PowerAmp Design POWER OPERATIONAL AMPLIFIER PAD38 Rev B HIGH VOLTAGE – 200 VOLTS HIGH CURRENT – 10 AMPS 125 WATT DISSIPATION CAPABILITY HIGH SLEW RATE- 10V/µS FOUR WIRE CURRENT LIMIT APPLICATIONS LINEAR AND ROTARY MOTOR DRIVE YOKE/MAGNETIC FIELD EXCITATION PROGRAMMABLE POWER SUPPLIES INDUSTRIAL (PA) AUDIO DESCRIPTION The PAD38 is a power operational amplifier constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 3.3in2 the PAD38 offers outstanding performance that rivals more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifier’s response to the application requirements. Programmable current limit is builtin. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD38. The resulting module is a small, high performance solution for many industrial applications. Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER KEY FEATURES POWER OPERATIONAL AMPLIFIER PAD38 CIRCUIT & CONNECTIONS EQUIVALENT CIRCUIT PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER PINOUT & CONNECTIONS Cc 3 2 1 9 10 11 12 13 14 4 6 7 8 5 +VB GND NC Cc2 NC Cc1 NC NC NC NC NC +Vs C2 + C1 VIEW FROM COMPONENT SIDE -ILIM NC NC -Vs -IN +IN GND NC -VB IQ +ILIM 30 29 28 27 26 25 24 23 22 21 20 19 18 RS OUT 17 16 15 TO FEEDBACK & LOAD -Vs C4 PHASE COMPENSATION TYP. SLEW RATE GAIN Cc 1 470pF 4V/uS 3 220pF 9V/uS > 5 100pF 15V/uS > 12 47pF 20V/uS + C3 Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net 2 European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland PAD38 POWER OPERATIONAL AMPLIFIER ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS __________________________________________________________________________________ SUPPLY VOLTAGE, +Vs to −Vs BOOST VOLTAGE, OUTPUT CURRENT, within SOA POWER DISSIPATION, internal, DC INPUT VOLTAGE, differential INPUT VOLTAGE, common mode TEST CONDITIONS1 PARAMETER OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE 100kHz bandwidth, 1kΩ RS OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN RL= 10kΩ, CC=100pF CC=100pF Full temperature range VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = −10 SETTLING TIME, to 0.1% RESISTANCE IO = 10A IO = −10A +VB=+Vs+10V, IO = 10A -VB=-Vs-10V, IO = -10A GAIN OUTPUT 5 RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink TYP MAX 1 20 3 50 20 100 0.1 50 100 4 VOLTAGE CURRENT, quiescent, boost supply CURRENT, total THERMAL MIN Full temperature range CC = 100pF 2V Step, CC = 100pF No load, DC POWER SUPPLY TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage OPERATING TEMPERATURE, case 98 108 45 ±Vs−8 −Vs+7 +Vs−2 -Vs−2.8 10 ± 15 Full temperature range, f ≥ 60Hz Full temperature range −40 106 10 +VB−15 −VB+7 ± 75 UNITS mV μV/OC μV/V pA pA/V pA GΩ pF V V dB μV RMS dB MHz degree 2 60 +Vs−6.6 −Vs+6 +Vs−1.2 +Vs+2.2 10 12 2.5 4 200C 175°C −40 to 105°C −40 to 105°C PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER INPUT ABSOLUTE MAXIMUM RATINGS 200V ±Vs ±20V 25A 125W ± 20V ±VB V V 11 ± 100 22 26 0.9 1.2 105 A V/μS μS Ω V mA mA O C/W C/W O C O NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 470pF, DC input specifications are ± value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and −Vs denote the positive and negative supply voltages to the output stage. +VB and −VB denote the positive and negative supply voltages to the input stages. 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +VB and −VB must not be less than +Vs and −Vs respectively. Total voltage +VB to −VB 240V maximum. 8. The PAD38 is constructed with MOSFET transistors and ESD handling procedures must be observed. Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net 3 European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland PAD38 OPERATING CONSIDERATIONS POWER OPERATIONAL AMPLIFIER SAFETY FIRST CURRENT LIMIT The current limiting function of the PAD38 is a versatile circuit that can be used to implement a four-wire current limit configuration. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1 below. The sense voltage for current limit is 0.7V. Thus: 0.7V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to –2.2mV/oC. RF IN RIN 30 24 23 +ILIM -ILIM PAD38 29 OUT RP 15-17 RS RL PHASE COMPENSATION The PAD38 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 6. