
control of all equipment and devices as shown on the Drawings and as described
in the Contract Specifications.
Packaged Control System: Where specified or shown, manufacturer shall provide
complete packaged control system, with interface for all inputs and outputs as
shown or described.
Smoke Safety Control:
a.
Locate duct mounted ionization detectors in the return air inlets as
required by NFPA 90A-89 to sense airborne products of combustion.
b.
Provide wiring from detectors to fire alarm system per DIVISION 28.
1
HVAC CONTROLS
REPLACED DUE TO
ADDENDUM NO. 1
4.
5.
E.
Sequence of Operation:
1.
1.3
General:
a.
See the HVAC Schematic drawing for the sequence of operation.
b.
See the ECP drawings and associated logic.
REFERENCES
A.
The equipment and Work covered in this Specification, except as noted, shall be
designed, manufactured, installed and tested in accordance with the latest revisions of
the applicable standards of:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1.4
Emergency Shutdown Control: Fan systems controlled by the environmental
control panel(S) (ECP) shall shut down when the ECP receives a signal from the
fire alarm control panel.
Motorized Damper Control: Furnish a motor operator for each adjustable
motorized damper, arranged to open damper blades when energized.
International Building Code (IBC), Latest Edition.
Denver Building Code Amendments, Latest Edition.
National Fire Protection Association (NFPA): 90A-89, Standard for the
Installation of Air Conditioning and Ventilating Systems.
National Fire Protection Association (NFPA): 70, National Electrical Code (NEC).
Underwriters Laboratories Inc. (UL): Electrical Construction Materials Directory.
American Society of Mechanical Engineers (ASME).
Institute of Electrical and Electronics Engineers (IEEE).
International Society Automation (ISA).
American National Standards Institute (ANSI).
American Society for Testing and Materials (ASTM).
National Electrical Manufacturers Association (NEMA).
SUBMITTALS
A.
Shop Drawings:
1.
2.
3.
4.
5.
6.
B.
Quality Control Submittals:
1.
2.
23 09 00
Complete bill of material.
Recommended procedures for protection and handling of equipment and
materials prior to installation.
Provide complete Specifications, descriptive drawings, catalog cuts, and
descriptive literature including make, model, dimensions, weight of equipment,
and electrical schematics, for all control system components.
Complete system power, interlock, control, and data transmission wiring
diagrams no smaller than 11 inches by 17 inches.
Detailed information on structural, mechanical, electrical, or other changes or
modifications necessary to adapt the arrangement or details shown to the
equipment and materials furnished.
Complete drawings and schematics of proposed control system, including panel
power requirements.
Testing Related Submittals.
O&M Manuals:
a.
All Shop Drawing submittal information.
b.
All final as-built Drawings and wiring diagrams shall be provided in
electronic media, (AutoCAD version 2009 or earlier), on standard IBM
computer compatible 2GB Hi-Speed Flash Drives and in hard three ring
11” x 17” binders in unfolded quality hard copy media.
c.
Factory and field certified test reports.
2
HVAC CONTROLS
REPLACED DUE TO
ADDENDUM NO. 1
d.
e.
f.
g.
h.
i.
Include:
1)
Operations procedures.
2)
Installation requirements and procedures.
3)
Maintenance requirements and procedures.
4)
Troubleshooting procedures.
5)
Internal schematic and wiring diagrams.
6)
Instruction and renewal parts books.
Record of system adjustments.
List of spares and expendables required and recommended.
Field test and inspection reports.
Manufacturer’s certification of proper installation.
Manufacturer’s certification of warranty.
C.
1.5
1.6
QUALITY ASSURANCE
A.
Qualifications of Controls Supplier: Capable of furnishing factory trained technicians,
competent to provide instruction, routine maintenance, and emergency service on the site
within 48 hours after receipt of request.
B.
The equipment furnished under this Specification Section shall be the product of a
manufacturer who has produced this same type of equipment for a period of at least 10
consecutive years, unless otherwise approved by the ENGINEER.
C.
UL Compliance: Materials manufactured within scope of Underwriters Laboratories shall
conform to UL Standards and have an applied UL listing mark, unless otherwise
approved by the ENGINEER.
D.
Manufacturer shall provide certificate of ISO 9002 Compliance.
PROJECT & SITE ENVIRONMENTAL CONDITIONS
A.
1.7
WARRANTY
A.
1.8
All materials and equipment shall be designed and constructed for continuous operation,
at rated current and voltage, at 5,384-feet above mean sea level, 40°C ambient and 95%
relative humidity.
The Manufacturer shall warrant all equipment to be free from defects in materials and
workmanship for one year from the date of installation or 18 months from the date of
purchase, whichever occurs first.
EXTRA MATERIALS
A.
Furnish, box, tag and clearly mark on exterior, (identify each item with manufacturer’s
name, description and part number), for shipment and long-term storage and deliver prior
to 75% Project completion the following extra materials:
1.
2.
3.
4.
23 09 00
Belts: One set per type.
Filter Cartridges and elements: Three per each type.
Furnish one spare light bulb for each four pilot lights, a minimum of one per
panel.
Fuses: A minimum of ten of each type and each current rating installed.
3
HVAC CONTROLS
REPLACED DUE TO
ADDENDUM NO. 1
PART 2
2.1
PRODUCTS
ELECTRICAL, INSTRUMENTATION AND CONTROL:
A.
Related Sections: The Electrical Drawings and the following sections expand on the
electrical, instrumentation and control requirements of the HVAC System and this
Section.
1.
2.
3.
4.
5.
B.
HVAC Equipment and Devices: Provide the following:
1.
2.
3.
4.
23 09 00
DIVISIONS 26, 27, 28 and 40
Provide all functions and components necessary for a complete, operational
system of controls that provide the specified performance and functionality, as
indicated in the Contract Documents and as recommended by the Manufacturer.
Provide all items of an incidental nature which may be necessary for proper
system operation and performance.
Provide the HVAC system environmental control panel ECP-EPS and devices,
as indicated on the Contract Drawings. The ECP-EPS shall be provided and
installed by the Instrumentation and Controls Systems (I&C) Contractor.
The HVAC System Contractor shall provide a recommended sequence of
operation in an automatic and manual mode and coordinate with the
Instrumentation and Controls Systems (I&C) Contractor to provide an ECP-EPS
and control requirements required for a complete operational system, as
intended by the Contract Documents and as approved by the ENGINEER. The
system manufacturer shall review the sequence of operation, I&C provided and
installed equipment and certify proper operation and compliance with the HVAC
System Contractor recommendations.
Alarms and control instruments: The following devices shall be provided as a
minimum and mounted on the HVAC system equipment as listed below. The
devices shall be suitable to perform the indicated function directly or through
auxiliary devices. Protective devices shall meet the requirements of DIVISION
40.
a.
PS – Pressure Switch
b.
TS – High temperature Switch
c.
LS – Low level Switch
d.
dPF – differential pressure filter - dirty filter.
Temperature Sensors /Transmitters- Ambient:
a.
Rangeable temperature settings.
b.
Covers for room temperature locations.
c.
Averaging coil type for duct mounted locations.
d.
Weatherproof enclosures for exterior locations.
e.
1000 Ohm Platinum RTD.
f.
Manufactured by Kele, ModelTT859PW1H2.
Outside Air Temperature Sensor (OSAT) shall be provided and installed by the
Instrumentation and Control Systems (I&C) Contractor and meet all requirements
of SECTION 40 90 00 and the Contract Drawings.
Temperature Sensors – Radiant:
a.
For use with radiant heaters
b.
Black bulb type
c.
4-20 mA/0-10Vdc
d.
Manufactured by Sontay, Model TT-915 with TT-915-CVO output
transmitter.
Pressure Transducers:
a.
Setra Series 209 pressure transmitter with 4-20 mA output, externally
powered with 24VDC power supply.
4
HVAC CONTROLS
REPLACED DUE TO
ADDENDUM NO. 1
5.
6.
7.
C.
Environmental Control Panels (ECP-EPS):
1.
2.
3.
PART 3
3.1
3.2
General: ECP-EPS shall be provided and installed by the Instrumentation and
Control Systems (I&C) Contractor and meet all requirements of
SECTION 40 90 00 and the Contract Drawings.
The HVAC Equipment and Controls Contractor shall be responsible for
coordinating with and assisting the I&C Contractor with ECP-EPS interface to all
HVAC Equipment and Controls.
The HVAC Equipment and Controls Contractor shall be responsible for
coordinating with and assisting the I&C Contractor with ECP-EPS and HVAC
system startup, testing and commissioning.
EXECUTION
CONTROL SYSTEM INSTALLATION
A.
Mount temperature sensors mounting heights, shall be approved by the ENGINEER.
B.
Nameplates: Provide engraved laminated plastic adjacent on all HVAC system
equipment and control devices. Labels and tags shall be as indicated in the Electrical and
I&C Drawings.
MANUFACTURER'S SERVICES
A.
3.3
Differential Pressure Switches:
a.
Dwyer 1910 Series with range suitable for filter bank pressure drop.
Provide tubing and tips for air filter application.
Damper Actuators:
a.
Sized for damper requirements
b.
Provide end switches
c.
Oil immersed motor and gear train.
d.
Rated for indoor or outdoor service as required.
e.
Manufactured by Invensys, Honeywell or Johnson Controls with spring
return.
f.
See Electrical Drawings for voltage requirements.
g.
Manufacture by: Invensys, Model MA-405-500 or MA-418-500.
Duct Mounted Ionization Detection:
a.
Furnish duct mounted 120V ac ionization detectors suitable for airstream
sensing.
b.
Furnish with reset button or key switch.
c.
Include mounting bracket for installation on the ductwork.
d.
Manufacturers and Products: Per DIVISION 28 and the Contract
Drawings.
Provide manufacturer's representative at site for installation assistance, inspection and
certification of proper installation, equipment testing, startup assistance, and training of
OWNER's personnel for specified control system.
ADJUSTING AND CALIBRATING
A.
Adjust and calibrate the entire control system.
B.
Calibrate control devices at time of installation to ensure measuring and reading
accuracy. Provide calibration reports to the ENGINEER.
23 09 00
5
HVAC CONTROLS
REPLACED DUE TO
ADDENDUM NO. 1
C.
Inspection:
1.
2.
3.
D.
At the completion of the Work, thoroughly demonstrate the entire control system
by simulating each control function in the presence of the ENGINEER to
determine that the system performs in accordance with the Specifications.
Correct all deficiencies and re-demonstrate that system performs as specified in
the presence of the ENGINEER.
Advise OWNER and ENGINEER accordingly by writing a final report that
describes all actions taken.
Upon notice from ENGINEER, assist ENGINEER in making a review and
operating check of the control system.
Prepare a complete record of system adjustments. Indicate deviations from the specified
temperatures, flowrates and pressures.
END OF SECTION
23 09 00
6
HVAC CONTROLS
REPLACED DUE TO
ADDENDUM NO. 1
SECTION 26 08 00
COMMISSIONING OF ELECTRICAL SYSTEMS
PART 1
1.1
GENERAL
SUMMARY
A.
Section Includes:
1.
B.
Related Sections:
1.
2.
1.2
1.3
DIVISION 01 - ADMINISTRATIVE AND PROCEDURAL WORK
REQUIREMENTS
DIVISION 26 - ELECTRICAL
SCOPE
A.
Perform testing as specified in the Contract Documents.
B.
Scope of work shall include new and existing material and equipment that is reworked as
part of these Contract Documents. This includes all materials and equipment indicated in
this Specification Section including, but is not limited to, conductors, cables, circuit
breakers, motor controls, transformers, disconnects, motors, grounding systems,
instrument transformers, instrumentation etc. Existing electrical and I&C materials and
equipment that is reworked, reused, reconnected and/or reinstalled as part of this project
shall conform to the same commissioning standards as new equipment identified
hereafter.
REFERENCES
A.
The equipment and Work covered in this Specification, except as noted, shall be
designed, manufactured, installed and tested in accordance with the latest revisions of
the applicable standards of:
1.
2.
3.
4.
5.
6.
7.
8.
1.4
Commissioning of Electrical Systems.
International Society of Automation (ISA).
American National Standards Institute (ANSI).
American Society for Testing and Materials (ASTM).
National Electrical Contractor's Association, Inc. (NECA): 5055, Standard of
Installation.
National Electrical Manufacturers Association (NEMA).
National Fire Protection Association (NFPA): 70, National Electrical Code (NEC).
Underwriters Laboratories, Inc. (UL).
International Electrical Testing Association (NETA).
SUBMITTALS
A.
B.
C.
In accordance with Section 26 00 10 and SECTION 01 33 00. Meet all submittal
requirements indicated in SECTION 26 00 10 and SECTION 01 33 00.
ENGINEER's Review: ENGINEER will act upon CONTRACTOR's Submittal and transmit
response to CONTRACTOR not later than 30 days after receipt. Resubmittals will be
subject to the same review time.
Shop Drawings and Administrative Submittals:
1.
2.
26 08 00
Submittals must be approved prior to performing inspections or tests.
Testing technician resume(s) and NICET or NETA certification documentation.
1
COMMISSIONING OF
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ADDENDUM NO. 1
3.
4.
5.
6.
7.
D.
Quality Control Submittals
1.
2.
3.
1.5
Test or inspection reports and certificates for each electrical item tested
submitted prior to Project Substantial Completion.
Hardcopy and electronic version of installed programs, settings, complete model
numbers, equipment & material characteristics.
Operation and Maintenance Data:
a.
In accordance with SECTION 01 78 23.
b.
Provide complete final Commissioning Manual & provide individual
testing reports in each applicable O&M manual.
c.
After test or inspection reports and certificates have been reviewed by
ENGINEER and returned, insert a copy of each in applicable operation
and maintenance manuals.
QUALITY ASSURANCE
A.
Testing Firm Qualifications:
1.
2.
3.
4.
5.
6.
7.
8.
1.6
Schedule for performing inspection and tests.
List of references and procedure to be used for each test.
Sample copy of equipment and materials inspection form(s).
Sample copy of individual device test form.
Sample copy of individual system test form.
Corporately and financially independent organization functioning as an unbiased
testing authority.
Professionally independent of manufacturers, suppliers, and installers, of
electrical equipment and systems being tested.
Employer of engineers and technicians regularly engaged in testing and
inspecting of electrical equipment, installations, and systems.
Supervising engineer accredited as Certified Electrical Test Technologist by
National Institute for Certification of Engineering Technologists (NICET), or
International Electrical Testing Association and having a minimum of 5 years
testing experience on similar projects.
Technicians certified by NICET or NETA.
Assistants and apprentices assigned to project at ratio not to exceed 2 certified
to one noncertified assistant or apprentice.
Registered Professional Engineer to provide comprehensive project report
outlining services performed, results of such services, recommendations, actions
taken, and opinions.
In compliance with OSHA Title 29, Part 1907 criteria for accreditation of testing
laboratories or a full Member Company of International Electrical Testing
Association.
B.
Test equipment shall have an operating accuracy equal to, or greater than, requirements
©
established by 2007 NETA Acceptance Testing Specifications.
C.
Test instrument calibration shall be in accordance with 2007 ©NETA Acceptance Testing
Specifications.
SEQUENCING AND SCHEDULING
A.
Perform inspection and electrical tests after equipment has been reworked, reused,
reconnected, reinstalled and/or installed.
B.
Perform tests with apparatus de-energized whenever feasible.
26 08 00
2
COMMISSIONING OF
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REPLACED DUE TO
ADDENDUM NO. 1
C.
Inspection and electrical tests on energized equipment are to be:
1.
2.
D.
Scheduled with ENGINEER prior to de-energization.
Minimized to avoid extended period of interruption to the operating plant
equipment.
Notify ENGINEER at least 24 hours prior to performing tests on energized electrical
equipment.
PART 2
PRODUCTS (NOT USED)
PART 3
EXECUTION
3.1
GENERAL
A.
Tests and inspection shall establish that:
1.
2.
3.
4.
5.
Electrical equipment is operational within industry and manufacturer's tolerances.
Installation allows for proper equipment operation.
Equipment is suitable for energization.
Installation conforms to requirements of Contract Documents and NFPA 70,
NFPA 70E, and ANSI C2.
©
Installation conforms to 2007 NETA Acceptance Testing Specifications where
referenced hereinafter. Conformity shall include the following sections from the
2007 ©NETA Acceptance Testing Specifications: 3, 3.1, 3.2, 4, 4.1, 4.2, 5, 5.1,
5.2, 5.3, and 5.4. These ancillary sections are to be considered congruent
requirements with any references to section 7 and any other NETA reference.
B.
Perform inspection and testing in accordance with NETA ATS, industry standards, and
manufacturer's recommendations.
C.
Set, test, and calibrate protective relays, circuit breakers, fuses, and other applicable
devices in accordance with values established by the ENGINEER.
D.
Adjust mechanisms and moving parts for free mechanical movement.
E.
Adjust adjustable relays and sensors to correspond to operating conditions, or as
recommended by manufacturer.
F.
Verify nameplate data for conformance to Contract Documents. Where any deviations
are found, provide written documentation of findings to the ENGINEER.
G.
Realign and level equipment not properly aligned and level.
H.
Properly anchor electrical equipment found to be inadequately anchored.
I.
Tighten accessible bolted connections, including wiring connections, with calibrated
torque wrench to manufacturer's recommendations, or as otherwise specified.
J.
Clean contaminated surfaces with cleaning solvents as recommended by manufacturer.
K.
Provide proper lubrication of applicable moving parts.
L.
Verify and inform ENGINEER of working clearances and spaces about electrical
equipment which are not in accordance with NFPA 70.
26 08 00
3
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
M.
Investigate and repair or replace:
1.
2.
3.
N.
Electrical Enclosures:
1.
2.
3.
4.
5.
6.
7.
8.
O.
3.2
Electrical items that fail tests.
Active components not operating in accordance with manufacturer's instructions.
Damaged electrical equipment.
Remove foreign material and moisture from enclosure interior.
Vacuum and wipe clean enclosure interior.
Remove corrosion found on metal surfaces.
Repair or replace, as determined by ENGINEER, door and panel sections having
dented surfaces.
Repair or replace, as determined by ENGINEER, poor fitting doors and panel
sections.
Repair or replace improperly operating latching, locking, or interlocking devices.
Replace missing or damaged hardware.
Finish:
a.
Provide matching paint and touch up scratches and mars.
b.
If required due to extensive damage, as determined by ENGINEER,
refinish the entire assembly.
Replace fuses and circuit breakers that do not conform to size and type required by the
Contract Documents.
CABLES, MEDIUM AND HIGH VOLTAGE
A.
Visual and Mechanical Inspection
1.
2.
3.
4.
5.
6.
7.
8.
9.
B.
Electrical Tests
1.
26 08 00
Compare cable data with drawings and Specifications.
Inspect exposed sections of cables for physical damage.
Inspect bolted electrical connections for high resistance using the following
methods:
©
a.
Use of a low-resistance ohmmeter in accordance with 2007 NETA
Acceptance Testing Specifications.
b.
Verify tightness of accessible bolted electrical connections by calibrated
torque-wrench method in accordance with manufacturer’s published data
or 2007 ©NETA Acceptance Testing Specifications.
c.
Perform a thermographic survey in accordance with 2007 ©NETA
Acceptance Testing Specifications.
Inspect compression-applied connectors for correct cable match and indentation.
Inspect shield grounding, cable supports, and terminations.
Verify that visible cable bends meet or exceed ICEA and manufacturer’s
minimum published bending radius.
If cables are terminated through window-type current transformers, inspect to
verify that neutral and ground conductors are correctly placed and that shields
are correctly terminated for operation of protective devices.
Inspect for correct identification and arrangements.
Inspect cable jacket and insulation condition.
Perform resistance measurements through bolted connections with a low©
resistance ohmmeter, if applicable, in accordance with 2007 NETA Acceptance
Testing Specifications.
4
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
2.
3.
4.
C.
Test shall be performed in accordance with IEEE standard 400.3-2006.Test Values:
1.
2.
3.
4.
5.
6.
7.
3.3
Perform an insulation-resistance test individually on each conductor with all other
conductors and shields grounded. Apply voltage in accordance with
manufacturer’s published data. In the absence of manufacturer’s published data,
use 2007 ©NETA Acceptance Testing Specifications.
Perform a shield-continuity test on each power cable.
Provide the following tests:
a.
Dielectric Withstand:
1)
Direct current (dc) dielectric withstand voltage.
2)
Very low frequency (VLF) dielectric withstand voltage.
3)
Power frequency (50/60 Hz) dielectric withstand voltage.
b.
Baseline Diagnostic Tests:
1)
Power factor/ dissipation factor (tan delta).
2)
Power frequency (50/60 Hz).
3)
Very low frequency (VLF).
c.
DC insulation resistance.
d.
Partial Discharge Test:
1)
Power frequency (50/60 Hz).
2)
Very low frequency (VLF).
Compare bolted connection resistance values to values of similar connections.
Investigate values which deviate from those of similar bolted connections by
more than 50% of the lowest value. Bolt-torque levels should be in accordance
with manufacturer’s published data. In the absence of manufacturer’s published
©
data, use 2007 NETA Acceptance Testing Specifications.
Results of the thermographic survey shall be in accordance with 2007 ©NETA
Acceptance Testing Specifications.
The minimum bend radius to which insulated cables may be bent for permanent
training shall be in accordance with 2007 ©NETA Acceptance Testing
Specifications.
Insulation-resistance values shall be in accordance with manufacturer’s
published data. In the absence of manufacturer’s published data, use 2007
©
NETA Acceptance Testing Specifications. Values of insulation resistance less
than 2007 ©NETA Acceptance Testing Specifications or manufacturer’s
recommendations should be investigated.
Shielding shall exhibit continuity. Investigate resistance values in excess of
10 ohms per 1000 feet of cable.
If no evidence of distress or insulation failure is observed by the end of the total
time of voltage application during the dielectric withstand test, the test specimen
is considered to have passed the test.
Based on the test methodology chosen, refer to applicable standards or
manufacturer’s literature for acceptable values.
LOW VOLTAGE CABLES, 600 VOLTS MAXIMUM
A.
Visual and Mechanical Inspection:
1.
2.
26 08 00
Inspect Each Individual Exposed Power Cable For:
a.
Physical damage.
b.
Proper connections in accordance with single-line diagram.
c.
Cable bends not in conformance with manufacturer's minimum allowable
bending radius where applicable.
d.
Color coding conformance with Specifications.
e.
Proper circuit identification.
Mechanical Connections For:
a.
Proper lug type for conductor material.
b.
Proper lug installation.
5
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
Bolt torque level in accordance with 2007 ©NETA Acceptance Testing
Specifications, Table 10.1, unless otherwise specified by manufacturer.
Shielded Instrumentation Cables For:
a.
Proper shield grounding.
b.
Proper terminations.
c.
Proper circuit identification.
Control Cables For:
a.
Proper termination.
b.
Proper circuit identification.
Cables Terminated Through Window Type CTs: Verify that neutrals and grounds
are terminated for correct operation of protective devices.
c.
3.
4.
5.
B.
Electrical Tests for Conductors No. 6 and Larger:
1.
2.
3.4
SAFETY SWITCHES, 600 VOLTS MAXIMUM
A.
Visual and Mechanical Inspection:
1.
2.
3.
4.
5.
6.
7.
8.
B.
Proper blade pressure and alignment.
Proper operation of switch operating handle.
Adequate mechanical support for each fuse.
Proper contact-to-contact tightness between fuse clip and fuse.
Cable connection bolt torque level in accordance with NETA ATS, Table 100.12.
Proper phase barrier material and installation.
Verify that fuse sizes and types correspond to one-line diagram.
Perform mechanical operational test and verify electrical and mechanical
interlocking system operation and sequencing.
Electrical Tests:
1.
2.
3.5
Insulation Resistance Tests:
a.
Utilize 1,000-volt dc megohmmeter for 600-volt insulated conductors.
b.
Test each conductor with respect to ground and to adjacent conductors
per IEEE 118 procedures for one minute.
c.
Evaluate ohmic values by comparison with conductors of same length
and type.
d.
Investigate values less than 50 megohms.
Continuity test by ohmmeter method to ensure proper cable connections.
Insulation Resistance Tests:
©
a.
Applied megohmmeter dc voltage in accordance with 2007 NETA
Acceptance Testing Specifications, Table 100.1.
b.
Phase-to-phase and phase-to-ground for one minute on each pole.
c.
Insulation resistance values equal to, or greater than, ohmic values
established by manufacturer.
Contact Resistance Tests:
a.
Contact resistance in microhms across each switch blade and fuse
holder.
b.
Investigate deviation of 50% or more from adjacent poles or similar
switches.
BUSWAYS
A.
Visual and Mechanical Inspection
1.
2.
3.
26 08 00
Compare equipment nameplate data with drawings and specifications.
Inspect busway for physical damage and correct connection in accordance with
single-line diagram.
Inspect for appropriate bracing, suspension, alignment, and enclosure ground.
6
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
4.
5.
6.
7.
8.
9.
B.
Electrical Tests
1.
2.
3.
4.
C.
Measure insulation resistance of each busway, phase-to-phase and phase-toground for one minute, in accordance with NETA ATS Table 10.1.
Perform an overpotential test on each busway, phase-to-ground with phases not
under test grounded, in accordance with manufacturer’s published data. If
manufacturer has no recommendation for this test, it shall be in accordance with
NETA ATS Table 10.17. Where no dc test value is shown in NETA ATS Table
10.17, ac value shall be used. The test voltage shall be applied for one minute.
Perform contact-resistance test on each connection point of noninsulated
busway. On insulated busway, measure resistance of assembled busway
sections and compare values with adjacent phases.
Perform phasing test on each busway tie section energized by separate sources.
Tests must be performed from their permanent sources.
Test Values
1.
2.
3.
4.
5.
6.
3.6
Inspect all bolted electrical connections for high resistance using one of the
following methods:
Use of low-resistance ohmmeter in accordance with the Busway Electrical Tests
Section.
Verify tightness of accessible bolted electrical connections by calibrated torquewrench method in accordance with manufacturer’s published data or NETA ATS
Table 10.12.
Perform thermographic survey in accordance with NETA ATS Section 9.
Confirm physical orientation in accordance with manufacturer’s labels to insure
adequate cooling.
Examine outdoor busway for removal of “weep-hole” plugs, if applicable, and the
correct installation of joint shield.
Compare bolted connection resistances and bus joint resistances to values of
similar connections.
Bus bolt-torque levels should be in accordance with NETA ATS Table 10.12
unless otherwise specified by manufacturer.
