Miniature Motors,Transmission and Control Product Catalogue www.rotalink.com www.rotalink.com Infinite Infinite possibilities possibilities elcome Welcome to the Rotalink to the Rotalink Each section Each section includesincludes a brief a brief The team Theisteam here to is here help to you help you atalogue. catalogue. Its purpose Its purpose is to is to guide toguide its use to and its use is followed and is followedselect the select optimum the optimum productproduct for for esentpresent the widest the range widestofrange of by detailed by detailed information. information. your application. your application. oducts products in a wayinthat a way makes that makes Component Component data sheets data can sheets can easy for it easy you for to satisfy you to your satisfy your be accessed be accessed from thefrom enclosed the enclosed Once your Once product your product is selected is selected quirement. requirement. 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Contents Introduction Modularity1 Customisation2 DC Motors and Optional Gearboxes Introduction3 DC Motor Schedule - Permanent Magnet Brushed 5 DC Motor Schedule - Rare Earth 7 DC Motor Schedule - Brushless Heavycase 8 Current Limiting Board 9 Electromagnetic Interference 10 Gearbox Information 11 Adaptors25 Linear Motion 26 Control of DC Motors Introduction 27 Incremental Encoder 29 Potentiometer31 Absolute Encoder 32 DC Programmable Controller 33 Speed Controller 37 Servo Systems 38 AC Motors and Optional Gearboxes Introduction39 Unidirectional Motor Schedule 41 Reversible Motor Schedule 42 Gearbox Information 43 Permanent Magnet and Hybrid Stepping Motors Introduction51 Programmable Stepper Drives 53 Bipolar Hybrid Stepping Motor Schedule 55 Unipolar Hybrid Stepping Motor Schedule 57 Bipolar PM Stepping Motor Schedule 59 Unipolar PM Stepping Motor Schedule 61 Gearbox Information 63 Cam Timers Pneumatic and Electrical 73 Services to OEMs Introduction 75 1 Introduction Modularity Our design philosophy has modularity at its core. Our aim is to meet the specification set by the widest range of applications with a unique power transmission package built from standard components. The resulting catalogue enables us to deliver three key demands arising in a highly competitive global marketplace; performance, cost and time. Our motors are sourced from both internal and external suppliers. We ensure that the resulting component meets the most challenging specification. Our gearboxes are designed and manufactured in house exploiting today’s materials by innovative design. The standard components within this catalogue will enable us to meet most specifications, if not our applications team will work with you to meet your special need. The sales team will be pleased to help with the selection of the most effective product. It may be helpful to complete the brief questionnaire that you will find on our website. Planetary Gearbox Inline Gearbox Incremental Encoder Absolute Encoder Compound Encoder Drives Chip Option √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ - - - √ - - - √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 3 2 1 Ovoid Spur/Planetary Gearbox DC Brushed DC Brushless AC Synchronous PM Stepper Hybrid Stepper 2 Introduction Customisation This catalogue is presented in prime component form enabling the user to satisfy their application needs with a drive system produced from standard components customised to their application. We understand that systems may need unique features at the point at which they interface with your machine. Typical areas that may be customised are • Output shafts • Flying leads and looms that may include strain relief, crimps, heatshrink and connectors • Special gears, pinions or pulleys fitted to output shafts • Gearbox mounting plates to interface with your footprint Our sales team are always available to assist customers at the specification stage, samples and pre-production quantities can be supplied. We do offer a design and supply service for applications that demand a totally unique power transmission or control system. 3 DC Motors and Optional Gearboxes Introduction The widest range is key to infinite flexibility Flexibility is the key characteristic of this section of the catalogue. The permanent magnet brushed and brushless dc motors offered here have been designed and wound to satisfy applications calling for a power range of 1-150W. 1.5V-30V range is available where appropriate. Windings have been chosen to offer speed variations where noise, life or current may be critical. If you can’t find your exact requirement here, motors can be wound to your precise specification. Our innovative gearbox design expertise together with today’s materials have been combined to maximise the full output power generated by this widest range of motors in the most price sensitive way. Each gearbox type is offered with many ratios, torque of 5mNm to 10Nm is achievable through the range with speeds peaking at 1000rpm. Low noise and extended life are characteristics that are high on our agenda. Motors, gearboxes and encoders can be combined in a manner that is infinitely variable, providing our customer with a precise and complete solution for each and every application. You can get help from Rotalink at any stage: www.rotalink.com info@rotalink.com T: +44 (0)1460 72000 F: +44 (0)1460 74278 The use of standard components is often the best way of containing cost and will, in most instances, provide a unique transmission system. Customisation that includes modified output shafts, gearbox bearings and dedicated motor windings are available where appropriate. All motor gearbox packages can be supplied with flying leads, connectors and output drives. A unique feature of this product range is the option of feedback from incremental and absolute encoders. Completing this modular range of motor gearboxes is our user friendly and low cost programmable dc controller . This product can be used to deliver a costeffective servo system. This introduction provides just a brief insight into the infinitely variable options available to you from this catalogue. The following pages, backed up by component data sheets, will help you to select the most appropriate combination for your application. If you need help please call your local sales engineer or our sales desk. View our latest products at www.rotalink.com 5 DC Motors and Optional Gearboxes The simple permanent magnet brushed dc motor is an impressive component. Continuous improvement has delivered powerful and flexible performance at the very lowest cost. DF2843-1997 Shape: D = Round DF = Flatted Body Diameter mm Body Length mm Winding DC Motor Schedule: Permanent Magnet Brushed NO LOAD Advantages of a brushed dc motor include low initial cost, high reliability, and simple control of motor speed. PERFORMANCE - MAXIMUM EFFICIENCY STALL Model Number Voltage Range Nominal Voltage Speed rpm Current A Speed rpm Current A Torque mNm Output W Torque mNm Current A Max Power W D3218-12560 3-12 3 1320 0.02 850 0.05 1.05 0.09 2.90 0.16 0.10 D2431-15370 3-12 3 1390 0.02 1094 0.07 1.00 0.11 4.70 0.27 0.16 D3218-12560 3-12 6 2650 0.02 2140 0.07 1.14 0.23 5.90 0.33 0.41 D2431-15370 3-12 6 2775 0.02 2304 0.11 1.50 0.37 9.50 0.53 0.66 D2431-09451 9-30 12 3968 0.02 3111 0.09 1.67 0.54 7.75 0.31 0.81 D3218-11650C 9-26 12 4821 0.05 4115 0.10 1.68 0.72 10.33 0.44 1.34 D3218-12560 3-12 12 5300 0.03 4400 0.14 1.86 0.88 11.70 0.65 1.62 DF2843-1997 6-30 6 2246 0.06 1755 0.28 5.45 1.00 26.39 1.18 1.55 D2838-12360 9-30 12 3350 0.07 2646 0.20 4.25 1.18 18.47 0.79 2.34 D2431-15370 3-12 12 5550 0.03 4810 0.16 2.40 1.22 19.00 1.04 2.65 D3650-15185 12-32 12 1883 0.06 1444 0.20 8.46 1.28 36.39 0.72 1.85 D2833-1993 4.5-18 6 5900 0.16 4545 0.54 3.60 1.71 15.70 1.80 2.40 D2431-13260 6-15 12 7680 0.05 6061 0.26 2.76 1.75 17.34 1.17 3.49 D2431-09451 9-30 24 8248 0.03 6844 0.12 2.50 1.79 14.59 0.58 3.17 D2838-16120 12-30 12 5600 0.06 4700 0.27 3.60 1.81 22.00 1.20 3.00 D3857-20125 12-32 12 1923 0.05 1601 0.26 12.26 2.06 78.84 1.39 3.86 D3650-19135 12-30 12 2674 0.10 2143 0.37 10.80 2.42 53.92 1.44 3.78 D2631-12520 18-24 24 8261 0.02 6823 0.18 3.44 2.46 19.63 0.89 4.24 D3857-3250 6-24 6 2615 0.17 2171 0.71 11.91 2.71 75.52 3.73 5.17 D3218-11650C 9-26 24 10022 0.06 8175 0.19 3.37 2.89 18.55 0.82 4.85 DF2843-1997 6-30 12 4616 0.07 3816 0.41 8.22 3.29 52.90 2.28 6.39 D3650-15185 12-32 24 3924 0.07 3366 0.24 10.51 3.71 73.64 1.37 7.57 D3857-2490 12-30 12 2992 0.10 2552 0.46 13.93 3.72 92.35 2.64 7.27 D4566-4050 6-24 6 1858 0.27 1491 1.07 24.25 3.79 133.51 4.79 6.49 D2838-12360 9-30 24 6700 0.08 5462 0.33 6.93 3.96 33.20 1.38 6.02 D4566-26100 12-32 12 1923 0.15 1497 0.62 27.59 4.33 126.29 2.34 6.39 D3650-22100V 9-30 12 4408 0.11 3522 0.54 12.00 4.43 64.00 2.72 7.36 D2938-2085 9-30 12 7600 0.15 6140 0.63 7.70 4.84 40.00 2.65 7.60 D3650-2578 12-28 12 5110 0.23 4187 0.83 14.62 6.41 86.82 4.01 11.61 D3857-20125 12-32 24 3950 0.06 3375 0.38 19.36 6.84 152.48 2.69 15.07 D2838-1993 4.5-18 12 11800 0.20 9090 1.08 7.20 6.85 31.40 3.60 9.70 Full technical details are available from the component data sheets at www.rotalink.com NO LOAD PERFORMANCE - MAXIMUM EFFICIENCY STALL Model Number Voltage Range Nominal Voltage Speed rpm Current A Speed rpm Current A Torque mNm Output W Torque mNm Current A Max Power W D2838-16120 12-30 24 11500 0.08 9800 0.42 6.70 6.88 44.00 2.40 13.00 D3857-30125 8-16 12 3800 0.18 3197 0.85 22.05 7.38 167.70 6.13 15.63 D4566-3268 12-30 12 3020 0.21 2452 1.05 31.47 8.08 189.63 5.46 14.99 D3650-2868 8-18 12 5700 0.30 4780 1.28 16.90 8.50 103.90 6.54 15.30 D3650-19135 12-30 24 5508 0.11 4587 0.55 17.85 8.58 