KAYCEE ROTARY SWITCHES Kaycee for Commitment... Kaycee for Quality... ROTARY SWITCH THE ADVANTAGE IS YOURS KAYCEE Rotary Switches have been engineered with reliable design especially to meet the requirements of latest concept for switching technology in control engineering and thus offer complete design flexibility to assemble complex switching program. These are guarantee for optimum performance and meet with latest industrial application. Also backed by the industries most knowledgeable and responsive engineering and customer service professionals. Assembled on packet principle with choice of four position and multi pole circuits. The superior engineering materials and manufacturing processes for rotary switch components ensure reliable electrical endurance for safer operation and used for longer life. The high grade engineering plastics for the components ensure greater mechanical strength. APPLICATION Making -breaking circuits Isolation of power circuits Switching of auxiliary circuits Motor application Ammeter or Voltmeter Selector Switches RANGE 16A, 250V AC / 10A, 440V AC 25A, 250V AC / 16A, 440V AC 16A, 440V AC 25A, 440V AC FEATURES Design assembled on packet principle Air break type Wiping contact Make before break contact 90° angle of throw Panel & base mounting Unwanted position blocked when specified. With high grade thermo plastics with excellent electrical properties Tested at ERDA as per IEC 60947 Part I & III : 2005 CE marking Factory ISO 9001:2008 certified by UL DQS Inc., USA Operating mechanism slow break - Principally for AC switching only. Kaycee rotary switches comply with IS 13947 Part I & III ELECTRICAL DATA Continuos Current Operational Voltage High Voltage Test Ambient Temperature Mechanical Life Electrical Life Short Time Withstand Current Short Time Making & Breaking Capacity 10A, 16A, 25A 250V, 440V AC 2.5 Kv for 1 minute upto 50°C 1 Lakh operation Depends upon the application 10 Times of operating current for 1 Sec. 10 Times of operating current ROTARY SWITCH CODING SYSTEM Rotary Switches consist of index letters & figures grouped in sequence to indicate the salient features of the switches. SRP1817A/MB/TB3/LG1/GC A) Prefix letters S- indicates AC only -slow break quick make mechanism. B) The next Group of letters Method of Mounting RP - Back up panel flush mounting BC - Front of panel base mounting X - Universal mounting M - Indicates switch for three phase - 440V C) The next Group of figures Indicates Current rating 1 - 10 A / 16 A 2 - 25A D) The next Group of figures Indicates No of poles 8 - No of Poles E) The next Group of figures Indicates No. of disc 17 - No. of discs in switches assembly F) Suffix letters Indicates switches sequence Note : ON/OFF Switches have no suffix letters. A - 2 way no off B - 2 way with off C - 3 way with off D - 4 way no off Motor Control Switches BX - 34 - Star delta starting with off AB - 65 - Two speeds with off (High or low) LK - Reversing or polarity change over no off (forward - reverse) K - Reversing or polarity chage over with off G) Special codes VS - Voltmeter selector switch MA60 - Ammeter selector switch PC - Speed control switch MB - Make before break contact PD - Pad locking H) Blocking Mechanism For 4 position switch TA - indicates switch limited to 3 operating position TB - indicates switch limited to 2 operating position TC - indicates switch limited to between normal position I) Locking attachment L - Lever type lock T - Tee type lock P - Pistol grip type handle K - Knob type handle J) Centre key lock assembly Code ref. G1 G2 G3 G4 G12 G13 G24 G Locking Position & key position 1 2 3 4 1&2 1&3 2&4 All K) Cubicle door interlock Code ref. Position in which lock dis-engage Lockable type HR1 HR2 HR3 1 2 3 HR4 4 HR12 1&2 HR13 1&3 L) Cubicle door interlock Code ref. Position in which lock dis-engage Non lockable type SH1 SH2 SH3 1 2 3 SH4 4 SH13 1&3 Sh24 2&4 M) Code for indication plate GB - Grey flush plate with indicating plate & black knob YR - Yellow flush plate with indicating plate & red knob G - Grey flush plate with indicating plate Y - Yellow flush plate with indicating plate HR 24 2&4 HR All ROTARY SWITCH CODING FOR LIMITED POSITION SWITCHES 90º SWITCHING X 3 POSITION SWITCH CODE TA 4 1 2 4 3 4 TB 3 4 4 2 TC 1 1 4 2 TC 2 2 3 3 3 3 TB 4 1 1 2 2 3 TB 2 1 4 X X 2 X X 3 TA 4 1 TB 1 BETWEEN POSITIONS LIMITING MECHANISM CODE TC TA 3 X X 2 3 X 1 X X 2 TA 2 X 4 4 3 TA 1 2 POSITION SWITCH CODE TB 1 1 X TC 3 MOUNTING DETAILS 1. Remove knob 2. Remove holder, IP & background plate 3. Remove two screws M4 x 12. 4. Fit Switch on panel (For Mounting holes refer mounting drawing) 5. Fit two screws M4 x 12 6. Fit background plate, IP, And holder 7. Fit Knob TC 4 ROTARY SWITCH 10-16-25 Amperes 4-Position 90° Rotary Switches of 10,16 and 25 Amp. 4 position, listed on next page, are with standard switching sequences up to 4 poles. Multi-pole switches are offered on request. TYPE : Open execution without any enclosure. DESIGN : Air break wiping contact(Double Break) silver plated, self aligning. RATING: 10-16-25 Amp. for working voltage of 250 or 440 for AC switching. : SPECIFICATIONS Rotary Switches conform to IS: 13947(Part I and Part III) /1993 and to BSS and Defence specifications. MECHANISM Slow break-principally for AC switching only. Quick make Break-principally for DC switching. Also for AC when easy and quick action is necessary. MOUNTING: For switches flush at the back of panel mounting specify SRP or SRPM for AC and RP or RPM for AC/DC. For Switches flush at front of panel mounting specify SBC or SBCM for AC and BC or BCM for AC/DC. OPERATING HANDLE : Knob(Wing type) of black colour / red colour. OPTIONAL ACCESSORIES: A selection of accessories and attachment from a wide variety is available, viz, Handles, Detachable Handles Indication Plates, Centre Key Locks , Cubicle Door Interlocks, Lockable - Non Lockable, Pad Locking etc. Details available on request. It is recommended that switches with large built up should have handle & lockable switches with large built up should have LG lock. INDICATING PLATE LEVER HANDLE NO1 BALL TYPE HANDLE KNOB (RED/BLACK) 65 x 65 MM 95 x 95 MM (CKL) 75 x 75 MM LEVER HANDLE NO2 PAD LOCK DISC TERMINAL SHROUD ROTARY SWITCH STANDARD SWITCHING COMBINATIONS Suitable for Mounting Flush at the Back of Panel SINGLE PHASE - 250 VOLTS (1 & 2 poles) THREE PHASE - 440 VOLTS (3 Poles & above) (working Voltage 250 to earth) ROTORY SWITCHES 10-16-25 Amperes 4-Position 90º NO OF SWITCHING ON-OFF POLES OFF ON ON OFF TWO WAY NO OFF 1 2 2 1 A TWO WAY WITH OFF OFF 2 1 OFF B THREE WAY WITH OFF OFF 3 1 2 C FOUR WAY NO OFF 1 D 2 3 TYPE 16 AMP.AC Dim. Y TYPE 25 AMP.AC Dim. Y TYPE Dim. Y 1 - - SRP112 17 SRP213 23 2 - - SRP123 23 SRP225 35 3 SRP134 29 SRPM134 29 SRPM237 47 4 SRP145 35 SRPM145 35 SRPM249 59 1 - - SRP113A 23 SRP213A 23 2 - - SRP125A 35 SRP225A 35 3 SRP137A 47 SRPM137A 47 SRPM237A 47 4 SRP149A 59 SRPM149A 59 SRPM249A 59 1 - - SRP113B 23 SRP215B 35 2 - - SRP125B 35 SRP229B 59 3 SRP137B 47 SRPM137B 47 