setting setting thethe standard standard Spring-applied brake BFK458 The versatile modular system 1.1 – 443 lb-ft German Design for North American requirements Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com We set the standards The INTORQ brand stands for reliable brake solutions of the highest standard. Whether in electric vehicles, cranes, wind turbines or lift systems – INTORQ products are used in the most diverse of applications. Rely on us to create the right solution for your drive – individually and reliably. With its broad scope of different versions, the modular range of INTORQ products is used in many motors and geared motors and has set standards worldwide. With the establishment of facilities in Shanghai and Atlanta, we have also consistently expanded our international presence. So wherever you are in the world, our network of sales and service staff is always close at hand to support you. INTORQ at a glance ❙ Products: electromagnetic brakes and clutches ❙ Sales volume $ 60 million per year ❙ 800,000 units per year ❙ 86.000 square feet production area ❙ Development and production in Aerzen ❙ Companies in Shanghai and Atlanta ❙ 200 employees ❙ 63 sales partners in 49 countries ❙ Certified to DIN ISO 9001 and DIN ISO 14001 ❙ UL, CSA, RU available INTORQ I BFK458 spring-applied brake BFK458 – The modular system This modular system forms the basis for a product range that offers versions tailored for almost any task. The BFK458 spring-applied brake, as a standard product, can be used anywhere, but its modular structure also meets the requirements of specific industries. Its strength lies in its versatility. The greatest degree of flexibility is achieved for a broad range of applications by combining the basic modules with specific modules. This catalogue is designed to assist you in selecting and ordering your desired spring-applied brake quickly and easily. Fields of application Electromagnetically released spring-applied brakes are used wherever masses in motion have to be decelerated as quickly as possible or where masses must be held in a defined position. The braking force is applied by tappet springs. Thus the braking torque generated by friction locking remains available in the deenergised status – even in the event of mains failure. The brake is released electromagnetically. The main components of the modular system are the two basic modules E (adjustable braking torque) and N (non-adjustable braking torque). Wind turbines Cranes ❙ Brake motors ❙ Conveyors ❙ Cranes ❙ Storage technology ❙ Industrial trucks ❙ Wood working machines ❙ Stage machinery ❙ Vehicles for the disabled ❙ Automation technology ❙ Controlled drives ❙ Gate drives ❙ Escalators Industrial trucks Stage machinery 4I5 INTORQ I BFK458 spring-applied brake INTORQ BFK458-òòò product key B F K 4 5 8 òò - ò Brakes product group Spring-applied brake product family Type Size Design Size 06, 08, 10, 12, 14, 16, 18, 20, 25 Not coded: Supply voltage, hub bore, options Stator design E –Adjustable (braking torque can be reduced using torque adjustment ring) N –Non-adjustable L – Non-adjustable, LongLife design Friction plate Flange Connection flange (double brake) Stator, complete Basic module E Hand release Hub Rotor Cover ring Centring flange (tacho