108.07 2.81 15.58 D3857-3250 6-24 12 5378 0.18 4642 1.04 18.61 9.05 152.78 7.41 21.51 DF2843-1997 6-30 24 9298 0.08 7705 0.64 13.38 10.80 90.56 3.92 22.04 D2938-2655 8-16 12 10800 0.20 9050 1.32 11.50 11.00 72.40 7.04 20.20 D4566-3559 12-30 12 3280 0.31 2541 1.73 49.60 13.20 240.55 7.39 20.66 D3857-2490 12-30 24 6108 0.12 5219 0.76 24.48 13.38 175.93 4.88 28.15 D4566-26100 12-32 24 4145 0.16 3500 0.79 36.81 13.49 263.69 4.90 27.44 D3857-3790 8-16 12 5700 0.25 4959 1.52 26.30 13.66 193.40 10.56 29.19 D4566-4050 6-24 12 3825 0.31 3181 1.69 41.73 13.90 282.17 10.09 28.26 D3650-22100V 9-30 24 8840 0.15 7373 0.90 20.00 15.44 125.00 5.44 28.84 D2938-2085 9-30 24 15200 0.17 12870 0.94 11.90 15.80 78.00 5.20 30.40 D3650-3540 8-16 12 10557 0.39 8806 2.42 19.81 18.27 123.69 13.43 34.23 D4566-4540 12-24 12 4974 0.57 4037 2.64 47.11 19.92 250.51 11.61 32.62 D3650-2578 12-28 24 10325 0.26 8489 1.41 27.57 24.51 169.89 7.47 45.92 D5269-5030 12-24 12 4536 0.54 3813 3.20 65.69 26.23 415.88 17.52 49.91 D4566-3268 12-30 24 6065 0.26 5029 1.70 51.67 27.21 326.93 9.47 51.91 D3857-3250 6-24 24 10897 0.24 9617 1.51 28.19 28.39 286.50 14.27 81.73 D3857-4525 8-16 12 10500 0.55 9310 3.39 30.80 30.50 293.5 28.21 79.80 D4566-3559 12-30 24 6668 0.33 5780 1.92 53.91 32.63 435.96 13.39 76.10 D4566-5524F 8-24 12 7762 0.81 6373 4.69 58.12 38.79 353.99 24.78 72.24 D4566-4050 6-24 24 7695 0.36 6582 2.37 60.38 41.62 550.40 20.53 110.88 D4566-4540 12-24 24 10224 0.55 8602 3.88 72.12 64.96 474.85 22.81 127.98 D4566-4535 12-24 24 11527 0.80 9272 4.91 69.64 67.62 413.83 25.07 124.89 D5269-5030 12-24 24 8902 0.70 7628 4.90 103.25 82.48 736.79 31.40 172.06 D5269-5524 12-24 24 11350 0.95 9516 6.21 101.92 101.56 712.59 38.15 211.74 D4566-5524F 8-24 24 15715 1.01 13418 7.04 89.52 125.78 586.74 41.13 241.40 7 DC Motors and Optional Gearboxes Rare earth magnet motors can be a cost effective option when high speed, high power density, long life or small size are important. This low cogging motor range offers greater power compared with other brushed motors of the same volume. This is achieved using very thin Neodymium magnets and high density windings. RE1518-1201 DC Motor Schedule: Rare Earth Rare Earth Body Diameter mm Body Length mm Nominal Voltage V Maximum Efficiency Power W NO LOAD PERFORMANCE - MAXIMUM EFFICIENCY STALL Model Number Voltage Range Nominal Voltage Speed rpm Current A Speed rpm Current A Torque mNm Output W Torque mNm Current A Max Power W RE1518-1201 8-13 12 8554 0.08 6636 0.25 2.51 1.74 10.80 0.85 2.52 RE1820-1202 8-13 12 5450 0.06 4312 0.27 4.23 1.91 20.56 1.04 2.90 RE1825-1204 8-13 12 6901 0.10 5822 0.51 7.52 4.58 47.37 2.75 8.56 RE2430-1205 8-13 12 6740 0.16 5341 0.64 8.57 4.80 45.24 2.67 7.98 RE2440-2405 20-26 24 3379 0.06 2766 0.29 15.05 4.36 83.99 1.35 7.54 RE3060-1319 8-13.5 13.5 3652 0.30 3062 1.96 58.23 18.67 375.03 11.14 36.74 Units: mm 30 DC Motor type RE3060 Units: mm 60 30 18 15 Units: mm DC Motor type RE2430 24 DC Motor type RE1518 8 Brushless dc motors are commonly used where precise speed control, low electrical noise or long life is necessary. They are typically 75-80% efficient and often use a permanent magnet internal rotor, three phases of driving coils and hall effect sensors. Brushless motors do not spark making them ideal for EMC sensitive applications. DC Motors and Optional Gearboxes BLH4260-2431 Brushless Heavycase Body Diameter mm Body Length mm Nominal Voltage V Maximum Efficiency Power W NO LOAD DC Motor Schedule: Brushless Heavycase PERFORMANCE - MAXIMUM EFFICIENCY STALL Model Number Nominal Voltage Speed rpm Current A Speed rpm Current A Torque mNm Output W Torque mNm Current A Max Power W BLH2848-125 12 6398 0.12 5321 0.61 9.17 5.11 66.25 3.88 10.10 BLH2848-246 24 6490 0.08 5309 0.38 10.98 6.10 75.13 2.21 11.50 BLH4260-1226 12 7300 0.48 5952 2.89 41.35 25.77 500.00 57.20 62.16 BLH4260-2432 24 7361 0.34 5887 1.75 51.46 31.72 540.00 28.60 72.14 BLH4285-1235 12 5441 0.76 4448 3.95 74.73 34.81 720.00 63.00 73.58 BLH4285-2443 24 5562 0.36 4507 2.33 91.38 43.13 870.00 33.00 97.28 48 60 BLC4A The Rotalink BLC4A board is a simple brushless motor commutator capable of driving brushless motors with hall effect sensors up to 96W. The board provides both analogue and PWM speed control, Break, Direction and Reset inputs as well as a tacho speed output. These I/O have been fitted to a standard 0.1” header for easy connection to customer electronics or standalone use with pin jumpers (available on request). The board also features both a power and fault LED. General Specification DC Motor type BLH4285 Units: mm 42 Units: mm 28 Units: mm DC Motor type BLH4260 Min Input 10Vdc Max Input 30Vdc Load4A Max Power 96W Weight approx. 50g Connectors Screw terminals for power connection 8way molex MTA-100 for motor 14way 0.1” header for I/O 85 42 DC Motor type BLH2848 9 DC Motors and Optional Gearboxes Current Limiting Board Use of the Current Limiting Board (electronic clutch) allows the maximum current available to a dc motor to be limited; this in turn limits the torque available from the motor and is particularly useful to protect gearboxes where an unlimited motor could apply a torque great enough to cause damage to the application or gearbox. We configure each pcb to limit the current as required by your application. The Current Limiting Board can provide up to 2000mA at 12Vdc and 800mA at 24Vdc. Current limitation is available in both single and bi-directional mode. The board has an inbuilt thermal protection device rated at 6 Watts, these graphs show the effect of operating time on the current limiting board. General Specification Current limit Rotation Supply voltage Voltage drop 100mA to 2000mA Uni or bi-directional to 30Vdc 1.4V 10 DC Motors and Optional Gearboxes Electromagnetic Interference The increasing trend towards miniature multi functional devices brings with it the problem of electromagnetic interference (EMI). Unsuppressed motor Motor after suppression has been fitted There are many ways in which we can help you achieve electromagnetic compatibility (EMC). Varistors To reduce the effects of radiated noise we can offer dc motors with an internal varistor ring. This device is fitted across the motor coils and offers low cost suppression. Filters The effects of electromagnetic noise can be reduced by fitting capacitors and chokes close to the dc motor. We offer a range of populated pcb’s that can be fitted directly across the motor terminals. Wiring looms We can design and manufacture wiring looms which incorporate twisted power leads, electromagnetic shielding and ferrite beads, all of which offer significant reductions in EMI. 11 DC Motors and Optional Gearboxes Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 222 25 10 5 Torque (Nm) TYPE 222 Spur Ovoid 1 0.5 0.1 5 10 Speed (rpm) 50 100 500 1000 TYPE 223/225/227 25 TYPE 227 TYPE 225 TYPE 223 10 5 Torque (Nm) TYPE 223/225/227 Spur Ovoid Zinc plated pressed steel gearbox case and front cover. Acetal spur gears running on fixed steel spindles. Stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. 1 1 0.5 0.1 Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. 5 10 5 10 Speed (rpm) 50 100 500 1000 50 100 500 1000 TYPE 210 25 10 5 Torque (Nm) TYPE 210 Hybrid 1 1 0.5 0.1 1 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com TYPE 222 Units: mm 31.0 17.3 3.5af 12.0 8.0 Ø8.0 10.0 Ø4.0 3.5 16.0 44.6 14.3 27.0 4 off Ø2.6 holes 20.0 28.6 TYPE 227 18.7 Ø6.0 5.0 af 3.5 8.5 Ø8.0 3.43 af Ø4.0 3.43 af 12.7 14.0 3.5 8.5 Ø8.0 11.9 26.2 62.8 14.0 Ø4.0 47.65 TYPE 225 ~7:1 ~49:1 ~9:1 ~61:1 ~11:1 ~98:1 ~14:1 ~122:1 ~17:1 ~196:1 ~21:1 ~244:1 ~24:1 ~391:1 ~31:1 ~782:1 Ratio 3.5 12.0 Ø10.0 TYPE 223 Units: mm Ratio 2 off Ø3.2 holes (M3 bushes optional) 13.6 49.3 21.1 17.3 TYPE 210 Units: mm 31.0 17.7 5.5af 12.0 Ø12.0 10.0 Ø6.0 2.6 8.0 16.0 44.6 14.3 27.0 4 off Ø2.6 holes 28.6 20.0 25:4 80:1 750:1 10000:1 20:3 100:1 900:1 15000:1 25:3 125:1 1000:1 30000:1 10:1 150:1 1500:1 60000:1 15:1 200:1 2000:1 90000:1 20:1 250:1 3000:1 120000:1 30:1 300:1 4000:1 180000:1 40:1 400:1 5000:1 360000:1 50:1 500:1 6000:1 720000:1 60:1 600:1 7500:1 Ratio ~26:1 ~175:1 ~31:1 ~218:1 ~38:1 ~349:1 ~51:1 ~437:1 ~62:1 ~698:1 ~76:1 ~873:1 ~87:1 ~1397:1 ~109:1 ~2794:1 13 DC Motors and Optional Gearboxes Gearbox Information Type 225 gearbox with zinc alloy secondary gearbox. Acetal spur gears running on fixed steel spindles, centrally placed stainless steel shaft. Nylon front bearing and sintered bronze rear bearing. Maximum temperature 80ºC at the gearcase. TYPE 226 25 10 5 Torque (Nm) TYPE 226 Spur Ovoid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 50 100 500 1000 Speed (rpm) TYPE 225H 25 10 5 Torque (Nm) TYPE 225H Spur Ovoid Zinc plated pressed steel gearbox case and front cover. Engineering polymer, large module spur gears running on fixed steel spindles. Stainless steel shaft, sintered bronze front (optional ball race) and nylon back bearing. Maximum temperature 80ºC at the gearcase. 1 0.5 0.1 1 5 10 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 332 25 10 5 Torque (Nm) TYPE 332 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) View our latest products at www.rotalink.com TYPE 226 Units: mm Ratio 25:1 120:1 1000:1 80:3 200:1 1200:1 100:3 240:1 1600:1 40:1 250:1 1800:1 50:1 400:1 2500:1 60:1 500:1 6000:1 200:3 600:1 30000:1 80:1 2000:3 100:1 800:1 47.65 13.5 4.9 af 10.0 Ø16.0 62.8 Ø6.0 2 off Ø3.2 holes 3 mounting holes M3 x 6 deep equispaced on 39.0pcd Note: M4 holes option available 3.6 17.1 3.0 49.3 TYPE 225H Units: mm 14.0 3.5 (Sintered) 1.6 (Ball race) 8.5 Ø8.0 12.7 26.2 11.9 Ø4.0 3.43 af 47.65 62.8 35.6 Ratio ~16:1 ~88:1 ~19:1 ~101:1 ~33:1 ~125:1 ~37:1 ~143:1 ~49:1 ~162:1 ~68:1 ~186:1 2 off Ø3.2 holes (M3 bushes optional) 49.3 24.7 47.65 43.7 42.65 TYPE 332 20.0 Ø16.0 12.7 Ø8.0 7.0af 2.7 12.7 73.9 26.2 21.3 Units: mm 17.3 4 off Ø3.4 holes Ratio ~5:1 ~75:1 ~7:1 ~93:1 ~8:1 ~117:1 ~12:1 ~187:1 ~15:1 ~224:1 ~31:1 ~299:1 ~37:1 ~1196:1 ~60:1 51.8 27.5 15 DC Motors and Optional Gearboxes Gearbox Information Zinc plated pressed steel gearbox case and front cover. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 229 25 10 5 Torque (Nm) TYPE 229 Spur Ovoid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 220 25 10 5 Torque (Nm) TYPE 220 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 362 25 10 5 Torque (Nm) TYPE 362 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com TYPE 229 Units: mm 15:1 108:1 800:1 20:1 120:1 1080:1 25:1 160:1 1600:1 30:1 200:1 2560:1 125:3 240:1 3200:1 50:1 300:1 4320:1 60:1 400:1 80:1 640:1 5.5af 15.0 Ø10.0 21.0 Ø6.0 3.5 12.7 26.2 71.8 Ratio 20.5 47.65 42.0 2 off Ø3.4 holes 49.3 23.8 Units: mm 20.5 47.65 42.65 42.0 TYPE 220 Ratio 3.5 15:1 108:1 800:1 20:1 120:1 1080:1 25:1 160:1 1600:1 30:1 200:1 2560:1 125:3 240:1 3200:1 50:1 300:1 4320:1 60:1 400:1 80:1 640:1 5.5af Ø6.0 Ø10.0 12.7 12.7 26.2 71.8 21.0 15.0 4 off Ø3.4 holes 23.8 49.3 9.0af Ø10.0 18.0 Ø19.0 30.0 TYPE 362 2.8 18.0 95.0 35.0 23.3 66.0 18.0 Units: mm 4 off Ø4.15 holes 60.0 31.5 Ratio ~8:1 ~37:1 ~10:1 ~59:1 ~14:1 ~111:1 ~20:1 ~148:1 ~27:1 ~297:1 17 DC Motors and Optional Gearboxes Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 230 25 10 5 Torque (Nm) TYPE 230 Hybrid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 330 25 10 5 Torque (Nm) TYPE 330 Hybrid 1 0.5 0.1 1 5 10 Speed (rpm) View our latest products at www.rotalink.com 24.7 47.65 43.7 42.65 TYPE 230 ~Ratio 7.0af 20.0 Ø16.0 12.7 Ø8.0 2.7 12.7 73.9 26.2 21.3 Units: mm 4 off Ø3.4 holes ~24:1 ~322:1 ~31:1 ~403:1 ~48:1 ~503:1 ~62:1 ~641:1 ~80:1 ~1006:1 ~161:1 ~2013:1 ~201:1 ~2559:1 ~252:1 51.8 24.7 47.65 43.7 42.65 TYPE 330 20.0 Ø16.0 12.7 Ø8.0 7.0af 2.7 12.7 73.9 26.2 21.3 Units: mm 27.5 4 off Ø3.4 holes Ratio ~16:1 ~255:1 ~23:1 ~320:1 29:1 ~394:1 ~40:1 ~639:1 ~51:1 ~767:1 ~77:1 ~1023:1 ~128:1 ~4092:1 ~205:1 51.8 27.5 19 DC Motors and Optional Gearboxes Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 260 25 10 5 Torque (Nm) TYPE 260 Hybrid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 360 25 10 5 Torque (Nm) TYPE 360 Hybrid 1 0.5 0.1 1 5 10 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com 9.0af Ø10.0 18.0 Ø19.0 30.0 TYPE 260 2.8 18.0 95.0 35.0 23.3 66.0 18.0 Units: mm Ratio ~26:1 ~199:1 ~31:1 ~249:1 ~43:1 ~399:1 ~51:1 ~499:1 ~60:1 ~997:1 ~83:1 ~1995:1 ~103:1 4 off Ø4.15 holes 60.0 23.3 9.0af TYPE 360 2.8 18.0 Ø19.0 18.0 Ø10.0 66.0 18.0 95.0 35.0 30.0 Units: mm 31.5 4 off Ø4.15 holes 60.0 31.5 Ratio ~33:1 ~152:1 ~43:1 ~244:1 ~57:1 ~457:1 ~82:1 ~610:1 ~109:1 ~1220:1 21 DC Motors and Optional Gearboxes Gearbox Information Steel rolled cover enclosing polymer end plates with ultra polymer annulus and gears. 3 point equispaced fixings. Stainless steel shaft with ball race bearing. Maximum temperature 80ºC at the gearcase. TYPE PG24 10 5 Torque (Nm) TYPE PG24 Planetary Polymer 1 0.5 0.1 Steel rolled cover enclosing polymer end plates with ultra polymer annulus and gears. 4 point equispaced fixings. Stainless steel shaft with ball race bearing. Maximum temperature 80ºC at the gearcase. 5 10 5 10 5 10 Speed (rpm) 50 100 500 1000 50 100 500 1000 50 100 500 1000 TYPE PG28 10 5 Torque (Nm) TYPE PG28 Planetary Polymer 1 1 0.5 0.1 Steel rolled cover enclosing polymer end plates with ultra polymer annulus and gears. 4 point equispaced fixings. Stainless steel shaft with ball race bearing. Maximum temperature 80ºC at the gearcase. Speed (rpm) TYPE PG38 10 5 Torque (Nm) TYPE PG38 Planetary Polymer 1 1 0.5 0.1 1 Speed (rpm) View our latest products at www.rotalink.com TYPE PG24 Units: mm Ø24.0 L* 13.8 Ø3 af 1.5 10.0 10.0 Ø4.0 2.0 3 off M2.5x6.0 holes equispaced on 15 pcd 2.0 TYPE PG28 Units: mm Ø28.0 L* Ø6.0 2.0 1.5 15.0 Ø15.0 Ø5.0 af 20.5 4 off M3.0x8.0 holes equispaced on 20 pcd 2.3 Ratio *L mm Ratio *L mm ~5:1 29.10 ~249:1 49.95 ~17:1 36.05 ~301:1 49.95 ~39:1 43.00 ~468:1 49.95 ~50:1 43.00 ~602:1 49.95 ~78:1 43.00 ~702:1 56.90 ~100:1 43.00 ~903:1 56.90 ~150:1 49.95 ~1162:1 56.90 ~194:1 49.95 ~1495:1 56.90 Ratio *L mm Ratio *L mm ~4:1 31.00 ~254:1 53.20 ~13:1 38.40 ~306:1 53.20 ~20:1 38.40 ~400:1 53.20 ~31:1 45.80 ~477:1 53.20 ~38:1 45.80 ~515:1 53.20 ~55:1 45.80 ~623:1 53.20 ~79:1 45.80 ~752:1 60.60 ~103:1 45.80 ~900:1 60.60 ~135:1 53.20 ~1086:1 60.60 ~162:1 53.20 ~1172:1 60.60 ~175:1 53.20 ~1265:1 60.60 ~212:1 53.20 ~1971:1 60.60 Ratio *L mm Ratio *L mm ~4:1 29.90 ~204:1 52.45 ~12:1 37.40 ~252:1 52.45 ~15:1 37.40 ~335:1 52.45 ~19:1 37.40 ~446:1 52.45 ~32:1 44.95 ~516:1 52.45 ~44:1 44.95 ~613:1 60.00 ~51:1 44.95 ~754:1 60.00 ~71:1 44.95 ~844:1 60.00 ~87:1 44.95 ~1005:1 60.00 ~105:1 52.45 ~1196:1 60.00 ~154:1 52.45 ~1548:1 60.00 ~183:1 52.45 ~2374:1 60.00 TYPE PG38 Units: mm 24.7 Ø38.0 L* 2.0 7.0af Ø15.0 Ø8.0 20.0 4 off M4x8.0 holes equispaced on 25 pcd 3.1 1.5 23 DC Motors and Optional Gearboxes Gearbox Information TYPE RG27 Spur in-line Zinc plated steel cover enclosing steel end plates. Steel shaft, brass gears and bearing. TYPE RG27 10 5 Torque (Nm) 1 0.5 0.1 0.05 0.01 TYPE RG30 Spur in-line Die cast cover enclosing steel end plates. Steel shaft, sintered steel gears with sintered front bearing. 1 5 10 5 10 5 10 Speed (rpm) 50 100 500 1000 50 100 500 1000 50 100 500 1000 TYPE RG30 10 5 Torque (Nm) 1 0.5 0.1 0.05 0.01 Die cast cover enclosing steel end plates. Steel shaft, sintered steel gears with sintered front bearing. Speed (rpm) TYPE RG37 10 5 1 Torque (Nm) TYPE RG37 Spur in-line 1 0.5 0.1 0.05 0.01 1 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com TYPE RG27 Units: mm 15.3 Ø27.0 17.3 3.43af 8.0 Ø8.0 Ø4.0 5.3 2 off M2x0.4 holes equispaced on 16 pcd TYPE RG30 Units: mm Ø30.0 L* 12.5 4.0af 9.0 ~15:1 ~250:1 ~30:1 ~360:1 ~60:1 ~500:1 ~100:1 ~700:1 ~150:1 ~900:1 ~200:1 ~1150:1 Ratio *L mm 30:1 23.0 mm 50:1 23.0 mm 75:1 23.0 mm 100:1 23.0 mm 180:1 28.0 mm 250:1 28.0 mm 500:1 28.0 mm 810:1 28.0 mm 1000:1 28.0 mm 5.5 Ø10.0 ˚ 60 Ø5.0 2.5 Ratio 3 off M3x4.0 holes equispaced on 25 pcd TYPE RG37 Units: mm 21.0 Ø37.0 L* 6.0 7.0 Ø12.0 6 off M3x3.0 holes equispaced on 31 pcd 5.5af Ø6.0 30º 12.0 Ratio *L mm 18:1 20.5 mm 30:1 20.5 mm 50:1 23.0 mm 100:1 23.0 mm 180:1 25.5 mm 250:1 25.5 mm 500:1 28.0 mm 1000:1 28.0 mm 3000:1 30.5 mm 25 DC Motors and Optional Gearboxes Adaptors Units: mm 109.7 To help you interface our 360 & 362 gearboxes with your application. Manufactured from machined aluminium. 80.0 60.3 6.0 TYPE ADM6 5.0 TYPE ADM3 119.0 TYPE ADM6 4 off M6 holes TYPE ADM3 Units: mm 69.9 60.27 109.7 49.2 119.0 To help you interface our 330, 332 & 220 gearboxes with your application. Manufactured from machined aluminium. 6 off M6 holes 8.5 6 off M5 holes 67.5 1.6 56.0 41.3 39.7 30.2 To help you interface our 330, 332 & 220 gearboxes with your application. Manufactured from engineering polymer. Units: mm 39.7 TYPE ADP3 TYPE ADP3 26 DC Motors and Optional Gearboxes Linear Motion Motors and gearboxes to drive your leadscrew or belt and pulley system with optional programmable control. There are a number of options: •Where a lead screw is driven as an indirect drive, through a coupling, our complete range of dc motors and gearboxes is available. •For simple linear drives through a lead screw where thrust does not exceed 50N, we offer our 229 and 220 gearbox with your lead screw substituted for the output shaft. Lead screw up to 8mm diameters can be accommodated with a pitch to your specification. •Belt and Pulley applications may be met with gearbox bearings designed to take side load together with a wide range of pulley options. For all three options we offer feedback through incremental or absolute encoders with the added opportunity of controlling the linear motion with programmable controller. This product enables you to use your system to the full capability of the motor gearbox: multiple speeds, stop/starts and programmes. The complex design issues associated with the conversion of rotary to linear motion is an area of special expertise; if you need support please give our technical sales desk a call. View our latest products at www.rotalink.com 27 Control of DC Motors Introduction A new and unique approach to motion control You will find here a new and unique approach to motion control. The design philosophy has been to innovate, keeping a keen eye upon the application of well understood technology. The resulting product is user friendly and lowers the cost barrier by a mile, making serious motion management systems available to all. Central to our product offering is the basic brushed or brushless dc motor interfaced with an appropriate gearbox. Add an incremental encoder, sandwiched between motor and gearbox, or an absolute encoder mounted on the back of the gearbox and all of the hardware necessity for a servo is in place. Red Drive brushed or brushless controller using feedback through the encoder can now be used to maximise the full capability of the motor. The flow chart protocol will allow you to deliver the sequence of events demanded by your design. Change during the development process is simple and when the design is in place you can use the chip on your own board. You can get help from Rotalink at any stage: www.rotalink.com info@rotalink.com T: +44 (0)1460 72000 F: +44 (0)1460 74278 The flexibility Access the vast range of standard brushed or brushless dc motors. Interface with gearboxes which are designed to meet the exacting standards of the twenty first century. Use encoders which allow the use of standard components. The result, a unique servo built to meet your specification. The cost Easy to use software keeps the design process in the control of those close to the project. The novel use of standard components and a huge awareness of material development has enabled our design team to lower the cost of gearboxes. Releasing the unused potential in today’s low cost motors is the final ingredient allowing the total servo package cost to be slashed. Time to market The options available in component selection and the ease with which change is made, the powerful flexibility and user friendly software allows you to minimize the time invested in the design process. as Remember you can use a design tool, incorporate it in your final product or take the chip and use it on your own board. 