SRPM2313B 83 4 SRP149B 59 SRPM149B 59 - - 1 - - SRP113C 23 SRP215C 35 2 - - SRP126B 41 SRP229C 59 3 SRP139C 59 SRPM139C 59 SRPM2313C 83 4 SRP1412C 77 SRPM1412C 77 - - - SRP113D 23 SRP215D 35 1 4 10 AMP.AC - 2 - - SRP126D 41 SRP229D 59 3 SRP139D 59 SRPM139D 59 SRPM2313D 83 4 SRP1412D 77 SRPM1412D 77 - - NOTE : For other dimensions refer separate dimension sheet. Indicating plates square size 64 x 64 mm for standard switches and 75 x 75 mm for switches with Locks - Interlocks . Single and double Pole Switches are rated 250V. If required for 440V - in code add ‘M’ as shown above. Dimension Y shown correspondingly. Add GB in code for switches required with grey I. P. and black knob. Alternatively add YR for yellow I. P. and red knob. If either codes are not specified, then we shall book order with GB. ROTARY SWITCH INSTRUMENT SELECTOR SWITCHES 10 AMPERES Rotary Selector Switches are suitable for instruments like Ammeters, Voltmeters, Power Factor Meters etc. The design enables to indicate by means of a single meter, the current or the voltage. Ammeter Selector Switches are provided with make - before - break contacts to give security against risk of open circuit of the current transformer secondaries. Listed below are standard switches. TYPE: Open execution without any enclosure. DESIGN: Air break wiping contacts (Double Break) self aligning, RATING: 10 Amp. for working voltage of 250V or 440V for AC circuits only. MECHANISM: Slow - Break - principally for AC switching only. MOUNTING : For Switches flush at the back of panel mounting specify SRP for switched at the front of panel base mounting specify SBC SPECIFICATIONS: Rotary Switches conform to IS : 13947 - 1993 and also Defence Specifications. OPTIONAL ACCESSORIES : AMMETER SELECTOR SWITCHING OFF B R Y Current in each phase with OFF 4 positions 90º Indicating plate size 65 X 65 mm sq. TYPE DIAGRAM DIM’Y’ R Y B SRP136MA60 41 R A1 Y B A2 V VOLTMETER SELECTOR OFF RB RY YB Voltage between phase with OFF 4 positions 90º Indicating plate size 65 X 65 mm sq. SRP135VS 35 R Y B R Y B V1 OFF BN RN YN Voltage between phase and neutral with OFF 4 positions 90º Indicating plate size 65 X 65 mm sq. V V2 R Y B N SRP115BE18 35 R Y B V SPECIAL SELECTOR SWITCHES B R Y With one switch to indicate, with one Ammeter & one Voltmeter, Simulaneous Reading of phase current & Voltage between phases , with an OFF position. Indicating plate size 65 X 65 mm sq. R Y B SRP1310MB28 65 FF R Y B OFF V1 R OFF B R Y 4 Pos. Ammeter selector switch Direct in line without CT Indicating plate size 65 X 65 mm sq. SRP1313ZZF12 A2 V A1 A2 V Y B A 83 A1 R1 Y1 B1 NOTE : Add GB in code for switches required with grey flush plate and black knob. Alternatively add YR for Yellow flush plate and red knob. If either codes are not specified, then we shall book order with GB. ROTARY SWITCH PANEL MOUNTING FLUSH PLATE COLOUR : YELLOW (Y) OR GREY (G) M4 NUT FOR MOUNTING AT 25 P.C.D. KNOB COLOUR : RED (R) OR BLACK (B) 4 HOLES Ø5 AT 25 P.C.D. HOLES Ø8 SQ. 4.50 48 CRS. KAYCEE 25 'Y' 13 SQ. 64.00 4 HOLES Ø5.5 23 PANEL DRILLING PLAN (BACK OF PANEL) (KNOB REMOVED) BASE MOUNTING 2 HOLES Ø5.5 KNOB COLOUR : RED (R) OR BLACK (B) 2 SLOT 8L x 5.5 W. 12 5 SQ. 4.50 71 58 CRS. R3 'Y' 15 23 20 SQ. 50 PANEL DRILLING PLAN (FRONT OF PANEL) (HANDLE REMOVED) SMALL UNIVERSAL MOUNTING 2 SLOT 8L x 5.5 W. FLUSH PLATE COLOUR : YELLOW (Y) OR GREY (G) KNOB COLOUR : RED (R) OR BLACK (B) 12 HOLES Ø8 R3 5 58 48 CRS. 4 HOLES Ø5 AT 25 P.C.D. 71 2 HOLES Ø5.5 `Y' 28 13 23 4 HOLES Ø5.5 