flange) Stator, complete Basic module N Plug Shaft sealing ring Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com Contents Product key����������������������������������������������������������� 4 Brake cover������������������������������������������������������������ 21 List of abbreviations��������������������������������������������� 5 Microswitch ���������������������������������������������������������� 22 Product information���������������������������������������������� 6 Terminal box ��������������������������������������������������������� 23 Functional principle���������������������������������������������� 7 Rectifier type code ������������������������������������������������ 24 Spark suppressor 14.198.00���������������������������������� 24 Technical data Bridge rectifier + half-wave rectifier������������������������� 25 Rated torques���������������������������������������������������������� 8 Fastening options��������������������������������������������������� 29 Basic module E ����������������������������������������������������� 10 Connection plans.................................................... 30 Basic module N������������������������������������������������������ 12 Supply voltage selection table��������������������������������� 31 2 x basic module N + connection flange �������������� 14 Basic module N + tacho flange������������������������������� 15 Dimensioning Rated data������������������������������������������������������������� 16 Basics�������������������������������������������������������������������� 32 Operating times ����������������������������������������������16/17 Example calculation����������������������������������������������� 33 Service life and wear���������������������������������������������� 18 Overview�������������������������������������������������������������� 34 Accessories Hand release/flange/friction plate����������������������� 19 Centring flange/connection flange/cover ring������ 20 List of abbreviations PN UN MK [W] Rated coil power at rated voltage and 68°F [V DC] Rated coil voltage [lb-ft] Rated torque of the brake at a relative speed of 100 r/min ∆n0 [r/min] Initial relative speed of the brake Q [J] Heat/energy QE [J]Maximum permissible friction work per switching cycle, thermal rating of the brake Qsmax[J] maximum permissible friction work during cyclic switching, depending on the operating frequency Sh [1/h] Operating frequency, the number of repeated operations per unit time Shmax [1/h] Maximum permissible operating frequency, depending on the friction work per operation SLN [in] Rated air gap SHL [in] t1 [s] t2 [s] t3 t11 [s] [s] t12 [s] Hand-release air gap, setting dimension of hand-release Engagement time, the total of the reaction delay and torque rise time t1 = t11 + t12 Disengagement time, time from switching the stator until the torque has reduced to 0.1 MK Slipping time to standstill (after t11) Delay time when connecting, time from disconnecting the voltage until the torque begins to rise Rise time of braking torque, time from beginning of rise of torque until braking torque is reached Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 6I7 INTORQ I BFK458 spring-applied brake INTORQ 155-1 Product information A powerful and complete range ❙ 9 sizes ❙ Standard voltages [V