Recent Advances in Telecommunications and Circuits Effects of Charge Imbalance on Super Junction Power MOSFET CHUN KEUN KIM, JONG MIN GEUM, and YONG TAE KIM Semiconductor Materials and Devices Laboratory Korea Institute of Science and Technology P.O.Box 131, Cheongryang, Seoul 130-760 Republic of Korea ytkim@kist.re.kr http://www.kist.re.kr Abstract: We have optimized charge imbalance and designed 100-600V super junction Power MOSFET. The breakdown voltage becomes higher and the on resistance is also reduced while the charge imbalance goes to zero. But, the optimum charge imbalance shifts to -3 and -23 % corresponding to 600 and 100 V super junction MOSFET. For the case of 100V, the on resistance is 1.33 mΩcm2, which is reduced by 40 % comparing that of the Planar MOSFET at the same breakdown voltage. Key-Words: Power device, Charge imbalance, Pillar Area, Super Junction, MOSFET voltage and on-resistance for 100-600V Planar MOSFET and Super Junction MOSFET. 1 Introduction Low on-resistance of power MOSFET can be minimizing the loss of supply of electric power; thereby power efficiency can be greatly improved. And also, there is strength of a simplification of the driver circuit because it has excellent characteristics of switching and high input on-resistance[1]. However, there is a problem in case of Power MOSFET for high voltage, that the resistivity and the thickness of the drift region might be increased with increasing the breakdown voltage for improvement of high voltage characteristic, and therefore the characteristic of on-resistance is rapidly increased according to the increase of Breakdown Voltage. Accordingly, there is a drift towards switching to Super Junction Power MOSFET, which has as lower on-resistance as a third of the on-resistance of the conventional planar power MOSFET [2]. In this paper, we have optimized charge imbalance in the trench filling of Super Junction MOSFET based on the ratio between N and P pillar area. So far, the charge balance has been calculated with trench tilt angle, resulting in low product yield since charge balance could not be uniformly maintained during the fabrication[3,4]. Planar MOSFET, which has the same unit cell size of the Super Junction MOSFET, is designed at first before designing the Super Junction Power MOSFET because the upper section structure of unit cell of the Super Junction MOSFET for high voltage is almost the same as the gate structure of conventional planar MOSFET. The modified charge imbalance is comparatively analyzed to get the improvement of characteristics of breakdown ISBN: 978-960-474-308-7 2 Design of 600V Super Junction MOSFET Super Junction MOSFET is normally consisted of P-pillar under P-Body of Planar Power MOSFET. The depletion region will be generated between p/n pillars when the voltage is impressed into drain and source, and this region will be working as the role of a dielectric, which has no electric charge at the voltage of about 50V. In other words, the impressed voltage will be offset by the electric charge of p/n pillar and completely removed, and thereby the condition of drift region is changed like a dielectric, which has no electric charge. Then, overall electric field level is increased with maintaining flat electric field distribution when the drain voltage is further increased, so an avalanche occurs at threshold voltage. The Super Junction MOSFET, which has a squared form of electric field distribution, has higher breakdown voltage than the Planar MOSFET, which has a triangle form, because integral of electric field is the voltage.[5,6,7] The cross section structures of Power MOSFET are shown in Fig. 1, the on-resistance can be divided into four sections as a Channel, JFET, N-drift region and substrate region. The breakdown voltage of the device for general high voltage is decided by depletion layer, which is built between the Body (Pwell) and N-drift region owing to the impressed voltage at drain when the gate voltage is same with the source voltage as shown in the Figure 1(left). It 27 Recent Advances in Telecommunications and Circuits Thereby, the charge on the electron of two regions is same, and the regions of N and P are completely depleted, so the vertical electric field is consistent with no electric charge. This is so called ‘charge imbalance”. In this work, we have suggested a new charge balance equation to improve the mismatch of conventional one based on the different trench angle with the same pillar depth. However, the new one is calculated with the pillar area ratio as shown below. Fig. 1 