29 Control of DC Motors Incremental Encoder In order to support twenty first century OEMs in their determination to maintain a competitive edge we have developed an ASIC based dual channel encoder. Available across the major parts of the range of dc motors and gearboxes it represents the most cost effective answer to the need for feedback. The incremental dual channel encoder is available across our modular range of brushed and brushless dc motors and gearboxes. The encoder offers a range of output options upto 48ppr in single or dual channel configurations. A capacitive design based around a custom ASIC, the encoder can successfully operate over a wide range of temperatures and is unaffected by external magnetic forces. The ASIC has internal amplification and can directly drive TTL logic. View our latest products at www.rotalink.com For use with our ovoid gearbox range there are three different size variants, providing a sandwich mount between our standard single shaft dc motors and gearboxes. For our planetary gearbox range the encoder fits neatly into the motor endplate resulting in no additional length. Various options of the encoder are available from 2ppr single channel to 48ppr dual channel (giving 192 positions per rev with signal processing). 5V Output Voltage 0 C Output Voltage Channel B 0 Encoder Output Signals General Specification Number of Channels: 1 or 2 Pulses per Motor rev.:2,4,8,16,24,48ppr OutputTTL Supply Voltage 5 Vdc ±10% Frequency Range up to 8Khz Operating Temperature -40 to +80°C Wiring Colour Code This unique combination when used with the widest range of motor/gearboxes offers the real opportunity of low cost servo systems. Units: mm Channel A 5V Customers should be aware of the opportunity of using the single or dual channel encoder with our programmable controller Red Drive . Incremental encoder 28mm B A +5VBrown Channel A Yellow Channel B (Where applicable) Orange GroundBlue Incremental encoder 42mm Incremental encoder 52mm Units: mm Units: mm 13.2 9 28 52 42 7.4 31 Control of DC Motors Potentiometer Our positional servo incorporates a rotary potentiometer which is connected to the gearbox output shaft to provide an analogue reference signal directly proportional to the shaft position. The potentiometer will monitor its position for an indefinite period even without power. the choice of single or multi-turn operation with a rotational life of 10 million turns. The feedback potentiometer is coupled directly to the output shaft via a backlash-free coupling offering single turn accuracy of around 3.6°; resolution is only limited by your electronics. The multi-turn potentiometer has a slip feature to prevent damage when reaching an end stop. A variety of potentiometer options are available to provide 360º pot D2838 motor, 225 gearbox You can get help from Rotalink at any stage: www.rotalink.com info@rotalink.com T: +44 (0)1460 72000 F: +44 (0)1460 74278 360º pot D2938 motor, 227 gearbox 3600º 10 turn pot D3218 motor, 227 gearbox 68 72 66 63 Units: mm 3600º 10 turn pot D3431 motor, 225 gearbox 32 Control of DC Motors Absolute Encoder Our absolute output shaft encoders provide accurate positional information unaffected by power loss and self correcting in the face of electrical interference. They operate via contactless magnetic technology providing either a linear analogue output (0-5V) or reliable 10bit positional data sent via a SSI (synchronous serial interface). The single turn absolute encoder operates through the full 360° of rotation and accurately monitors its position indefinitely without power. The multi turn operates through 32000 revolutions whilst still providing the maximum resolution of 10bits per 360° and is fitted with an integral rechargeable battery to provide full position monitoring for 100 hours when main power is removed. Single turn absolute encoder Units: mm Multi turn absolute encoder 14.6 42.6 Units: mm Full technical details are available from the component data sheets at www.rotalink.com 33 Control of DC Motors DC Programmable Controller The board was designed with cost at the forefront of the specification and manufactured in volumes that deliver this promise. Use Red Drive throughout the product development process. • Write your own programs and modify them, at any stage, quickly and easily. • Prototype test and modification. Red Drive is a compact yet powerful motor driver and controller designed for use with our wide range of dc motors, gearboxes and encoders. Our unique flowchart graphical software allows the user to easily program both simple and complex sequences of motion and quickly refine such programs as development continues. Start • Compatible through pre-production and production stages. • Design with Red Drive PCB with the option of a Red Drive chip on your own board. Move Speed 24.00 rpm Clockwise 1,0000 revs WITH speed feedback Wait 1,000 secs Move Speed 11.30 rpm Counter-Clockwise 0,0000revs WITH speed feedback Wait 1,000 secs The Red Drive chip can be incorporated into a customer’s own PCB, providing advanced PID control and complex programmed behaviour without the need for further design time. When volumes are moderate or timeframes tight, Rotalink also offers Red Drive in two ranges of fully-integrated PCBs: Brushless Red Drive – Modular As Rotalink has gained experience in the control sector, it has become clear that there are applications where the long lifespan of a brushless motor or the precision of a stepper motor make them indespensible. With this in mind, the Red Drive chip has been used as the core of a new, modular controller suitable for such brushless systems. A range of control modules and drive modules allows exactly the right level of performance to be selected. To this can be added optional I/O boards, so that as well as simple switches, pots and LEDs the Red Drive can interact with a PLC via ModBus or accpept 0-20mA inputs. Full technical details are available from the component data sheets at www.rotalink.com Brushed Red Drive – Streamlined The Red Drive concept stems from Rotalink’s view that the brushed dc motor, when equipped with a well-designed gearbox and feedback device, can form a servo system able to produce more power using less space and for a lower price than an equivalent stepper or brushless motor. The brushed Red Drive is engineered to make closedloop speed, acceleration and positional control possible in the most price-sensitive applications. It can respond to both analogue and digital inputs and give outputs to control LEDs, buzzers and similar devices. Software is available to download from www.rotalink.com. Functions Speed control: output speed will remain stable running against a variable load. Position control: move set distances. Maximum movement from start position is 44,000,000 motor revs. Home: define one input as a ‘home’, this provides a reference point for all other movements. Acceleration: unit features a ‘straight line’ profile, available from ‘as fast as motor’ to a maximum acceleration time of 1967 seconds. Wait: unit can wait (either motor running or stationary) for up to 549500 seconds. Global fail safe: external input can trigger Red Drive shutdown. Variable calculations: Various calculations can be made on variables, +, -, *, <, >. Useful for counting in sequences. 35 Control of DC Motors Red Drive 46 35.5 Motor type brushed Supply Voltage 9 - 30Vdc Supply Current 1A Inputs/Outputs 9 I/O pins 1 input pin (5 I/O pins are suitable for analogue signals) DC1A Units: mm DC1A General Specification Soldered Component pins Power 2 pin screw terminal Inputs/Outputs 0.1” 14 pin IDC header Motor/Encoder 0.1” 6 pin snap lock header 21 75 3.2 approx. DC2A 47 35.5 66 55 6 1 Motor 1 13 Input/Output Power Soldered Component pins 4x 3mm holes 3.2 approx. 55 63 DC10A Units: mm 13 Input/Output 4x 3mm holes Soldered Component pins 1 57 47 Motor type brushed Supply Voltage 15 - 30Vdc Supply Current 10A Inputs/Outputs 9 I/O pins 1 input pin (All TTL level) (5 I/O pins are suitable for analogue signals) 4x 3mm holes Units: mm Power 2 pin screw terminal Inputs/Outputs 0.1” 14 pin IDC header Motor/Encoder 0.1” 6 pin snap lock header DC10A General Specification 13 55 63 Motor type Supply Voltage Supply Current Inputs/Outputs Connectors 1 Input/Output Motor DC2A General Specification brushed 9 - 30Vdc 2A 9 I/O pins 1 input pin (5 I/O pins are suitable for analogue signals) 6 1 Power Connectors Motor Power Power 2 pin screw terminal Inputs/Outputs 0.1” 14 pin IDC header Motor 2 pin screw terminal Encoder 0.1” 4 pin snap lock header Power In Connectors 68.5 78.5 1 4 Encoder 21 3.2 approx. 