Microhm or millivolt drop values shall not exceed the high levels of the normal
range as indicated in the manufacturer’s published data. If manufacturer’s data is
not available, investigate any values which deviate from similar connections by
more than 50 percent of the lowest value.
Insulation-resistance test voltages and resistance values shall be in accordance
with manufacturer’s published data or NETA ATS Table 10.1. Minimum
resistance values are for a nominal 1000 foot busway run. Use the following
formula to convert the measured resistance value to the 1000-foot nominal value:
a.
R1000ft=Measured Resistance x (Run Length/1000)
Converted values of insulation resistance less than those in NETA ATS Table
10.1 or manufacturer’s minimum shall be investigated. Overpotential tests shall
not proceed until insulation-resistance levels are raised above minimum values.
The insulation shall withstand the overpotential test voltage applied.
MOTORS
A.
Perform on all Owner Furnished and Contractor provided motors 1 horsepower and
larger, including but not limited to, pumping equipment, valve operators, HVAC
equipment, , sump pump equipment.
B.
Inspection and Testing as required by NETA 7.15.1.
26 08 00
7
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
C.
Visual and Mechanical Inspection:
1.
2.
3.
4.
5.
Verify nameplate data includes all information and ratings required by the
Contract Documents including, but not limited to, altitude, inverter duty,
efficiency, service factor, insulation, etc.
Proper electrical and grounding connections.
Blockage of ventilating air passageways.
Operate Motor and Check For:
a.
Excessive mechanical and electrical noise.
b.
Overheating.
c.
Correct rotation.
d.
Check vibration detectors, resistance temperature detectors, or motor
inherent protectors for functionability and proper operation.
e.
Excessive vibration.
Check operation of space heaters.
D.
Determine that all accessories are properly connected and functioning.
E.
Electrical Tests:
1.
2.
Perform resistance measurements through bolted connections with lowresistance ohmmeter.
Perform insulation-resistance test in accordance with ANSI/IEE 43 .
a.
b.
c.
3.
4.
5.
3.7
Motors 200 horsepower and larger: test duration shall be for ten minutes.
Calculate polarization index.
Motors less than 200 horsepower: test duration shall be for one minute.
Calculate the dielectric-absorption ratio.
Each new and existing motor shall be given a megger test between
motor leads and motor frame. Test voltage and acceptable results shall
be as follows:
Megger Voltage
Minimum Megohms
Motor
460 Volts
500 VDC
10
230 & 208 Volts
500 VDC
10
120 Volts
500 VDC
3
Perform stator resistance test phase-to-phase.
Perform RTD resistance tests.
Measure running current and voltage on all phases, and evaluate relative to load
conditions and nameplate full-load amperes.
F.
Test values shall comply with all NETA, ANSI, IEEE and NEMA MG-1 requirements.
G.
All data shall be recorded for each motor.
STANDBY GENERATOR:
A.
Visual and Mechanical Inspection:
1.
2.
3.
4.
5.
6.
7.
8.
9.
26 08 00
Proper grounding.
Blockage of ventilating passageways.
Proper operation of jack water heaters.
Integrity of engine cooling and gas supply systems.
Excessive mechanical and electrical noise.
Overheating of engine or generator.
Proper installation of vibration isolators.
Proper cooling liquid type and level.
Operate Engine-Generator and Check For:
8
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
10.
11.
12.
B.
Electrical and Mechanical Tests:
1.
2.
3.
4.
3.8
a.
Excessive mechanical and electrical noise.
b.
Overheating.
c.
Correct rotation.
d.
Check resistance temperature detectors or generator inherent
e.
Excessive vibration.
Verify that voltage regulator and governor operation will cause unit speed and
output voltage to stabilize at proper values within reasonable length of time.
Proper operation of meters and instruments.
Compare generator nameplate rating and connection with one-line diagram.
Cold start test by interrupting normal power source with test load consisting of
connected building load to verify:
a.
Transfer switch operation.
b.
Automatic starting operation.
c.
Operating ability of engine-generator
d.
Overcurrent devices capability to withstand inrush currents.
Phase rotation tests.
Test Engine Protective Shutdown Features For:
a.
Low oil pressure.
b.
Overtemperature.
c.
Overspeed.
Load bank test with reactors and resistors adjusted to 80 percent power factor for
each load step. Record voltage, frequency, load current, oil pressure, and
engine coolant temperature at 15-minute intervals.
a.
25 percent applied load for 30 minutes.
b.
50 percent applied load for 30 minutes.
c.
75 percent applied load for 30 minutes.
d.
100 percent applied load for 3 hours.
e.
Load test results to demonstrate ability of unit to deliver rated load for
test period.
AUTOMATIC TRANSFER SWITCHES
A.
Visual and Mechanical Inspection:
1.
2.
3.
4.
B.
Electrical Tests:
1.
2.
26 08 00
Check doors and panels for proper interlocking.
Check positive mechanical and electrical interlock between normal and alternate
sources.
Check for Proper Operation:
a.
Manual transfer function switch.
b.
Generator under load and nonload conditions.
c.
Auto-exerciser of generator under load and no-load conditions.
Verify settings and operation of control devices.
Insulation Resistance Tests:
a.
Applied megohmmeter dc voltage in accordance with NETA ATS, Table
10.2 for each phase with switch CLOSED in both source positions.
b.
Phase-to-phase and phase-to-ground for one minute.
c.
Test values in accordance with manufacturer’s published data.
Contact Resistance Test:
a.
Contact resistance in microhms across each switch blade for both
source positions.
b.
Investigate values exceeding 500 micro-ohms.
c.
Investigate values deviating from adjacent pole by more than 50%.
9
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
3.
4.
5.
3.9
Set and Calibrate in Accordance with Specifications:
a.
Voltage and frequency sensing relays.
b.
Time delay relays.
c.
Engine start and shutdown relays.
Perform Automatic Transfer Tests By:
a.
Simulating loss of normal power.
b.
Return to normal power.
c.
Simulating loss of alternate power.
d.
Simulating single-phase conditions for normal and alternate sources.
Monitor and Verify Operation and Timing of:
a.
Normal and alternate voltage sensing relays.
b.
Engine start sequence.
c.
Timing delay upon transfer and retransfer.
d.
Engine cool down and shutdown.
e.
Interlocks and limit switch functions.
f.
Engine cool down and shutdown feature.
MOLDED AND INSULATED CASE CIRCUIT BREAKERS
A.
General: Inspection and testing limited to circuit breakers rated 100 amperes and larger
and to motor circuit protector breakers rated 50 amperes and larger.
B.
Visual and Mechanical Inspection:
1.
2.
3.
4.
5.
6.
7.
8.
C.
Electrical Tests:
1.
2.
3.
26 08 00
Proper mounting.
Proper conductor size.
Feeder designation according to nameplate and one-line diagram.
Cracked casings.
©
Connection bolt torque level in accordance with 2007 NETA ATS, Table 100.12.
Operate breaker to verify smooth operation.
Compare frame size and trip setting with circuit breaker schedules or one-line
diagram.
Verify that terminals are suitable for 75°C rated insulated conductors.
Insulation Resistance Tests:
a.
Utilize 1,000-volt dc megohmmeter for 480 and 600-volt circuit breakers
and 500-volt dc megohmmeter for 240-volt circuit breakers.
b.
Pole-to-pole and pole-to-ground with breaker contacts opened for
one minute.
c.
Pole-to-pole and pole-to-ground with breaker contacts closed for
one minute.
©
d.
Test values to comply with 2007 NETA Acceptance Testing
Specifications, Table 100.1.
Contact Resistance Tests:
a.
Contact resistance in microhms across each pole.
b.
Investigate deviation of 50% or more from adjacent poles and similar
breakers.
Primary Current Injection Test to Verify:
a.
Long-time minimum pickup and delay.
b.
Short-time pickup and delay.
c.
Ground fault pickup and delay.
d.
Instantaneous pickup by run-up or pulse method.
e.
Trip characteristics of adjustable trip breakers shall be within
manufacturer's published time-current characteristic tolerance band,
including adjustment factors.
f.
Trip times shall be within limits established by NEMA AB 4, Table 5-3.
10
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
g.
3.10
GROUNDING SYSTEMS
A.
Visual and Mechanical Inspection:
1.
2.
3.
4.
5.
B.
Equipment and circuit grounds in motor control centers and panelboards
assemblies for proper connection and tightness.
Ground bus connections in motor control centers and panelboards assemblies
for proper termination and tightness.
Effective transformer core and equipment grounding.
Accessible connections to grounding electrodes for proper fit and tightness.
Accessible exothermic-weld grounding connections to verify that molds were fully
filled and proper bonding was obtained.
Electrical Tests:
1.
2.
3.11
Instantaneous pickup value shall be within values established by
NEMA AB 4, Table 5-4.
Fall-Of-Potential Test:
a.
In accordance with IEEE 81, Section 8.2.1.5 for measurement of main
ground system's resistance.
b.
Main ground electrode system resistance to ground to be no greater than
one ohm.
Two-Point Direct Method Test:
a.
In accordance with IEEE 81, Section 8.2.1.1 for measurement of ground
resistance between main ground system, equipment frames, and system
neutral and derived neutral points.
b.
Equipment ground resistance shall not exceed main ground system
resistance by 0.50 ohm.
LOW VOLTAGE MOTOR CONTROL
A.
Visual and Mechanical Inspection:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
26 08 00
Proper barrier and shutter installation and operation.
Proper operation of indicating and monitoring devices.
Proper overload protection for each motor.
Improper blockage of air cooling passages.
Proper operation of drawout elements.
Integrity and contamination of bus insulation system.
Check Door and Device Interlocking System By:
a.
Closure attempt of device when door is in OPEN position.
b.
Opening attempt of door when device is in ON position.
Check Nameplates for Proper Identification of:
a.
Equipment title and tag number with latest one-line diagram.
b.
Pushbuttons.
c.
Control switches.
d.
Pilot lights.
e.
Control relays.
f.
Circuit breakers.
g.
Indicating meters.
Verify that fuse and circuit breaker sizes and types conform to Contract
Documents.
Verify that current and potential transformer ratios conform to Contract
Documents.
Check Bus Connections for High Resistance by thermographic survey and Low
Resistance Ohmmeter and Calibrated Torque Wrench Applied to Bolted Joints:
a.
Ohmic value to be zero.
11
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
Bolt torque level in accordance with 2007 ©NETA ATS, Table 10.1,
unless otherwise specified by manufacturer.
Check Operation and Sequencing of Electrical and Mechanical Interlock Systems
By:
a.
Closure attempt for locked open devices.
b.
Opening attempt for locked closed devices.
c.
Key exchange to operate devices in OFF-NORMAL positions.
Verify performance of each control device and feature furnished as part of the
motor control center.
Control Wiring:
a.
Compare wiring to local and remote control, and protective devices with
elementary diagrams.
b.
Check for proper conductor lacing and bundling.
c.
Check for proper conductor identification.
d.
Check for proper conductor lugs and connections.
Exercise active components.
Inspect Contactors For:
a.
Correct mechanical operations.
b.
Correct contact gap, wipe, alignment, and pressure.
c.
Correct torque of all connections.
Compare solid state overload setting with full-load current for proper size and
setting.
Compare overload heater rating with full-load current for proper size.
Compare motor protector and circuit breaker with motor characteristics for proper
size.
Perform phasing check on double-ended motor control centers to ensure proper
bus phasing from each source.
b.
12.
13.
14.
15.
16.
17.
18.
19.
20.
B.
Electrical Tests:
1.
2.
3.
4.
5.
26 08 00
Insulation Resistance Tests:
©
a.
Applied megohmmeter dc voltage in accordance with 2007 NETA ATS,
Table 10.2.
b.
Bus section phase-to-phase and phase-to-ground for one minute on
each phase.
c.
Contactor phase-to-ground and across open contacts for one minute on
each phase.
d.
Starter section phase-to-phase and phase-to-ground on each phase with
starter contacts closed and protective devices open.
e.
Test values to comply with 2007 ©NETA ATS, Table 10.2.
Overpotential Tests:
a.
Maximum applied ac or dc voltage in accordance with 2007 ©NETA ATS,
Table 7.1.2.
b.
Phase-to-phase and phase-to-ground for one minute for each phase of
each bus section.
c.
Test results evaluated on pass/fail basis.
Current Injection Through Overload Unit at 300% of Motor Full-Load Current and
Monitor Trip Time:
a.
Trip time in accordance with manufacturer's published data.
b.
Investigate values in excess of 120 seconds.
Control Wiring Tests:
a.
Apply secondary voltage to control power and potential circuits.
b.
Check voltage levels at each point on terminal boards and each device
terminal.
c.
Insulation resistance test at 1,000 volts dc on control wiring except that
connected to solid state components.
1)
Insulation resistance to be one megohm minimum.
Operational test by initiating control devices to affect proper operation.
12
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
3.12
3.13
INSTRUMENTATION AND COMMUNICATION CIRCUITS
A.
All instrumentation and communication conductors shall be tested for continuity, polarity
and complete loop checks.
B.
All conductors shall be disconnected from all instruments and control boards while being
tested.
MEDIUM-VOLTAGE, METAL-ENCLOSED SWITCHGEAR
A.
Visual and Mechanical Inspection
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
B.
Electrical Tests
1.
2.
3.
4.
5.
6.
C.
Perform insulation-resistance tests on each pole, phase-to-phase and phase-toground with switch closed and across each open pole for one minute. Test
voltage shall be in accordance with manufacturer’s published data or NETA ATS
Table 10.1.
Perform an overpotential test on each pole with switch closed. Test each pole-toground with all other poles grounded. Test voltage shall be in accordance with
manufacturer’s published data or NETA ATS Table 10.2.
Perform resistance measurements through all bolted connections with lowresistance ohmmeter, if applicable, in accordance with Visual and Mechanical
Inspection.
Measure contact resistance across each switchblade and fuse holder.
Measure fuse resistance.
Verify heater operation.
Test Values
1.
2.
26 08 00
Compare equipment nameplate data with drawings and specifications.
Inspect physical and mechanical condition.
Confirm correct application of manufacturer’s recommended lubricants.
Verify appropriate anchorage and required area clearances.
Verify appropriate equipment grounding.
Verify correct blade alignment, blade penetration, travel stops, and mechanical
operation.
Verify that fuse sizes and types are in accordance with drawings and short-circuit
and coordination studies.
Verify that expulsion-limiting devices are in place on all holders having expulsiontype elements.
Verify that each fuse holder has adequate mechanical support.
Inspect all bolted electrical connections for high resistance using one of the
following methods:
Use of low-resistance ohmmeter in accordance with Section Electrical Tests.
Verify tightness of accessible bolted electrical connections by calibrated torquewrench method in accordance with manufacturer’s published data or NETA ATS
Table 10.12.
Perform thermographic survey in accordance with NETA ATS Section 9.
Test all interlocking systems for correct operation and sequencing.
Verify correct phase-barrier materials and installation.
Compare switchblade clearances with industry standards.
Inspect all indicating and control devices for correct operation.
Compare bolted connection resistances to values of similar connections.
Bolt-torque levels should be in accordance with NETA ATS Table 10.12 unless
otherwise specified by manufacturer.
13
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
3.
4.
5.
6.
3.14
Microhm or millivolt drop values shall not exceed the high levels of the normal
range as indicated in the manufacturer’s published data. If manufacturer’s data is
not available, investigate any values which deviate from similar connections by
more than 50 percent of the lowest value.
The insulation should withstand the overpotential test voltage applied.
Minimum insulation resistance shall be in accordance with manufacturer’s
published data or NETA ATS Table 10.1.
Investigate fuse resistance values that deviate from each other by more than 15
percent
LOW VOLTAGE SWITCHGEAR AND SWITCHBOARD ASSEMBLIES
A.
Visual and Mechanical Inspection
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
26 08 00
Compare equipment nameplate data with drawings and specifications.
Inspect physical and mechanical condition.
Verify appropriate anchorage, required area clearances, physical damage, and
correct alignment.
Inspect all doors, panels, and sections for corrosion, dents, scratches, fit, and
missing hardware.
Verify that fuse and/or circuit breaker sizes and types correspond to drawings
and coordination study as well as to the circuit breaker’s address for
microprocessor-communication packages.
Inspect all bolted electrical connections for high resistance using one of the
following methods:
Use of low-resistance ohmmeter in accordance with Electrical Tests.
Verify tightness of accessible bolted electrical connections by calibrated torquewrench method in accordance with manufacturer’s published data or NETA ATS
Table 10.12.
Perform thermographic survey in accordance with NETA ATS Section 9.
Verify that current and potential transformer ratios correspond to drawings.
Compare equipment nameplate data with latest one-line diagram when available.
Confirm correct operation and sequencing of electrical and mechanical interlock
systems.
Attempt closure on locked-open devices. Attempt to open locked-closed devices.
Make key exchange with devices operated in off-normal positions.
Thoroughly clean switchgear prior to testing.
Lubrication
Verify appropriate contact lubricant on moving current-carrying parts.
Verify appropriate lubrication on moving and sliding surfaces.
Inspect insulators for evidence of physical damage or contaminated surfaces.
Verify correct barrier and shutter installation and operation.
Exercise all active components.
Inspect all mechanical indicating devices for correct operation.
Verify that filters are in place and/or vents are clear.
Perform visual and mechanical inspection on all instrument transformers.
Inspect control power transformers.
Inspect physical damage, cracked insulation, broken leads, tightness of
connections, defective wiring, and overall general condition.
Verify that primary and secondary fuse ratings or circuit breakers match
drawings.
Verify correct functioning of drawout disconnecting and grounding contacts and
interlocks
Verify Tie-Breaker control power ATS operation.
14
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
B.
Electrical Tests
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
C.
Control Power Transformers
1.
2.
3.
4.
D.
2.
3.
4.
Perform insulation-resistance tests. Perform measurements from winding-towinding and each winding-to-ground. Test voltages shall be in accordance with
NETA ATS Table 10.1 unless otherwise specified by manufacturer.
Perform secondary wiring integrity test. Confirm correct potential at all devices.
Verify secondary voltages.
Verify operation of switchgear/switchboard heaters.
Test Values
1.
2.
3.
26 08 00
Perform insulation-resistance tests. Perform measurements from winding-towinding and each winding-to-ground. Test voltages shall be in accordance with
NETA ATS Table 10.1 unless otherwise specified by manufacturer.
Perform secondary wiring integrity test. Disconnect transformer at secondary
terminals and connect secondary wiring to correct secondary voltage. Confirm
potential at all devices.
Verify correct secondary voltage by energizing primary winding with system
voltage. Measure secondary voltage with the secondary wiring disconnected.
Verify correct function of control transfer relays located in switchgear with
multiple power sources.
Voltage Transformers
1.
E.
Perform tests on all instrument transformers.
Perform ground-resistance tests.
Perform resistance tests through all bus joints with a low-resistance ohmmeter, if
applicable, in accordance with Visual and Mechanical Inspection.
Perform insulation-resistance tests on each bus section, phase-to-phase and
phase-to-ground, for one minute in accordance with NETA ATS Table 10.1.
Perform an overpotential test on each bus section, each phase to ground with
phases not under test grounded, in accordance with manufacturer’s published
data. If manufacturer has no recommendation for this test, it shall be in
accordance with NETA ATS Table 10.2. The test voltage shall be applied for one
minute.
Perform insulation-resistance tests at 1000 volts dc on all control wiring. For units
with solid-state components, follow manufacturer’s recommendations.
Perform control wiring performance test.
Perform current injection tests on the entire current circuit in each section of
switchgear.
Perform current tests by primary injection, where possible, with magnitudes such
that a minimum of 1.0 ampere flows in the secondary circuit.
Where primary injection is impractical, utilize secondary injection with a minimum
current of 1.0 ampere.
Test current at each device.
Determine accuracy of all meters and calibrate watthour meters. Verify
multipliers.
Perform phasing check on double-ended switchgear to insure correct bus
phasing from each source.
Compare bus connection resistances to values of similar connections.
Bolt-torque levels shall be in accordance with NETA ATS Table 10.12 unless
otherwise specified by manufacturer.
Microhm or millivolt drop values shall not exceed the high levels of the normal
range as indicated in the manufacturer’s published data. If manufacturer’s data is
15
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
4.
5.
3.15
MEDIUM VOLTAGE LIGHTING ARRESTORS AND SURGE CAPACITORS
A.
Visual Inspection:
1.
2.
B.
2.
3.
4.
5.
6.
3.16
Ground connections to ground bus.
Shortest practical jumper connections to line.
Electrical Tests:
1.
3.17
not available, investigate any values which deviate from similar bus by more than
50 percent of the lowest value.
Insulation-resistance values for bus, control wiring, and control power
transformers shall be in accordance with manufacturer’s published data. In the
absence of manufacturer’s published data, use Table 10.1. Values of insulation
resistance less than this table or manufacturer’s minimum shall be investigated.
Overpotential tests should not proceed until insulation-resistance levels are
raised above minimum values.
The insulation shall withstand the overpotential test voltage applied.
Grounding electrode resistance test in accordance with IEEE 81, Section 8.2.1.5
using three-point fall-of-potential method.
Insulation power factor.
Insulation resistance.
RF noise test using Stodard Noise Test set with applied voltage of 1.18 times
maximum continuous operating voltage.
Insulation power factor leakage current, watts loss, and insulation resistance
tests in accordance with manufacturer’s test values. RIV value not to exceed 10
microvolts above background noise.
Leakage current and watts loss tests.
PANELBOARDS
A.
Provide thermographic survey of panelboards after equipment has been operational at
maximum load for a minimum duration of one hour. Identify heating abnormalities and
correct problematic connections and constructions.
B.
Verify torque and correct all deficient connections with the intent to meet manufacturer’s
Specifications.
C.
Measure the average load balance between phase conductors through a 24 hour period
with unloaded and loaded conditions. Where imbalance is found to exceed 4%, adjust
loads to correct imbalance.
D.
Verify circuit breakers installed match construction documents.
E.
Verify panel directories match construction documents.
TRANSFORMERS, LIQUID-FILLED
A.
Visual and Mechanical Inspection
1.
2.
3.
4.
5.
6.
7.
8.
26 08 00
Compare equipment nameplate data with drawings and Specifications.
Inspect physical and mechanical condition.
Inspect impact recorder prior to unloading.
Test dew point of tank gases, if applicable.
Inspect anchorage, alignment, and grounding.
Verify the presence of PCB content labeling.
Verify removal of any shipping bracing after placement.
Verify the bushings are clean.
16
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
9.
10.
11.
12.
13.
14.
15.
16.
17.
B.
Electrical Tests:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
26 08 00
Verify that alarm, control, and trip settings on temperature and level indicators
are as specified.
Verify operation of alarm, control, and trip circuits from temperature and level
indicators, pressure relief device, gas accumulator, and fault pressure relay, if
applicable.
Inspect bolted electrical connections for high resistance using the following
methods:
a.
Use of a low-resistance ohmmeter in accordance with 2007 ©NETA
Acceptance Testing Specifications.
b.
Verify tightness of accessible bolted electrical connections by calibrated
torque-wrench method in accordance with manufacturer’s published data
or 2007 ©NETA Acceptance Testing Specifications.
c.
Perform thermographic survey in accordance with 2007 ©NETA
Acceptance Testing Specifications.
Verify correct liquid level in tanks and bushings.
Verify that positive pressure is maintained on gas-blanketed transformers.
Perform inspections and mechanical tests as recommended by the
manufacturer.
Test load tap-changer in accordance with 2007 ©NETA Acceptance Testing
Specifications.
Verify presence of transformer surge arresters.
Verify de-energized tap-changer position is left as specified.
Perform resistance measurements through bolted connections with a lowresistance ohmmeter, if applicable, in accordance with 2007 ©NETA Acceptance
Testing Specifications.
Perform insulation-resistance tests, winding-to-winding and each winding-toground. Apply in accordance with manufacturer’s published data. In the absence
of manufacturer’s published data, use 2007 ©NETA Acceptance Testing
Specifications. Calculate polarization index.
Perform turns-ratio tests at all tap positions.
Perform insulation power-factor or dissipation-factor tests on all windings in
accordance with test equipment manufacturer’s published data.
Perform power-factor or dissipation-factor tests on each bushing equipped with a
power-factor/ capacitance tap. In the absence of a power-factor/ capacitance tap,
perform hot-collar tests. These tests shall be in accordance with the test
equipment manufacturer’s published data.
Perform excitation-current tests in accordance with test equipment
manufacturer’s published data.
Measure the resistance of each high-voltage winding in each no-load tapchanger position. Measure the resistance of each low-voltage winding in each
load tap-changer position, if applicable.
If core ground strap is accessible, remove and measure core insulation
resistance at 500 volts dc.
Measure the percentage of oxygen in the gas blanket, if applicable.
Remove a sample of insulating liquid in accordance with ASTM D 923. Sample
shall be tested for the following.
a.
Dielectric breakdown voltage: ASTM D 877 and/or ASTM D 1816
b.
Acid neutralization number: ANSI/ASTM D 974
c.
Specific gravity: ANSI/ASTM D 1298
d.
Interfacial tension: ANSI/ASTM D 971 or ANSI/ASTM D 2285
e.
Color: ANSI/ASTM D 1500
f.
Visual Condition: ASTM D 1524
g.
Power factor or dissipation factor in accordance with ASTM D 924.
17
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
11.
12.
13.
14.
C.
Test Values:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
26 08 00
Remove a sample of insulating liquid in accordance with ASTM D 3613 and
perform dissolved-gas analysis (DGA) in accordance with ANSI/IEEE C57.104 or
ASTM D 3612.
Test instrument transformers in accordance with 2007 ©NETA Acceptance
Testing Specifications.
Test surge arresters in accordance with 2007 ©NETA Acceptance Testing
Specifications, if applicable.
Test transformer neutral grounding impedance device, if applicable.
Alarm, control, and trip circuits from temperature and level indicators as well as
pressure relief device and fault pressure relay shall operate within
manufacturer’s recommendations for their specified settings.
Compare bolted connection resistance values to values of similar connections.
Investigate values which deviate from those of similar bolted connections by
more than 50% of the lowest value.
Bolt-torque levels shall be in accordance with manufacturer’s published data. In
©
the absence of manufacturer’s published data, 2007 NETA Acceptance Testing
Specifications.
Results of the thermographic survey shall be in accordance with 2007 ©NETA
Acceptance Testing Specifications.
Liquid levels in the transformer tanks and bushings shall be within indicated
tolerances.
Positive pressure shall be indicated on pressure gauge for gas-blanketed
transformers.