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (200V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 100pF is not recommended. PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER The operating voltages of the PAD38 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a “hands off” method whereby test equipment probes are attached only when power is off. USING THE IQ PIN FUNCTION When pin 25 (IQ) is tied to pin 6 (Cc1) the class AB bias of the output stage becomes C bias. The quiescent current of the PAD38 typically drops by 10mA. In some applications the reduced quiescent current is important. However, note that applying this option will raise the output impedance of the amplifier which may change the stability of the circuit and will increase crossover distortion also. BOOST OPERATION The small signal stages of the PAD38 are connected to the ±VB power supply pins. When the ±VB voltages are greater than the ±Vs power supply pins the small signal stages of the amplifier are biased so that the output transistors can be driven very close to the ±Vs rails. Close swings to the supply rails increase the efficiency of the amplifier and make better use the supply voltages. This technique is often used to operate the amplifier with only a single high current power supply, thus reducing the system size and cost. Also see the application article AN-22 Single Supply Operation with Power Op Amps for more detailed information and circuits. Figure 1 MOUNTING THE AMPLIFIER In most applications the amplifier must be attached to a heat sink. Spread a thin and even coat of heat sink grease across the back of the PAD38 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease on the heat sink while slightly twisting the amplifier back and forth a few times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 4-40 hex male-female spacers. Mount the amplifier to the mother board with 4-40 X 1/4” screws. Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net 4 European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland POWER OPERATIONAL AMPLIFIER POWER DERATING NORMALIZED QUIESCENT CURRENT, IQ (%) 120 100 80 60 40 20 -40 -20 0 20 40 60 80 100 CASE TEMPERATURE, TC (OC) NORMALIZED QUIESCENT CURRENT, IQ(%) 1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40 0 20 40 60 CASE TEMP, OC 80 100 90 80 70 60 50 120 0 40 80 120 160 TOTAL SUPPLY VOLTAGE, (V) 200 QUIESCENT CURRENT VS TEMPERATURE 120 110 100 90 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120 HARMONIC DISTORTION 11 S -VB=-V 4 3 TJ=25OC 2 0.1 Av = -10 Cc = 100pF 8Ω LOAD ±Vs = ±38V 5W PUT -OUT 50 W +VB=+VS +OUTPUT, 5 0.01 -10V B=-VS UT, -V -OUTP 1 0 100 OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V -20 DISTORTION, % OFFSET VOLTAGE,Vos (mV) 1.8 QUIESCENT CURRENT VS SUPPLY VOLTAGE 110 120 OFFSET VOLTAGE DRIFT 2.1 120 PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER TOTAL POWER DISSIPATION, PD (W) 140 0 PAD38 TYPICAL PERFORMANCE GRAPHS +VB=+V +OUTPUT, 0 2 4 6 OUTPUT AMPS, A 8 S+10V 10 0.001 0.001 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net 5 European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland POWER OPERATIONAL AMPLIFIER PAD38 TYPICAL PERFORMANCE GRAPHS SMALL SIGNAL RESPONSE 120 -90 -100 60 C c= 22 0p F F 0p 47 c= C 40 C c= 47 pF Cc -120 0p F C c= -130 C -140 22 c= Cc =4 -150 20 =4 7 0p F 10 7p F PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER F 0p 10 PHASE, Θ(O) 80 0p F -160 0 8Ω LOAD IO=500mA DC 1 200 40 30 1k 10000 10k 100000 100 1000 100k 1000000 1M 3M FREQUENCY, F(Hz) -180 30k 1M 100k 100000 1000000 FREQUENCY, F(Hz) 3M POWER RESPONSE F 47p C C= pF 100 C C= pF 220 C C= 100 90 80 70 60 50 10 10 -170 pF 470 C C= OUTPUT VOLTAGE SWING, V(p-p) -110 c= C OPEN LOOP GAIN, A(dB) 100 -20 SMALL SIGNAL PHASE RESPONSE 20 10 1000 1k 100k 10000 100000 10k FREQUENCY, F(Hz) 1000000 1M 1kHz sine clipped by current limit into 100Ω load 10kHz square into 8Ω load, G= −10,CC=100pF, Vs=±50V 30kHz sine into 8Ω load, G= −10,CC=100pF, Vs=±50V Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net 6 European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland PAD38 POWER OPERATIONAL AMPLIFIER 30 SAFE OPERATING AREA SAFE OPERATING AREA OUTPUT CURRENT, Io (A) 10 25 O C PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER 1m S 10 m S 85 O C 12 5O C 1 PULSE 3% DUTY CYCLE 0.1 1 10 100 200 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V) SAFE OPERATING AREA Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net 7 European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland POWER OPERATIONAL AMPLIFIER PAD38 DIMENSIONAL INFORMATION 14 1 PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER 30 15 Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net 8 European Stocking Distributor Phone: +41 44 730 33 53 / Email: sales@condatas.com / www.condatas.com Rietbachstrasse 7, 8952 Schlieren (ZH) Switzerland