36 Control of DC Motors Red Drive RDEH10A Units: mm 56 67 56 39.5 RDIOMOD Units: mm 15 CHIP Units: mm 2.65 11.55 10.3 brushless up to 4A 12-24Vdc 1 I/O 20 I/O 30 I/O up to 10A 12-60Vdc 1 I/O 20 I/O 30 I/O I/O Module General Specifications RDIOMOD - for RDE*** PCB Modbus connection for flowchart down load and external PLC / PC control. RDIOFILT - for RDE*** PCB Provides up to 24 input / output pins operating at 5V TTL levels with filtering to support operation in electrically noisy environments. RDIOCUST - for RDE*** PCB Flexibable PCB adapted to customer requirements. Provides for: 0-20mA inputs, relay outputs, open drain inputs. 41 38 Red Drive General Specifications Motor type RDE*4A Supply current Supply Voltage RDEL4A RDEM4A RDEH4A RDE*10A Supply current Supply Voltage RDEL10A RDEM10A RDEH10A Red Drive IC Chip The power of the Red Drive controller for direct integration into your PCB. More than 10 IC chip options are available. Offering variations on operation voltage (5V or 3.3V), use of stored (EEPROM) variables, various memories to accommodate small to very long flow chart programs and a wide range of user controlled inputs/outputs. Selecting the correct IC allows Red Drive to provide the optimum cost/performance ratio for your applications. 37 Control of DC Motors Speed Controller Low cost speed and direction controller General Specification PWM10AS Supply Voltage 12-24Vdc Supply Current 10A Max continuous. PWM1.5Axx Supply Voltage 7 - 24Vdc Supply Current 1.5A Max continuous A range of open loop Pulse Width Modulated speed and direction controllers for use with brushed dc motors up to 10A. All our controllers use PWM adjustment running at 20Khz to provide high quality speed control. The motor will see an average voltage proportional to the duty cycle it is receiving. There are 3 variants of controller, a 10A uni-directional (varies speed only) unit, a 1.5A bi-directional controller (varies speed and direction) and a 1.5A uni-directional (varies speed only) unit. PWM1.5AP 63 12 35.5 Motor +- +Power 46 Uni-directional unit: More simple than the bi-directional controller. This PCB simply provides speed control in one direction. The potentiometer changes speed linearly from full speed to stop. The motor connection must be reversed to change direction. 55 Units: mm View our latest products at www.rotalink.com Bi-directional unit: Using the onboard potentiometer it is easy to adjust direction and speed; with the potentiometer set full CW the motor turns clockwise at full speed, simply rotating the potentiometer to full AC will rotate the motor anticlockwise at full speed. Positioning the potentiometer at 50% will stop the motor. 4x 3mm holes 32 38 Control of DC Motors Servo Systems Modularity is at the core of our servo system design philosophy providing huge scope to create a package that is unique to your application. An extensive range of brushed and brushless dc motors fitted to flat or in-line gearboxes, feedback via potentiometers, incremental or absolute encoders and programmable drives to manage the system. Build a servo system dedicated to your application: Page Brushed dc motors 5 Brushed rare earth motors 7 Brushless dc motors 8 Stepper motors 51 Flat gearboxes Inline gearboxes 11 21 Page Incremental encoders 29 Absolute encoders 32 Potentiometers31 Page Programmable drives: Red Drive brushed dc 35 Red Drive brushless dc 36 Red Drive PM stepper 54 Red Drive Hybrid stepper 54 39 AC Motors and Optional Gearboxes Introduction Ideally suited to a wide range of applications This group of products is unique in the scope of its range. It contains both uni and bi-directional synchronous motors and electrically controlled reversible motors interfacing with both spur and hybrid gearboxes. Product is offered across a wide voltage range and gearbox ratio options are extensive. UL approval is available where appropriate. For applications where constant speed is essential the stand alone synchronous motor or a motor interfacing with a gearbox is an invaluable tool. Typical uses include cam timers, lubrication systems, diaphragm and peristaltic pumps and clock mechanisms but many products that demand constant torque or speed will benefit. Where torque is important the guarantee of constant motor speed coupled with the mechanical advantage generated from your gearbox delivers a low cost and consistent torque speed performance at the output shaft. You can get help from Rotalink at any stage: www.rotalink.com info@rotalink.com T: +44 (0)1460 72000 F: +44 (0)1460 74278 Synchronous motors also offer real advantages where motor life is critical, the lack of brushes and low torque levels will deliver many tens of thousands of trouble free hours. Low noise is often critical in both domestic and commercial applications and its management is a key part of our design philosophy and manufacturing expertise. Please speak to your sales engineer or call our sales desk if you need help with the selection of a product. Special lead lengths and dedicated output drives can be fitted to your specification and delivered to your line as you need them. Our aim is to deliver to our customer a “fit and forget” service. View our latest products at www.rotalink.com 41 AC Motors and Optional Gearboxes 4722H Unidirectional Motor Schedule Diameter mm Length mm H = high torque L = low torque Voltage V Frequency Hz Speed rpm Output Power W Running Torque mNm Direction of Rotation 4116 12/24/115/230/115-230 50/60 500/600 0.06 1.2 CW/CCW/BI 4722L 12/24/115/230/115-230 50/60 600/720 0.44 7.0 CW/CCW 4722 12/24/115/230/115-230 50/60 600/720 1.19 19.0 CW/CCW 4722H 12/24/115/230/115-230 50/60 600/720 1.57 25.0 CW/CCW Model Number If you plan to market your product globally we have UL listed motors available. For details please see product data sheets on the enclosed CD or at www.rotalink.com www.rotalink.com info@rotalink.com T: +44 (0)1460 72000 F: +44 (0)1460 74278 Units: mm Units: mm 16.4 Ø41 You can get help from Rotalink at any stage: AC Motor type 4722 22 Ø47.4 AC Motor type 4116 42 AC Motors and Optional Gearboxes R3522 Reversible Motor Schedule Reversible Diameter mm Length mm Voltage V Speed rpm @50Hz Output Power W Running Torque mNm Phasing Capacitor uF BR2MPS 230 250 0.26 10.0 0.33 (330VAC) BR2NPS 115 250 0.26 10.0 1.00 (250VAC) YR2MPS 230 250 0.37 14.0 0.33 (330VAC) YR2NPS 115 250 0.37 14.0 1.00 (250VAC) BR5MPS 230 250 0.97 37.0 0.10 (330VAC) BR5NPS 115 250 0.97 37.0 0.47 (250VAC) YR5MPS 230 250 1.26 48.0 0.10 (330VAC) YR5NPS 115 250 1.26 48.0 0.47 (250VAC) BR6MPS 230 250 1.49 57.0 0.10 (330VAC) BR6NPS 115 250 1.49 57.0 0.47 (250VAC) YR6MPS 230 250 1.86 71.0 0.10 (330VAC) YR6NPS 115 250 1.86 71.0 0.47 (250VAC) Model Number R3522 R5125 R5936 AC Motor type 5936 Units: mm 25 36 Ø51 Units: mm 22.3 Ø35 Units: mm AC Motor type 5125 Ø51 AC Motor type 3522 43 AC Motors and Optional Gearboxes Gearbox Information TYPE 223/225/227 25 TYPE 227 TYPE 225 TYPE 223 10 5 Torque (Nm) TYPE 223/225/227 Spur Ovoid Zinc plated pressed steel gearbox case and front cover. Acetal spur gears running on fixed steel spindles. Stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. 1 0.5 0.1 Type 225 gearbox with zinc alloy secondary gearbox. Acetal spur gears running on fixed steel spindles, centrally placed stainless steel shaft. Nylon front bearing and sintered bronze rear bearing. Maximum temperature 80ºC at the gearcase. 5 10 Speed (rpm) 50 100 500 1000 TYPE 226 25 10 5 Torque (Nm) TYPE 226 Spur Ovoid 1 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 Speed (rpm) TYPE 225H 25 10 5 Torque (Nm) TYPE 225H Spur Ovoid Zinc plated pressed steel gearbox case and front cover. Engineering polymer, large module spur gears running on fixed steel spindles. Stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. 1 0.5 0.1 1 5 10 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com 3.5 8.5 TYPE 227 18.7 Ratio 3.5 12.0 Ø8.0 Ø10.0 3.5 3.43 af Ø4.0 3.43 af 14.0 8.5 Ø8.0 11.9 12.7 26.2 62.8 14.0 Ø4.0 47.65 TYPE 225 Ø6.0 5.0 af TYPE 223 Units: mm 13.6 TYPE 226 Units: mm 13.5 4.9 af Ø6.0 49.3 TYPE 225H Units: mm 14.0 3.5 (Sintered) 1.6 (Ball race) 8.5 Ø8.0 12.7 26.2 11.9 Ø4.0 3.43 af 47.65 62.8 35.6 2 off Ø3.2 holes (M3 bushes optional) 49.3 17.3 100:1 900:1 15000:1 25:3 125:1 1000:1 30000:1 10:1 150:1 1500:1 60000:1 15:1 200:1 2000:1 90000:1 20:1 250:1 3000:1 120000:1 4000:1 180000:1 5000:1 360000:1 50:1 500:1 6000:1 720000:1 60:1 600:1 7500:1 25:1 120:1 1000:1 80:3 200:1 1200:1 100:3 240:1 1600:1 40:1 250:1 1800:1 50:1 400:1 2500:1 60:1 500:1 6000:1 200:3 600:1 30000:1 80:1 2000:3 100:1 800:1 Ratio 10.0 3.6 17.1 3.0 20:3 300:1 Ø16.0 62.8 3 mounting holes M3 x 6 deep equispaced on 39.0pcd Note: M4 holes option available 10000:1 400:1 47.65 2 off Ø3.2 holes 750:1 30:1 21.1 17.3 80:1 40:1 2 off Ø3.2 holes (M3 bushes optional) 49.3 25:4 Ratio ~16:1 ~88:1 ~19:1 ~101:1 ~33:1 ~125:1 ~37:1 ~143:1 ~49:1 ~162:1 ~68:1 ~186:1 45 AC Motors and Optional Gearboxes Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 332 25 10 5 Torque (Nm) TYPE 332 Spur Ovoid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 229 25 10 5 Torque (Nm) TYPE 229 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 220 25 10 5 Torque (Nm) TYPE 220 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) View our latest products at www.rotalink.com 24.7 47.65 43.7 42.65 TYPE 332 2.7 Ø8.0 7.0af 20.0 Ø16.0 12.7 12.7 73.9 26.2 21.3 Units: mm 4 off Ø3.4 holes Ratio ~5:1 ~75:1 ~7:1 ~93:1 ~8:1 ~117:1 ~12:1 ~187:1 ~15:1 ~224:1 ~31:1 ~299:1 ~37:1 ~1196:1 ~60:1 27.5 51.8 TYPE 229 Units: mm 20.5 47.65 42.0 5.5af 15.0 Ø10.0 12.7 26.2 71.8 21.0 Ø6.0 3.5 2 off Ø3.4 holes 49.3 20.5 47.65 42.65 42.0 800:1 120:1 1080:1 25:1 160:1 1600:1 30:1 200:1 2560:1 125:3 240:1 3200:1 50:1 300:1 4320:1 60:1 400:1 80:1 640:1 Ratio 3.5 5.5af Ø6.0 Ø10.0 12.7 12.7 21.0 26.2 108:1 20:1 TYPE 220 15.0 71.8 15:1 23.8 Units: mm 4 off Ø3.4 holes 49.3 Ratio 23.8 15:1 108:1 800:1 