Minimum insulation-resistance values of transformer insulation shall be in
accordance with manufacturer’s published data. In the absence of
manufacturer’s published data, use 2007 ©NETA Acceptance Testing
Specifications. Values of insulation resistance less than this table or
manufacturer’s recommendations should be investigated. The polarization index
shall be compared to previously obtained results and shall not be less than 1.0.
Turns-ratio test results shall not deviate by more than one-half percent from
either the adjacent coils or the calculated ratio.
Maximum winding insulation power-factor/dissipation-factor values of liquid-filled
transformers shall be in accordance with the manufacturer’s published data. In
the absence of manufacturer’s published data use 2007 ©NETA Acceptance
Testing Specifications.
Investigate bushing power-factor and capacitance values that vary from
nameplate values by more than 10%. Hot-collar tests are evaluated on a
milliampere/milliwatt loss basis, and the results should be compared to values of
similar bushings.
Typical excitation-current test data pattern for a 3-legged core transformer is 2
similar current readings and one lower current reading.
Temperature corrected winding-resistance values shall compare within one
percent of previously obtained results.
Core insulation values shall be comparable to previously obtained results but not
less than one megohm at 500 volts dc.
Investigate the presence of oxygen in the nitrogen gas blanket.
©
Insulating liquid values shall be in accordance with 2007 NETA Acceptance
Testing Specifications.
Evaluate results of dissolved-gas analysis in accordance with ANSI/IEEE
Standard C57.104.
Results of electrical tests on instrument transformers shall be in accordance with
2007 ©NETA Acceptance Testing Specifications.
Results of surge arrester tests shall be in accordance with 2007 ©NETA
Acceptance Testing Specifications.
Compare grounding impedance device values to manufacturer’s published data.
18
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
3.18
DRY TYPE TRANSFORMERS
A.
Visual and Mechanical Inspection:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
B.
Electrical Tests:
1.
2.
3.19
Physical and insulator damage.
Proper winding connections.
Bolt torque level in accordance with NETA ATS, Table 10.1, unless otherwise
specified by manufacturer.
Defective wiring.
Proper operation of fans, indicators, and auxiliary devices.
Removal of shipping brackets, fixtures, or bracing.
Free and properly installed resilient mounts.
Cleanliness and improper blockage of ventilation passages.
Verify that tap-changer is set at correct ratio for rated output voltage under
normal operating conditions.
Verify proper secondary voltage phase-to-phase and phase-to-ground after
energization and prior to loading.
Insulation Resistance Tests:
a.
Applied megohmmeter dc voltage in accordance with NETA ATS,
Table 7.2.3 for each:
1)
Winding-to-winding.
2)
Winding-to-ground.
b.
Ten minute test duration with resistances tabulated at 30 seconds,
one minute, and 10 minutes.
c.
Results temperature corrected in accordance with NETA ATS,
Table 7.2.4.
d.
Temperature corrected insulation resistance values equal to, or greater
than, ohmic values established by manufacturer.
e.
Insulation resistance test results to compare within one percent of
adjacent windings.
Perform tests and adjustments for fans, controls, and alarm functions as
suggested by manufacturer.
INSTRUMENT TRANSFORMERS
A.
Visual and Mechanical Inspection:
1.
2.
3.
B.
Electrical Tests:
1.
26 08 00
Visually Check Current, Potential, and Control Transformers For:
a.
Cracked insulation.
b.
Broken leads or defective wiring.
c.
Proper connections.
d.
Adequate clearances between primary and secondary circuit wiring.
Verify Mechanically That:
a.
Grounding and shorting connections have good contact.
b.
Withdrawal mechanism and grounding operation, when applicable,
operate properly.
Verify proper primary and secondary fuse sizes for potential transformers.
Current Transformer Tests:
a.
Insulation resistance test of transformer and wiring-to-ground at
1,000 volts dc for 30 seconds.
b.
Polarity test.
19
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
2.
3.
3.20
Potential Transformer Tests:
a.
Insulation resistance test at test voltages in accordance with NETA ATS,
Table 7.1.1 for one minute on:
1)
Winding-to-winding.
2)
Winding-to-ground.
b.
Polarity test to verify polarity marks or H1-X1 relationship as applicable.
Insulation resistance measurement on instrument transformer shall not be less
than that shown in NETA ATS, Table 7.1.1.
DEMONSTRATION OF PROTECTIVE DEVICES
A.
General
1.
2.
3.
B.
Calibration
1.
2.
3.
4.
5.
26 08 00
Demonstrate the correct operation of all protective relays and protective device,
shutdowns, trips, alarms, to the electric utility and the ENGINEER.
Only qualified electricians, and technicians shall perform the demonstrations.
The demonstration shall be divided into:
a.
Calibration
b.
Trip Checks
c.
On-line tests
Proper testing and verification of current transformers (CTs), potential
transformers (PTs), and the settings of the relays shall be demonstrated to the
electric utility and the ENGINEER.
All testing and calibration of CTs, PTs, and relays shall be performed with test
equipment calibrated to manufacturer’s Specifications. Provide certified
documentation of test equipment calibration.
CT verification:
a.
Perform checks in accordance with ANSI/IEEE C57.13.1.
b.
Ratio check.
c.
Polarity check.
d.
Excitation (saturation) test reports from the manufacturer.
e.
Insulation resistance (megger) test.
PT verification:
a.
Perform checks in accordance with ANSI/IEEE C57.13.1.
b.
Ratio check.
c.
Polarity Check.
Relays:
a.
Test in accordance to Manufacturer, Electric Utility, and ENGINEER
acceptance.
b.
Tests on Nominal Recommended Settings For:
1)
Pickup parameters on each operating element.
2)
Timing at 3 points on time-current curve.
3)
Pickup target and seal-in units.
4)
Special tests as required to check operation of restraint,
directional, and other elements in accordance with
manufacturer’s instruction manual.
c.
Phase angle and magnitude contribution tests on differential and
directional relays after energization to vectorially verify proper polarity
and connections.
d.
Current Injection Tests:
1)
For entire current circuit in each section.
2)
Secondary injection for current flow of one ampere.
3)
Test current at each device.
20
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
C.
Trip Checks:
1.
2.
3.
D.
On-Line Tests:
1.
E.
All relays shall be functionally operated to demonstrate proper motor controller
and breaker operation.
Verify that the motor controllers and breakers cannot be manually or
automatically closed with the trip relay in the latched or tripped position.
Demonstrate that all interlocks between motor controllers and breakers operate
properly.
Test relays on-line.
MISCELLANEOUS CONTROL CIRCUITS
1.
2.
3.
4.
5.
All control circuits shall be tested for point to point continuity.
All terminations shall be inspected for proper connections and labels.
Proper tests shall be performed to assure that no unintentional grounds or shorts
exist in the circuitry.
Verify proper operation of all auxiliary relays.
All time-delay relays shall be checked for correct time settings and time delay
response in accordance with data furnished by the OWNER.
END OF SECTION
26 08 00
21
COMMISSIONING OF
ELECTRICAL SYSTEMS
REPLACED DUE TO
ADDENDUM NO. 1
SECTION 33 12 16
WATER UTILITY DISTRIBUTION VALVES
PART 1
1.1
GENERAL
SCOPE
A.
1.2
This Section specifies the valves and operators required for water utility distribution
service including both buried and in-plant service applications.
REFERENCES
A.
The following is a list of standards which may be referenced in this Section:
1.
2.
3.
33 12 16
American National Standards Institute (ANSI):
a.
B16.1, Cast Iron Pipe Flanges and Flanged Fittings.
b.
C111/A21.11, Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and
Fittings.
American Society of Sanitary Engineers (ASSE): 1011, Performance
Requirements for Hose Connections Vacuum Breakers.
American Society for Testing and Materials (ASTM):
a.
A 27, Standard Specification for Steel Castings, Carbon, for General
Application.
b.
A 48, Standard Specification for Gray Iron Castings.
c.
A 108, Standard Specification for Steel Bars, Carbon, Cold-Finished,
Standard Quality.
d.
A 126, Standard Specification Gray Iron Castings for Valves, Flanges and
Pipe Fittings.
e.
A 216, Standard Specification for Steel Castings, Carbon, Suitable for
Fusion Welding for High Temperature Service.
f.
A 536, Standard Specification for Ductile Iron Castings.
a.
A 276, Standard Specification for Stainless and Heat-Resisting Steel
Bars and Shapes.
b.
A 351, Standard Specification for Castings, Austenitic, Austenitic-Ferric
(Duplex), for Pressure-Containing Parts.
c.
B 61, Standard Specification for Steam or Valve Bronze Castings.
d.
B 62, Standard Specification for Composition Bronze or Ounce Metal
Castings.
e.
B 98, Standard Specification for Copper-Silicon Alloy Rod, Bar, and
Shapes.
f.
B 127, Standard Specification for Nickel-Copper Alloy (UNS N04400)
Plate, Sheet, and Strip.
g.
B 139, Standard Specification for Phosphor Bronze Rod, Bar, and
Shapes.
h.
B 164, Standard Specification for Nickel-Copper Alloy Rod, Bar, and
Wire.
i.
B 194, Standard Specification for Copper-Beryllium Alloy Plate, Sheet,
Strip, and Rolled Bar.
j.
B 584, Standard Specification for Copper Alloy Sand Castings for
General Applications.
k.
B 763, Standard Specification for Copper Alloy Sand Castings for Valve
Application.
l.
D 429, Test Methods for Rubber Property—Adhesion to Rigid
Substrates.
m.
D 1784, Standard Specification for Rigid Poly(Vinyl Chloride) (PVC)
Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds.
1
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
4.
5.
6.
1.3
American Water Works Association (AWWA):
a.
C207 - Standard for Steel Pipe Flanges for Waterworks Service.
b.
C540 - Standard for Power Actuating Devices for Valves and Sluice
Gates.
c.
C550 – Standard for Protective Epoxy Interior Coatings for Valves and
Hydrants.
d.
C500, Standard for Gate Valves for Water and Sewerage Systems.
e.
C504, Standard for Rubber-Seated Butterfly Valves.
f.
C508, Standard for Swing-Check Valves for Waterworks Service, 2 in.
Through 24 in. NPS.
g.
C509, Standard for Resilient-Seated Gate Valves for Water Supply
Service.
h.
C510, Standard for Double Check Valve, Backflow-Preventer Assembly.
i.
C511, Standard for Required Pressure Backflow-Prevention Assembly.
j.
C515, Standard for Reduced-Wall, Resilient-Seated Gate Valves For
Water Supply Service.
k.
C550, Standard for Protective Epoxy Interior Coatings for Valves and
Hydrants.
l.
C606, Standard for Grooved and Shouldered Joints.
m.
C800, Standard for Underground Service Line Valves and Fittings.
Manufacturers Standardization Society (MSS):
a.
SP-81, Stainless Steel, Bonnetless, Flanged Knife Gate Valves.
b.
SP-88, Diaphragm Type Valves.
National Electrical Manufacturers Association (NEMA).
SUBMITTALS
A.
Shop Drawings:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
B.
Product data sheets for make and model.
Complete catalog information, descriptive literature, Specifications, and
identification of materials of construction.
Factory mechanical drawings of the complete actuator assembly including the
electric motor, pedestal and rod extensions.
Open/close and throttling sizing calculations.
Maximum torque capabilities of operator mechanism and operating torque
requirement for each valve under the specified operation condition.
Factory electrical drawings showing schematic representation of the complete
power and control circuitry and wiring diagrams showing all interconnections,
wire designations and terminal numbers for remote operation and position
indication by the OWNER.
Factory installation and services information giving full installation and
adjustment instructions, and part listings for all field replaceable parts.
Listings of normal starting and running currents, and full nameplate data from the
motor.
Provide all drawings in .dwg or dxf electronic format.
Installation, Operation and Maintenance Manuals
Shop and field printing systems proposed.
Quality Control Submittals:
1.
2.
3.
4.
Certificate of Compliance for:
a.
Electric operators; full compliance with AWWA C540.
b.
Butterfly valves; full compliance with AWWA C504.
Tests and inspection data.
Manufacturer's Certificate of Proper Installation.
Operation and maintenance manual.
a.
33 12 16
All Shop Drawing and Quality Control Submittal Information.
2
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
PART 2
2.1
2.2
PRODUCTS
GENERAL
A.
Valve to include operator, actuator, handwheel, chain wheel, extension stem, floor stand,
worm and gear operator, operating nut, chain, wrench, and accessories for a complete
operation.
B.
Valve to be suitable for intended service. Renewable parts not to be of a lower quality
than specified.
C.
Valve same size as adjoining pipe unless otherwise noted.
D.
Valve ends to suit adjacent piping.
E.
Size operator to operate valve for the full range of pressures and velocities.
F.
All potable water valves are to open by turning clockwise. All recycled water valves are
to open by turning counter-clockwise
G.
Factory mount operator, actuator, and accessories.
H.
Bolt holes for flanges for valves having flange insulation kits shall be overdrilled for
insulating sleeves.
MATERIALS
A.
Brass and bronze valve components and accessories that have surfaces in contact with
water to be alloys containing less than 16% zinc and 2% aluminum.
B.
Approved alloys are of the following ASTM designations:
1.
2.
2.3
FIELD COATING
A.
2.4
ASTM B 61, B 62, B 98 (Alloy UNS No. C65100, C65500, or C66100), B 139
(Alloy UNS No. C51000), B 584 (Alloy UNS No. C90300 or C94700), B 164,
B 194, B 127, and ASTM B 763, Copper Alloy No. C99500.
Stainless steel Alloy 18-8 may be substituted for bronze.
In accordance with SECTION 09 90 00
FACTORY FINISHING
A.
Epoxy Lining and Coating:
1.
2.
3.
B.
Exposed Valves:
1.
2.
33 12 16
In accordance with AWWA C550 unless otherwise specified.
Either two-part liquid material or heat-activated (fusion) material except only
heat-activated material if specified as “fusion” or “fusion bonded” epoxy.
Minimum 7-mil dry film thickness except where limited by valve operating
tolerances, or unless otherwise specified.
In accordance with SECTION 09 90 00.
Safety isolation valves and lockout valves with handles, handwheels, or chain
wheels “safety yellow.”
3
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
2.5
VALVES
A.
Gate Valves:
1.
2.
B.
Globe Valves:
1.
2.
33 12 16
Type V125 Resilient Seated Gate Valve 3 Inches and Larger for Water Service:
a.
Except as modified or supplemented herein, all resilient-seated gate
valves shall conform to the applicable requirements of ANSI/AWWA
C509 or C515.
b.
Iron body, with flanged ends in accordance with ANSI B16.1, Class 125.
Flanges shall be machined to a flat surface with a serrated finish in
accordance with AWWA C207.
c.
Stems shall be non-rising; bronze per ASTM B 763, Copper Alloy No.
C99500 or stainless steel per ASTM A 276, type 304 or 316, or AISI 420.
Provide handwheel.
d.
Manual actuator unless specified otherwise.
e.
All aluminum bronze components in contact with liquid shall be heat
treated in accordance with AWWA C509 to inhibit dealuminization.
f.
Rated 150 psi nonshock cold water.
g.
Manufacturers and Products:
1)
American Flow Control.
2)
American AVK (C509 only).
3)
Clow (C509 only).
4)
East Jordan Iron Works.
5)
Kennedy Valve (C509 only).
6)
Mueller Company (C509 only).
7)
U.S. Pipe Valve (C509 only).
8)
U.S. Pipe Valve (C509 only).
Type V140 Bonneted Knife Gate Valve – all sizes:
a.
General: Isolation service, handwheel operated, rising stem, resilient
seated, 150 psi rated, ANSI Class 150 flanges with B16.5 Drilling (not
tapped). All wetted parts including gate, stem, and related components
to be stainless steel, ASTM A240, Type 304
b.
Valve Body: carbon steel, ASTM A36
c.
Bonnet: carbon steel, ASTM A36
d.
Actuation: Manual handwheel, ductile iron construction, not greater than
40 pounds rimpull force under full pressure rating, bronze stem nut and
thrust washer
e.
Seal Ring: Viton
f.
Manufacturer and Model:
1)
Hilton Valve – Figure H-200-B
Type V200 Globe Valve 3 Inches and Smaller: All-bronze, union bonnet, inside
screw, rising stem, TFE disc, rated 150-pound SWP, 300-pound WOG.
a.
Manufacturers and Products:
1)
Stockham; B-22T, threaded end.
2)
Crane Co.; 7TF, threaded end.
3)
Stockham; B-24T, soldered end.
Type V210 Globe Valve (PRV-1 and PRV-2): Globe style surge anticipator valves
that provide protection from both the upsurge (high pressure condition) and
downsurge (low pressure condition).
a.
General:
1)
Shall consist of a main valve assembly, a pilot assembly, and a
control panel completely assembled and tested as a unit, ready
for field installation
4
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
2)
b.
c.
d.
33 12 16
Shall operate with hydraulic line pressure and open quickly and
stay open long enough to relieve both a high pressure (upsurge)
and a low pressure (downsurge) condition caused by water
transients.
3)
Shall be precision set in the factory to control all surges per the
design requirements.
4)
Shall contain a hydraulic pilot for relieving upsurge or high
pressure condition and an electronic panel, complete with timers
to anticipate and relieve a downsurge condition.
Main Valve:
1)
Full Ported Globe Style constructed of high strength ductile iron
with integral flanges, faced and drilled per ANSI B16.1, Class
150
2)
Shall operate in any intermediate position as well as full open
and full closed on differential area principle.
3)
Shall be fully serviceable in the line
4)
Throttling shall be via long, stationary vee-ports located
downstream of the seat and not by the seat itself to resist
cavitation damage
5)
All guiding and sealing surfaces shall be bronze. The valve shall
be bronze trimmed.
Component Materials:
1)
Valve Body: Ductile Iron, ASTM A536-65/45/12
2)
Seat Ring: Stainless Steel, AISI 316
3)
Disc Retailer: B62 Bronze
4)
Stem: Stainless Steel, AISI 316
5)
Stem Nut: B16 Brass
6)
Spring: 302 Stainless Steel
7)
Guide Bushings: B126 Brass
8)
Diaphragm: EPDM
9)
Resilient Disc: EPDM
10)
Fasters: Stainless Steel
Pilot System:
1)
Provide manually selectable dual hydraulic pilots controlling
surge conditions for PRV-1 as indicated in the drawings with the
following settings
a) High Pressure Pilot:
(1) High Pressure Setting: 120 psi
(2) Low Pressure Setting:
65 psi
(a)
Field configurable through the Surge Anticipator
Panel
b) Normal Pressure Pilot:
(1) High Pressure Setting: 80 psi
(2) Low Pressure Setting: 40 psi
(a)
Field Configurable through the Surge Anticipator
Panel
2)
Provide single pilot for PRV-2 controlling surge conditions with
the following setting:
a) Normal Pressure Pilot:
(1) High Pressure Setting: 75 psi
(2) Low Pressure Setting: 40 psi
(a)
Field Configurable through the Surge Anticipator
Panel
3)
Required adjustments:
a) Opening Speed, closing speed, opening duration, close
duration, pressures
5
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
4)
e.
f.
g.
h.
C.
Butterfly Valves:
1.
33 12 16
Provide manual overrides that will allow the user to manually
open and close valve via ball valves or equivalent without
requiring adjustment to the pressure settings.
5)
Piping shall be threaded brass with the necessary ball valves,
needle valves, check valves, solenoid valves, and strainers as
required for a complete operating system.
Position Indicating System:
1)
Provide manual indicating stem
2)
Provide factory mounted linear potentiometer to measure valve
position
3)
Provide a factory installed SPST limit switch rated at 5 amps,
120 volts A.C. to indicate if valve is fully closed.
Surge Anticipator Panel:
1)
Provide interface between customer supplied pressure switch
and the Surge Anticipating Control Valve
2)
Energizes control valve pilot solenoid on abnormally low
pressure reading or power failure to the pumps. Solenoid is
energized to open the main valve and relieve surge pressure
from the system.
3)
Uninterruptible 12 VDC battery backup and charger
4)
Shall accept a pressure switch dry contact and auxiliary pump
motor starter dry contact for proper interface with the pumping
system
5)
Components and Functions:
a) NEMA 4X Enclosure
b) 12 VDC Industrial Grade Battery and Charger
c) Push To Test Indicating Lights:
(1) Power On
(2) Armed
(3) Start Up Timer
(4) Solenoid Energized
(5) Battery Test
d) Battery Charge Voltmeter
e) System Test Button
f)
Logical Functions:
(1) Start Up Delay (0-100 min)
(2) Solenoid Energized period (0-100 min)
(3) Shutdown Timer Delay (0-100 min)
Provide full factory adjustment, functional and operational testing
Size, Manufacturer and Model Number: As shown on the Drawings.
Type V504 Butterfly Valve: Except as modified or supplemented herein, all
butterfly valves supplied under this Specification shall be designed and
manufactured in strict compliance with AWWA C504.
a.
Service: All valves shall be suitable for throttling service and/or frequent
operation as well as service involving long periods of inactivity. Valves
shall be capable of operating satisfactorily with flows in either direction.
Valves shall be suitable for use in potable and non-potable service.
b.
Installation: All valves shall be for in-plant service in horizontal
waterlines with the valve oriented as shown on the drawings.
c.
Shut-Off Pressure: The maximum static differential pressure across the
valve will be the same as the class of the valve. At rated pressure, the
valve shall be bubble tight for flows in either direction.
d.
Class of Valve: All valves shall be Class 150, and shall be suitable for
operating at a flow velocity of 20 feet per second.
6
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
e.
f.
33 12 16
Valve Design: Valve bodies shall be short body pattern. Disc stops on
the body will not be allowed.
1)
Valve disc shall seat at 90 degrees to the pipe axis. Discs
having hollow chambers that can entrap water will not be
allowed.
2)
Rubber seats may be applied to either the body or the disc. The
mating seat surface, in either case, shall be stainless steel or
sprayed in accordance with AWWA C504. Plated mating-seat
surfaces will not be acceptable. Rubber seats shall be of new
natural or synthetic rubber and may be reinforced by the
manufacturer. Rubber seats mounted on the disc shall be a
continuous full circle 360-degree seal, clamped thereon with
corrosion resistant retaining rings, and threaded fasteners.
Rubber seats mounted in the groove of the valve body on valves
24-inch diameter a smaller may be bonded to the body. Bonded
seats must withstand a 75-pound pull in accordance to the 90
degree stripping test procedure “Method B” of ASTM D 429.
Rubber seats mounted in the valve body on valves larger than
24-inch shall be full circle 360 degree and shall be retained in the
valve body by mechanical means or in a dovetailed groove in
such a manner that the seat can be adjusted to provide a tight
shutoff. All hardware used in retaining the seat in the body shall
conform to all the requirements of AWWA C504. Valve shaft
shall not penetrate the rubber seat.
3)
The valve shaft shall be stainless steel and may be either
through or stub type and shall conform to all applicable
requirements of AWWA C504. Where the valve shaft projects
through the valve body for the actuator connection, a shaft seal
designed for positive pressure within the valve shall be provided
for the following sizes of valves:
4)
For valves 24 inches in diameter and smaller, the seal shall be
one of the following types:
a) Self-compensating V-type packing.
b) O-ring type contained in a corrosion resistant cartridge.
5)
For valves 30 inches in diameter and larger, the seal shall be
one of the following types:
a) Self-compensating V-type packing
b) Adjustable packing with bronze or stainless steel pull-down
packing gland follower
6)
Valve bearings shall conform to all applicable requirements of
AWWA C504. In addition, valves furnished with an externally
adjustable thrust bearing shall have the external adjusting
mechanism enclosed in a substantial watertight housing.
7)
All valves shall be furnished with flanged ends. Dimensions and
drilling shall conform to ANSI B16.1, Class 125. Flanges shall
be machined to a flat surface with a serrated finish in accordance
with AWWA Standard C207. The flanges shall have full-sized
bolt holes through the flanges, except that drilled and tapped
holes will be acceptable only in the areas where the shaft passes
through the body. Flanges with all holes tapped will not be
allowed.
Valve Actuators: All valves shall be furnished with worm gears designed
and sized to develop output torques for the specified operating service
and shall be sufficient to seat, unseat and rigidly hold the disc in any
intermediate position for the above conditions. The maximum velocity for
actuator design shall be 35 feet per second. The worm gears shall be
Limitorque PT series, Rotork Exeeco, or EIM Type WD, designed to
operate temporarily in a submerged condition in ten feet of water.
7
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
1)
g.
h.
i.
j.
33 12 16
Stop-limiting devices shall be provided in the actuator for both
open and closed positions. All actuator components between
the input and the stops shall be designed to withstand, without
damage, an input torque of 300 foot-pounds at the operating
unit.
2)
All gearing of the worm gear shall be totally enclosed and sealed
for a lubricant formulated for a temperature range of –10°F to
+150°F. Manufacturer shall fill the gear case with lubricant to
80% of full prior to shipment from the factory.
3)
Primary gearing of actuator shall be a self-locking worm gear of
high tensile bronze and a worm of hardened alloy steel with
ground and polished threads.
Primary gearing shall be
supplemented by spur gear attachment if necessary such that
the maximum torque required to fully open or close the valve for
the specified service conditions shall not exceed 150 footpounds when applied to the worm gear input shaft.
4)
The diameter of the output shaft or spline of the actuator shall be
sized equal to or greater than the turned-down section of the
valve shaft.
5)
All valves shall open with a clockwise rotation of the handwheel.
6)
All actuators shall have a valve position indicator.
Manufacturer: All valves furnished shall be the latest standard products
of a manufacturer regularly engaged in the production of equipment of
this nature for a period of at least 5 years. The following manufactures
have been approved for supplying these butterfly valves to the BOARD:
Mueller, Pratt, Rodney Hunt, Dezurik, Val-Matic and M&H.
Testing: The valve manufacturer shall test all valves according to
AWWA C504 and shall furnish three certified copies of the reports on the
Performance test, the Leakage test, and the Hydrostatic test. If the valve
is not functioning properly at the time of installation, the Manufacturer
shall furnish a duly authorized service person to repair or adjust the valve
to the satisfaction of the BOARD at no additional cost to the OWNER.
Affidavit of Compliance: The manufacturer of valves supplied under this
Specification shall furnish an affidavit of compliance stating that all
valves furnished comply with all applicable provisions of AWWA C504 as
modified or supplemented herein. Calculations necessary to size
operators shall be submitted to the ENGINEER upon request.
Coatings and Linings: All internal ferrous surfaces except machined or
bearing surfaces shall be prepared for coating by blasting to a “Near
White Metal Finish” per SSPC-SP-10. These surfaces shall then be
coated with a two-part thermosetting polyamide epoxy in two or more
uniform coats, or with fusion bonded epoxy, to a minimum dry film
thickness of 12 mils. Epoxy coating shall conform to AWWA C550 and
shall be Amercoat 370, Amerlock 400, Tnemec Series 141 Pota-Pox 80,
Corvel ECA-1626.