DC] 24, 96, 103, 170, 180, 190, 205 ❙ Graduated torque range from 1.1 – 443 lb-ft ❙ Short delivery times for the complete range thanks to optimised logistics ❙ Enclosure according to IP00 ... IP55, depending on the special operating conditions, see technical data sheet ❙ ATEX: In accordance with Group II, Category 3G/D, the product is suitable for use in potentially explosive atmosphere of zone 2 (gases and vapours) and zone 22 (dust) for steady-state operation (holding or parking brake) and temperature class T4. Versatile ❙ Modular structure for virtually all applications Torque transmission ❙ Designed for dry running Quick and easy mounting ❙ Preset air gap ❙ Special machining of the friction surfaces ensures that the rated torques are achieved after very few switching operations ❙ No locating bearing is required on the brake Durable ❙ The insulation system to temperature class F (311°F) ensures that the winding has a long service life ❙ The brakes are designed for 100% duty time (current applied to the brake) Low maintenance ❙ Long rotor/hub connection with low rate of wear and a tried-and-tested involute gear ❙ Asbestos-free and solvent-free friction lining with low rate of wear Reliable ❙ The certified ISO 9001 and ISO 14001 quality assurance system provides the basis for consistently high-quality products ❙Production and testing to VDE 0580 E318895 Options ❙ Hand release for all sizes, both directions can be used for release and mounting (exception: tacho brake) ❙ Noise-reduced designs ❙ Various types of corrosion protection and enclosures ❙ Microswitches used to monitor air gap and wear (size 12 and above) ❙ Monitoring of Hand release function ❙ Non-standard voltages and bores on request ❙ Pulse width modulation (PWM), sizes 06 – 18 Partial discharge free brake has been developed for operation with the pulse width modulated DC bus voltage of a frequency inverter Rated coil voltage UN=103V DC LongLife design BFK458-L ❙ Armature plate with low backlash and reinforced torque support ❙ Tappet springs with guide pins for protection against shearing forces ❙ Aluminium rotor with toothed intermediate ring: friction lining and tooth system with low rates of wear to - 40°F CCV (Cold Climate Version), temperatureresistant up to -40˚F ❙ CCV design configurable for all sizes in the modular system - Use of chrome-plated friction surfaces (armature plate and flange) - Use of temperature-resistant fixing screws is essential ❙ The following components are also approved for use up to -40˚F - Rotor with sleeve (noise-reduced) - Hand release - Terminal box - Microswitch - Caps E and N - Shaft sealing rings Functional principle Basic module E Adjustment tube Rotor Hub Armature plate Basic module N Adjustment tube Stator Spring Fixing screw Adjustment ring Rotor Stator Hub plate Armature Tappet Spring Fixing screw INTORQ BFK458 spring-applied brakes are singledisk brakes with two friction surfaces. When deenergised, several springs are used to generate the braking torque through friction locking. The brake is released electromagnetically. During braking, the springs use the armature plate to press the rotor (which can be shifted axially on the hub) against the counter friction face. When the brakes are applied, an air gap sL is present between the