20:1 120:1 1080:1 25:1 160:1 1600:1 30:1 200:1 2560:1 125:3 240:1 3200:1 50:1 300:1 4320:1 60:1 400:1 80:1 640:1 47 AC Motors and Optional Gearboxes Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 362 25 10 5 Torque (Nm) TYPE 362 Spur Ovoid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 230 25 10 5 Torque (Nm) TYPE 230 Hybrid 1 0.5 0.1 1 5 10 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 330 25 10 5 Torque (Nm) TYPE 330 Hybrid 1 0.5 0.1 1 5 10 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com 23.3 9.0af TYPE 362 2.8 18.0 Ø19.0 18.0 Ø10.0 66.0 18.0 95.0 35.0 30.0 Units: mm Ratio ~8:1 ~37:1 ~10:1 ~59:1 ~14:1 ~111:1 ~20:1 ~148:1 ~27:1 ~297:1 4 off Ø4.15 holes 60.0 24.7 47.65 43.7 42.65 TYPE 230 ~Ratio 7.0af 20.0 Ø16.0 12.7 Ø8.0 2.7 12.7 26.2 73.9 21.3 Units: mm 31.5 4 off Ø3.4 holes ~24:1 ~322:1 ~31:1 ~403:1 ~48:1 ~503:1 ~62:1 ~641:1 ~80:1 ~1006:1 ~161:1 ~2013:1 ~201:1 ~2559:1 ~252:1 51.8 24.7 47.65 43.7 42.65 TYPE 330 20.0 Ø16.0 12.7 Ø8.0 7.0af 2.7 12.7 26.2 73.9 21.3 Units: mm 27.5 4 off Ø3.4 holes Ratio ~16:1 ~255:1 ~23:1 ~320:1 29:1 ~394:1 ~40:1 ~639:1 ~51:1 ~767:1 ~77:1 ~1023:1 ~128:1 ~4092:1 ~205:1 51.8 27.5 49 AC Motors and Optional Gearboxes Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 260 25 10 5 Torque (Nm) TYPE 260 Hybrid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 360 25 10 5 Torque (Nm) TYPE 360 Hybrid 1 0.5 0.1 1 5 10 Speed (rpm) View our latest products at www.rotalink.com 9.0af Ø10.0 18.0 Ø19.0 30.0 TYPE 260 2.8 18.0 95.0 35.0 23.3 66.0 18.0 Units: mm Ratio ~26:1 ~199:1 ~31:1 ~249:1 ~43:1 ~399:1 ~51:1 ~499:1 ~60:1 ~997:1 ~83:1 ~1995:1 ~103:1 4 off Ø4.15 holes 60.0 23.3 9.0af TYPE 360 2.8 18.0 Ø19.0 18.0 Ø10.0 66.0 18.0 95.0 35.0 30.0 Units: mm 31.5 4 off Ø4.15 holes 60.0 31.5 Ratio ~33:1 ~152:1 ~43:1 ~244:1 ~57:1 ~457:1 ~82:1 ~610:1 ~109:1 ~1220:1 51 Permanent Magnet and Hybrid Stepping Motors and Drives Introduction The widest range The selection of the correct stepping motor requires specialised knowledge, the options are considerable. Stepping Motors feature accurate digital motion control, precise shaft position control, wide torque range and step angle accuracy. The motor requires drive electronics to control the electrical pulses which switch the motor windings. This range offers open loop control systems which are widely used in digitally controlled motion applications. We have now extended our modular drive range to incorporate programmable bipolar stepper drives. The range includes both 4 amp and 10 amp products and incorporates the unique twin feature of our Red Drive philosophy; easy to programme and chip only options. Within Rotalink the widest range of permanent magnet and hybrid stepping motors are supported by a team with extensive experience in both design and manufacture. Our engineers are well qualified to give you support in the selection and application of motors. We have a number of drives for use as design tools. Motors can be supplied with special shafts including lead screws and interfaced with dedicated gearboxes and a standard dual line encoder. Connectors and pulleys can be fitted to your specification. The majority of our wide range of product is available from stock; special windings will be on a short lead time. You can get help from Rotalink at any stage: www.rotalink.com info@rotalink.com T: +44 (0)1460 72000 F: +44 (0)1460 74278 When selecting your motor there are many parameters to consider including voltage and current available from your drive, speed, resolution, space and cost. The following notes may assist you in your selection of a suitable package: For an application requiring a speed of less than 5rpm and torque of greater than 1Nm we suggest you consider a permanent magnet stepping motor fitted to a gearbox. Where a speed of less than 5rpm and torque of less than 1Nm is required you can consider either a permanent magnet or hybrid stepping motor without a gearbox. For an application requiring a speed greater than 5rpm we suggest you consider a hybrid stepping motor. A gearbox will give additional output torque if required. We understand that the selection of a stepping motor can be complex. If you need any support please give our technical sales desk a call. A hybrid stepping motor will offer high resolution which can be further enhanced by use of microstepping drives. Stepping motors are manufactured with two types of winding; bipolar (identified by having only four leads) and unipolar. Higher torques and speeds are available from bipolar wound motors however the external drive circuitry required to achieve this is more complex. View our latest products at www.rotalink.com 53 Permanent Magnet and Hybrid Stepping Motors and Drives Programmable Stepper Drives The board was designed with cost at the forefront of the specification and manufactured in volumes that deliver this promise. Use Red Drive throughout the product development process. • Write your own programs and modify them, at any stage, quickly and easily. • Prototype test and modification. • Compatible through pre-production and production stages. • Design with Red Drive PCB with the option of a Red Drive chip on your own board. The flexibility of the new modular Red Drive system, allows it to drive bipolar stepper motors along with brushless dc motors. In this type of application it offers all the same advantages (see page 33) as well as a number of features unique to stepper motors: • 1/256 micro stepping gives the option to ease the motor from one step to the next in 256 increments, trading a small amount of performance for superb smoothness of motion. • The stacked configuration of the control and drive modules that make up the Red Drive allow it to fit neatly onto the back of a NEMA size 23 stepper. • Chopper drive functionality allows a high voltage supply to safely drive a low-voltage stepper motor, coaxing m aximum performance without risk of overheating. • The flow chart editing software allows programming in terms of revolution per minute or step frequency - whichever is more convenient for the project at hand. Although sized to fit onto a size 23 hybrid stepper, Red Drive is compatible with the entire range of bipolar stepper motors - both hybrid and geared permanent magnet. The latter can be fitted with our absolute encoder, giving certainty of position even when steps are missed or the output shaft is back-driven. Software is available to download from www.rotalink.com. Full technical details are available from the component data sheets at www.rotalink.com Units: mm RDEH10A 56 67 56 39.5 Units: mm RDIOMOD Units: mm CHIP 2.65 11.55 10.3 up to 4A 12-24Vdc 1 I/O 20 I/O 30 I/O up to 10A 12-60Vdc 1 I/O 20 I/O 30 I/O I/O Module General Specifications RDIOMOD Modbus connection for flowchart down load and external PLC / PC control. RDIOFILT Provides up to 24 input / output pins operating at 5V TTL levels with filtering to support operation in electrically noisy environments. RDIOCUST Flexibable PCB adapted to customer requirements. Provides for: 0-20mA inputs, relay outputs, open drain inputs. 15 41 38 Red Drive General Specifications RDS*4A Supply current Supply Voltage RDSL4A RDSM4A RDSH4A RDS*10A Supply current Supply Voltage RDSL10A RDSM10A RDSH10A Red Drive IC Chip The power of the Red Drive controller for direct integration into your PCB. More than 10 IC chip options are available. Offering variations on operation voltage (5 or 3.3V), use of stored (EEPROM) variables, various memories to accommodate small to very long flow chart programs and a wide range of user controlled inputs/outputs. Selecting the correct IC allows Red Drive to provide the optimum cost/performance ratio for your applications. 55 Permanent Magnet and Hybrid Stepping Motors and Drives Bipolar Hybrid Stepping Motor Schedule Model Number Step Angle Phase Voltage V Type code Frame size 14, 17 or 23 Body Length mm Step angle 09 = 0.9˚ 18 = 1.8˚ M142618M426 Magnet type Number of leads (4 or 6) Resistance Phase Current A Phase Resistance Ω Phase Inductance mH Holding Torque mNm Rotor Inertia kgm²x10-6 Detent Torque mNm Weight g 65 1.1 5 150 Bipolar Frame size 14 M142418M426 1.8º 7.4 0.3 26 19 Frame size 17 M173118K45.0 1.8º 4.3 0.9 5 11 255 3.4 8 200 M173118K430 1.8º 10.0 0.3 30 36 208 3.4 8 200 M173118K488 1.8º 17.0 0.2 88 120 188 3.4 5 200 M174218K46 1.8º 5.6 0.9 7 18 320 5.6 10 300 M174518K415 1.8º 8.6 0.6 15 28 540 7.5 20 320 Frame size 23 M234118C42.4 1.8º 3.3 1.4 2 5 500 5.5 50 360 M234118C464 1.8º 17.0 0.3 64 160 500 5.5 30 360 M235018C464 1.8º 17.0 0.3 64 140 710 11.0 50 450 M235418K46.8 1.8º 7.2 1.1 7 26 799 28.0 35 680 M235718C440 1.8º 17.0 0.4 40 168 880 16.0 45 560 M237618K48.4 1.8º 8.9 1.1 8 32 1650 44.0 59 1050 M142618M426 Full step bipolar drive @ 30V & nominal phase current. Load Inertia: 0.124x10-6 kgm2 M173118K45.0 Full step bipolar drive @ 30V & nominal phase current. Load Inertia: 9.7x10-6 kgm2 M173118K430 Full step bipolar drive @ 30V & nominal phase current. Load Inertia: 0.124x10-6 kgm2 View our latest products at www.rotalink.com M173118K488 Full step bipolar drive @ 30V & nominal phase current. Load Inertia: 9.7x10-6 kgm2 M174218K46 Full step bipolar drive @ 30V & nominal phase current. Load Inertia: 9.7x10-6 kgm2 M174518K415 Full step bipolar drive @ 30V & nominal phase current. Load Inertia: 9.7x10-6 kgm2 M234118C42.4 Full step bipolar drive @ 40V & nominal phase current. Load Inertia: 103.3x10-6 kgm2 M234118C464 Full step bipolar drive @ 40V & nominal phase current. Load Inertia: 9.7x10-6 kgm2 M235018C464 Full step bipolar drive @ 40V & nominal phase current. Load Inertia: 9.7x10-6 kgm2 M235418K46.8 Full step bipolar drive @ 40V & nominal phase current. Load Inertia: 103.3x10-6 kgm2 M235718C440 Full step bipolar drive @ 40V & nominal phase current. Load Inertia: 103.3x10-6 kgm2 M237618K48.4 Full step bipolar drive @ 40V & nominal phase current. Load Inertia: 103.3x10-6 kgm2 57 Permanent Magnet and Hybrid Stepping Motors and Drives Unipolar Hybrid Stepping Motor Schedule Model Number Step Angle Phase Voltage V Type code Frame size 14, 17 or 23 Body Length mm Step angle 09 = 0.9˚ 18 = 1.8˚ M173109Z640 Magnet type Number of leads (4 or 6) Resistance Phase Current A Phase Resistance Ω Phase Inductance mH Holding Torque mNm Rotor Inertia kgm²x10-6 Detent Torque mNm Weight g 40 1.1 5 150 Unipolar Frame size 14 M142618M613 1.8º 5.2 0.4 13 5 Frame size 17 M173109Z640 0.9º 12.0 0.3 40 70 230 3.7 1 200 M173109Z680 0.9º 24.0 0.3 80 110 340 3.7 1 200 M173118K644 1.8º 12.0 0.3 44 30 128 3.4 6 200 M173118K680 1.8º 24.0 0.3 80 80 330 3.4 1 200 M174518K612 1.8º 12.0 1.0 12 18 600 7.5 2 350 M174518K624 1.8º 24.0 1.0 24 38 650 7.5 2 350 Frame size 23 M234118C632 1.8º 12.0 0.4 32 40 360 5.5 30 360 M234118K680 1.8º 24.0 0.3 80 110 480 12.0 2 470 M235018C632 1.8º 12.0 0.4 32 35 540 11.0 50 450 M235018K680 1.8º 24.0 0.3 80 150 710 18.0 2 590 M235418K680 1.8º 24.0 0.3 80 190 810 20.0 3 680 M235718C620 1.8º 12.0 0.6 20 42 650 16.0 45 560 M237618K64.2 1.8º 6.3 1.5 4 8 1177 44.0 59 1050 M173109Z640 Full step unipolar chopper drive @ 24V & nominal phase current. 