1)
All external surfaces except machined or bearing surfaces shall
be carefully prepared by removing all dirt, grease, and rust and
shall be cleaned to the extent that the coating will bond to all
surfaces.
2)
The exterior of each valve except flange faces shall be shop
coated with one coat of polyamide anti-corrosive epoxy primer to
a dry film thickness of not less than 3 mils.
3)
Flange faces shall be shop coated with a rust preventive
compound.
4)
After above painting is completed, a lubricant compatible with the
rubber seal shall be applied to surface of this seal and the
mating metal surface to prevent bonding of the two surfaces
during shipment and storage. Following application of the seal
8
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
2.
3.
D.
Self-Contained Automatic Valves:
1.
33 12 16
Type V510 High performance Butterfly Valve: All Stainless Steel Construction,
Lug style with ANSI Class 150 Serrated Flanges with ANSI B16.1 Drilling,
Resilient Seat made of PTFE, bubble tight shutoff in both directions, rated for
flange pressure and flow velocity of 35 feet per second, designed for both
modulating and on/off service, provided with electric actuator per these
specifications, internal valve stops, equipped with electric actuator.
a.
Manufacturers and Products:
1)
Bray Series 41
Type V608 Swing Check Valve 2 Inched through 360 inches:
a.
AWWA C508, flanged ends (ANSI B16.1, Class 125), ductile iron body,
domed access cover, flexible disc, disc position indicator, bottom
mounted manual backflow actuator, pre-wired limit switch and disc
accelerator. The exterior and interior of the valve shall be coated with
fusion bonded epoxy coating, NSF 61 approved.
b.
Manufacturers and Products:
1)
Val-matic SurgeBuster Swing Check, Series 7200.
Type V747 Combination Air-Release and Air-Vacuum Valves:
a.
General: All combination air and vacuum release valves shall be in
accordance with AWWA C512 and shop assembled and shipped as a
complete unit ready for field installation. The large orifice of combination
air valve shall allow air to escape during pipeline filling and enter during
drainage of the pipeline. It shall close water tight when liquid enters the
valve. The small orifice shall release small pockets of air after the
pipeline is filled and under pressure. All valves shall contain backflow
prevention to prevent water from entering the valve when in operation.
b.
Valve Body and Cover:
1)
The combination air valve shall be the single body type. The
valve body and cover shall be designed to operate under a
maximum working pressure of 150 psi. Material shall be one of
the following:
a) Cast Iron: ASTM A 48, Class 35A.
b) Cast Steel: ASTM A 27, GR U60-30.
c) Ductile Iron: ASTM A 536, GR 65-45-12.
d) Bosses for tapping pipe threads shall be cast integrally with
each valve body and cover.
c.
Internal Parts:
1)
Each valve shall be supplied with stainless steel trim, which
includes the float, float arm, guide bushings, plug, and all
connecting hardware.
2)
Float shall be stainless steel. Lever frame shall be Delrin. All
other internal parts shall be fabricated from bronze or stainless
steel.
d.
Valve Seat: Valve seat shall be fabricated from oil resistant synthetic
rubber equal to Buna-N or Nitrile.
e.
Size of Orifices: The diameter of the large orifice of the combination air
valve shall be either 2 or 4 inches and the small orifice diameter shall be
3/32-inch for standard bodies, and 0.047-inch for the 2-inch cylindrical
body valves, and 0.059-inch for the 4-inch cylindrical body valves.
f.
Inlet: Inlet shall be either 2 or 4 inches in diameter with tapered iron pipe
thread conforming to AWWA C800.
g.
Guard Valve and Connecting Pipe for 2-inch or 4-inch air valve:
1)
Guard Valve: To be used with air valve, bronze ball valve with
female iron pipe thread ends.
9
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
2)
h.
i.
j.
k.
l.
m.
n.
2.6
Manufacturers and Products:
a) Ford; B11-777.
b) Mueller; H15204.
Operating Pressure: 150 psig.
Testing: Each shop assembled valve shall be given a hydrostatic test of
two times the rated operating pressure and during the test, air shall be
injected to test the ability to release entrained air to the atmosphere
under operating pressure.
Painting: All surfaces of the valve shall be clean, dry, and free from
grease before painting. All exterior and interior cast iron surfaces except
machined surfaces shall be shop coated with two coats of asphalt
varnish conforming to Federal Specification TT-C-494A. Flange faces
shall be shop coated with rust preventative compound.
Certification: The manufacturer shall furnish a sworn statement that the
inspection and all of the specified tests have been made and the results
thereof comply with the requirements of the applicable Standard(s)
herein specified.
A copy of Standard 61, shall be sent to the
ENGINEER.
Anti-Siphon Operation: Valves should prohibit water from entering
externally under all operating conditions under a maximum of 30 ft of
head.
Drain: Provide drain piping of the same type as adjoining piping run to
the nearest floor drain or sloping floor.
Manufacturers and Products:
1)
APCO; Model 145C or 149C.
2)
Val-Matic; Series No. 200.
3)
GA Industries; Figure 945.
4)
Vent-O-Mat, Series RBX (Cylindrical Body)
ACTUATORS
A.
General: All valves shall be equipped with actuators. The valve actuator types, as
specified herein, describe only the general characteristics of the actuator. The actuator
shall be compatible with the valve with which it will be used. The actuator shall be sized
to operate the valve for the full range of pressures and velocities imposed by the service.
B.
Manual Actuator:
1.
2.
3.
33 12 16
General:
a.
Actuator force not to exceed 40 pounds under any operating condition,
including initial breakaway. Gear reduction actuator when force exceeds
40 pounds.
b.
Actuator self-locking type or equipped with self-locking device.
c.
Position indicator on quarter-turn valves.
d.
Worm gear actuators shall have one-piece bronze worm-gears. Worm
shall be hardened alloy steel with thread ground and polished.
Exposed Actuator:
a.
Galvanized and painted handwheels.
b.
Cranks on gear type actuators.
c.
Chain wheel operator with tiebacks, extension stem, floor stands, and
other accessories to permit operation from normal operation level.
d.
Valve handles to take a padlock, and wheels a chain and padlock.
e.
Acceptable Manufacturers (12-Inch Valve and Larger): Auma GS,
Limitorque PT Series or EIM WO Series.
Buried Actuator:
a.
Buried service actuators on valves larger than 2-1/2 inches shall have a
2-inch AWWA operating nut for potable water valves and a pentagon
shaped nut for recycled water valves. Buried actuators on valves
10
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
b.
c.
d.
e.
C.
Electric Operators:
1.
2.
3.
4.
5.
6.
7.
8.
33 12 16
2 inches and smaller shall have cross handle for operation by forked key.
Enclose moving parts of valve and operator in housing to prevent contact
with the soil.
Design buried service actuators for quarter-turn valves to withstand
300 foot-pounds of input torque at the FULLY OPEN or FULLY CLOSED
positions, grease packed and gasketed to withstand a submersion in
water to 10 psi.
Buried valves shall have extension stems, bonnets, and valve boxes.
Valve bolts for recycled water valves shall be triangular in shape and
contain recycled water language on them.
Acceptable Manufacturers (12-Inch Valve and Larger): Limitorque HBC
or EIM WD Series.
Each V510 valve shall be equipped with an electric motor-operated actuator
designed to develop sufficient operating torque to unseat, open and close the
valve under all operating conditions specified herein. Except as modified or
supplemented herein, the actuator shall meet the requirements of AWWA C540.
Each electric motor-operated actuator shall be designed to move the valve from
fully open to fully closed position within the time specified, under the maximum
differential pressure across the valve and maximum flow conditions. The
actuator travel time from fully open to fully closed shall be determined by the
valve manufacturer using pump station and pipeline data to prevent surge for the
project hydraulic conditions.
The valve electric actuator shall be a completely integrated, electrically powered
unit with isolated manual handwheel operation in case of power failure. Provide
motor actuator with rated output torque at least 1.5 times the maximum torque
required to open or close the valve at any position including seating and
unseating conditions.
The actuator shall include the motor, actuator unit gearing, motorized adaptor,
limit switches, torque switches, declutch lever, manual operating handwheel,
local valve position indicator, position transducer, and push button control station
to allow local electric control of valve position.
The actuator shall be suitable for modulating service and Class I duty cycle, shall
be suitable for operation over a temperature range of -20°F to 150°F and shall be
of totally enclosed, non-ventilated construction, meeting NEMA Type 6 enclosure
requirements, at a minimum of 20 feet submersion for 72 hours according to
NEMA standards.
The complete actuator shall be furnished fully factory wired, tested, and ready
for interconnection with the electric power source and external remote control
"dry-contact" interposing relays furnished by others.
All gearing shall be grease or oil-bath lubricated. Lubricating oil shall be food
grade. Ball or tapered roller bearings shall be used throughout.
A handwheel shall be provided for manual operation with an arrow to indicate the
"Open" rotation. The handwheel shall not rotate during electric motor operation
and operation of the handwheel shall not cause the motor to rotate. When in
manual operation, the operator shall remain in this mode until the electric motor
is energized, at which time the actuator shall automatically return to electric
motor operation and shall remain in motor operation until manual operation is
again re-engaged. The change from electric motor to manual operation shall be
accomplished by a positive action declutching lever, which mechanically
disengages the motor and motor gearing. The declutching lever shall be
lockable with a standard padlock. A blocked or fused motor shall not prevent
manual operation. It shall be impossible to place the operator directly into
manual operation while the motor is running. The handwheel shall rotate in a
counter-clockwise direction to close the valve. The handwheel diameter shall be
11
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
9.
D.
Features:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
33 12 16
selected to result in a maximum required force of 40 pounds to close or open the
valve under any operating conditions.
The valve actuator shall have an electro-mechanical reversing contactor
mounted in the control enclosure, with a control power transformer furnishing
control power voltage. The control power transformer shall utilize a fuse in each
primary lead and one fuse in the secondary lead. The other secondary lead shall
be grounded. The contactor shall be either a standard full size NEMA type
horsepower rated device, or shall be a definite purpose contactor sized to
provide a minimum of 50,000 full load current interruption cycles using IEC
utilization Category AC-4 curves. Contactors designated as IEC type devices,
which do not meet these requirements, will not be acceptable.
Open / Close / Service
Programmable, Non-intrusive set up and calibration
a.
Externally programmable
b.
Programming performed with:
1)
handheld infrared linked device or
2)
Local control switches and a 32-character LCD display
Self contained unit with cast iron or aluminum alloy housing
Shall be integrally assembled on the applicable valve or gate by the valve or gate
manufacturer
O-ring sealed, watertight to /IP68 7m for 72hrs, NEMA 4,6
Protected from the ingress of moisture and dust when terminal cover is removed.
Provide the same rating as the actuator when the terminal cover is removed.
Enclosure to allow for temporary site storage without the need for electrical
supply connection
Mount the actuator above the reduction gearing
Integral backup power source to keep status contacts active and the LCD
powered, unless otherwise approved by the ENGINEER.
Electronic Torque Sensing Circuitry with independently programmed motor
shutoff torque set points in either direction of travel
Valve Travel Limit Switch function provided by electronic Hall Effect magnetic
pulse counting circuitry
Integral pushbutton control station to provide full valve operation, using the
electric motor, while operating isolated from the remote control equipment
a.
Three Position selector switch Local–Off–Remote and padlockable in
any position
b.
Switch leads brought to the terminal strip
1)
To allow for remote indication of switch position
2)
To provide remote “Open” and “Close” contact power
3)
To provide a means of disabling local control power
c.
Valve Function Push Buttons for Open–Close–Stop operation.
1)
Operate when selector switch is in the “Local” Position.
2)
Field Configurable for Push and Hold Control
d.
Provide LED Indicating Lights:
1)
Red: Full Open
2)
Green: Full Closed
3)
Red and Green: Modulating
Position Transducer
a.
Internally Mounted, 24VDC externally Powered, Programmable
b.
4-20 mA, scaled to 0-100% valve position. Uses “Hall effect”
measurement or absolute encoder
c.
Suitable for use with an external load impedance of up to 500 ohms
d.
Output Signal at a terminal strip for connection
12
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
e.
14.
15.
16.
E.
Valve position and actuator status indication shall be provided by eight contacts which
can be selected to indicate any position of the valve. Contacts shall be NO or NC
selectable. Contacts shall maintain and update position indication during handwheel
operation. Contacts shall be rated 5 ampere, 250 volt ac, 30 volt dc. Electric Motor
1.
2.
3.
4.
5.
6.
7.
F.
2.
Provide three IR communication setups (including sensors, sensor mounting
bracket, cables, etc) for laptop computer, and three licensed copies of actuator
software.
Provide three fuses, for every actuator, of every size and type of fuse internal to
the actuator. Provide one spare battery for every applicable actuator.
Make and Model
1.
2.7
460 Volt, 3 Phase, 60 Hz, 1.15 Service Factor, reversing, totally Enclosed nonventilated
Produce actuator output of 1.5 times the required valve operating torque
Normal operating temperature rise that does not exceed NEMA Class B
standards at 5400 ft. above mean sea level
All ratings are for 5400 ft. above mean sea level without reducing the Service
Factor
NEMA Class F Insulation
Anti Friction Bearings, lubricated and sealed against contamination
Motor overload protection via thermal switches
SPARE PARTS
1.
G.
External 24 VDC power supply input to keep current transmitter
operational and indicating valve position when the main operator motor
power source has been de-energized.
Actuator 120VAC and 24VDC control power wired out to terminals for the
customer’s use, unless otherwise approved by the Engineer.
Electromechanical Reversing Contactor
a.
Mounted in the control enclosure
b.
Control Power Transformer furnishing control power voltage
c.
Standard full size NEMA type horsepower rated device, or a definite
purpose contactor
d.
Sized to provide a minimum of 50,000 full load current interruption cycles
using IEC utilization Category AC-4 curves
e.
Contactors designed as IEC type devices, which do not meet these
requirements, will not be accepted
Remote Controls
Rotork IQ 3140 2.
Auma: Aumatic AC.2.
ACCESSORIES
A.
Tagging: 1-1/2-inch diameter heavy brass or stainless steel tag for each valve operator,
bearing the valve tag numbers shown on the Valve Schedule and P&ID Drawing.
B.
Limit Switch:
1.
2.
C.
T-Handled Operating Wrench:
1.
33 12 16
Factory installed limit switch by actuator manufacturer.
SPST, rated at 5 amps, 120 volts ac.
One each galvanized operating wrenches, 4 feet long.
13
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
2.
3.
D.
Extension Bonnet for Valve Operator: Complete with stem and accessories for valve and
operator.
E.
Floor Stand and Extension Stem:
1.
2.
3.
4.
5.
F.
PART 3
Nonrising, indicating type.
Complete with stem, coupling, handwheel, stem guide brackets, and yoke
attachment.
Stem Guide: Space such that stem L/R ratio does not exceed 200.
Anchor Bolts: Type 304 SST.
Manufacturers and Products:
a.
Clow; Figure F-5515.
b.
Mueller, Figure A-26426.
Floor Box and Stem:
1.
2.
3.
4.
5.
3.1
Manufacturers and Products:
a.
Mueller; No. A-24610.
b.
Clow No.; F-2520.
One each galvanized operating keys for cross handled valves.
Plain type, for support of nonrising type stem.
Complete with stem, operating nut, and stem guide brackets.
Stem Guide: Space such that stem L/R ratio does not exceed 200.
Anchor Bolts: Type 304 SST.
Manufacturers and Products:
a.
Neenah Foundry; R 7506.
b.
Clow; No. F5690.
EXECUTION
INSTALLATION
A.
Flange Ends:
1.
2.
B.
Screwed Ends:
1.
2.
C.
Clean threads by wire brushing or swabbing.
Apply joint compound.
Valve Orientation:
1.
2.
3.
4.
5.
33 12 16
Flanged valve bolt holes shall straddle vertical centerline of pipe.
Clean flanged faces, insert gasket and bolts, and tighten nuts progressively and
uniformly.
As specified below or as shown on the drawings.
Install operating stem vertical when valve is installed in horizontal runs of pipe
having centerline elevations 4 feet 6 inches or less above finished floor, unless
otherwise shown.
Install operating stem horizontal in horizontal runs of pipe having centerline
elevations between 4 feet 6 inches and 6 feet 9 inches above finish floor, unless
otherwise shown.
Orient butterfly valve shaft so that unbalanced flows or eddies are equally divided
to each half of the disc, i.e., shaft is in the plane of rotation of the eddy.
If no plug valve seat position is shown, locate as follows:
a.
Horizontal Flow: The flow shall produce an “unseating” pressure, and the
plug shall open into the top half of valve.
b.
Vertical Flow: Install seat in the highest portion of the valve.
14
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
3.2
3.3
D.
Install a line size ball valve and union upstream of each solenoid valve, in-line flow
switch, or other in-line electrical device, excluding magnetic flowmeters, for isolation
during maintenance.
E.
Locate valve to provide accessibility for control and maintenance. Install access doors in
finished walls and plaster ceilings for valve access.
F.
Extension Stem for Operator: Where the depth of the valve is such that its centerline is
more than 3 feet below grade, furnish an operating extension stem with 2-inch operating
nut to bring the operating nut to a point 6 inches below the surface of the ground and/or
box cover.
G.
Torque Tube: Where operator for quarter-turn valve is located on floor stand, furnish
extension stem torque tube of a type properly sized for maximum torque capacity of the
valve.
H.
Floor Box and Stem: Steel extension stem length shall locate operating nut in floor box.
TESTS AND INSPECTION
A.
Valve may be either tested while testing pipelines, or as a separate step.
B.
Test that valves open and close smoothly with operating pressure on one side and
atmospheric pressure on the other, in both directions for two-way valve and applications.
C.
Inspect air and vacuum valves as pipe is being filled to verify venting and seating is fully
functional.
D.
Count and record number of turns to open and close valve; account for any discrepancies
with manufacturer's data.
E.
Set, verify, and record set pressures for all relief and regulating valves.
F.
Automatic valve to be tested in conjunction with control system testing.
MANUFACTURER'S FIELD SERVICES
A.
See SECTION 01 43 33.
END OF SECTION
33 12 16
15
WATER UTILITY DISTRIBUTION VALVES
REPLACED DUE TO
ADDENDUM NO. 1
SECTION 40 90 00
INSTRUMENTATION AND CONTROL SYSTEMS (I&C)
PART 1
1.1
GENERAL
SCOPE
A.
Furnish instrumentation and control systems (I&C) as indicated in the Contract
Documents.
B.
Work Includes: Engineering, design, providing, installing, calibrating, adjusting, testing,
documenting, starting up, and OWNER training for a complete Instrumentation and
Control System.
C.
Detailed Design: The I&C design, as indicated in the Contract Documents, includes
functional, performance, and component requirements. complete the detailed I&C design.
D.
I&C Work Scope:
1.
2.
3.
4.
40 90 00
As a minimum, provide PLC-EPS, ECP-EPS, LCP-SRG1, LCP-SRG2, LCP-UPS,
LCC-EPS, LCP-CP, instruments, etc.
For equipment and ancillaries required for the I&C System:
a.
Furnish and install equipment specified in DIVISIONS 26 & 27 required
for the I&C.
b.
Completing detail design.
c.
Required Submittals.
d.
Instructions, details, recommendations, and coordination for Certificate
of Proper Installation.
e.
Verify readiness for operation.
f.
Verify the correctness of final interface.
g.
Adjusting and calibrating.
h.
Starting up and commissioning.
i.
Testing and coordination of testing.
j.
Training.
Verify following Work is provided:
a.
Correct size, type, materials, connections and interface of all field
equipment and devices.
For equipment not provided under I&C Systems, but directly connected to
equipment required by I&C Systems:
a.
Obtain manufacturers' information on installation, interface, function, and
adjustment.
b.
Coordinate with CONTRACTOR to allow required interface and
operation with I&C.
c.
For operation and control, verify that installations, interfacing signal
terminations, and adjustments have been completed in accordance with
manufacturer's recommendations.
d.
Test to demonstrate required interface and operation with I&C.
e.
Examples of items in that may be in this category, but not limited to the
following:
1)
Electrical equipment indicated in DIVISION 26.
2)
Valve operators.
3)
Switchgear.
4)
Switchboard.
5)
VFD & RVSS motor Controllers.
6)
Standby Generator.
7)
Communications System.
1
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
8)
9)
10)
E.
Wiring External to I&C Equipment:
1.
2.
1.2
Transformers.
HVAC equipment.
Pumps and Motors.
Special Control and Communications Cable: Provided by I&C Contractor.
Other Wiring and Cable: As specified in SECTION 26 05 19.
REFERENCES AND DEFINITIONS
A.
The equipment and work covered in this Specification, except as noted, shall be
designed, manufactured, installed and tested in accordance with the latest revisions of
the applicable standards of:
1.
2.
3.
4.
5.
6.
7.
8.
9.
B.
Abbreviations:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
C.
Institute of Electrical and Electronics Engineers (IEEE).
International Society of Automation (ISA).
American National Standards Institute (ANSI).
American Society for Testing and Materials (ASTM).
National Electrical Contractor's Association, Inc. (NECA): 5055, Standard of
Installation.
National Electrical Manufacturers Association (NEMA).
National Fire Protection Association (NFPA): 70, National Electrical Code (NEC).
Underwriters Laboratories, Inc. (UL).
International Electrical Testing Association (NETA).
FDT: Factory Demonstration Test.
ISA: International Society of Automation.
I/O: Inputs and Outputs.
O&M: Operation and Maintenance.
ORT: Operational Readiness Test.
PAT: Performance Acceptance Test.
LCP: Local Control Panel.
I&C: Instrumentation and Control System.
P&ID: Process and Instrument Diagram.
PLC: Programmable Logic Controller
RAT: Reliability Acceptance Test.
RTU: Remote Terminal Unit.
SDT: Site Demonstration Test.
UFT: Unwitnessed Factory Test.
Instrument Tag Numbers:
1.
The tag number notation corresponds to the Drawings and is used in the Loop
Specifications. Example: PI-02-01.
Notation
40 90 00
Explanation
PI
ISA designator for Pressure Indicator
02
Loop number
01
First unit number
2
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
1.3
SUBMITTALS
A.
In accordance with SECTION 26 00 10 and SECTION 01 33 00. Meet all submittal
requirements indicated in SECTION 26 00 10 and SECTION 01 33 00.
B.
ENGINEER's Review: ENGINEER will act upon CONTRACTOR's Submittal and transmit
response to CONTRACTOR not later than 30 days after receipt. Resubmittals will be
subject to the same review time.
C.
Administrative Submittals:
1.
2.
3.
D.
Shop Drawings shall include:
1.
2.
3.
40 90 00
Statements of Qualification:
a.
I&C Contractor.
b.
I&C Contractor's site representative.
c.
Resume for each I&C Contractor's onsite startup and testing team
member.
I&C Progress Schedule:
a.
Submit within 30 days after first Preconstruction Conference.
b.
Upon acceptance by ENGINEER, shall form basis and schedule for all
Submittal reviews, test witnessing, and partial payments relating to I&C
Work.
OWNER Training Plan: In accordance with SECTION 01 44 33.
Bill of Materials:
a.
All equipment, components, devices, and materials in format indicated in
SECTION 26 00 10.
b.
Data Included:
1)
Tag number.
2)
Description.
3)
Manufacturer, complete model number and all options not
defined by model number.
4)
Quantity supplied.
Catalog Cuts for all equipment, components, devices, and materials:
a.
Catalog information.
b.
Descriptive literature.
c.
External power and signal connections.
d.
Scaled Drawings showing exterior dimensions and locations of all
electrical interfaces, mechanical interfaces, and mounting arrangements.
e.
Specific features and configuration data:
1)
Location or service.
2)
Manufacturer and complete model number.
3)
Setpoints and scale range.
4)
Engineering Specifications.
5)
Equipment weights.
6)
Power and grounding requirements.
7)
Materials of construction.
f.
Name, address, and telephone number of manufacturer's local office,
representative, distributor, or service facility.
Construction Drawings:
a.
Show to scale enclosure, internal equipment layout, and external device
nameplates and layout.
b.
Show dimensions and locations of panel mounted devices, doors,
louvers, subpanels, internal and external.
c.
Panel Legend: List front of panel devices by tag numbers, nameplate
inscriptions, service legends, and annunciator inscriptions.
3
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
d.
4.
5.
6.
7.
40 90 00
Construction Details: NEMA rating, materials, material thickness,
structural stiffeners and brackets, lifting lugs, louvers, mounting brackets
and tabs, door hinges and latches, and welding.
e.
Samples of LCPS mimic bus graphic materials, colors and adhesive.
f.
Cable access areas and cable routing.
g.
Anchor bolt size and location.
h.
Installation and mounting detail Drawings.
i.
Process and Instrumentation Diagrams.
j.
Hydraulic and Electrical Schematics
k.
Equipment weights.
Wiring Diagrams:
a.
Ladder diagrams in a format similar to those shown on Drawings.
b.
Diagrams shall be coordinated and show all field interfaces.
c.
Interconnection from power sources and panelboards.
d.
Electrical connections between equipment, consoles, panels, terminal
junction boxes, and field mounted components.
e.
Component and panel terminal board identification numbers, and
external wire and cable numbers.
f.
Circuit names, identify terminals, cable ID tags, actual cable lengths, and
conduit tags.
g.
Grounding diagram, philosophy, implementation, terminations, type, and
connections.
h.
Show each circuit individually.
i.
Identify each item with attributes listed:
1)
Wires, conductors, cables: type, number, size and color.
2)
Terminals: Location, terminal strip number, and terminal block
number.
3)
Discrete Components:
a) Tag number, terminal numbers, and location.
b) Switching action (open or close on rising or falling variable),
setpoint value and units, and variable description.
4)
Input/Output (I/O) Point List for All I/O Points: Information in the
list shall include all the following information:
a) Point names and descriptions.
b) Point addresses, tag numbers, functions, ranges, and
Engineering units.
c) Wire and cable assignments.
d) I/O card layout, module and block number.
e) Field wiring termination assignments.
5)
Relay Coils:
a) Tag number and its function.
b) On right side of run where coil is located, list contact
location by ladder number and sheet number.
6)
Relay Contacts: Coil tag number, function, and coil location.
LCP cabinet Power Consumption and Heat Dissipation, tabulate and summarize:
a.
Required voltages, currents, and phases(s).
b.
Maximum heat dissipations Btu per hour.
c.
Include all calculations.