armature plate and the stator. The stator's coil is energised with DC voltage in order to release the brake. The resulting magnetic flux works against the spring force to draw the armature plate to the stator. This releases the rotor from the spring force and allows it to rotate freely. Basic module E supports the use of the torque adjustment ring to reduce the braking torque. BFK458, redundant BFK458, with terminal box BFK458-L, LongLife for high 8I9 INTORQ I BFK458 spring-applied brake Technical data Rated torques The basic modules E and N are available in the graduated torques listed below. A pole shim (brass film) must be placed between the stator and the armature plate if you want to achieve short engagement times at low torques. INTORQ brakes are dimensioned so that the specified rated torques can usually be achieved reliably after a short running-in period. However, as the organic friction linings used do not all have identical properties and because environmental conditions can vary, deviations from the specified braking torques are Size 06 08 1.1 E 2.6 N/E 10 possible. These must be taken into account in the form of appropriate dimensioning tolerances. Increased breakaway torque is common in particular after long downtimes in humid environments where temperatures vary. If the brake is being used on friction surfaces provided by the customer, the rated torque must be checked. If the brake is to be used solely as a holding brake without dynamic load, the friction lining must be reactivated at regular intervals. 12 14 16 18 20 18 N/E 26 N/E 48 N/E 85 N/E 25 59 E Rated torque Mk [lb-ft] the brake, rated value at a of relative speed of 100 r/min 129 N/E 1.5 N/E 2.9 E 5.2 N/E 10 N/E 26 N 33 N/E 59 N/E 107 N/E 162 N 1.8 N/E 3.7 N/E 6.7 N/E 13 N/E 30 N/E 41 N/E 74 N/E 125 N/E 195 N/E 2.3 N/E 4.4 N/E 8.1 N/E 17 N/E 33 N/E 44 N/E 85 N/E 148 N/E 221 N/E 2.6 N/E 5.2 N/E 10 N/E 20 N/E 41 N/E 52 N/E 96 N/E 169 N/E 258 N/E 2.9 N/E 5.9 N/E 12 N/E 24 N/E 44 N/E 59 N/E 111 N/E 192 N/E 295 N/E 3.3 N/E 6.6 N/E 13 N/E 27 N/E 48 N/E 66 N/E 122 N/E 214 N/E 328 N/E 3.7 E 7.4 E 15 E 30 E 55 N/E 74 N/E 136 N/E 232 N/E 361 N/E 4.1 E 8.1 E 17 N/E 34 N/E 59 N/E 77 N/E 148 N/E 255 N/E 391 N/E 4.4 N/E 8.8 N/E 92 N/E 173 N/E 295 N/E 443 N/E ❙ N ... Braking torque for the N design (without torque adjustment ring) ❙ E ... Braking torque for the E design (with torque adjustment ring) ❙ L ... LongLife design perating brake O (SLmax approx. 2.5 x SLN) Basic module L, LongLife design The LongLife design can be configured for sizes 06 to 12 in combination with the specified rated torques in the modular system. The stator corresponds to design N; bores and built-on accessories are not possible at the rear side. It is not possible to configure a microswitch for size 12. Standard braking torque olding brake with emergency H stop (SLmax approx. 