500 450 400 350 Torque (mNm) M142618M613 Full step unipolar drive @ nominal voltage & phase current. Load Inertia: 0.124x10-6 kgm2 300 250 200 150 100 50 0 Pull In Pull Out M173109Z680 Full step unipolar chopper drive @ 24V & nominal phase current. M173118K644 Full step unipolar drive @ nominal voltage & phase current. Load Inertia: 0.124x10-6 kgm2 M173118K680 Full step unipolar chopper drive @ 24V & nominal phase current. M174518K612 Full step unipolar chopper drive @ 24V & nominal phase current. M174518K624 Full step unipolar chopper drive @ 24V & nominal phase current. M234118C632 Full step unipolar drive @ nominal voltage & phase current. Load Inertia: 9.7x10-6 kgm2 M234118K680 Full step uni-polar chopper drive @ 24V & nominal phase current. M235018C632 Full step unipolar drive @ nominal voltage & phase current. Load Inertia: 9.7x10-6 kgm2 M235018K680 Full step unipolar chopper drive @ 24V & nominal phase current. M235418K680 Full step unipolar chopper drive @ 24V & nominal phase current. M235718C620 Full step unipolar drive @ nominal voltage & phase current. Load Inertia: 9.7x10-6 kgm2 M237618K64.2 Full step unipolar drive @ nominal voltage & phase current. Load Inertia: 9.7x10-6 kgm2 Full technical details are available from the component data sheets at www.rotalink.com 59 Permanent Magnet and Hybrid Stepping Motors and Drives Bipolar PM Stepping Motor Schedule Type code Magnet type (if applicable) U = Unipolar / B = Bipolar Body diameter mm Body Length mm SYB5124-048-400-24 Steps per rev Phase resistance Phase voltage Step Angle Phase Voltage V Phase Current A Phase Resistance Ω Phase Inductance mH Holding Torque mNm Rotor Inertia kgm²x10-6 Weight g SB2513-024-021-06 15º 6 0.28 21 11 10 0.1 28 SB2513-024-085-12 15º 12 0.15 85 44 12 0.1 28 Model Bipolar Drive SB2513-048-200-24 7.5º 24 0.12 200 112 15 0.1 28 SYB3520-048-120-12 7.5º 12 0.10 120 120 21 0.2 72 SYB3520-048-480-24 7.5º 24 0.05 480 480 21 0.2 72 SB4222-048-008-04 7.5º 4 0.50 8 12 102 1.3 108 SYB5124-048-100-12 7.5º 12 0.12 100 240 50 1.2 160 SYB5124-048-400-24 7.5º 24 0.06 400 960 50 1.2 160 SB5526-048-008-4.5 7.5º 4 0.50 8 13 164 3.7 207 Bipolar – this is a sophisticated way to drive the motor and achieves higher torque and speed than unipolar versions. The phases inside the motor are always on but the polarity is reversed as the stepping sequence dictates. Bipolar drives often provide additional features such as micro stepping for very smooth operation and higher voltage chopper drives to achieve higher speeds. This motor normally has 4 flying leads. PM stepping type SB2513 PM stepping type SB5526 26.2 Ø55.0 Units: mm Ø25.5 Units: mm 13.5 View our latest products at www.rotalink.com SB2513-024-021-06 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 18.1x10-9 kgm2 SB2513-024-085-12 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 18.1x10-9 kgm2 SB2513-048-200-24 L298 full step bipolar drive @ 36V & phase current. Load Inertia: 9.54x10-7 kgm2 SYB3520-048-120-12 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 18.1x10-9 kgm2 SYB3520-048-480-24 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 18.1x10-9 kgm2 SB4222-048-008-04 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 0.124x10-6 kgm2 SYB5124-048-100-12 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 18.1x10-9 kgm2 SYB5124-048-400-24 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 18.1x10-9 kgm2 SB5526-048-008-4.5 SM03 full step bipolar drive @ 40V & phase current. Load Inertia: 0.124x10-6 kgm2 61 Permanent Magnet and Hybrid Stepping Motors and Drives Unipolar PM Stepping Motor Schedule Type code Magnet type (if applicable) U = Unipolar / B = Bipolar Body diameter mm Body Length mm SYU5124-048-400-24 Steps per rev Phase resistance Phase voltage Step Angle Phase Voltage V Phase Current A Phase Resistance Ω Phase Inductance mH Holding Torque mNm Rotor Inertia kgm²x10-6 Weight g SU2513-024-021-06 15º 6 0.24 21 5 10 0.1 28 SU2513-024-080-12 15º 12 0.15 80 20 10 0.1 28 Model Unipolar Drive SU2513-048-021-06 7.5º 6 0.24 21 6 15 0.1 28 SU2513-048-080-12 7.5º 12 0.15 80 22 15 0.1 28 SU3516-048-050-12 7.5º 12 0.24 50 28 39 0.3 63 SYU3520-048-120-12 7.5º 12 0.10 120 60 15 0.2 69 SYU3520-048-480-24 7.5º 24 0.05 480 240 15 0.2 69 SU3522-048-076-12 7.5º 12 0.16 76 70 57 0.5 88 SU4216-048-060-12 7.5º 12 0.20 60 33 54 0.7 81 SU4222-048-034-12 7.5º 12 0.35 34 30 108 1.3 114 SYU5124-048-100-12 7.5º 12 0.12 100 90 38 1.2 165 SYU5124-048-400-24 7.5º 24 0.06 400 360 38 1.2 165 SU5526-048-020-12 7.5º 12 0.60 20 17 200 3.7 218 Ø25.5 Units: mm 13.5 Unipolar – this is the simplest way to drive a stepping motor. The phases inside the motor are either on or off, they are not reversed. Unipolar motor are used in many applications where the higher torque and speed of bipolar versions are not needed. A unipolar motor is identified by 5 or 6 flying leads. PM stepping type SU5526 Units: mm 26.2 Ø55.0 PM stepping type SU2513 Full technical details are available from the component data sheets at www.rotalink.com SU2513-024-021-06/080-12 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 18.1x10-9 kgm2 SU2513-048-021-06/080-12 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 18.1x10-9 kgm2 SU3516-048-050-12 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 0.124x10-6 kgm2 SYU3520-048-120-12/480-24 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 18.1x10-9 kgm2 SU3522-048-076-12 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 0.124x10-6 kgm2 SU4216-048-060-12 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 0.124x10-6 kgm2 SU4222-048-034-12 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 0.124x10-6 kgm2 SYU5124-048-100-12/400-24 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 18.1x10-9 kgm2 SU5526-048-020-12 SM02 full step unipolar drive @ nominal voltage & phase current. Load Inertia: 0.124x10-6 kgm2 63 Permanent Magnet and Hybrid Stepping Motors and Drives Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 222 25 10 5 Torque (Nm) TYPE 222 Spur Ovoid 1 0.5 0.1 5 10 Speed (rpm) 50 100 500 1000 TYPE 223/225/227 25 TYPE 227 TYPE 225 TYPE 223 10 5 Torque (Nm) TYPE 223/225/227 Spur Ovoid Zinc plated pressed steel gearbox case and front cover. Acetal spur gears running on fixed steel spindles. Stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. 1 1 0.5 0.1 Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. 5 10 5 10 Speed (rpm) 50 100 500 1000 50 100 500 1000 TYPE 210 25 10 5 Torque (Nm) TYPE 210 Hybrid 1 1 0.5 0.1 1 Speed (rpm) View our latest products at www.rotalink.com TYPE 222 Units: mm 31.0 17.3 3.5af 12.0 8.0 Ø8.0 10.0 Ø4.0 3.5 16.0 44.6 14.3 27.0 4 off Ø2.6 holes 20.0 28.6 TYPE 227 18.7 Ø6.0 5.0 af 3.5 8.5 Ø8.0 3.43 af Ø4.0 3.43 af 12.7 14.0 3.5 8.5 Ø8.0 11.9 26.2 62.8 14.0 Ø4.0 47.65 TYPE 225 ~7:1 ~49:1 ~9:1 ~61:1 ~11:1 ~98:1 ~14:1 ~122:1 ~17:1 ~196:1 ~21:1 ~244:1 ~24:1 ~391:1 ~31:1 ~782:1 Ratio 3.5 12.0 Ø10.0 TYPE 223 Units: mm Ratio 2 off Ø3.2 holes (M3 bushes optional) 13.6 49.3 21.1 17.3 TYPE 210 Units: mm 31.0 17.7 5.5af 12.0 Ø12.0 10.0 Ø6.0 2.6 8.0 16.0 44.6 14.3 27.0 4 off Ø2.6 holes 28.6 20.0 25:4 80:1 750:1 10000:1 20:3 100:1 900:1 15000:1 25:3 125:1 1000:1 30000:1 10:1 150:1 1500:1 60000:1 15:1 200:1 2000:1 90000:1 20:1 250:1 3000:1 120000:1 30:1 300:1 4000:1 180000:1 40:1 400:1 5000:1 360000:1 50:1 500:1 6000:1 720000:1 60:1 600:1 7500:1 Ratio ~26:1 ~175:1 ~31:1 ~218:1 ~38:1 ~349:1 ~51:1 ~437:1 ~62:1 ~698:1 ~76:1 ~873:1 ~87:1 ~1397:1 ~109:1 ~2794:1 65 Permanent Magnet and Hybrid Stepping Motors and Drives Gearbox Information Type 225 gearbox with zinc alloy secondary gearbox. Acetal spur gears running on fixed steel spindles, centrally placed stainless steel shaft. Nylon front bearing and sintered bronze rear bearing. Maximum temperature 80ºC at the gearcase. TYPE 226 25 10 5 Torque (Nm) TYPE 226 Spur Ovoid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 50 100 500 1000 Speed (rpm) TYPE 225H 25 10 5 Torque (Nm) TYPE 225H Spur Ovoid Zinc plated pressed steel gearbox case and front cover. Engineering polymer, large module spur gears running on fixed steel spindles. Stainless steel shaft, sintered bronze front (optional ball race) and nylon back bearing. Maximum temperature 80ºC at the gearcase. 