Communications with LCP Devices, PLC Equipment : Describe configuration,
operation, limitations, and diagnostics for LANs, data highway, serial links, and
other communication paths.
Applications Software Documentation:
a.
Complete configuration documentation for microprocessor based
configurational devices.
b.
For each device, include a program configuration listing showing:
1)
Functional blocks or modules used.
4
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
2)
3)
E.
Shop Drawings for Changes Impacting Software Configuration:
1.
2.
3.
F.
2.
1.4
Schedule:
a.
Submit first changes as part of Shop Drawings.
b.
Submit updated changes at approximately 30-day intervals.
Changes to Input/Output (I/O) List reflecting actual equipment and
instrumentation.
Changes required to software configuration resulting from installation of
alternative, upgraded, and modified equipment.
Quality Control Submittals:
1.
G.
Configuration, calibration, and tuning parameters.
Descriptive annotations.
Testing Related Submittals:
a.
Unwitnessed Factory Test: No Submittals required.
b.
Factory Demonstration Test, Operational Readiness, and Performance
Acceptance test:
1)
Preliminary Test Procedures: Outlines of proposed tests, forms,
and checklists.
2)
Final Test Procedures: Proposed test procedures, forms, and
checklists.
3)
Test Documentation: Copy of signed off test procedures when
tests are completed. Completed component calibration sheets
with O&M manuals.
Operation and Maintenance (O&M) Manuals:
a.
In accordance with SECTION 01 78 23, unless otherwise specified in
this Section.
b.
Include all Shop Drawing submittal information.
c.
Manufacturers' O&M Manuals: Instructions for installation, operation,
maintenance, troubleshooting, and calibration. Include internal
schematics and wiring diagrams.
d.
Software Documentation: Updated version of software.
e.
Hardcopy and electronic version of installed programs in all controllers.
f.
Calibration, start-up, and commissioning reports.
g.
Complete lists of equipment furnished, including manufacturer model
numbers, correct settings, alarm points, and operating ranges
h.
Detailed instructions for periodic maintenance schedules, equipment
inspection, and adjustments
i.
All final as-built Drawings, fiber and copper cable mapping, devices and
tag numbers shall be provided in electronic media, (AutoCAD version
2009), on standard IBM computer compatible 2GB Hi-Speed Flash
Drives and in hard three ring 11 inch x 17 inch binders in unfolded quality
hard copy media.
j.
List of spares and expendables required and recommended.
Contract Closeout Submittals: Prior to Substantial Completion, submit service
agreements signed by OWNER and maintenance provider for all work required in this
Section.
QUALITY ASSURANCE
A.
40 90 00
UL Compliance: Materials manufactured within scope of Underwriters Laboratories shall
conform to UL Standards and have an applied UL listing mark.
5
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
B.
Qualifications:
1.
2.
3.
4.
5.
6.
7.
8.
9.
C.
Coordination Meetings:
1.
1.5
General: In accordance with SECTION 01 31 00.
a.
Location: Site or ENGINEER’s office, as approved by the ENGINEER.
b.
Attended By: ENGINEER, CONTRACTOR, Subcontractor, Manufacturer,
OWNER, as requested by the ENGINEER.
c.
Meeting Frequency: When requested by the ENGINEER. Estimated
Monthly in the first half of the project. Weekly in the second half of the
project.
PROJECT & SITE ENVIRONMENTAL CONDITIONS
A.
1.6
I&C Contractor: Minimum of 10 years experience providing, integrating, installing,
and starting up systems of similar scope and size.
I&C Contractor’s Site Representative: Minimum of 10 years’ experience installing
systems of similar scope and size.
I&C Contractor(s) Required Evidence of Qualifications:
a.
Statement of Experience: List of at least ten control systems comparable
to system specified which have been furnished and placed into operation
by prospective I&C Contractor. For each system, provide following
information:
1)
Project.
2)
Engineer.
3)
Owner’s name, address, and telephone number. Include a
Owner contact and telephone number.
4)
Description of control system including major equipment items.
5)
Contract amount.
6)
Dates when contract was signed, equipment was delivered, and
system was accepted by OWNER.
A letter describing what is considered the most difficult I&C parts of the Project.
Have the financial resources and bonding required.
Be in good standing with previous work performed for Denver Water.
An audited or a reviewed financial statement—NOT A COMPILED
STATEMENT—is required which must be prepared by a certified public
accountant as of a date no earlier than 15 months prior to Bid Opening. The
Board may require that the financial statement be updated at any time prior to
Bid Opening.
Organization Chart: Showing organization structure for the Company and this
Project. Identify key personnel who will be assigned to do this Project.
Qualification of Personnel:
a.
Resumes giving management and technical qualifications of supervisory,
local service representative, and all key personnel shown on
organization chart.
All materials and equipment shall be designed and constructed for continuous operation,
at rated current and voltage, at 5,500-feet above mean sea level, 40°C ambient and 95%
relative humidity.
WARRANTY
A.
40 90 00
The Manufacturer shall warrant all equipment to be free from defects in materials and
workmanship for one year from the date of installation or 18 months from the date of
purchase, whichever occurs first.
6
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
1.7
EXTRA MATERIALS
A.
Furnish, box, tag and clearly mark on exterior, (identify each item with manufacturer’s
name, description and part number), for shipment and long-term storage and deliver prior
to 75% Project completion the following extra materials for the LCPS and all associated
components:
1.
2.
3.
4.
5.
6.
1.8
1.9
Fuses: A minimum of ten of each type and size.
One 24VDC DC power supplies.
Indicating light bulbs and LEDs: A minimum of ten of each type and size.
Relay: Three of each type.
Corrosion-inhibiting vapor capsules: Manufacturer's recommended 2-year supply
Spray pump filter adhesive: One pint.
DELIVERY, STORAGE, AND HANDLING
A.
Provide field and warehouse storage facilities for all equipment.
B.
Prior to shipment, include corrosive-inhibitive vapor capsules in shipping containers, and
related equipment as recommended by the capsule manufacturer.
C.
Prior to installation, store items in dry indoor locations. Provide heating in storage areas
for items subject to corrosion under damp conditions.
D.
Cover panels and other elements that are exposed to dusty construction environments.
SEQUENCING AND SCHEDULING
A.
I&C Progress Schedule:
1.
2.
3.
B.
Prerequisite Activities and Lead Times: Do not start following key Project activities until
prerequisite activities and lead times listed below have been completed and satisfied:
1.
2.
3.
40 90 00
Coordinate activities and interactions between CONTRACTOR, ENGINEER and
OWNER for coordination meetings, testing, programming, Submittal reviews, test
witnessing, and training. Clarify required Work sequences and major Milestone
prerequisites.
Format: In accordance with SECTION 01 31 00.
Include All:
a.
Design activities.
b.
Submittals.
c.
Purchasing, fabricating, and assembly activities.
d.
Shipment and delivery.
e.
Installation.
f.
Testing.
g.
Startup.
h.
Training.
i.
Coordination meetings.
j.
Substantial Completion.
k.
Acceptance.
Submittal to the ENGINEER:
a.
Prerequisite: ENGINEER acceptance of I&C Progress Schedule.
b.
Provide PLC equipment, as indicated.
Hardware Purchasing, Fabrication, and Assembly: Associated Shop Drawing
Submittals completed.
Tests: Associated test plan Submittal completed. For FDT and PAT, notice of
test schedule required 4 weeks prior to start of test.
7
INSTRUMENTATION & CONTROL
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REPLACED DUE TO
ADDENDUM NO. 1
4.
5.
6.
7.
8.
9.
10.
11.
C.
I&C Substantial Completion: Reference the General Conditions, and the Supplementary
Conditions, unless otherwise noted below for I&C. Additional prerequisites for Substantial
Completion include:
1.
2.
3.
4.
5.
D.
I&C Submittals have been accepted or approved, as specified.
PAT successfully completed.
OWNER training plan is on schedule.
Spares, expendables, and test equipment have been delivered to OWNER.
Service and maintenance agreements submitted for Work required in this
Section.
I&C Acceptance: Reference the General Conditions, unless otherwise specified below for
I&C.
1.
1.10
Training: Associated training plan Submittal, reviewed and accepted by the
ENGINEER.
PLC Applications Software Configuring by ENGINEER.
FDT: Shop Drawing Submittals completed.
Factory Demonstration Tests (FDT) completed.
PLC applications software configuring and testing by ENGINEER.
Shipment to Site: Completion of I&C Shop Drawing Submittals, preliminary O&M
manuals, and for I&C elements involved in the FDT.
ORT:
a.
Allowance for Interruptions to CONTRACTOR's Work Due to
Applications Software Testing: 10 days total.
PAT:
a.
Prerequisite: ORT completed and facility started up.
b.
Allowance for Interruptions to CONTRACTOR's Work Due to
Applications Software Testing: 10 days total.
When ENGINEER issues a written notice of acceptance, the following
prerequisites shall have been met:
a.
I&C Certificate of Substantial Completion.
b.
Punch-list items completed.
c.
Final revisions to O&M manuals accepted.
d.
After the I&C has been completely installed and made operational, the
entire system shall be subject to an operational test run before being
accepted. To complete this requirement, the I&C and PLC/RTU
communications shall operate properly, without significant system
malfunction, as deemed by the ENGINEER, for a continuous
uninterrupted time period of 480 hours. If the PLC/RTU system fails to
meet this requirement, make any and all necessary repairs or
adjustments as required to correct the problem, and the acceptance test
shall completely restart from the beginning for a complete retest.
e.
Maintenance service agreements for I&C accepted by OWNER.
MAINTENANCE SERVICE
A.
Maintenance Service Agreement:
1.
2.
3.
4.
5.
40 90 00
Duration of one year.
Start on date of Substantial Completion.
Performed by factory trained service engineers with experience of I&C
Subsystems to be maintained.
I&C Subsystems covered, except for ENGINEER-provided applications software.
All materials and labor for preventive maintenance and visit site once, as
determined by the ENGINEER.
8
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
6.
7.
8.
9.
10.
11.
PART 2
2.1
2.2
PRODUCTS
GENERAL
A.
Provide all materials, equipment, and software (except for ENGINEER provided
applications software), whether indicated or not, necessary for complete system
integration and performance.
B.
Use products of one manufacturer and of the same series or family of models to achieve
standardization for appearance, operation, maintenance, spare parts, and manufacturer's
services.
C.
Electrical equipment and installation as required in DIVISION 26.
D.
Communications systems as required in SECTION 27 00 00.
COMPONENTS
A.
2.3
All materials and labor for demand maintenance and coverage shall be 8 am to
5 p.m. Monday through Saturday.
Response Time: Service engineer shall be onsite within 24 hours of request by
OWNER.
Spare Parts: If not stocked onsite, delivered to site within 24 hours from time of
request.
Repair or replace all components or software found to be faulty.
Replace and restock within one month, onsite spare parts and expendables used
for maintenance. Provide list of items used and replaced.
Submit records of inspection, maintenance, calibration, repair, and replacement
within 2 weeks after each visit to site.
Component Specifications: Specifications
SUPPLEMENT at the end of this Section.
for
components
are
located
in
the
NAMEPLATES AND TAGS
A.
Panel Nameplates: Enclosure identification located on the enclosure face.
1.
2.
3.
B.
Component Nameplates: Component identification located as indicated, or near
component.
1.
2.
3.
C.
Inscription: Component tag number.
Materials: Adhesive backed, laminated plastic.
Letters: 3/16-inch white surface engraved to a black core (white with black
letters), unless otherwise noted.
Nametags: Component identification for field devices.
1.
2.
3.
4.
40 90 00
Location and Inscription: As shown on panel Drawing.
Materials: Adhesive backed, laminated plastic.
Letters: 1/2-inch white surface engraved to a black core (white with black letters),
unless otherwise noted.
Inscription: Component tag number.
Materials: 16-gauge, Type 304 stainless steel.
Letters: 3/16-inch imposed.
Mounting: Affix to component with 16- or 18-gauge stainless steel wire or
stainless steel screws.
9
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
D.
Drawings:
1.
2.4
Include a folder in all cabinets for a complete set of as-built drawings. Coordinate
with the Electrical Contractor and ENGINEER to provide laminated as-built
drawings of the conduit/conductor schedules in each cabinet.
FABRICATION
A.
General:
1.
2.
3.
B.
Wiring Within Enclosures:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
C.
40 90 00
Restrain by plenum rated plastic ties and ducts or metal raceways, unless
otherwise indicated.
Hinge Wiring: Secure at each end so that bending or twisting will be around
longitudinal axis of wire. Protect bend area with sleeve.
Arrange wiring neatly, cut to proper length, and remove surplus wire.
Abrasion protection for wire bundles which pass through holes or across edges
of sheet metal.
Connections to Screw Type Terminals:
a.
Ring-tongue lugs.
b.
Use manufacturer's recommended tool with required sized anvil to make
crimp lug terminations.
c.
Wires terminated in a crimp lug, maximum of one.
d.
Lugs installed on a screw terminal, maximum of two.
Connections to Compression Clamp Type Terminals:
a.
Strip, prepare, and install wires in accordance with terminal
manufacturer's recommendations.
b.
Wires installed in a compression screw and clamp, maximum of one.
Splicing and tapping of wires, allowed only at device terminals or terminal blocks.
Terminate 24V DC and analog signal circuits on separate terminal block from AC
circuit terminal blocks, unless indicated otherwise.
Separate analog and DC circuits by at least 6 inches from AC power and control
wiring, except at unavoidable crossover points and at device terminations.
Separation methods and channels in all cabinets and control panels, including
concrete trough, shall be approved by the ENGINEER.
Arrange wiring to allow access for testing, removal, and maintenance of circuits
and components.
Plastic Wire Duct Fill: Do not exceed Manufacturer's recommendations.
Provide Corrosion-Inhibiting Vapor Capsules in all enclosures, panels, and cabinets.
Manufacturers:
1.
2.
D.
All panel dimensions, devices and instrument arrangements, labels, and wire
tags shall be approved by the ENGINEER, before panel fabrication.
Factory Assembly: Assemble enclosures, install instruments, wire, and devices
at factory. No fabrication other than correction of minor defects or minor transit
damage permitted onsite.
Electrical Work, Equipment, and Devices: In accordance with the applicable
requirements of DIVISION 26.
Northern Instruments; Model Zerust VC.
Hoffmann Engineering; Model A-HCI.
Temperature Control:
10
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
1.
2.
3.
4.
E.
Freestanding Panel Construction:
1.
2.
3.
4.
5.
6.
F.
Materials: Sheet steel unless otherwise shown on Drawings with minimum
thickness of 10-gauge.
Panel Fronts:
a.
Fabricated from a single piece of sheet steel.
b.
No seams or bolt heads visible when viewed from front.
c.
Panel Cutouts: Smoothly finished with rounded edges.
d.
Stiffeners: Steel angle or plate stiffeners or both on back of panel face to
prevent panel deflection under instrument loading or operation.
Internal Framework:
a.
Structural steel for instrument support and panel bracing.
b.
Permit panel lifting without racking or distortion.
Lifting rings to allow simple, safe rigging and lifting of panel during installation.
Adjacent Panels: Securely bolted together so front faces are parallel.
Doors:
a.
Full height, fully gasketed access doors where shown on Drawings.
b.
Latches: Three-point, Southco Type 44.
c.
Handles: “D” ring, foldable type.
d.
Hinges: Full length, continuous, piano type, steel hinges with stainless
steel pins.
Panel Electrical:
1.
40 90 00
Nonventilated Panels: Size to adequately dissipate heat from equipment
mounted inside panel or on panel.
Ventilated Panels:
a.
Furnish with louvers and forced ventilation as required to prevent
temperature buildup from equipment mounted inside panel or on panel.
Size to adequately dissipate heat from equipment mounted inside panel
or in panel face. All panel louvers shall have industrial, heavy duty,
washable aluminum air filters.
b.
Construction: Stamped sheet metal.
c.
Ventilation Fans:
1)
Furnish where required to provide adequate cooling.
2)
Create positive internal pressure within panel.
3)
Fan Motor Power: 120-volt, 60-Hz ac, thermostatically controlled.
d.
All panel louvers shall have industrial, heavy duty, washable aluminum
air filters.
Provide and Install louvers, forced ventilation and thermostats to control the
temperature in all control panels and cabinets containing PLCs and equipment
requiring ventilation. The forced ventilation in the Control panels and cabinets
shall keep the Control panels and cabinets internal temperature below 75ºF.
Space Heaters:
a.
Thermostatically controlled to maintain internal panel temperatures
above dew point.
Power Distribution within Panels:
a.
Provide overcurrent protection on each individual branch circuit
distributed from panelboards.
1)
Locate to provide clear view of and access to breakers when
door is open.
2)
Breaker Sizes: Coordinate such that fault in branch circuit will
blow only branch breaker but not trip the main breaker.
b.
Circuit Wiring: P&IDs and Control Diagrams on Drawings show function
only. Use following rules for actual circuit wiring:
11
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
1)
2.
3.
4.
40 90 00
120V AC Branch Circuit Loading: 15 amperes continuous,
maximum.
2)
24V DC Branch Circuit Loading: Minimum overcurrent and circuit
sizes are indicated. Size breakers, fuses and circuits for actual
loads, less than 75% of full load circuit capacity.
3)
Panel Lighting and Service Outlets: Put on separate 20-amp
120V AC branch circuit.
4)
Provide 120-volt ac plugmold for panel components with line
cords.
Signal Distribution:
a.
Isolated 4 to 20 mA dc signals.
b.
All signal wiring shall be twisted, shielded pairs, meeting the
requirements of SECTION 26 05 19.
Signal Switching:
a.
Use dry circuit type relays or switches.
b.
No interruption of 4 to 20 mA loops during switching.
c.
Switching Transients in Associated Signal Circuit:
1)
Four to 20 mA dc Signals: 0.2 mA, maximum.
2)
One to 5V dc Signals: 0.05V, maximum.
Relays:
a.
General:
1)
All relays shall be provided with surge protection across the coils
as follows:
a) Surge Suppressers: Magnetic Control, Machine tool, and
industrial relays.
b) Metal Oxide Varistors: AC Voltage Coils.
c) Diodes: DC Voltage Coils.
d) Surge protection shall be provided and installed as
recommended by the relay manufacturer and approved by
the ENGINEER.
2)
Signal/Control Circuit Switching Relays:
a) Relay Mounting: Plug-in type socket.
b) Relay Enclosure: Furnish dust cover.
c) Socket Type: Screw terminal interface with wiring.
d) Socket Mounting: DIN Rail.
e) Provide holddown clips.
b.
Magnetic Control, Machine tool and Industrial Relays:
1)
Use when indicated on the Drawings.
2)
NEMA ICS 2, Class A600 (600 volts, 10 amps continuous,
7,200 VA make, 720 VA break), industrial control with a
minimum of four field convertible contacts.
3)
Time Delay attachment: Solid-state.
4)
Provided and installed with manufacturer recommended and
provided surge suppressors across the coil terminals. The surge
suppressor shall be designed to absorb all energy surges that
appear on the line.
5)
Manufacturer: General Electric; Type CR120B.
c.
Auxiliary Industrial Control Relays:
1)
120VAC relays that are not indicated as Machine tool type,
unless otherwise approved by the ENGINEER.
2)
Type: Hinged armature auxiliary, with cover.
3)
Contact Arrangement: As indicated on the Drawings, two Form C
contacts minimum.
4)
Contact Rating: 3A at 150VDC load switching.
5)
Contact Material: Silver cadmium oxide alloy.
6)
Coil Voltage: 110V DC or 120VAC
12
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
7)
8)
9)
10)
5.
6.
G.
Factory Finishing:
1.
2.5
Coil Power: 1.8 watts.
Provide with push to test button and indicator lamps.
Expected Mechanical Life: 100,000 operations minimum.
Expected Electrical Life at Rated Load: 100,000 operations
minimum.
11)
Provided and installed with manufacturer recommended and
provided surge suppressors across the coil terminals. The surge
suppressor shall be designed to absorb all energy surges that
appear on the line.
12)
Manufacturer and Product: Potter & Brumfield KUEP series,
125VDC shall be provided with voltage dropping resistor/zener,
unless otherwise approved by the ENGINEER.
d.
PLC, control and signal relays:
1)
24VDC relays that interface with PLC or RTU, unless otherwise
indicated or approved by the ENGINEER.
2)
Tags: As indicated on the Drawings.
3)
Type: Compact general purpose plug-in.
4)
Contact Arrangement: As indicated on the Drawings, two Form C
contacts minimum.
5)
Contact Rating: 10A minimum at 24VDC and 250V AC.
6)
Contact Material: Silver cadmium oxide alloy.
7)
Coil Voltage: 120V AC or 24V DC.
8)
Coil Power: 2.2VA / 1.3 watts.
9)
Provided and installed with manufacturer recommended and
provided surge suppressors across the coil terminals. The surge
suppressor shall be designed to absorb all energy surges that
appear on the line.
10)
Expected Mechanical Life: 10,000, 000 operations minimum.
11)
Expected Electrical Life at Rated Load: 100,000 operations.
12)
Indication Type: LED indicator lamp.
13)
Lockable Push-to-test button.
14)
Manufacturer and Product: IDEC Corp series RH.
Internal Panel Lights for Control Panels and Cabinets:
a.
Type: Switched enclosed and gasketed, fiberglass, industrial lamp
fluorescent fixtures.
b.
Mounting: Inside, centered in the top.
Service Outlets for Control panels and cabinets:
a.
Type: Three-wire, 120-volt, 20-ampere, duplex receptacles.
b.
Two, locations to be approved by the ENGINEER.
Minimum requirements for steel panels:
a.
Sand panel and remove all mill scale, rust, grease, and oil.
b.
Fill all imperfections and sand smooth.
c.
Paint panel interior and exterior with one coat of epoxy coating metal
primer, two finish coats of two-component type epoxy enamel.
d.
Sand surfaces lightly between coats.
e.
Dry Film Thickness: 3 mils, minimum.
f.
Color: ANSI-61 Gray unless otherwise indicated.
ELECTRICAL REQUIREMENTS
A.
Wires within Enclosures:
1.
2.
40 90 00
All wiring shall meet the requirements of SECTION 26 05 19.
AC Circuits:
13
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
3.
4.
5.
6.
B.
Terminal Blocks (0 to 600 Volts):
1.
2.
3.
4.
40 90 00
a.
All CT and PT secondary wiring shall be SIS, type conductors.
b.
Type: 600-volt, Type THHN/THWN stranded copper.
c.
Size: For current to be carried, but not less than No. 14 AWG.
Analog Signal Circuits:
a.
Type: 600-volt, Type 3 stranded copper, twisted shielded pairs.
b.
Size: No. 16 AWG, minimum.
Other DC Circuits:
a.
Type: 600-volt, Type THHN/THWN stranded copper.
b.
Size: No. 14 AWG, minimum.
Special Signal Circuits: Use manufacturer's standard cables.
Wire Identification: Numbered and tagged at each termination.
a.
Wire color scheme shall be as follows:
1)
Power (AC):
Black
2)
Control (AC):
Red
3)
Neutral:
White
4)
Ground:
Green
5)
Power (DC):
Blue
6)
Control (DC):
Violet
7)
Foreign Voltages (AC):
Yellow
8)
Foreign Voltages (DC):
Blue/White
b.
Wire Tags: Snap-on or slip-on PVC wire markers with legible machine
printed markings and numbers. Adhesive or taped-on tags are not
acceptable.
General:
a.
Accommodate present and spare indicated needs.
b.
One wire per terminal
c.
Wire spare and unused panel mounted elements to their panels’ terminal
block.
d.
Spare Terminals: 20% of all connected terminals, but not less than 10
per terminal block.
General purpose (#8 AWG - #4 AWG):
a.
Connection Type: Washer head binding screws into molded one piece
terminal boards, conductors and cables terminated with heavy duty ring
terminals.
b.
Manufacturer and Product: General Electric EB series.
Terminal Block, General Purpose:
a.
Use for all conductors and cables terminations.
b.
Rated Voltage: 600 V ac.
c.
Rated Current: 30 amp.
d.
Wire Size: 18-10 AWG.
e.
Connection Type: Washer head binding screws, conductors and cables
terminated with heavy duty ring terminals.
f.
Provide Manufacturer’s mounting kit and marking strip. Marking shall be
permanent machine produced.
g.
Manufacturer and Product: General Electrical CR 151A2.
Terminal Block, Fuse/Disconnect plug:
a.
Use: Provide one for each analog input and output field interface cable.
b.
Rate Voltage: 300V ac.
c.
Rated Current: 15 amp.
d.
Wire Size: 30-14 AWG.
e.
Manufacturer and Product: Phoenix Contact; V10K 1, 5-D/TG/D/PE with
Type ST, UK 6,3-HESI 600V/25A, UK 5-HESI 600V/6.3A as approved by
the ENGINEER.
14
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
f.
g.
h.
i.
j.
k.
40 90 00
Terminal Block, General Purpose:
1)
Rated Voltage: 600V ac.
2)
Rated Current: 30 amp.
3)
Wire Size: 22-10 AWG.
4)
Rated Wire Size: 10 AWG.
5)
Color: Gray body.
6)
Spacing: 0.25 inch, maximum.
7)
Test Sockets: One screw test socket 0.079-inch diameter.
8)
Manufacturer and Product: Phoenix Contact; Type UK5N and
UK6N.
Terminal Block, Ground:
1)
Wire Size: 20-1/0 AWG.
2)
Rated Wire Size: As required.
3)
Color: Green and yellow body.
4)
Spacing: 0.25 inch, maximum.
5)
Grounding: Ground terminal blocks electrically grounded to the
mounting rail.
6)
Manufacturer and Product: Phoenix Contact; Type USLKG.
Terminal Block, Blade Disconnect Switch:
1)
Rated Voltage: 600V ac.
2)
Rated Current: 10 amp.
3)
Wire Size: 22-12 AWG.
4)
Rated Wire Size: 12 AWG.
5)
Color: Gray body, orange switch.
6)
Spacing: 0.25 inch, maximum.
7)
Manufacturer and Product: Phoenix Contact; Type UDK4-MTK.
Terminal Block, Fuse/Disconnect Plug:
1)
Use: Provide one for each analog input and output field interface
wire.
2)
Rated Voltage: 300V ac.
3)
Rated Current: 15 amp for terminal block, 6.3 amp for ST-SI-UK
4 disconnect plug.
4)
Wire Size: 30-14 AWG.
5)
Fusing shall be approved by the ENGINEER
6)
Manufacturer
and
Product:
Phoenix
Contact;
VI0K
1,5-D/TG/D/PE with Type ST.