1.5 x SLN) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com Basic module E, reduced rated torque The rated torque on basic module E can be reduced using the torque adjustment ring located in the stator. The torque adjustment ring may only be unscrewed to a maximum dimension of h1max (see table on page 11). It should be noted that the engagement and disengagement times change in accordance with the rated torque. Torque reduction is independent of the rated torque used. Size 06 08 10 12 14 16 18 20 25 Torque reduction per detent position [lb-ft] 0.15 0.26 0.59 0.96 1.3 1.2 2.7 4.1 4.6 Noise-reduced designs The noise reduction required in many applications can be achieved in two ways: 1. Impact-noise-reduced armature plate The brake's operating noise can be minimised using special damping elements, which are installed between the pole face and the armature plate as shock absorbers. Features and advantages ❙ Low rate of wear between rotor and hub thanks to lower backlash ❙ Recommended for frequency inverter operation ❙ Noise-reduced design ❙ Also available in combination with CCV 2. Noise-reduced aluminium rotor The rotor with plastic sleeve reduces the rattling noises in the rotor/hub connection. At the same time, this increases the service life of this connection. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com INTORQ I BFK458 spring-applied brake Technical data 40 mm 50 Basic module E (with torque adjustment ring) 3 1 2 Without counter friction surface, 5 6 hand release (as option) 4 30 A 20 10 β β Hand release 7 8 β 0 mounted in standard B direction C D a E Gr. b d H7 Standard d1 d2 10/11/12/14/15 3xM4 72 d5 d1 08 3/8 106,5 3.46 10 5/8 11/12/14/15/20 3xM4 2.83 3.58 3xM5 3.4390 109 3.43 08 4.19 3/4 3xM5 4.13 10 14 3/8 169 5.20 14 3/4 171 3xM6 20/25/30 4.41 5.28 3xM8 5.12145 5.12 12 5.98 06 dJ7 1) 06 spec. 88 d J7 vorg. dH7 2) max 10 b G 14 10 12 16 18 132 3/8 152 187,6 9/16 218,6 10 14 1 15 20 d2 d5 11/12/14/15/20 3.54 20/25 25/30/35/38 3xM6 5.20 30/35/40/45 4.29 6.10 d6j7 d7 d7 87 87 d8 d8 d9 H9 d10 d11 d12 d9 d10 48,4 2 1.85 3.03 52,4 55,9 115 54,9 58,9 67,5 2 165 92H9 52 12 0.512 24 0.472 14 3x9 169 78 2.04 80,1 2.60 124 1.77 550.394 3x0.26 5.19 2.68165 1.38 66,3 3.74 71,3 77,3 2 196 190 4.53 77,5 85,5 2,25 217 2.76 72,5 223 3.07 148,1 3.15 206 83,1 4.88 97,6 89,1 97,1 104,6 114,6 155 5.91 2.36 150 1.02 H9 1.61 82 40 190 102H9 52 1.57 3.23 217 116 2.05 62 8.74 3/4 1 3/4 6xM8 7.72 8.74 8.54 8.54 4.57 2.44 H9 3.03 20 10.2 1 1 15/16 6xM10 9.06 10.2 10 10 5.31 2.83 H9 3.54 11.9 ❙ 1) Pilot bored without keyway ❙ 2) Standard keyway in accordance with DIN 6885/1 P9, selection of the shaft diameter dependent upon type of load (see the operating instructions) ❙ 3) Ø 1.49 and Ø1 2.75 in, keyway in accordance with DIN 6885/3 P9 2 ❙ 4) Hand release angle tolerance +3° ❙ 5) Recommended lever length for 1.5 MK 3 0.315 0.511 0.378 3x0.21 4.17 52 10 13 12 3x6,6 153 68 70 12 24 14 3x9 194 90 77 14 24 15 4x9 - - 0.394 0.512 0.472 3x0.26 6.02 H9 2.17 0.472 3x0.35 - 6.653.62254 2.05 254 135 72 90 14 0.945 24 0.551 17 4x11 18 h2 150 H 60 h1 min h1max 3xM6 132 11.9 40 h da 3xM6 112 135,4 12.1 36 da di 1 30 3) 3xM8 40/45/50/55/60/65/70 308 6.69 7.68 6xM10 7.48278 7.48 1 1/4 6xM10 10.9 86 di d18 1 25 9/16 297,6 7.66 2 3x4,4 d17 43,2 16 1 1/8 9,6 d17 d18 50,8 3xM835/40/45/50 5.71 6.65 6xM10 6.50230 6.50 259 11.9 13 d16 39,3 1 1/8 25 1/23) 8 d16 46,8 5.91 31 d13 d13 36,3 6xM8 196 24 d12 42,8 2.36 3xM8 170 52 d11 105 60H9 26 8 0.511 13 0.378 9,6 3x5,5 106 56,1 1.57 76,5 2.05105 0.94 1.22 410.315 3x0.17 3.3845 1.41 130 130 68 35 45 10 13 12 3x6,6 132 52 66,1 95 4.13 91 d6 j7 6.65 20 9/16 252,6 25 Size F Schutzvermerk ISO 16016 beachten. Copyright reserved. 