1 0.5 0.1 1 5 10 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 332 25 10 5 Torque (Nm) TYPE 332 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com TYPE 226 Units: mm 47.65 13.5 4.9 af 10.0 Ø16.0 62.8 Ø6.0 2 off Ø3.2 holes 3 mounting holes M3 x 6 deep equispaced on 39.0pcd Note: M4 holes option available 3.6 17.1 3.0 49.3 TYPE 225H Units: mm 14.0 3.5 (Sintered) 1.6 (Ball race) 8.5 Ø8.0 12.7 26.2 11.9 Ø4.0 3.43 af 47.65 62.8 35.6 Ratio 25:1 120:1 1000:1 80:3 200:1 1200:1 100:3 240:1 1600:1 40:1 250:1 1800:1 50:1 400:1 2500:1 60:1 500:1 6000:1 200:3 600:1 30000:1 80:1 2000:3 100:1 800:1 Ratio ~16:1 ~88:1 ~19:1 ~101:1 ~33:1 ~125:1 ~37:1 ~143:1 ~49:1 ~162:1 ~68:1 ~186:1 2 off Ø3.2 holes (M3 bushes optional) 49.3 24.7 47.65 43.7 42.65 TYPE 332 20.0 Ø16.0 12.7 Ø8.0 7.0af 2.7 12.7 73.9 26.2 21.3 Units: mm 17.3 4 off Ø3.4 holes Ratio ~5:1 ~75:1 ~7:1 ~93:1 ~8:1 ~117:1 ~12:1 ~187:1 ~15:1 ~224:1 ~31:1 ~299:1 ~37:1 ~1196:1 ~60:1 51.8 27.5 67 Permanent Magnet and Hybrid Stepping Motors and Drives Gearbox Information Zinc plated pressed steel gearbox case and front cover. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 229 25 10 5 Torque (Nm) TYPE 229 Spur Ovoid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Engineering polymer gears, stainless steel shaft, sintered bronze front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 220 25 10 5 Torque (Nm) TYPE 220 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 362 25 10 5 Torque (Nm) TYPE 362 Spur Ovoid 1 0.5 0.1 1 5 10 Speed (rpm) View our latest products at www.rotalink.com TYPE 229 Units: mm 15:1 108:1 800:1 20:1 120:1 1080:1 25:1 160:1 1600:1 30:1 200:1 2560:1 125:3 240:1 3200:1 50:1 300:1 4320:1 60:1 400:1 80:1 640:1 5.5af 15.0 Ø10.0 21.0 Ø6.0 3.5 12.7 26.2 71.8 Ratio 20.5 47.65 42.0 2 off Ø3.4 holes 49.3 23.8 Units: mm 20.5 47.65 42.65 42.0 TYPE 220 Ratio 3.5 15:1 108:1 800:1 20:1 120:1 1080:1 25:1 160:1 1600:1 30:1 200:1 2560:1 125:3 240:1 3200:1 50:1 300:1 4320:1 60:1 400:1 80:1 640:1 5.5af Ø6.0 Ø10.0 12.7 12.7 26.2 71.8 21.0 15.0 4 off Ø3.4 holes 23.8 49.3 9.0af Ø10.0 Ratio 18.0 Ø19.0 30.0 TYPE 362 2.8 18.0 95.0 35.0 23.3 66.0 18.0 Units: mm 4 off Ø4.15 holes 60.0 31.5 ~8:1 ~37:1 ~10:1 ~59:1 ~14:1 ~111:1 ~20:1 ~148:1 ~27:1 ~297:1 69 Permanent Magnet and Hybrid Stepping Motors and Drives Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and nylon back bearing. Maximum temperature 80ºC at the gearcase. TYPE 230 25 10 5 Torque (Nm) TYPE 230 Hybrid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 330 25 10 5 Torque (Nm) TYPE 330 Hybrid 1 0.5 0.1 1 5 10 Speed (rpm) Full technical details are available from the component data sheets at www.rotalink.com 24.7 47.65 43.7 42.65 TYPE 230 7.0af 20.0 Ø16.0 12.7 Ø8.0 2.7 12.7 73.9 26.2 21.3 Units: mm 4 off Ø3.4 holes ~Ratio ~24:1 ~322:1 ~31:1 ~403:1 ~48:1 ~503:1 ~62:1 ~641:1 ~80:1 ~1006:1 ~161:1 ~2013:1 ~201:1 ~2559:1 ~252:1 51.8 24.7 47.65 43.7 42.65 TYPE 330 20.0 Ø16.0 12.7 Ø8.0 7.0af 2.7 12.7 73.9 26.2 21.3 Units: mm 27.5 4 off Ø3.4 holes Ratio ~16:1 ~255:1 ~23:1 ~320:1 29:1 ~394:1 ~40:1 ~639:1 ~51:1 ~767:1 ~77:1 ~1023:1 ~128:1 ~4092:1 ~205:1 51.8 27.5 71 Permanent Magnet and Hybrid Stepping Motors and Drives Gearbox Information Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Engineering polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 260 25 10 5 Torque (Nm) TYPE 260 Hybrid 1 0.5 0.1 1 5 10 50 100 500 1000 50 100 500 1000 Speed (rpm) Zinc plated pressed steel gearbox case and front cover with 4 point fixing. Spur gears running on fixed steel spindles leading to a planetary output stage. Ultra polymer gears, stainless steel shaft, ball race front and back bearing. Maximum temperature 80ºC at the gearcase. TYPE 360 25 10 5 Torque (Nm) TYPE 360 Hybrid 1 0.5 0.1 1 5 10 Speed (rpm) View our latest products at www.rotalink.com 9.0af Ø10.0 18.0 Ø19.0 30.0 TYPE 260 2.8 18.0 95.0 35.0 23.3 66.0 18.0 Units: mm Ratio ~26:1 ~199:1 ~31:1 ~249:1 ~43:1 ~399:1 ~51:1 ~499:1 ~60:1 ~997:1 ~83:1 ~1995:1 ~103:1 4 off Ø4.15 holes 60.0 23.3 9.0af TYPE 360 2.8 18.0 Ø19.0 18.0 Ø10.0 66.0 18.0 95.0 35.0 30.0 Units: mm 31.5 4 off Ø4.15 holes 60.0 31.5 Ratio ~33:1 ~152:1 ~43:1 ~244:1 ~57:1 ~457:1 ~82:1 ~610:1 ~109:1 ~1220:1 73 Cam Timers Pneumatic and Electrical For the customer that needs a simple timing/control device we offer this widest range of Cam Timers. Up to eight stations with the choice of either synchronous or intrinsically safe pneumatic motors, both drives have extensive gearbox ratio options. This rugged system gives huge flexibility to the OEM designer. Units: mm 59.0 Compact electric motor driven interval timer with adjustable cams operating microswitches. DIM 'A' TYPE OEM 6.0 8.5 *not available with 60Hz electrical supply. 4.0 36.0 88.0 Electrical supply 110/240V, 50/60Hz Switch rating 16A 240V change over Number switches 1,2 Switch connections.25” spade terminals Motor connections .25” spade terminals Cycle times Minutes: 1,2,12*,72*,120 6.0 6.0 TYPE OEM 15.0 DIM 'B' 42.0 Fixing holes DIM ‘A’ and ‘B’ dependant upon number of switches. See data sheet for dimension. TYPE D63 Electric motor driven sequential timer. Alloy frame, 0.5” hexagon camshaft with adjustable ratchet lock cams operating replaceable microswitches. 37.5 73.0 Dimension 'A' 83.5 Electrical supply 110/240V, 50/60Hz Switch rating 16A 240V change over Number switches 2,3,4,5,6,8 Switch connections.25” spade terminals Motor connections.25” spade terminals Cycle times Seconds: 6,10,15,20 Minutes: 1,2,4,6,10, 18,20,30 Hours: 2,4,8,12,16,24 TYPE D63 Units: mm 60.0 Fixing centres 4 fixing slots 4.0 wide DIM ‘A’ and ‘B’ dependant upon number of switches. See data sheet for dimension. Dimension 'B' 12.0 fixing centres 21.0 View our latest products at www.rotalink.com TYPE HSMP2 TYPE HSMP2 28.0 M4 fixing for DIA 6.3 88.0 14.25 panel mtg. 3.0 4.0 15.0 8.5 Supply pressure 25 - 100 psi Valves Two x 3 Port Poppet valve Motor connections 4mm OD push-on Valve connections 4mm OD push-on Cycle times Minutes: 1,4,10 Units: mm 87.0 27.5 Pneumatic motor driven handset timer with adjustable cams operating poppet valves. 59.0 42.0 Fixing holes TYPE PN63 TYPE PN63 Units: mm 73.0 Supply pressure 25 - 100 psi ValvesKV1643 Number valves 2,4,5 Motor connections 4mm push-on Valve connections 6mm push in fitting Cycle times Minutes: 4,8,10,20 21.0 130.5 Pneumatic motor driven continuously cycling camshaft timer. Alloy frame, 0.5” hexagon camshaft with adjustable ratchet lock cams operating lever activated 3/2 spool valves. DIM 'A' 58.0 60.0 Fixing centres 4 fixing slots 4.0 wide 12.1 DIM 'B' Fixing centres DIM ‘A’ and ‘B’ dependant upon number of valves. See data sheet for dimension. 7.7 40.0 11.9 29.0 3.45af Ø4.0 48.0 39.5 63.0 10.0 Ø6.38 Pneumatic driven motor fitted to diecast gearbox. Moulded enclosure with turbine rotor and centrifugal governor. Ideal for hazardous environments. Supply pressure 25 - 100 psi Motor connections 4mm push-on Rotor speed 1200rpm nominal Cycle times Minutes: 4,6,10,20 Hours: 1,16 TYPE GMG Units: mm 12.7 TYPE GMG 75 Services to OEMs A centre of excellence for the design and supply of miniature power transmission products. There are times when you will have a specification that can only be met by a unique solution. We have considerable experience of working on such projects offering specialised design expertise supported by a first class prototyping capability. Being quick to adopt both commercial and technical advances ensures that we can support you in your determination to be a market leader. Our flexible approach involves understanding your needs in terms of specification, cost, timing and finance at the outset. This enables us to deliver you a design and supply service that is uncompromising. Cutting time to market We actively develop and maintain our relationship with your project management team. Our unique blend of experienced, multidisciplined engineers use the latest 3D modelling software and in house prototyping facilities to deliver motion control products to your project timelines. Our design philosophy carries a triple message: • Take known technologies and repackage them in fresh and novel ways •Awareness of the opportunity presented by today’s materials • Cost and quality established at the design stage Areas where we may be of special help include: Product cost Price is a critical driver, and imaginative design is the key to low cost. Our catalogue is proof of our ability to deliver products that meet this market test. We operate at a global level, and source in the most appropriate locations to deliver a real edge in the marketplace. Design and development cost We are always prepared to consider creative ways of moving a project forward, and we are committed to joining you in realising your market advantage. Tooling, a positive stance If you prefer to delegate the responsibility and cost of your tooling to a key supplier you can rely upon our support. Volumes Market projections are volatile. We recognise this and join with you as you develop your market. From prototypes to full scale supply A first class multi-disciplined manufacturing capability enables us to deliver prototypes, preproduction, and where possible, full supply programmes. Start Move Speed 24.00 rpm Clockwise NO spd feedback Wait 1,000 secs Move Speed 11.30 rpm Clockwise NO spd feedback Wait 1,000 secs Published 2014 The contents of this catalogue are subject to alterations without prior notice. These pages are intended as reference material not product specification. Contact: www.rotalink.com info@rotalink.com T: +44 (0)1460 72000 F: +44 (0)1460 74278 Rotalink Limited Cropmead, Crewkerne Somerset TA18 7HQ, UK www.rotalink.com FM 24735 Miniature Motors,Transmission and Control