Terminal Block, Fused, 24V dc:
1)
Rated Voltage: 600V dc.
2)
Rated Current: 16 amp.
3)
Wire Size: 26-8 AWG.
4)
Rated Wire Size: 10 AWG.
5)
Color: Black body.
6)
Fuse: Amperage size as required.
7)
Indication: LED diode 24V dc.
8)
Spacing: 0.32 inch, maximum.
9)
Manufacturer and Product: Phoenix Contact; Type UK6.3-HESi.
Terminal Block, Fused, 120V ac:
1)
Rated Voltage: 600V ac.
2)
Rated Current: 6.3 amp.
3)
Wire Size: 26-8 AWG.
4)
Rated Wire Size: 12 AWG.
5)
Color: Black body.
6)
Fuse: Amperage size as required.
7)
Indication: Neon Lamp 110V ac.
8)
Leakage Current: 1.0 mA, maximum.
9)
Spacing: 0.32 inch, maximum
15
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
l.
C.
Grounding:
1.
2.
2.6
10)
Manufacturer and Product: Phoenix Contact; UK6.3-HESi.
Terminal Block, Fused, 120V ac, High Current:
1)
Rated Voltage: 600V ac.
2)
Rated Current: 35 amps.
3)
Wire Size: 18-8 AWG.
4)
Rated Wire Size: 8 AWG.
5)
Fuse: Amperage size as required.
6)
Manufacturer and Product: Phoenix Contact.
Enclosures, control panels, and cabinets signal and shield ground connections
shall be made as shown on the Drawings.
Each control panel, and cabinet shall have a dedicated #4 AWG ground
conductor from the ground grid to grounding terminal, control panel and cabinet.
Control panel grounding shall the following:
a.
Furnish isolated copper grounding bus for signal and shield ground
connections.
b.
Ground this ground bus at a common signal ground point in accordance
with National Electrical Code requirements.
c.
Single Point Ground for Each Analog Loop:
1)
Locate at dc power supply for loop.
2)
Use to ground wire shields for loop.
d.
Ground terminal block rails to ground bus.
SOURCE QUALITY CONTROL
A.
General:
1.
2.
3.
4.
5.
6.
7.
8.
9.
40 90 00
Test I&C elements, both hardware and software.
Factory tests described under this article:
a.
Unwitnessed Factory Test (UFT).
b.
Factory Demonstration Tests (FDT).
Configuring equipment demonstration test.
Onsite Tests Described in this Section:
a.
Operational Readiness Tests (ORT).
b.
Performance Acceptance Tests (PAT).
Test Format: Cause and effect.
a.
Person conducting test initiates an input (cause).
b.
Specific test requirement is satisfied if correct result (effect), occurs.
Procedures, Forms, and Checklists:
a.
Except for UFT, conduct tests in accordance with, and documented on,
ENGINEER approved procedures, forms, and checklists.
b.
Describe each test item to be performed.
c.
Have space after each test item description for sign off by appropriate
party after satisfactory completion.
Required Test Documentation: Test procedures, forms, and checklists. Signed
by ENGINEER and CONTRACTOR except for ORT items signed only by
CONTRACTOR.
Conducting Tests:
a.
Special testing materials and equipment.
b.
Wherever possible, perform tests using actual process variables,
equipment, and data.
c.
If not practical to test with real process variables, equipment, and data,
provide suitable means of simulation.
d.
Define simulation techniques in test procedures.
Coordinate I&C testing with OWNER and affected Contractors.
16
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
10.
11.
B.
Unwitnessed Factory Test (UFT):
1.
2.
3.
C.
Scope: Inspect and test I&C to ensure it is operational, ready for FDT.
Location: I&C Contractor's factory.
Integrated Test:
a.
Interconnect and test I&C.
b.
Exercise and test all functions.
c.
Simulate required inputs and outputs.
Factory Demonstration Tests (FDT):
1.
2.
3.
4.
5.
6.
7.
8.
40 90 00
ENGINEER will actively participate in many of the tests and reserves right to test
or retest all specified functions whether or not explicitly stated test procedures.
ENGINEER's decision will be final regarding acceptability and completeness of
all testing.
General: During the initial coordination meetings, the ENGINEER and I&C
Contractor shall evaluate and discuss the requirements for the FDT. To facilitate
the coordination of the PLC (software) programming, the FDT may be replaced
with SDT, at the site. The ENGINEER shall make the final decision regarding this
change. The I&C Contractor shall include a minimum of one week in the
schedule for factory testing and preliminary PLC checkouts with the ENGINEER.
The I&C Contractor shall include any changes regarding this in the I&C Progress
Schedule. The I&C Contractor shall make allowances for the ENGINEER to load
predeveloped PLC software for testing during the FDT. This software shall assist
in demonstrating the correct operation of the PLC and RTU communications and
specific functions. The I&C Contractor shall provide simulated hardwire
interfaces as required to test specific loops and functions.
Scope: Test entire I&C, with exception of primary elements and final control
elements, to demonstrate that it is operational.
Location: I&C Contractor's factory.
Functions:
a.
Demonstrate all functions as required for I&C, PLCs, and Control panels
and cabinets.
b.
Timing: Include tests for timing requirements.
c.
Diagnostics: Demonstrate online and offline diagnostic tests and
procedures.
d.
Communications: Demonstrate communications between PLCs, RTUs,
and Control panels and cabinets..
Correct deficiencies found and complete prior to shipment to site.
Failed Tests:
a.
Repeat and witnessed by ENGINEER.
b.
With approval of ENGINEER, certain tests may be conducted by I&C
Contractor and witnessed by ENGINEER as part of ORT.
Make following documentation available to ENGINEER at test site both before
and during FDT:
a.
All Drawings, Specifications, Addenda, and Change Orders.
b.
Master copy of FDT procedures.
c.
Shop Drawing Submittals for equipment being tested.
Daily Schedule for FDT:
a.
Begin each day meeting to review day's test schedule.
b.
End each day with each meeting to review day's test results and to
review or revise next day's test schedule.
17
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
PART 3
3.1
EXECUTION
EXAMINATION
A.
Additional testing as required in SECTION 26 08 00.
B.
Equipment provided by I&C Contractor and installed by others, requires the I&C
Contractor to observe and advise on installation to extent required to certify with ORT
that equipment has been properly installed.
C.
For equipment not provided by I&C Contractor, but that directly interfaces with the I&C,
verify the following conditions:
1.
2.
3.
4.
5.
3.2
Proper installation, calibration and adjustment.
Correct control action.
Switch settings and dead bands.
Opening and closing speeds and travel stops.
Input and output signals.
INSTALLATION
A.
Material and Equipment Installation:
1.
2.
Follow manufacturers' installation instructions, unless otherwise indicated or
directed by the ENGINEER.
Wiring connected to I&C components and assemblies, including power wiring in
accordance with requirements in SECTION 26 05 19.
B.
Provide, install, and be responsible for a complete fully operational I&C including all field
I/O connections and terminations, and all communications between the PLC, devices and
all communications. Provide and install all wiring, cables, PLC/RTU ports, and
connectors as needed to properly implement the I&C. The OWNER shall provide the
computer system and Graphical User Interface (GUI).
C.
All PLC programming logic shall be provided by and installed by the ENGINEER.
Demonstrate to the ENGINEER required communications. Provide assistance to the
ENGINEER in testing, configuring, calibrating, and scaling of all the PLC I/O points as
required during the programming of the PLC and startup of the I&C.
D.
The intent of the Drawings and Specifications is to show general locations, and the
minimum amount of devices and interconnection required to make the I&C functional.
The CONTRACTOR shall be responsible for the detailed design, layout, and installation
of the required control wiring, interconnections, and devices to make the complete
system fully functional.
E.
Install and perform per the manufacturer’s recommendations, including but not limited to,
PLC/RTU communications equipment, I/O cards and terminations, testing, startup, and
other necessary appurtenances.
1.
2.
40 90 00
The fully operational system will include: communications between all PLCs and
office servers. The fully operational system will include field I/O connections and
terminations, as indicated in the Drawings and Specifications. Field I/O
connections include but are not limited to primary elements, transmitters, control
panels, etc.
All PLC programming logic shall be provided by and installed by the ENGINEER.
Demonstrate to the ENGINEER network communications between all PLCs and
office servers.
18
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
3.3
FIELD QUALITY CONTROL
A.
General: All requirements listed in Paragraph 2.7.A. also applies to this article.
B.
Onsite Supervision:
1.
C.
Startup and Testing Team:
1.
2.
3.
4.
D.
I&C site representative shall be onsite during total period required to supervise,
coordinate and complete onsite I&C activities.
Thoroughly check installation, terminations, and adjustments.
Complete onsite tests.
Complete onsite training.
Provide startup assistance to ENGINEER.
Operational Readiness Test (ORT): Prior to startup test period and PAT, inspect, test,
and document that entire I&C is ready for operation.
1.
Phase 1 ORT: Performed by I&C Contractor to test and document that I&C,
excluding ENGINEER provided PLC and RTU applications software, is ready for
operation. For I&C Systems for which ENGINEER provides applications
software, provide sufficient temporary software configuring to allow testing of
these subsystems.
a.
Inspections and Tests:
1)
Check I&C for proper installation, calibration, and adjustment on
a loop-by-loop, circuit-by-circuit, and component-by-component
basis.
2)
Provide space on forms for signoff by I&C Contractor.
3)
Organize and track inspection, adjustment, and calibration of
each loop, circuit and component, include the following:
a) Project name.
b) Tag number for each component.
c) Checkoffs/Signoffs for Each Component:
(1) Tag/identification.
(2) Installation.
(3) Termination wiring.
(4) Calibration/adjustment.
(5) Interface terminations.
(6) I/O interface terminations with PLC.
d) I/O Signals for PLC are Operational: Received/sent,
processed, adjusted.
e) Total loop or circuit operational.
f)
Space for comments.
4)
40 90 00
Component calibration sheet for each component (except simple
hand switches, lights, gauges, and similar items) and each PLC
I/O module and include the following:
a) Project name.
b) Loop or circuit number and description.
c) Component tag number or I/O module number.
d) Manufacturer, model number/serial number for component.
e) Summary of Functional Requirements, for Example:
(1) Indicators, scale and ranges.
(2) Transmitters/converters, input and output ranges.
(3) Computing elements' function.
(4) Controllers, action and control modes.
19
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
2.
E.
Performance Acceptance Tests (PAT):
1.
2.
3.
4.
5.
6.
7.
8.
40 90 00
(5) Switching elements, unit range, differential, reset
(auto/manual).
(6) I/O Modules: Input or output.
f)
Calibrations, for Example, but not Limited to:
(1) Analog Devices: Actual inputs and outputs at 0, 10, 50,
and 100% of span, rising and falling.
(2) Discrete Devices: Actual trip points and reset points.
(3) Controllers: Mode settings.
(4) I/O Modules: Actual inputs or outputs of 0, 10, 50, and
100% of span, rising and falling.
g) Space for comments.
5)
Maintain loop and circuit status reports, valve adjustment sheets,
and component calibration sheets at site and make them
available to the ENGINEER for review, at all time.
b.
Factory Demonstration Tests-Repeat:
1)
Repeat FDT onsite with entire I&C installed.
2)
Use FDT test procedures as basis for this test.
3)
In general, this test shall not require witnessing. However,
portions of this test, as identified by ENGINEER during original
FDT, shall be witnessed.
c.
ORT Forms: Shall be approved by the ENGINEER.
Phase 2 ORT: Combined effort between I&C Contractor and ENGINEER to
confirm that I&C, including applications software, is ready for operation.
a.
Prerequisite: Completion of Phase 1 ORT.
b.
Joint test with ENGINEER. Repeat of ENGINEER's FDT application
software tests, except using actual devices. Control and communications
with PLC and computer tested on loop-by-loop, circuit-by-circuit and
component-by-component basis.
c.
Test procedures provided by ENGINEER based on Phase 1 ORT and on
FDT application software tests.
Once ORT has been completed and facility has been started up, perform jointly
with ENGINEER a PAT on complete I&C to demonstrate that it is operating as
required by the Contract Documents. Demonstrate each required function on a
paragraph-by-paragraph, loop-by-loop, circuit-by-circuit and component-bycomponent basis.
Tests same as required for FDT except that entire installed I&C tested using
actual process variables and all functions demonstrated.
Perform local and manual tests for each loop, circuit, and component before
proceeding to remote and automatic modes.
Where possible, verify test results using visual confirmation of process
equipment and actual process variable. Exercise and observe devices supplied
by others, as needed to verify correct signals to and from such devices and to
confirm overall system functionality. Test verification by means of disconnecting
wires or measuring signal levels is acceptable only where direct operation of
equipment is not possible.
Make updated versions of documentation required for PAT available to
ENGINEER at site, both before and during tests.
Make one copy of all O&M manuals available to ENGINEER at the site both
before and during testing.
Follow daily schedule required for FDT.
PAT procedures and forms shall be approved by the ENGINEER.
20
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
F.
3.4
Specialty Equipment: For certain components or systems provided under this Section but
not manufactured by I&C Contractor, provide services of qualified manufacturer's
representative during installation, startup, demonstration testing, and OWNER training.
TRAINING
A.
General:
1.
2.
3.
4.
5.
B.
Operations and Maintenance Training:
1.
2.
3.
4.
C.
Training Session Duration: One instructor days.
Number of Training Sessions: One.
Location: Project site.
Content:
a.
Loop/circuit Functions: Understanding of loop/circuit functions, including
interlocks for each loop/circuit.
b.
Operation:
For
example,
adjusting
variable
setpoints,
MANUAL/REMOTE control, protective relay trips and resets, annunciator
acknowledgment and resetting.
c.
Interfaces with field equipment, governor equipment, electrical
equipment, existing equipment, etc.
Maintenance Training:
1.
2.
3.
4.
40 90 00
Refer to specific requirements specified in I&C Subsystems.
Include a review of O&M manuals and survey of spares, expendables, and test
equipment.
Use equipment similar to that provided or currently owned by OWNER.
Provide training suitable for instrument technicians with at least a 2-year
associate Engineering or technical degree, or equivalent education and
experience in electronics, instrumentation, or digital systems.
Operation Training:
1.
2.
3.
4.
D.
Provide an integrated training program for OWNER's personnel.
Perform training to meet specific needs of OWNER's personnel.
Include training sessions, classroom and field, for managers, ENGINEER’s,
operators, and maintenance personnel.
Accommodate the OWNER's personnel schedule.
OWNER reserves the right to make and reuse video tapes of all training
sessions.
Training Session Duration: One instructor days.
Number of Training Sessions: One.
Location: Project site.
Content: Provide training for each type of component and function provided.
a.
Functions: Understanding details of each loop/circuit and how they
function.
b.
Component calibration.
c.
Adjustments: For example, controller tuning constants, current switch trip
points, and similar items.
d.
Troubleshooting and diagnosis for and components.
e.
Replacing lamps, fuses, reset breakers, reset protective relays.
f.
Components removal and replacement.
g.
Periodic maintenance.
21
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
3.5
3.6
CLEANING AND PROTECTION
A.
Clean all debris, dirt, dust, etc. from equipment.
B.
Protect all enclosures and other equipment containing electrical, instrumentation and
control devices, including spare parts, from corrosion through the use of corrosioninhibiting vapor capsules.
C.
Periodically replace capsules in accordance with capsule manufacturer's
recommendations. Replace all capsules just prior to Final Payment and Acceptance.
SUPPLEMENTS
A.
Supplement A: Component Specifications
B.
Supplement B: Instrument List.
C.
Supplement C: Test and Report, Forms and Examples
D.
Supplement D: Performance Acceptance Test Sheet
END OF SECTION
40 90 00
22
INSTRUMENTATION & CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
SECTION 40 90 00
SUPPLEMENT A
COMPONENT SPECIFICATIONS
A.
Carbon Monoxide and Natural Gas Monitoring System:
1.
2.
3.
General: The carbon monoxide and natural gas monitoring systems shall
measure and provide the controlling in the event that the gas level exceeds the
limit setpoints. Relay outputs shall be provided.
Solid state sensors:
a.
Sensors shall utilize state-of-the-art enhanced MOS sensor technology.
Sensor element is to be microprocessor-controlled and compensated for
humidity and temperature. Sensor shall not require the addition of
reagents.
b.
All sensor transmitters shall have a minimum useful life of 3 years. The
supplier shall provide replacement sensors at no charge for any sensor
that does not meet the minimum requirements.
c.
The interconnecting wiring from the sensor to the central panel shall be
three-conductor shielded cable for the 4 to 20mA sensors.
d.
The voltage supplied to the sensor shall be a minimum of 21V dc and a
maximum of 30V dc.
e.
The sensor units shall be capable of being located remote from the
central panel by up to 2,000 feet. Sensor units shall receive power from
and send signals corresponding to the central panel.
Central Panel Requirements:
a.
The system shall be a 4-point wall mountable monitor with external solid
state sensors.
1)
The enclosure shall be of general purpose metal NEMA 12.
2)
Enclosure shall not exceed 2.5 cubic feet in volume.
b.
System Power Requirements: The system shall operate on 110V ac, 50
to 60 Hz.
c.
Monitor Unit Requirements:
1)
Discrete LEDs shall indicate Warning, Alarm, and Sensor status.
3.5 digit LCD scanning display for direct reading of the full scale
gas concentrations shall be available.
2)
Alarm Setpoint Levels: Two separate field-adjustable setpoints
for warning and alarm. One nonadjustable setpoint for system
fault.
3)
Relay Outputs: Each setpoint shall have an SPDT relay with dry
contacts rated at 10 amps, 110V ac resistive. Alarm relay to
have field optional 60-minute on delay to reduce nuisance
activation and shall be selectable as latching or nonlatching. All
relays shall be capable of being normally energized for fail-safe
operation. Four discrete warning relays with adjustable (off
delay) shall be provided.
4)
Audible Alarm: The audible alarm shall have a solid on sound
pulse.
5)
Sensor Inputs: Shall be capable of receiving a 4-20mA sensor
signal.
6)
Approvals: Must be CSA or NRTL approved.
d.
Maximum Maintenance Requirements: The system shall be factory
tested and calibrated. System shall be automatically zero compensated
and not require any field calibration.
e.
Manufacturer’s Capability: As a minimum, the manufacturer must meet
the following requirements:
1)
Shall be capable of providing toll-free factory assistance.
40 90 00 SUPPLEMENT A
1
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
2)
4.
B.
Alternator Relay:
1.
2.
3.
4.
5.
6.
7.
8.
C.
Contact arrangement and wired as indicated on the Drawings, two Form C
contacts minimum.
Contact Rating: 10A minimum at 120VAC.
Coil Voltage: 120VAC.
Coil Power: 1.2 watts.
Expected Mechanical Life: 10,000,000 operations.
Expected Electrical Life at Rated Load: 100,000 operations.
Provided and installed with manufacturer recommended and provided surge
suppressors across the coil terminals. The surge suppressor shall be designed
to absorb all energy surges that appear on the line.
Manufacturer and Product: Time Mark 261-D-T-120.
Indicator, Analog Meters:
1.
2.
3.
4.
5.
D.
Shall be capable of providing onsite service and training with
factory-trained personnel.
3)
Shall be capable of providing in-house repairs.
The carbon monoxide and natural gas detection system shall be a Mine Safety
Appliance MSA Toxgard II gas monitor as indicated in the Contract Documents l.
General:
a.
Function: Display analog signal.
b.
Type: pivot and jewel movement; switchboard type; circular.
Performance:
a.
Range: As required and approved by the ENGINEER.
b.
Accuracy: Plus or minus one percent of scale.
Features:
a.
Standards: In accordance with ANSI C39.1.
b.
Type Circular.
c.
Case Size: 4-1/2-inch square, concentric scale type, with white scales,
black markings, and black pointers or indictors.
d.
Scale: 250-degrees, synchroscope shall be 360-degrees.
e.
High grade designed for mounting on steel panels.
f.
Submit certified factory calibration.
g.
Input: Current transformer secondary 5 amperes or potential transformer
secondary 120 volts.
h.
Low input burden.
Enclosure:
a.
Drawn steel case with zinc chromate coating. Polycarbonate-UL94V-0
cover, (no anti-glare window).
Manufacturers:
a.
Yokogawa; Model Type AB/DB-40.
Indicator, Digital Meters:
1.
2.
General:
a.
Function: Display analog signal.
b.
Type: 7-segment digital, horizontal edgewise.
Performance:
a.
Range and engineering units as required, indicated, and approved by the
ENGINEER.
b.
Accuracy: Maximum of ±0.1% full scale.
c.
Temperature, Operating: 32°F to 120°F.
40 90 00 SUPPLEMENT A
2
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
3.
4.
5.
6.
7.
8.
E.
Features:
a.
Digits: 5; 0.56-inch high minimum; red sunlight readable 7-segment LED.
b.
Decimal Point: Field selectable.
c.
Input Impedance: 100 ohms maximum.
d.
Service Legend: Permanent, display of engineering units and nameplate
without manufacturer’s logo.
e.
Response Time: One second maximum to 0.1% accuracy.
f.
One control relay output with adjustable set points, unless indicated
otherwise.
g.
Submit certified factory calibration.
EMI suppression devices shall be provided and installed as approved by the
digital meter manufacturer, suppression device manufacturer, and ENGINEER.
Ferrite suppression cores for signal and control cables. Line filters for input
power cables.
Signal Interface: 4 to 20 mA DC.
Enclosure:
a.
Type: NEMA 4X.
b.
Mounting: Panel; approximately 1.95-inch high, 3.8-inch wide, 4.1-inch
deep.
Power: 120 VAC unless otherwise noted.
Manufacturer:
a.
Red Lion PAX.
Indicator, Large Process Display (PI01 and PI02):
1.
2.
3.
4.
5.
6.
7.
General:
a.
Function: Display analog signal.
b.
Type: 7-segment digital, horizontal edgewise.
c.
Provide 36 inch long by 6 inch high phenolic, white with black core,
labels with lettering as large as possible above each display, indicating
PI01 – Potable Water Discharge Pressure and PI02 – Recycle Water
Discharge Pressure.
Performance:
a.
Range and engineering units as required, indicated, and approved by the
ENGINEER.
b.
Accuracy: Maximum of ±0.1% full scale.
c.
Temperature, Operating: 32°F to 120°F.
Features:
a.
Digits: 5; 4-inch high minimum; red sunlight readable 7-segment LED.
b.
Decimal Point: Field selectable.
c.
Input Impedance: 100 ohms maximum.
d.
Service Legend: Permanent, display of engineering units and nameplate
without manufacturer’s logo.
e.
Response Time: One second maximum to 0.1% accuracy.
f.
One control relay output with adjustable set points, unless indicated
otherwise.
g.
Submit certified factory calibration.
EMI suppression devices shall be provided and installed as approved by the
digital meter manufacturer, suppression device manufacturer, and ENGINEER.
Ferrite suppression cores for signal and control cables. Line filters for input
power cables.
Signal Interface: 4 to 20 mA DC.
Enclosure:
a.
Type: NEMA 4X.
b.
Mounting: Panel; approximately 8-inch high, 26-inch wide, 2.5-inch deep.
Power: 24 VDC unless otherwise noted.
40 90 00 SUPPLEMENT A
3
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
8.
F.
Manufacturer:
a.
Red Lion LD4A05P0
Flow Element and Transmitter, Electromagnetic, general purpose:
1.
2.
3.
4.
5.
6.
7.
8.
9.
General:
a.
Function: Measure, indicate, and transmit the flow of a liquid in a full
pipe.
b.
Type: Electromagnetic flowmeter, with operation based on Faraday's
Law, utilizing the pulsed DC-type coil excitation principle with high
impedance electrodes.
c.
Parts: Flow element, transmitter, interconnecting cables, mounting
hardware, and calibrator.
Service:
a.
Stream Fluid: As noted. All electromagnetic flow meters used shall be
provided and installed with isolation transformers.
b.
Water with slight alkalinity (7.5 to 8 pH) and up to 10 mg/L suspended
solids
Performance:
a.
Flow Range: As indicated and required.
b.
Accuracy: ±0.5% of rate for all flows resulting from pipe velocities of
one- to 33-feet per second.
c.
Turndown Ratio: Minimum of 10 to 1 when flow velocity at minimum flow
is at least one foot per second.
Features:
a.
Zero stability feature to eliminate the need to stop flow to check zero
alignment.
b.
No obstructions to flow.
c.
Very low pressure loss.
d.
Low flow contact output alarm.
e.
Empty pipe detection contact output alarm.
Process Connection:
a.
Meter Size: As noted.
b.
Connection Type: 150-lb ANSI raised-face flanges or wafer type
depending on meter size, unless otherwise noted.
c.
Flange Material: Carbon steel, unless otherwise noted.
Signal Interface:
a.
4-20 mA DC for load impedance 0 to 800 ohms minimum for 24VDC
supply.
Power: 24VDC, unless otherwise noted.
Element:
a.
Meter Tube Material: Type 304 stainless steel, unless otherwise noted.
b.
Liner Material: Teflon, unless otherwise noted.
c.
Liner Protectors: Covers on each end to protect liner during shipment.
d.
Electrode Type:
Flush or bullet nose as recommended by the
manufacturer for the noted stream fluid.
e.
Electrode Material: Hastelloy C.
f.
Enclosure: NEMA 4, unless otherwise noted.
g.
Grounding Ring/Electrode Material: Type 316 stainless steel ground
disks.
Transmitter:
a.
Display: Indicating and totalizing.
b.
Mounting: Pipe stand, wall.
c.
Enclosure: NEMA 4X.
d.
Zero and Span: Field adjustable.
e.
Indicator: Digital 16-character display, with scale range as noted.
40 90 00 SUPPLEMENT A
4
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
f.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
G.
Totalizer: Digital 16-character display, with totalizer unit digit value as
noted.
Cables:
a.
Types: As recommended by manufacturer.
b.
Lengths: As required to accommodate device locations.
Calibration System:
a.
Features:
1)
Field programmable electronics.
2)
Self-diagnostics with troubleshooting codes.
3)
Ability to program electronics with full-scale flow, engineering
units, meter size, zero flow cutoff, desired signal damping,
totalizer unit digit value, etc.
4)
Initial flow tube calibration and subsequent calibration checks.
b.
Equipment:
1)
Built-in electronics with each unit provided.
2)
Alternatively, one portable calibrator of each type required for the
various electromagnetic flowmeters provided on the project.
Install per Manufacturer’s and OWNER’s recommendations and requirements.
Isolate meter flow tube and transmitter from ground.
Isolate meter flow tube from piping and provide piping bonding jumper around
flow tube.
Provide an ENGINEER approved, electrical conduit, non-conductive isolating
section.