10I11 302 180H9 85 16 0.945 24 0.551 18,4 6x11 4.02302 2.05 2.76 120 0.472 3x0.35 - 7.63- 6.50 3.35 H9 4.72 1.77 70,1 104,1 2.67 129,4 149 174 199,1 4.09 254 3.54 106,7 5.87 115,7 127,7 0.551 0.945 0.610 4x0.356) - - 5.08 6.85 0.551 0.945 0.650 4x0.436) - - 5.83 8.11 0.630 0.945 0.724 6x0.43 - - 7.83 10 3 3,5 4,5 ❙ 6) The thread in the mounting surface is offset by 30° in relation to the centre axis of the manual release lever ❙ Recommended ISO shaft tolerances: up to Ø 1.96 in = k6 4 ❙ Dimensions in inches 5 over Ø 1.96 in = m6 6 7 8 With flange,hand 6 7release 7 6 8 7 and seal ring (as option) 5 6 With flange, hand release friction plate, 9 10 11 With 12 10 9 12 11 10 12 11 (as option), mounted hand release (as option) flange on 8 9 8 A A β β β β β β β A Hand release mounted in a rotated position Not possible for sizes 18 and 20 B B B C C C D D D E E E β d12 d13 d16 d17 d18 hd17 di h1d18 da h1max h1 min h2h1max h3 h2h5 h4 max h5 standard max h7 h11 h11 LN h9al d10 di h da h h1max h1 h3 h5h5 standard max h6h8 h7 d17 d11 d18 d12 di d13 dad16 min h2 h3 h4min h5 standard h6h4 h7 h8 h6h5h9 l h9l1h8 S 13 4 31 86 Size h h1 h1 h2 h3 h4 h5 9,686603x4,4 36,3 max. 9,6 3x4,4 36 40min. 36,3 601 39,3 836 13 86 36 60 40 36,3 39,3 1 43,2 40 39,3 43,2 6 43,2 15,8 1076 h5 5) h6 h7 h8 h9 l1 Gr. SlLN h11 +5° +5° l l1 β a Gr. LN a l1 S +5° SLN F a β +5° Gr. b 4)F F standard 15,8 - 32,8 54 56 18 10° 400 0618 0,2 400 25° 10° 1 15,8max. - 23 1,5 5432,8 23 32,8 1,5 1,5 0,2 06 25° 10° 06 - 6 107 54 23 107 18 56 400 0,2 5625° 13 3x5,5 106 4542,8 56,146,8 42,8 1 46,8 7 16,3- 7 116 - 41,3 63 65 1,5 25° 20 10° 400 0820 0,2 400 25° 10° 08 845 13 9,6 3x5,5 4576,556,1 42,8 46,8 1 50,8 16,3– 23 116 - 23 1,5 6341,3 41,3 1,5 0,2 25° 25° 10° 12° 08 5 41 106 9,6 56,1 76,5 50,8 7 50,8 16,3 116 63 20 65 400 06 1.43106 1.55 1.70 76,5 0.039 0.236 0.622 1 4.21 2.15 0.906 1.2923 2.220,2 650.709 16 0.0079 13 12 3x6,6 132 5248,4 66,152,4 48,4 952 52,4 27,4- 9 73,3 132 - 42,4 73,377,8 42,4 23 20 10° 400 1020 0,2 400 25° 10° 132 52 95 66,1 48,4 52,4 2 55,9 2 27,4 23 132 - 23 73,3 42,4 1,5 1,5 0,2 10 25° 10° 10 6 45 132 10 52 13 66,1 12 953x6,6 55,9 9 55,9 27,4 1329 1,5 20 77,8 400 0,277,8 25° 08153 1.69 2.00 0.059 0.276 0.642 2 4.57 13 12 3x6,6 68 70,11.84 54,9115 29,4 3x6,6 153 6811570,1 54,9 58,9 2 67,5 6 52 153 10 68 13 70,1 12 115 54,9 58,9 67,5 2 58,9 9 67,5 29,4 1619 - 9 24 14 3x9 169 78 80,1 124 66,3 71,3 77,3 2 11 33,8 55 14 1243x9 169 2.06 78 80,1 66,3 71,3 77,3 169 12 78 24 80,1 66,3 71,3 77,3 2 0.079 11 33,8 195 - 11 10 1.91 2.20 124 0.354 1.08 2 5.20 24 14 3x9 14 194 9072,5 104,177,5 72,5149 77,5 11 2,25 37 - 11 70 194 90149104,1 72,5 77,52,2585,5 194 12 90 24 104,1 1493x9 85,5 2,25 11 85,5 37 240 12 2.16 2.32 2.66 0.079 0.354 1.16 6.34 24- 14 15 4x9 15 -1744x9 - 83,1 129,4 83,1174 11 3 41,6 77 - 89,1 - 174129,4 83,1 89,1 3 97,1 - 24 129,4 97,1 3 89,1 11 97,1 41,6 279 39411 2490 24120 – 2.48 85 88 0.906 1.6325 88 2.560,3 880.787 0.0079 25° 10° 161 - 47,4 25 10° 40016 0,3 400 25° 10° 29,4 23 161 - 23 1,5 8547,4 23 47,4 1,5 1,5 0,3 12 25° 10° 12 85 400 25° 1225 195 97,9 32 50 101 1,5 30 400 0,3 25° 10° 14 33,8– 32 195 97,9 50 0,3101 1,5 16 0,3 25° 25° 10° 9°14 97,9 50 101 1,51.6732 30 400 25° 10° 1430 400 2.91 0.906 3.06 0.787 0.0079 240 - 53,5 111114 53,5 32 30 10° 600 1630 0,3 600 25° 10° 37 