Structure of Planar power MOSFET and Super junction power MOSFET, Electric field when device have Breakdown Voltage. From this equation, we can get the charge imbalance corresponding to the difference in the pillar area. is impossible to have below a certain constituent of resistance due to a relation with breakdown voltage, because over a certain thickness and concentrations are required to maintain breakdown voltage in N-drift region. Therefore, the onresistance in N-drift region accounts for 90% of all on-resistance, and it is more severely affecting a trend like this with higher breakdown voltage. To overcome the Trade-Off relation between breakdown voltage and the characteristics of onresistance, super junction MOSFETstructure was proposed by using deep trench filling technology as shown in Fig. 1. However, as shown in Fig. 2, the electric charge in P-pillar is the same as that in the N-pillar, the depletion layer sis expanded horizontally and vertically. . Fig. 3 Breakdown voltage of 600V super junction MOSFET according to different trench angle Fig. 4 Voltage drop of 600V super junction MOSFET according to different trench angle Fig. 2 Design of super junction MOSFET ISBN: 978-960-474-308-7 28 Recent Advances in Telecommunications and Circuits with the smaller cell size. Then, we have tried to optimize the charge imbalance for the case of 100 V super junction MOSFET. From the simulation result, the depth of pillar of 100 V is reduced by a seventh of 600 V pillar depth. 3 Design of 100 V Super Junction MOSFET Electrical characteristics of 100V super junction MOSFET show the same trend as 600 V case. The breakdown voltage increases with the smaller half cell pitch size, in contrast, the on resistance goes up with the smaller cell size. Fig. 7 shows that the charge imbalance shifts to 23% and the breakdown voltage is 155 V. At the same charge imbalance, the on resistance is 1.33 mΩcm2 as shown in Fig. 8. The on resistance is as low as 40 % of the Planar Power MOSFET. Fig.5 Different cell sizes (from left, the half cell pitch size is 8.5, 6.5, and 4.5, respectively) of 600V super junction MOSFET Fig. 6 Breakdown voltage of 600 V super junction MOSFET according to the half cell pitch size previous designed Planar Power MOSFET applied Deep Trench Filling technology. The breakdown voltage of Super Junction MOSFET increases while the pillar trench angle closes to 90o as shown in Fig. 3. But, Fig. 4 shows that the Pillar built by vertical angle has the smaller on-resistance. To evaluate the impact of half cell pitch size performance characteristic, the p/n pillar change resistivity, breakdown voltage (BV) and the electric characteristics are simulated with N-pillar and Ppillar concentrations. The simulation results show that the electrical performance is excellent when the doping concentration of N-pillar is 3.74 x 1015 and the P-pillar concentration is 7.02x1015. Fig 5 shows the change of cell size corresponding to half cell pitch size and Fig. 6 is the simulation result of breakdown voltage of 600V super junction MOSFET. This simulation result indicates that the smaller cell size has the higher breakdown voltage and the charge imbalance is shifted from the zero point to -3%. However, the on resistance increases ISBN: 978-960-474-308-7 Fig. 7 Breakdown voltage of 100 V super junction MOSFET according to the charge imbalance Fig. 8 Voltage drop of 100 V super junction MOSFET according to the charge imbalance 29 Recent Advances in Telecommunications and Circuits 4 Conclusion We have designed 100-600V Planar and Super junction MOSFETs and compared their electrical performances. Optimizing the charge imbalance and the half cell pitch size in the super junction structure, the breakdown voltage and the onresistance are obtained. As a result, the charge imbalance is optimized depending on the breakdown voltage and the on resistance of 100-600V super junction MOSFET. References: [1] E. G. Kang and M. Y. Sung, J. KIEEME, 15, 2002, pp.758 [2] T. J. Nam, H. S. Chung and E. G. Kang, Optimal Design of GaN Power MOSFET Using Al2O3 Gate, J. KIEEME, Vol. 24, No. 9, 2011, pp.713 [3] Malvino, Albert Paul, Bates, David J., Electronic Principles, McGraw-Hill College, 2006 [4] Gates, Earl D.i,Introduction to Electronics 4/E, Delmar , 2001 [5] S. S. Kyoung, J. H. Seo, Y. H. Kim, J. S. Lee, E. G. Kang, and M. Y. Sung, J. KIEEME, 22, 2009, p. 12 [6] H. S. Lee, E. G. Kang, A. R. Shin, H. H. Shin, and M. Y. Sung, KIEE, 2006, pp. 7. [7] William H.Hayt, Jr. Engineer Ingelect Romagnetics-7/E, McGrawhill, 2005 ISBN: 978-960-474-308-7 30