Provide and install a Manufacturer recommended isolating transformer on the
input power to the flowmeter
Mount the transmitter on an insulating surface.
Install a GFI on the input to the isolating transformer.
Measure and verify that the impedance to ground at the flow tube is infinite.
Endress & Hauser, Promag 53W.
Flow Element, Rotameter:
1.
2.
3.
4.
5.
6.
General:
a.
Function: Indicate and throttle flow rate.
b.
Type: Tapered tube and float.
Performance:
a.
Range: As noted.
b.
Accuracy: ±2% of full-scale, uncalibrated, over a 10:1 turndown ratio.
c.
Repeatability: 1/4% of flow.
Features:
a.
Direct reading scale, nominally 10-inches long.
b.
Throttling needle valve, unless otherwise indicated.
Service:
a.
Fluid: Water, unless otherwise noted.
Physical Features:
a.
Materials: Borosilicate glass tube, Type 316 stainless steel float, Type
316 stainless end fittings, aluminum or stainless steel side plates, and
1/4-inch laminated safety glass or polycarbonate shield, unless
otherwise noted.
Process Connections:
a.
Line Size: As noted.
b.
Connection Type: Straight-through construction with vertical female NPT
connections, unless otherwise noted.
c.
Connection Material: Type 316 stainless steel, unless otherwise noted.
40 90 00 SUPPLEMENT A
5
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
7.
H.
Manufacturers and Products:
a.
Brooks, Series 1300, Series 1100 (indicating only).
b.
Fischer & Porter, Series 10A4500.
Level Element and Transmitter, Ultrasonic:
1.
2.
3.
4.
5.
6.
7.
General:
a.
Function: Provide continuous noncontacting level measurement with
output proportional to level being sensed.
b.
Type: Ultrasonic.
c.
Parts: Level element, temperature element, transmitter, and cable for
connection from elements to transmitter.
Service:
a.
Medium: water.
b.
Pressure: Atmospheric.
c.
Altitude: Level element shall be capable of operating at 5,400 feet.
d.
Temperature Range: Level element shall be capable of operating in
range of -40°C to 95°C.
Performance:
a.
Range: As indicated or required.
b.
Zero Reference: As indicated or required.
c.
Accuracy: ±0.5% of full scale for analog output signal and alarm
setpoints shall be repeatable within plus or minus one percent of full
scale.
d.
Resolution: 2 mm or 0.1% of range, whichever is greater.
Features:
a.
Unit shall be provided with output indicating meter with 4-character LCD
display programmable in engineering units of; feet, inches, meters,
centimeters, or percent of span.
b.
Interconnecting Cable: Cable between level element and transmitter
shall be supplied with unit, maximum length 1,200 feet.
c.
Discrete Outputs: Transmitter shall provide up to four discrete outputs,
each adjustable over entire scale range by screwdriver or programming
module.
d.
Alarm Messages: Loss of echo and cable circuit open or shorted.
Signal Interface:
a.
Transmitter Output: 4 to 20 mA dc output for load impedance of 0 to
600 ohms. Output shall also be reversible, 4 to 20 mA over range
selection.
b.
Power Supply: Unit shall operate on 120-volt, 50/60-Hz power, unless
otherwise noted.
c.
Discrete Outputs: Unit shall transfer SPDT contacts rated at 5 amperes,
noninductive, continuous, at 120V ac.
Element:
a.
Type: Shall be of a waterproof/weatherproof design for outdoor
installation.
b.
Process Connection: one inch NPT, unless otherwise indicated or
required.
c.
Shall be provided with air temperature velocity compensation sensor.
d.
Shall be chemically resistant to the process fluid to be measured.
Transmitter:
a.
Transmitter shall be mounted in a NEMA 4X enclosure, unless otherwise
noted, suitable for mounting as noted or shown.
b.
Mounting: Wall, unless otherwise noted. Provide stainless bolts for
outdoor applications.
40 90 00 SUPPLEMENT A
6
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
8.
I.
Level Switch, Float Type (Wide Angle) with Integral Nonmercury Switch:
1.
General:
a.
Function: Actuate contact at preset liquid level.
b.
Type: Direct-acting float with an enclosed snap action switch and integral
cable.
c.
Verify the chemical resistance of all wetted parts.
d.
UL Recognized for use in water and sewage.
e.
Passed NSF standard 61 protocol by an approved Water Quality
Association laboratory.
2.
Service:
a.
Liquid: Water, unless otherwise noted.
b.
Pressure: Atmospheric.
c.
Temperature: 0°C to 60°C.
Performance:
a.
Control differential: 80 degrees above or below horizontal plus or minus
10 degrees.
b.
Temperature: 0°F to 140°F (60°C).
Features:
a.
Entire Assembly: Watertight and impact-resistant.
b.
Cable: Combination support and signal; length as noted or required to
run continuous without splicing.
c.
Materials:
1)
Float, Cable and Clamps: Chemical resistant and corrosion
resistant material.
2)
Cable: 16-3 AWG minimum, rated 600V. Type SJOW-A Flexible
Cord, water resistant to 140°F.
3)
Clamps: 316 stainless steel, unless otherwise indicated or
required by the ENGINEER.
d.
Mounting: Pipe, suspended only when indicated.
1)
Pipe: Corrosion-proof cable clamp for one inch pipe.
2)
Suspended: Necessary brackets and clamps for tank top or
vessel; integral or attached weight assembly for stabilization and
positive operation.
Signal Interface:
a.
Switch: SPDT, arrangement unless otherwise indicated.
b.
Contact: Rated 13A continuous and 85A starting minimum at 120V ac.
Manufacturer:
a.
ITT Centripro A2D Series
3.
4.
5.
6.
J.
Manufacturer and Product:
a.
Transducer: Siemens Milltronics Echomax XPS-10
b.
Transmitter: Siemens Milltronics HydroRanger Plus.
Level Switch, Float Type (Narrow Angle) with Integral Nonmercury Switch:
1.
General:
a.
Function: Actuate contact at preset liquid level.
b.
Type: Direct-acting float with an enclosed snap action switch and integral
cable.
c.
Verify the chemical resistance of all wetted parts.
d.
UL listed for use in water and sewage.
e.
Passed NSF standard 61 protocol by an approved Water Quality
Association laboratory.
40 90 00 SUPPLEMENT A
7
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
2.
3.
4.
5.
6.
K.
Service:
a.
Liquid: Water, unless otherwise noted.
b.
Pressure: Atmospheric.
c.
Temperature: 0°C to 60°C.
Performance:
a.
Control differential: 1.5 inch above or below horizontal.
b.
Temperature: 0°F to 140°F (60°C).
Features:
a.
Entire Assembly: Watertight and impact-resistant.
b.
Cable: Combination support and signal; length as noted or required to
run continuous without splicing.
c.
Materials:
1)
Float, Cable and Clamps: Chemical resistant and corrosion
resistant material.
2)
Cable: 18-3 AWG minimum, rated 600V. Type SJOW-A Flexible
Cord, water resistant to 140°F.
3)
Clamps: 316 stainless steel, unless otherwise indicated or
required by the ENGINEER.
d.
Mounting: Pipe, suspended only when indicated.
1)
Pipe: Corrosion-proof cable clamp for one inch pipe.
2)
Suspended: Necessary brackets and clamps for tank top or
vessel; integral or attached weight assembly for stabilization and
positive operation.
Signal Interface:
a.
Switch: SPDT, arrangement unless otherwise indicated.
b.
Contact: Rated 5A minimum continuous at 120V ac.
Manufacturer:
a.
ITT Centripro A2N Series
Pressure Gauge, Corrosion Resistant:
1.
2.
3.
4.
General:
a.
Function: Pressure indication.
b.
Type:
1)
Direct reading bellows for ranges below 10 psig.
2)
Bourdon tube actuated for ranges 10 psig and above.
Performance:
a.
Range: As noted. Compound-scale when noted. Gauge maximum
pressure should be twice the normal operating pressure.
b.
Accuracy: Plus or minus 0.5% of span.
Features:
a.
Mounting: Lower stem, unless otherwise noted.
b.
Dial: 4-1/2-in diameter, unless otherwise noted.
c.
Case Material: Phenolic plastic, unless otherwise noted.
d.
Element Material: Type 316 stainless steel, unless otherwise noted.
e.
Dampening: Pulsation dampener when noted, piston type with multiple
choice of piston placement to vary the desired amount of dampening.
Material: Stainless Steel.
f.
Case Type: Solid front design with solid wall between window and
element. Rear of case, gasketed pressure relief.
g.
Pointer: Micrometer pointer with self-locking adjustment.
h.
Movement: Stainless steel, rotary geared.
i.
Case Fill Liquid: Glycerin, unless otherwise noted.
Process Connection:
a.
Line Size: 1/2-in.
b.
Connection Type: Threaded.
40 90 00 SUPPLEMENT A
8
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
5.
L.
Pressure Switch, Adjustable Dead Band:
1.
2.
3.
4.
5.
6.
7.
M.
Manufacturers and Products:
a.
Bellows Type:
1)
Ashcroft; General Service Series 1180.
2)
Robert Shaw Acragage.
b.
Bourdon Tube Type:
1)
Ashcroft Duragauge Model 1279/1379.
2)
Robert Shaw Acragage.
3)
Marsh Mastergauge.
General:
a.
Function: Monitor pressure, activate switch at setpoint, and deactivate
switch at reset point.
b.
Type: Piston actuated; setpoint, and dead band adjustable.
Performance:
a.
Setpoint:
1)
Adjustable over the full range.
b.
Reset point: As noted.
c.
Dead Band: Adjustable up to 60% of range.
d.
Range: Such that noted setpoint shall fall between 20% and 80% of the
range.
e.
Provide manual reset when indicated on instrument list.
Features:
a.
Materials
1)
Pressure Port: Type 316 stainless steel, unless otherwise noted.
2)
Diaphragm and Wetted O-Ring: Buna-N, unless otherwise
noted.
Process Connections: 0.25-in NPT, unless otherwise noted.
Signal Interface:
a.
Contact Type: SPDT.
b.
Contact Rating: 10 amps at 120VAC.
Enclosure: Die-Cast Aluminum NEMA 4X, unless otherwise noted.
Manufacturers and Products:
a.
Ashcroft, P Series.
Pressure Differential Switch, Adjustable Dead Band:
1.
2.
3.
4.
5.
General:
a.
Function: Monitor differential pressure, and provide contact closure(s)
when differential pressure is at the noted setpoint.
b.
Type: Piston actuated; setpoint, and dead band adjustable.
Performance:
a.
Setpoint:
1)
Adjustable over the full range.
2)
Set as noted.
b.
Range: The noted setpoint shall fall between 20% and 80% of the
range.
c.
Dead Band: Adjustable up to 60% of range.
d.
Provide manual reset when indicated on instrument list.
Features:
a.
Diaphragm Materials: Buna-N, unless otherwise noted.
b.
Pressure Connection: Type 316 stainless steel, unless otherwise noted.
Enclosure: Die-cast aluminum NEMA 4X, unless otherwise noted.
Signal Interface:
a.
Contact Type: SPDT, snap action switch rated for 10 amps at 120VAC.
40 90 00 SUPPLEMENT A
9
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
6.
N.
Pressure Transmitter, Electronic:
1.
2.
3.
4.
5.
6.
7.
O.
Manufacturers and Products:
a.
Ashcroft, P Series.
General:
a.
Function: Measure pressure and transmit signal proportional to pressure
or level.
b.
Type: Electronic variable capacitance, two-wire transmitter.
Performance:
a.
Range: As noted.
b.
Maximum Adjustable Range: Such that the noted range shall lie
between 40% and 80% of the maximum adjustable range.
c.
Accuracy: ±0.25% of calibrated span.
d.
Temperature: -20°F to +185°F, minimum.
Features:
a.
Type: Gauge pressure, unless otherwise noted.
b.
Damping: Fluid or electronic type with adjustment.
c.
Onsite LCD Display.
d.
Suppressed or Elevated Zero: When noted.
e.
Type 316 stainless steel or ceramic diaphragm sensor. All other parts
Type 316 stainless steel.
f.
Wetted O-Rings: Viton, unless otherwise noted.
g.
Housing: Modular with separate compartments for electronics and field
connections.
h.
Fill Fluid: Silicone, unless otherwise noted.
Process Connections:
a.
Line Size: 1/2-inch or 1/4-inch, selectable.
b.
Connection Type: NPT.
Signal Interface:
a.
4-20 mA DC output with digital signal based on HART Protocol (Code A).
b.
Output into a load impedance of 0 to 500 ohms minimum without load
adjustment with 24VDC supply.
Enclosure:
a.
Type: NEMA 4X, unless otherwise noted.
b.
Mounting: Pipe or wall as noted. Provide brackets with Series 300
stainless steel bolts.
Manufacturers and Products:
a.
Rosemount, Model 3051.
Temperature Transmitter, Electronic :
1.
2.
3.
General:
a.
Provide for Outside Air Temperature Transmitter OSAT.
b.
Function: Measure temperature and transmit signal proportional to
temperature.
Performance:
a.
Range: As noted.
b.
Maximum Adjustable Range: Such that the noted range shall lie
between 40% and 80% of the maximum adjustable range.
c.
Accuracy: ±0.25% of calibrated span.
Features:
a.
Damping: 5 seconds.
b.
Onsite LCD Display.
c.
Housing: Modular with separate compartments for electronics and field
connections.
40 90 00 SUPPLEMENT A
10
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
4.
5.
6.
P.
Power Transducers:
1.
2.
3.
4.
5.
Q.
Signal Interface:
a.
4-20 mA DC output with digital signal based on HART Protocol.
b.
Output into a load impedance of 0 to 500 ohms minimum without load
adjustment with 24VDC supply.
Enclosure:
a.
Type: NEMA 4X, unless otherwise noted.
b.
Mounting: wall as noted. Provide brackets with stainless steel bolts.
Manufacturers and Products:
a.
Rosemount, Model 3144.
General:
a.
Function: Provide 4-20 mA DC analog signal proportional to AC input.
b.
Type: True RMS.
Performance:
a.
Range: As required.
b.
Accuracy: ±0.5%.
Features:
a.
Standards: Exceed IEEE472/ANSI C37.90.1 surge withstand capability.
b.
Submit certified factory calibration.
c.
Input: Current transformer secondary 5 amperes or potential transformer
secondary 120 volts.
d.
Low input burden.
Enclosure:
a.
Rugged metal case designed for utility and industrial applications.
Manufacturers:
a.
Yokogawa; Model Type JUXTA series 2469.
Switches, Current:
1.
2.
3.
4.
5.
General:
a.
Function: Operate contacts at preset current signal level.
b.
Type: Electronic with electromechanical relays.
c.
When required, provide multiple current switches for the number of
contacts indicated on the Drawings.
Performance:
a.
Setpoint: As indicated and required.
b.
Repeatability: ±0.1% of input span.
c.
Temperature, Operating Range: 32°F to 120°F.
Features:
a.
Dead Band: Continuously adjustable one to 100% full input span,
accessible on the front of the unit.
b.
Activation: Rising or falling; internally selectable.
c.
Setpoint Adjustment: Continuously adjustable over full input span,
accessible on the front of the unit.
d.
Input Resistance: 50 ohms maximum.
e.
Dual Setpoints: When noted; independent, with independent output
contacts.
f.
Response Time: less than 100mS.
g.
Isolation: Input, output and power.
Signal Interface:
a.
Input: 4 to 20 mA DC.
b.
Contacts: Rated 5A continuous at 120V ac; DPDT for single setpoint,
SPDT for dual setpoint.
Enclosure: NEMA 1.
40 90 00 SUPPLEMENT A
11
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
6.
7.
R.
Isolator, Current-to-Current:
1.
2.
3.
4.
5.
6.
7.
S.
Power: 24V DC, unless otherwise noted.
Manufacturers:
a.
Acromag; model 361A.
General:
a.
Function: Isolate current signals.
b.
Type: Electronic, back of panel.
Performance:
a.
Range: As required.
b.
Accuracy: ±0.1% of span.
c.
Temperature, Operation: 0°F to 150°F.
Features:
a.
Adjustments: Span and zero; external, front, multi-turn potentiometers.
b.
Isolation: Input, output and power.
c.
Provides 24VDC power to 2-wire output-loop powered instruments,
unless otherwise required by the instrument and approved by the
ENGINEER.
d.
Input Impedance: 50 ohms maximum.
Signal Interface:
a.
Input: 4 to 20 mA DC.
b.
Output: 4 to 20 mA DC for load impedance 0 to 1200 ohms. Dual 4 to
20 mA DC for load impedance 0 to 1200 ohms, where indicated.
Enclosure: Metallic case with dust cover and integral bracket for rear of panel
mounting.
Power: 24 VDC, unless otherwise noted.
Manufacturers:
a.
Moore Industries; Model ECT/4-20MA/4-20MA/24DC/-TX [DIN].
Converter, Resistance-to-Current:
1.
2.
3.
General:
a.
Function: Convert resistance signal to a current signal.
b.
Type: Solid State, back of panel.
Performance:
a.
Potentiometer Resistance: 0-1000 ohms, unless otherwise indicated or
required.
b.
Accuracy: ±0.03% of output span.
c.
Temperature, Operating: -13°F to 149°F, minimum.
d.
Isolation: 1,000 V RMS between case, input, output, and power
terminals.
e.
Noise rejection: Common mode, 120 dB at 60 Hz.
f.
Output Ripple: 10-mV peak to peak maximum when measured across a
250-ohm resistor for current output.
g.
RMI/EMI Protection: 30 V/M – ABC ≤0.5% of reading when tested
according to SAMA PMC 33.1 standard.
h.
Response time:
1)
Output response: 800-milliseconds maximum for an output to
reach full-scale response to a full-scale input change.
2)
Alarm Response: 700-milliseconds maximum for step change in
input and alarm point at midpoint of full-scale.
Features:
a.
Display: 2x4 character backlit, alphanumeric LCD.
b.
LEDs: Trip, Input, Ready.
c.
Isolation: Power supply isolation.
40 90 00 SUPPLEMENT A
12
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
d.
4.
5.
6.
7.
T.
Adjustments: Four front-panel push buttons control settings for span,
zero, alarm trip point, etc.
e.
Onsite programming in plain English of inputs, outputs, alarms, ranging.
Signal Interface:
a.
Input: Three-wire potentiometer.
b.
Output: 4 to 20 mA dc for load impedance 0 to 1200 ohms when
configured as internally powered.
Enclosure: Metallic case with dust cover and integral bracket for rear of panel
mounting.
Power: 24 VDC, unless otherwise noted.
Manufacturer and Product:
a.
Moore Industries; Model SPT/TPRG/PRG/U/[DIN].
Hand Switches, Pushbuttons and indicating Lights:
1.
2.
3.
General:
a.
Function: Select, initiate, and display discrete control functions.
b.
Type: Heavy-duty, watertight, oiltight, industrial.
c.
Mounting: 30.5 mm single round hole. Panel thickness 1/16 inch to
1/4 inch.
d.
Legend Plate: Large size square style aluminum field and black
markings, unless otherwise noted. Minimum letter and number height:
7/64-inch. Markings as indicated on the Drawings.
e.
Configuration: Light, pushbutton, or switch as indicated.
Light Features:
a.
Lights: Full voltage 120V AC high-visibility LED, push-to-test type.
b.
Lens Color, unless otherwise indicated on the Drawings.
Tag Function
Inscription(s)
Color
POWER ON
POWER ON
Green
ON
ON
Red
OFF
OFF
Green
OPEN
OPEN
Red
CLOSED
CLOSED
Green
LOW
LOW
Amber
FAIL
FAIL
Amber
HIGH
HIGH
Amber
AUTO
AUTO
White
HAND OR MANUAL
HAND OR MANUAL
Yellow
LOCAL
LOCAL
White
REMOTE
REMOTE
Yellow
Push Button and Switch Features:
a.
Guard: Full guard with flush button, unless otherwise noted.
b.
Push Button Color, unless otherwise indicated on the Drawings:
1)
Off, Emergency Stop, Stop, Reset: Red.
2)
All Others: Black.
40 90 00 SUPPLEMENT A
13
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
c.
4.
5.
6.
U.
Switches, Current:
1.
2.
3.
4.
5.
6.
7.
V.
Switches shall be maintained or spring-return to center position as
required.
d.
Push buttons and selector switches lockable in the OFF position where
indicated.
Signal Interface:
a.
Contact Block:
1)
Type: Silver-coated butting, unless otherwise noted.
2)
Rating: 10 amps continuous at 120V AC.
3)
Sequence: Break-before-make, unless otherwise indicated.
4)
Arrangement: Normally open or normally closed as indicated and
to perform functions required.
5)
Terminals: Screw with strap clamp, unless otherwise noted.
6)
All switches and pushbuttons shall have a minimum of one spare
contact in addition to all required contacts.
7)
Minimum contact requirements: NEMA ICS 2, Type A600
NEMA Rating: NEMA 4, watertight and dusttight and NEMA 13, oiltight.
Manufacturers:
a.
General Electric; CR104P.
b.
Allen-Bradley; Bulletin 800T.
General:
a.
Function: Operate contacts at preset current signal level.
b.
Type: Electronic with electromechanical relays.
c.
When required, provide multiple current switches for the number of
contacts indicated on the Drawings.
Performance:
a.
Setpoint: As indicated and required.
b.
Repeatability: ±0.1% of input span.
c.
Temperature, Operating Range: 32°F to 120°F.
Features:
a.
Dead Band: Continuously adjustable one to 100% full input span,
accessible on the front of the unit.
b.
Activation: Rising or falling; internally selectable.
c.
Setpoint Adjustment: Continuously adjustable over full input span,
accessible on the front of the unit.
d.
Input Resistance: 50 ohms maximum.
e.
Dual Setpoints: When noted; independent, with independent output
contacts.
f.
Response Time: less than 100mS.
g.
Isolation: Input, output and power.
Signal Interface:
a.
Input: 4 to 20 mA DC.
b.
Contacts: Rated 5A continuous at 120V ac; DPDT for single setpoint,
SPDT for dual setpoint.
Enclosure: NEMA 1.
Power: 24V DC, unless otherwise noted.
Manufacturers:
a.
Acromag; model 361A.
24 V DC Power Supply:
1.
General:
a.
Primary switched type.
b.
Power Input: 120 V AC
40 90 00 SUPPLEMENT A
14
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
2.
3.
4.
5.
6.
7.
8.
9.
10.
W.
c.
Power Output: 24 V DC.
Features:
a.
Voltage Input Range: 100 to 240 VAC.
b.
Input Configuration: Positive, Negative, and Ground.
c.
Power: Individual power supplies shall be rated for 5 amp output. A
minimum of four power supplies shall be provided. The total number of
power supplies provided shall be sized for actual loads with 100% spare
capacity.
d.
Residual Ripple: less than 150 mV peak to peak.
e.
Efficiency: greater than 85%.
f.
Rated for environmental conditions Specified.
g.
Overcurrent Protection: Each power supply shall be fused on the primary
and secondary sides.
h.
Circuit Breakers:
1)
Instruments: For each DC supply line to each individual two-wire
transmitter or DC relay:
a) Type: Thermomagnetic-fast blow.
(1) Phoenix Contact TMC-1-F1..
2)
Power Supplies: For each power supply provided:
a) Type: Thermomagnetic-normal blow.
(1) Phoenix Contact TMC-1-M1.
Power supplies shall be provided with a “DC OK” signal output, that shall alarm
on improper operation or failure.
Rail mount such that dissipated heat does not adversely affect other
components.
Power supplies shall be furnished with all equipment necessary for the proper
conditioning of the input power to prevent interruption, damage, or improper
operation of the power supplies.
Multiple Power Supply Operation:
a.
Parallel Connection: All power supplies shall be connected to operate in
parallel, as recommended by the manufacturer. To ensure even current
distribution the output voltages shall not differ by more than 5 mV.
b.
Availability: Each output power of the power supplies connected in
parallel shall be connected individually to the load to be supplied to
ensure the availability of the equipment should one voltage fail due to
connection faults.
c.
All 24VDC power supplies shall be provided with external decoupling
diode modules.
All power supplies shall run in balanced, parallel mode without external circuitry
to provide redundancy.
DC current limiting in case of short circuit and shall automatically reset when fault
is corrected.
Enclosure:
a.
Type: NEMA 1.
b.
Mounting: Panel.
Manufacturers:
a.
Phoenix Contact Phoenix Contact, QUINT-PS-100-240AC/24DC/10 with
QUINT-DIODE/40 module.
Timer, Reset:
1.
2.
Unit shall provide a dial selectable, timed interval upon external initiation. Reset
timer shall provide ON delay function, unless otherwise noted.
Unit shall have scale range as noted with repeat accuracy of ±1.0% of full scale.
Reset time shall not exceed 0.5 second and minimum setting shall be less than
4 % of full scale. Unit shall operate on 120-volt, 60-Hz power, unless otherwise
40 90 00 SUPPLEMENT A
15
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
3.
4.
X.
Telephone Horn/Strobe
1.
2.
3.
4.
5.
6.
Y.
General:
a.
Function: Visual and audible indication.
Performance:
a.
Strobe: 3 to 7 flashes per cycle.
b.
Sound Output Level: 94 dB nominal at 5 feet, volume adjustable.
Features:
a.
Polycarbonate white translucent lens with black lettering.
b.
Solid state circuitry.
c.
Piezo horn – warble tone output.
d.
Xenon strobe lamp.
e.
Hooks up with RJ-11 plug.
Enclosure:
a.
Mounting: Surface mount.
Power: 120VAC, unless otherwise noted.
Manufacturer: Edwards Signaling B-KHE-1000-PP.
Warning Light, Indoor/Outdoor:
1.
2.
3.
4.
5.
6.
7.
Z.
noted. Contacts shall be rated for 10 amperes, continuous, at 120V ac. Contacts
shall be rated for 250,000 operations at full resistive load.
Panel mounting reset timer shall have two sets of instantaneous SPDT contacts,
and one set of delayed SPDT contacts. Panel unit shall have cycle progress
indicator and pilot light. Unit shall be Automatic Timing and Controls,
Series 305E; Eagle Signal, HP5 Series.
Surface mounting timer shall provide SPDT contacts rated for 10 amperes,
continuous at 120V ac. Unit shall be Eagle Signal, HD50-HD60 Series;
Automatic Timing and Controls, Series 322.
General:
a.
Function: Visual alarm.
b.
Type: Rotating reflector, strobe light or flashing bulb.
c.
Parts: Light and spare bulbs.
Performance:
a.
Temperature, Operating: -35 to 190°F.
b.