PANEL DRILLING PANEL DRILLING (FRONT OF PANEL) (BACK OF PANEL) SQ.65 ROTARY SWITCH CENTER KEY LOCK FLUSH PLATE(75 SQ.) COLOUR : YELLOW (Y) OR GREY (G) HANDLE COLOUR BLACK (B) 2 HOLES Ø4 HOLE Ø36 POS.1 5 44.5 CRS. R3 78 PANEL DRILLING (BACK OF PANEL) 55SQ. PLAN 2 FIXING SCREWS M3.5 x 25 L. RAISED C’SK.HD. `Y' (HANDLE & FLUSH PLATE REMOVED) 57 44 CUBICLE DOOR INTERLOCK(NON LOCKABLE) 51 2 HOLES Ø5.5 FLUSH PLATE(75 SQ.) COLOUR : YELLOW (Y) OR GREY (G) 20 2 SLOT 8L x 5.5 W. 12 HANDLE COLOUR : BLACK (B) 2 HOLES Ø4 HOLE Ø36 70 PANEL DRILLING 44 55SQ. PLAN 2 FIXING SCREWS M3.5 x 25 L. RAISED C’SK.HD. `Y' POS.1 PANEL DRILLING (BACK OF PANEL) (FRONT OF PANEL) 5 71 58 CRS. 44.5 CRS. R3 (HANDLE & FLUSH PLATE REMOVED) CUBICLE DOOR 33 61 ROTARY SWITCH CUBICLE DOOR INTERLOCK (LOCKABLE) 51 2 HOLES Ø5.5 2 SLOT 8L x 5.5 W. FLUSH PLATE(75 SQ.) COLOUR : YELLOW (Y) OR GREY (G) 20 12 HANDLE COLOUR BLACK (B) 2 HOLES Ø4 HOLE Ø36 POS.1 78 PANEL DRILLING 2 FIXING SCREWS M3.5 x 25 L. RAISED C’SK.HD. (FRONT OF PANEL) `Y' 5 71 58 CRS. 44.5 CRS. R3 PANEL DRILLING (BACK OF PANEL) 55SQ CUBICLE DOOR 33 44 57 PAD LOCK SWITCH PAD LOCK DISC NO.2 COLOUR : RED (R) PAD LOCK DISC NO.1 COLOUR : YELLOW (Y) 4 HOLES Ø5 AT 50 P.C.D. 4 HOLES Ø5 AT 25 P.C.D. `Y' 25 43 HOLES Ø8 PANEL DRILLING (BACK OF PANEL) SQ. 65 PLAN ROTARY SWITCH “ORDER FORMAT” APPLICATION :- AC OR AC-DC MOUNTING : (a) PANEL CURRENT : - (b) BASE VOLTAGE :- (c) UNIVERSAL. TERMINAL ACCESSIBLE (a) FRONT (b) BACK NO. OF POLES :- SWITCH TYPE TYPE OF CONTRACTS : - BREAK BEFORE MAKE OR MAKE BEFORE BREAK NO. OF POSITION (S) :TYPE OF HANDLE : :- BLOCKED POSITION(S) :(a) WING TYPE (b) BALL TYPE (d) LEVER TYPE CENTRE KEY LOCK :- (c) PISTOL GRIP (e) CAPSTAN TYPE* (a) LEVER TYPE (LG) (b) TEE TYPE (TG) (c) CAPSTAN TYPE (CG)* (ONLY FOR 4 POS. SWITCHES) LOCKING POSITION(S) :CUBICAL DOOR INTERLOCK :- (a) LEVER TYPE (LSH) (NON LOCKABLE TYPE) 100-600 AMPS AND 100 AMPS LIGHT DUTY, 4 POSITION ONLY FOR 10-60 AMPS (b) CAPSTAN TYPE (CSH) CUBICAL DOOR INTERLOCK :- (a) LEVER TYPE (LHR)** FOR 100-600 AMPS. FOR 10-60 AMPS AND 100 AMPS LIGHT DUTY, 4 POSITION ONLY (b) CAPSTAN TYPE (CHR)** FOR 100-600 AMPS INDICATING PLATE MARKINGS : POS. 1 - POS. 5 - POS. 2 - POS. 6 - POS. 3 - POS. 7 - POS. 4 - POS. 8 - MAIN LABEL OF INDICATING PLATE :FOR PROGRAMME OTHER THAN LISTED, ATTACH YOUR PROGRAMME SHEET WITH ORDER * ONLY FOR 100-600 AMPS SWITCHES ONLY. PAD LOCKING ALSO AVAILABLE FOR 10-60 AMPS, 4 POSITION SWITCHES. SPECIFY POSITION(S) IN WHICH THE DOOR INTERLOCK SHOULD DISENGAGE. ** SPECIFY POSITION (S) IN WHICH THE DOOR INTERLOCK SHOULD DISENGAGE AND ALSO LOCK THE HANDLE. NOTE : 10-60 AMPS. AND 100 AMPS. LIGHT DUTY SWITCHES WILL BE SUPPLIED WITH BLACK KNOB AND GREY FLUSH PLATE AND ACRYLIC INDICATING PLATE (GB). IF SPECIFY CAN BE SUPPLIED. WITH YELLOW FLUSH PLATE AND ACRYLIC INDICATING PLATE AND RED KNOB. 100-600 AMPS SWITCHES UPTO 3 DISC WILL BE SUPPLIED WITH LEVER HANDLE. ABOVE 3 DISC “CAPSTAN” TYPE HANDLE. 100-600 AMPS. SWITCHES WILL BE SUPPLIED WITH ANNODISED ALUMINIUM INDICATING PLATES. Manufactured by : KAYCEE INDUSTRIES LIMITED 32, Ramjibhai Kamani Road, Ballard Estate, Mumbai - 400 001. Tel. : +91 (22) 2261 3521 / 22 / 23 Fax : +91 (22) 2261 6106 E-mail : kayceeindltd@vsnl.com Website : www.kayceeindustries.com Authorised Channel Partner Branch Offices : Ahmedabad Bangalore Chennai Delhi Indore : : : : : 096240 64739 093428 53324 093812 01556 093120 04687 099770 05208 Kolkata : 093392 00968 Nashik : 098506 66743 Pune Vadodara : : 098222 51408 099251 59373