Flash Rate: Nominally 90 per minute.
Features:
a.
Dome Color: Amber, unless otherwise noted.
b.
Lamp Life: 200 hours.
c.
Lamp: Incandescent, 25 watts.
Enclosure:
a.
Type: Water-resistant closed cell neoprene gasket.
b.
Mounting: Wall bracket, unless otherwise noted.
c.
UL Listing: Indoor/outdoor use.
Power: 125V DC.
Spare Bulbs: Four for each light.
Manufacturers:
a.
Federal Signal
b.
Benjamin Electric Manufacturing
Uninterruptible Power Supply System:
1.
General: An uninterruptible power system (UPS) shall be furnished to provide a
reliable source of isolated, regulated uninterruptible power with no break in AC
output power during a complete or partial interruption of incoming line power.
40 90 00 SUPPLEMENT A
16
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
The UPS shall provide a high degree of lightning and surge protection. The UPS
shall include an intelligent interface and audiovisual alarms in order to keep
operators continuously advised of system status. The UPS shall be UL-listed.
a.
Lightning and Surge Protection: The UPS shall be tested using lightning
standard per ANSI/IEEE C62.41 Category A (6,000V spike and 200
amp) and Category B (6,000V spike and 3,000 amp) test, and
ANSI/IEEE C62.45 test procedures. The UPS must reduce the input
spike to less than 3V on the output for a 2,000 to one spike attenuation.
b.
Isolation, including output neutral to ground bonding: The UPS shall
provide a true separately derived power source as defined by NEC
250.5d with output neutral bonded to ground. There shall be no direct
connection between input and output and less than 2 pF of effective
input to output capacitance.
c.
Regulation: The UPS output shall be regulated to within the CBEMA and
ANSI C84.1 point of utilization range of 104VAC to 127VAC over the full
dynamic range from no load to full load and low line VAC to high line
VAC and low battery voltage to high battery voltage.
d.
Continuous no-break power: The UPS shall provide continuous nobreak power during a power outage or momentary interruption. Standby
power systems that have any measurable transfer time and interruption
of the output wave form are unacceptable.
e.
Sinc-wave power: The UPS shall provide computer-grade sinc-wave
power with 5% or less total harmonic distortion capability. It must meet
or exceed CSA C22.2 No. 107.1 for harmonic distortion.
f.
Switch-mode power supply rated: Capacity shall be rated in volt
amperes (VA) while loaded with typical computer-grade switch-mode
power supplies having a power factor of 0.7 and crest factor of 2.7 to 3.5.
g.
Intelligent Interactive Interface: The UPS shall provide an RS232
interface or equal with full-duplex output capable of providing monitoring
and CRT display of meter functions and alarm conditions. The UPS
interface will also include remote test capability, selectable baud rate
from 50 to 38400, and ability to view and change system set points.
Interface capability shall be provided for monitoring and CRT display of
23 meter functions including: AC Volts Out, AC Volts In, Battery Voltage,
AC Current Out, VA Load, Watts, Power Factor, Percent of Full Load,
DC Current Out, Frequency, Heatsink Temp., Ambient Temp.,
Transformer Temp., Time, Date, Number of Power Outages, Log of
Power Outages, Log of Alarm Conditions, Projected Runtime Available,
System Hours, Inverter Minutes, Number of Overloads, and VA Limit.
1)
Also included for computer interface output shall be 19 alarm
conditions: Low Battery, Near Low Battery, High Battery, Low
Runtime Left, Low AC Out, High AC Out, Output Overload, High
Ambient Temp., High Heatsink Temp., User Test Alarm, High
Transformer Temp., Check Battery, Check Inverter, Memory
Check, Emergency Power Off, High PFM Temp., Probe Missing,
High AC Input, and Call Service.
2)
Remote Emergency Off, alarm contacts, and inverter contacts
shall be connected at the RS232 port.
h.
Reliability engineered: The UPS shall have a dual-track redundant
configuration that utilizes either line or inverter source for power and
shall be designed to meet or exceed an expected MTBF of at least
150,000 hours per proven field service.
i.
Efficiency: The UPS shall have an efficiency of at least 90% when
operated from AC line.
j.
Third party listing; certifications or testing standards: ANSI/UL 1778
(1991), UL 1449 (1985), CSA C22.2 No. 107.1-M91. FCC subpart J of
40 90 00 SUPPLEMENT A
17
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
k.
l.
part 15, CBEMA, NEC 250-5 dealing with separately derived power
systems. ANSI/NFPA 70-1990 OSHA-29CFR1910, National Bureau of
Standards FIPS-PUB 94, ANSI/IEEE C62.41 (1980), ANSI/IEEE C62.45
(1987), and ANSI/NEMA-PE1.
Production:
1)
Output: Ferroresonant transformer provides inherent overload
protection (current limiting).
2)
Input: DC fuse provides input protection. Fuse for battery
charger circuitry.
3)
Remote Emergency Off shall completely shut off UPS AC output
to the protected load when activated from an external switch.
Alarm contacts shall be relay contacts that close upon any alarm
condition. Inverter contacts shall be relay contacts that close
when the inverter turns on.
Miscellaneous Specifications: Overload capability shall be 150% surge
and 125% for 10 minutes on line (with nominal AC volts in), and 150%
surge and 110% for 10 minutes on inverter (with nominal DC volts in) if
battery runtime allows. VA ratings are at a power factor of 0.7, which
would be the result of a capacitive or switch-mode power supply load
exhibiting a high crest factor. Overload operation shall not be thermally
limited.
1)
The minimum UPS sizes shall be as follows:
Local Control Panel
LCP-UPS cabinet
Output Capacity
4300 VA minimum
Input Voltage:
Output Voltage:
Voltage Regulation:
Frequency (Input):
Operating Temperature:
Storage Temperature:
Runtimes Full load/1/2 load
15/35 minutes
120VAC single-phase
120VAC single-phase
Plus or minus 3% nominal regulation
60 Hz plus or minus to plus or minus 3 Hz
0°C to -40°C
-20°C to +60°C
(-20°C to +40°C, unless battery is
removed)
m.
2.
Operation: The UPS shall be comprised of an inverter, a precision
battery float charger, a sealed, maintenance-free battery, a full-duplex
RS232 computer interface port, and contained in a single compact
package.
1)
Under normal operating conditions, the critical load shall be
powered by normal AC line supply that has been filtered through
a Ferroresonant transformer. When AC line power is present
the inverter shall be normally off.
2)
When AC line power fails or goes out of tolerance, the inverter
shall supply AC power from the battery source. There shall be
no break in the output of the system during transfer from normal
AC line supply to inverter battery supply or back to line. A single
switch shall turn the system on and off.
n.
All systems shall be products of one manufacturer.
o.
External Bypass Switch. All systems shall include or have as a provided
option an external bypass switch to permit operation during UPS
servicing.
Manufacturers and Products:
a.
Eaton, FERRUPS Model FE series with external bypass switch model
BPE.
40 90 00 SUPPLEMENT A
18
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
AA.
Programmable Logic Controllers (PLC)
1.
All hardware and software shall be Bristol ControlWave type.
a.
2.
The PLC equipment shall be provided and supported by Process Control
Dynamics, Inc. 4901 E. Dry Creek RD. Suite G10 Centennial, CO 80122,
303-741-4264, unless otherwise approved by the ENGINEER.
The ECP-EPS PLC shall be Bristol ControlWave Micro PLC/RTU/PAC Hybrid
Controller with a minimum of four I/O slots, two 100/10 MB Ethernet ports, and
two serial communication ports (RS 232 and RS 485). The CONTRACTOR shall
be responsible for providing I/O modules to account for all I/O points, including
spare I/O, indicated in the Specifications and on the Drawings.
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
six slot panel mount base, PSSM, Micro 150 CPU, System Controller
with keylock and WD.
Data Memory: 1 MB SRAM battery backed memory, 4M SD, 16M Flash.
Communications: Two 10/100 Base T Ethernet port with RJ45
connectors and two serial communication ports (one RS 485, one RS
232).
Hot Swap I/O replacement.
24 Vdc power.
Power fail detection and recovery sequencer.
Display and Keypad.
Power supply isolation: 500 Vdc.
I/O cards and additional chassis as required to meet I/O count. Spare
cards shall not be used to meet this requirement.
AO’s maintain last/preset value on CPU watch dog.
DO’s maintain last or zero value on CPU watch dog.
I/O cards shall be wired to fused terminal blocks in lieu of the remote
terminal blocks. The complete installation shall be approved by the
ENGINEER.
Input/Output Modules:
1)
Discrete Input:
a)
b)
c)
d)
e)
f)
g)
h)
i)
2)
Discrete Output:
a)
b)
c)
d)
40 90 00 SUPPLEMENT A
High density 16-point input.
Dry contact – 21Vdc on-board isolated loop power supply
for contacts.
Optical Isolation: 1500-volt field input to logic.
Input voltage range: 24Vdc nominal.
Input current: 5mA nominal.
16-bit wide bus access.
Status indication: LED per point status and module OK/FAIL
LED.
Surge suppression: 500 Vdc MOV to chassis 31 Vdc
transorb between signal and isolated ground.
Input filtering 30 ms time constant.
High density 16-point ouput with LEDs.
Electrical Isolation: 1500 Vdc.
Operating voltage range 10-31 Vdc.
16-bit wide bus access.
19
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
e)
f)
g)
h)
i)
3)
Analog Input:
a)
b)
c)
d)
e)
f)
g)
h)
i)
3.
Isolated 8-channel input.
A/D Resolution: 14 bit.
Internally or externally sourced current input: single-ended
inputs 4 to 20 mA, unless otherwise indicated on the
Drawings or approved by the Engineer.
Input Filtering: 300 ms to 99.9% of input signal.
Channel Settling Time: 680 microseconds
Conversion Time: 25 microseconds
Accuracy: 0.1% of span at 25°C; 0.2% of span -20°C to
70°C.
Surge Suppression: 31 Vdc transorb across input signal
and (-) input to chassis.
Status indication: Normal, Over-range/Under-range, module
FAIL/OK.
PLC Communications:
a.
b.
General: High speed network communication system shall link RTUs,
DPCs, PLCs, GUIs, and office OPC server as required. General:
Performance:
1)
2)
3)
4)
c.
4.
Status indication
Surge suppression: 500 Vdc MOV to chassis 31 Vdc
transorb between signal and isolated ground.
Configurable Fail State: “OFF” or “Hold Last Value”.
Output type: solid state open source MOSFET.
Power Consumption: 143 mA max at 5 Vdc (all LEDs ON).
Based on IEEE 802.3, standard for Carrier Sense Multiple
Access / Collision Detection (CSMA/CD).
Bus or Star Topology.
Data transfer rates of 10 million bits per second (Mbps).
Protocol:
Transmission Control Protocol/Internet Protocol
(TCP/IP).
All PLC to device communications shall be Modbus protocol, unless
otherwise approved by the Engineer.
Cable (RS-485, Coax, RJ-45) Interface: All cables and devices required for the
interconnection between the PLC ports and the specific system-required cable
shall be provided and installed. This shall include, but not be limited to, cables,
connectors, patch panels, power supplies, communications ports, I/O racks,
cables, etc. It shall be the CONTRACTOR’s responsibility to verify all the specific
systems’ compatibility.
40 90 00 SUPPLEMENT A
20
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
Unit
Process
Tag Number
Supplement B - Instrument List
(Note: all required instruments are not listed)
Component
Component Description
Code
Design Characteristics
15
FIT15-01 through
FIT15-05
Flow Element and Transmitter, Process Fluid: Potable Water,
Electromagnetic
Range: TBD
15
FIT15-06 through
FIT15-10
Flow Element and Transmitter, Process Fluid: Recycle Water,
Electromagnetic
Range: TBD
15
PIT01
Discharge Line Pressure
Transmitter
15
PIT02
Discharge Line Pressure
Transmitter
15
PIT03
Suction Line Pressure
Transmitter
15
PIT04
Suction Line Pressure
Transmitter
20
LIT20-01 and
LIT20-03
40 90 00 SUPPLEMENT B
Process Fluid: Potable Water,
Range: TBD
Process Fluid: Recycle Water,
Range: TBD
Process Fluid: Potable Water,
Range: TBD
Process Fluid: Recycle Water,
Range: TBD
Level Element and Transmitter, Process Fluid: Potable Water
Ultrasonic
Range: TBD
1
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
SUPPLEMENT C
LOOP STATUS REPORT
Project Name: Elizabeth Street Pump Station
Functional Requirements:
Tag Number
Project No.
Component Status (Check & initial each item when complete)
Tag ID
Termination
Termination
Delivered
Checked
Installation
Wiring
Tubing
Calibration
Remarks:
Loop Ready for Operation
40 90 00 SUPPLEMENT C
By:
Date:
1
Loop No.:
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
INSTRUMENT CALIBRATION SHEET
Component
Code:
Name:
Manufacturer
Name:
Model:
Serial #:
Range
Indicate? Y / N
Record? Y / N
Chart:
Scale:
Transmit/
Convert? Y / N
Input:
Output:
Input
Value
Units
Project: Elizabeth Street Pump Station
Number:
Name:
Functions
Computing Functions? Y / N
Describe:
Analog Calibrations
Required
As Calibrated
Indicated Output
Increasing Input
Decreasing Input
Indicated Output Indicated
Output
Control Mode Settings:
#
Notes:
P:
I:
Number
Control? Y / N
Action? Direct / Reverse
Modes? P / I / D
Switch? Y / N
Unit Range:
Differential:
fixed/adjustable
Reset? automatic / manual
Discrete Calibrations
Note.
Required
As Calibrated
No
Trip Point Reset Pt. Trip Point
Reset Pt.
(note rising or falling)
(note rising or falling)
1.
2.
3.
4.
5.
6.
7.
D:
Component Calibrated and Ready for Startup
By:
Date:
Tag No.:
40 90 00 SUPPLEMENT C
2
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
I&C VALVE ADJUSTMENT SHEET
Parts
Body
Operator
Positioner
Pilot
Solenoid
I/P
Converter
Project Name: Elizabeth Street Pump
Station
Type:
Size:
Line Connection:
Type:
Action:
Travel:
Input Signal:
Action:
Cam:
Action:
Rating:
Position
Switch
Input:
Output:
Action:
Settings:
Contacts:
Power
Supply
Type:
Potential:
Adjustments
Air Set
Positioner
Position Switches
I/P Converter
Actual Speed
Remarks:
40 90 00 SUPPLEMENT C
Initial
Project Number:
Mfr:
Model:
Serial #:
Mfr:
Model:
Serial #:
Mfr:
Model:
Serial #:
Mfr:
Model:
Serial #:
Mfr:
Model:
Serial #:
Mfr:
Model:
Serial #:
Air Set Mfr:
Model:
Serial #:
Verification
Initial
Valve Action
Installation
Wire Connection
Tube Connection
Date
Date
Valve Ready for Startup
By:
Date:
Tag No.:
3
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
SUPPLEMENT D
PERFORMANCE ACCEPTANCE TEST SHEET
Project Name: Elizabeth Street Pump Station
Project No.:
Demonstration test(s): For each functional Requirement of the loop:
(a) List and number the requirement. (b) Briefly describe the demonstration test.
(c) Cite the results that will verify the required performance. (d) Provide space for signoff.
Forms/Sheets Verified
Loop Status Report
Instrument Calibration Sheet
I&C Valve Calibration Sheet
Performance Acceptance Test
Performed
Witnessed
40 90 00 SUPPLEMENT D
By
Date
By
Date
Loop Accepted By ENGINEER
By:
Date:
Loop No.:
1
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
REPLACED DUE TO
ADDENDUM NO. 1
PERFORMANCE ACCEPTANCE TEST SHEET
Project Name: Elizabeth Street Pump Station
Project No.:
Demonstration test(s): For each functional Requirement of the loop:
(a) List and number the requirement. (b) Briefly describe the demonstration test.
(c) Cite the results that will verify the required performance. (d) Provide space for signoff.
Forms/Sheets Verified
Loop Status Report
Instrument Calibration Sheet
I&C Valve Calibration Sheet
Performance Acceptance Test
Performed
Witnessed
By
Date
By
Date
Loop Accepted By ENGINEER
By:
Date:
Loop No.:
END OF SECTION
40 90 00 SUPPLEMENT D
2
INSTRUMENTATION AND CONTROL
SYSTEMS (I&C)
EXHIBIT B
CITY AND COUNTY OF DENVER
ROW REQUIREMENTS
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
Approval Status: None
Reviewer: City Forester, Jim Myer
Comment:
Approval Status: None
Reviewer: City Project Manager, John Oviedo
Comment:
Approval Status: Approved
Reviewer: Dev Svcs Site Engin - Trans, Winton Brazil
Comment: winton brazil
Reviewers Phone: 720-913-0805
Reviewers Email: winton.brazil@denvergov.org
Approval Status: Approved
Approval Status: Approved
Reviewer: Dev Svcs Site Engin - WW, Karl Schmeling
Comment:
Approval Status: None
Reviewer: Environmental Health 1, Dave Erickson
Comment:
Approval Status: None
Reviewer: Environmental Health 2, Lisa Farrell
Comment:
Approval Status: None
Reviewer: Environmental Mgt/GreenPrint, Paul Sobiech
Comment:
Approval Status: None
Reviewer: HR/CR, Edward Neuberg
Comment:
Page 1 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
Approval Status: None
Reviewer: Parks City Naturalist, Kelly Uhing
Comment:
Approval Status: None
Reviewer: Parks Water Cons Irrigation, Debrah Binard
Comment:
Approval Status: Conditional
Reviewer: PCO - ROW Eros Control Review, Bryan Fry
Comment: Bryan Fry
Reviewers Phone: 720-913-8834
Reviewers Email: bryan.fry@denvergov.org
Approval Status: Approved with conditions (Comments Required)
Comments:
Per Matrix comment, "DW's contractor is required to apply for a ECP, including submitting a SWMP subsequent
to Notice of Award and prior to beginning work. Sufficient time will be allowed for iterations."
Re - "Iterations" The allowable review period for 1st SWMP submittals is 3 weeks and the allowable review period
for all subsequent submittals is 1 week.
No site disturbance work or any kind will be allowed on this project site until a Stormwater Management Plan,
SWMP, has been approved for this project and the Best Management Practices, BMPs, associated with this
Approved SWMP have been inspected and approved.
Page 2 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
Approval Status: Conditional
Reviewer: PCO - ROW Materials Review, Dave Potter
Comment: Dave Potter
Reviewers Phone: 720-865-3104
Reviewers Email: dave.potter@denvergov.org
Approval Status: Approved with conditions (Comments Required)
Comments:
#1) The comment resolution response appears adequate, but there are no visible changes to notes on 1st sheet.
Also no specs or criteria to review. Any updates to Notes on the plans will help bidders and the final contractor
know our Standards ahead of time. Our Construction Inspection section will look for these items during
construction.
Approval Status: Approved
Reviewer: PCO - ROW Trans Review, Becky Simon
Comment: Becky Simon
Reviewers Phone: 720-865-3138
Reviewers Email: becky.simon@denvergov.org
Approval Status: Approved
Approval Status: Approved
Reviewer: PCO - ROW Utility Review, Gia Pham
Comment: Gia Pham
Reviewers Phone: 720-865-2663
Reviewers Email: gia.pham@denvergov.org
Approval Status: Approved
Approval Status: Approved
Reviewer: PCO - ROW WW Review, Zhixu Yuan
Comment: Zhixu Yuan
Reviewers Phone: 720-865-3140
Reviewers Email: zhixu.yuan@denvergov.org
Approval Status: Approved
Approval Status: None
Reviewer: PW PCO Proj Coordinator, Jon Reynolds
Comment:
Page 3 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
Approval Status: None
Reviewer: PW Policy Planning, Terry Ruiter
Comment:
Page 4 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
Approval Status: Approved
Reviewer: PW ROW Const. Eng., Mark Lomax
Comment: Mark Lomax
Reviewers Phone: 303-446-3730
Reviewers Email: mark.lomax@denvergov.org
Approval Status: Approved
1. A monument record must be filed with the City Surveyor’s Office, through PWPRS, on all crosses on
curbheads, benchmarks, range points and section corners so they can be replaced after construction. The
monument record must be filed with the City Surveyor’s Office before the plan and profiles can be approved. This
must be done by a Professional Licensed Land Surveyor. These monuments must be replaced by the
Developer’s Surveyor before new construction can be accepted by the City.
2. All range points, ties, benchmarks, or other City and County of Denver survey control points, which may be
encountered during construction, must be preserved.
3. The Contractor shall contact all appropriate utility companies and the City and County of Denver 48 hours prior
to the beginning of any construction. Contractor shall be responsible for locating any existing utility (including
depths) which may conflict with the proposed construction. The Contractor shall protect all existing utilities from
damage. Damaged utilities shall be repaired by the Contractor, at his expense.
4. Improvements made within the public right-of-way shall be performed by a licensed and bonded right-of-way
contractor and require inspection by the City prior to a Temporary Certificate of Occupancy (TCO) or Certificate
of Occupancy (CO) being issued.
5. Contractor is responsible for obtaining all project permits associated with construction. Improvements made
within the public right-of-way
6. Permittee shall notify the City inspector: 1) two working days before commencing work on R.O.W.; 2) when
suspending operations for 5 or more working days; 3) two working days before resuming suspended work; 4)
upon completion of work.
7. Contractor shall maintain at least one copy of the approved plans, specifications and standards on the job site
at all times.
Page 5 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
8. Contractor is responsible for being aware of, notifying, coordinating and scheduling all inspections required for
final approvals and project acceptance.
9. All work, including correction work, is subject to notification and inspection requirements.
10. Contractor is responsible for providing and maintaining adequate traffic control throughout the project
including proper traffic control devices and/or personnel as required. A Traffic Control Plan (TCP) is subject to
City and County of Denver and/or CDOT approval prior to commencing work on roadway ROW. A copy of
approved TCPs must be available on site during work. Traffic control to be in accordance with M.U.T.C.D.,
Section VI.
11. All work will be properly backfilled prior to the end of workday, no open holes are allowed overnight. All work
is to be in accordance with permit requirements and applicable standards.
12. When an existing asphalt street is cut, the street must be restored to a condition equal to or better than its
original condition. The existing street condition shall be documented before any cuts are made, patching shall
be done in conformance with the project standards. The finished patch shall blend smoothly into the existing
surface. All large patches shall be paved with an asphalt lay-down machine.
13. Patch asphalt paving as necessary to join new gutters with the existing pavement. Removal and
replacement of asphalt shall be per the latest Standards and Details for City Engineering.
14. Construction of any portion of the roadway facility, including the pavement structure, subsurface support,
drainage, landscaping elements, and all appurtenant features, shall comply with the provisions of the City
standard specifications and standard plans.
15. Where consistent with safety and space considerations, excavated material is to be placed on the uphill side
of trenches.
16. Permittee should remove materials and equipment from the roadway R.O.W. at the close of daily operations.
The TCP must include protective measures where materials and equipment may be stored on R.O.W, but
ensure five feet of pedestrian clearance on sidewalks.
Page 6 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
17. No work shall be permitted at night or on Saturdays, Sundays, and Holidays without prior authorizations or
unless otherwise specified in this permit. City may restrict work on R.O.W. during adverse weather conditions
or during periods of high traffic volume.
18. Permittee shall not spray, cut, or trim trees or other landscaping elements within roadway ROW, unless
such work is otherwise specified in this permit or clearly indicated on the approved plans.
19. No cleated or tracked equipment may work in or move over paved surfaces without mats.
20. Material removed from any portion of the roadway prism must be replaced in like kind with equal or better
compaction. No segregation of material will be permitted.
21. Prior to final acceptance, all disturbed portions of roadway right of way shall be cleaned up and restored to
their original condition, subject to City approval.
22. In the event that an emergency repair to existing facilities is necessary, the Construction Engineering ROW
district inspector shall immediately be notified of possible traffic hazards. Emergency procedures shall be
coordinated beforehand, where possible, no work will be allowed until notification is received. Emergency
telephone notification must be followed up with a letter a soon as possible.
23. Protection and replacement of street improvements are the responsibility of the owner until these
improvements are fully completed and accepted by the City and County of Denver.
24. Construction shall commence within one year of approval or resubmittal is required. Construction shall be
completed within two years of DES approval or an extension is required.
25. DES approval does not constitute a notice to proceed. The developer is responsible for kk. Street cuts in to
Moratorium streets will require either an overlay or infra-red patch. Coordinate moratorium street requirements
with DES Construction Engineering
26. Coordinate all Street Occupancy or Street Cut permits with DES Construction Engineering 2 weeks prior to
commencement of work.
Page 7 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
27. Closures of Arterial roads or intersections will require site specific traffic control plans.
28. All traffic control plans and schedules must be approved by DES Construction Engineering prior to Street
Occupancy or Street Cut Permit submittal.
29. All concrete work requires full panel replacement.
30. The PW DES Construction Engineering Inspector for this area is Carl Widhalm– 303/446-3646
carl.widhalm@denvergov.org.
31. A parks and recreation permit and or approval may be required. A detour of the bike/ped trail may be
required.
32. All patch backs must be a minimum 2 foot in width.
Approval Status: None
Reviewer: PW Survey, Joel Schmidt
Comment:
Approval Status: None
Reviewer: PW TES ITS, Tam Nguyen
Comment:
Approval Status: None
Reviewer: PW TES signals, Amy Rens
Comment:
Approval Status: None
Reviewer: PW: Street Maint., Pat Kennedy
Comment:
Page 8 of 9
City and County of Denver Department of Public Works
06/07/2011
CITY AND COUNTY OF DENVER
DEPARTMENT OF PUBLIC WORKS
Plans Review Services
201 W Colfax Ave.
DENVER, COLORADO 80202
Voice: (720) 865-2782
Guillermo (Bill) V. Vidal
Mayor
Fax: (720) 865-3281
http://www.denvergov.org/PWPermits
Review Process Status Summary
Process Number:
Project Title:
Process Type:
06/07/2011
2011030401
Denver Water Elizabeth St. Pump Station Conversion
Utility Review
Process Description:
Status: Active
Utility Plan Final Plan
Any denials listed below must be removed in writing to this office before project approval is granted.
Approval Status: Approved
Reviewer: PW: TES sign-stripe, Fadia Sawaqed
Comment: Fadia sawaqed
Reviewers Phone: 720-865-3021
Reviewers Email: fadia.sawaqed@denvergov.org
Approval Status: Approved
Comments:
Approval Status: None
Reviewer: Special District/Impact Fees, Brendan Kelly
Comment:
Page 9 of 9
City and County of Denver Department of Public Works
06/07/2011