32 240 - 32 111 53,5 1,5 1,5 0,3 16 25° 10° 16 111 1,5 30 114 600 0,3114 25° – 3.35 1.87 3.48 0.984 16 0.0118 25° 10° G G G 14 2.61 3.04 0.079 0.433 1.30 7.68 3.86146 1.26 1.9732 4.000,4 1.18 0.0118 17 4x11 - 97,6 148,1 97,6206 104,6 11 3,5 48,1 319 32 146 - 148,5 40 10° 600 0,4 600 25° 10° 20 14 17 -206 4x11 - 2.81 - 206148,1 97,6 104,63,5114,6 48,1– 32 416 319 416 68,6 - 16 0,4 25° 25° 10° 9°20 - 24 148,1 104,6 114,6 3,5 11 114,6 48,1 319 41611 146 68,6 148,5 -68,6 40148,5 600 25° 2040 18,4 6x11 -106,7 199,1 106,7254 115,7 12,5 4,5 57,7 445 - 175 50 10° 600 0,5 600 25° 10° 16- 24 - 115,7 - 254199,1 106,7 115,74,5127,7 12,5 170 57,7 32 501 445 50132 170 88,7 0,5 0,5 25 25° 10° 25 199,118,4-2546x11 127,7 4,5 12,5127,7 57,7 445 501 88,7 170175 -88,7 32 50 175 600 25° 2550 16 2.85 3.05 3.37 0.089 0.433 1.48 9.45 – 4.49 1.26 2.11 4.57 1.18 24 0.0118 25° 10° 18 3.27 3.51 3.82 0.108 0.433 1.62 11.0 15.5 4.88 1.26 2.33 5.06 1.38 24 0.0157 25° 9° 20 3.84 4.12 4.51 0.138 0.433 1.87 12.6 16.4 5.75 1.26 2.70 5.89 1.57 24 0.0157 25° 10° 25 4.20 4.56 5.03 0.177 0.492 2.27 17.5 19.7 6.69 Datum/date 6.91 1.97 24 0.0197 25° 10° Bea/drn Gepr/chkd Norm/appr 6 0.906 279 - 128 35 10° 600 0,4 600 25° 10° 41,6 32 394 279 39432 125 59,1 0,4 0,4 18 25° 10° 18 125 59,1 125128 -59,1 32 35 128 600 25° 1835 5 6 7 6 7 8 7 5 - xxxxxx Ind./ Anz./ quan. revision no. ind. 8 Änder-Nr./ 9 8 01.11.2012 01.11.2012 CAD 1.26 Name/name 3.49 Benennung/name Benennung/name of drawing Benennung/name drawing Datum/date ofName/name Datum/date Name/nameof drawing Strate Maßblatt BFK458-E Maßblatt BFK458-E Maßblatt BFK458-E Dittrich 01.11.2012 StrateBea/drn 01.11.2012Bea/drnStrate Gepr/chkd 01.11.2012 Dittrich Gepr/chkd 01.11.2012 Dittrich H H Standardausführung / Baugröße 06 /- Baugröße 25 Standardausführung 06 - 25 Standardausführung / Baugröße 06 - 25 Norm/appr Norm/appr CAD Zeichnungsnummer/drawing no. Zeichnungsnummer/drawing no. Blatt/sheet CAD Zeichnungsnummer/drawing no. M14.0271 M14.0271 M14.0271 i i i -STR xxxxxx 5 01.11.2012 5 STR 01.11.2012 STR xxxxxx - 01.11.2012 1 4 Blatt/sheet Name/ Ind./ Anz./ Name/ Name/ Änder-Nr./ Datum/ Ind./ Anz./ Datum/ Datum/ Änder-Nr./ Zeichnung Nr. vom gleicher 02.04.1998 ind. revision Datei/file Ersatz fuer/back-up Zeichnung Nr. Zeichnung gleicherfor Nr. vom 02.04.1998 ind.no. quan. date revisionname no. M14.0271_BFK458-06...25E_Standard.iam dateErsatzname Datei/file Ersatz fuer/back-up for gleicher date quan. Datei/file fuer/back-up for name M14.0271_BFK458-06...25E_Standard.iam M14.0271_BFK458-06...25E_Standard.iam 9 10 9 10 11 10 11 12 11 12 H Blatt/sheet 1 4 1 4 vom 02.04.1998 12 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 12I13 INTORQ I BFK458 spring-applied brake 3 1 Basic module N (without2 torque adjustment ring) Without 5counter friction6face, hand release (as option) 4 10 7 β β Hand release 8 β A 20 30 40 mm 50 Technical data 0 mounted in standard B direction C D a E Gr. F Schutzvermerk ISO 16016 beachten. Copyright reserved. Size b b d J7 vorg. d H7 Standard dJ7 1) dH7 2) d1 06 88 max. 10 spec. d2 d1 d3H7 d5 10/11/12/14/15 3xM4 87 31 109 105 105 41 3xM6 112 42 135 130 130 45 10 132 10 2.83 11/12/14/15/20 3.58 3.5420/25 1.25 3xM6 4.13 132 4.29 3/8 08 4.19 12 1523/4 3/8 143xM5 14 169 14 16 187,6 15 5/8 3xM4 0.98 20/25/30 3.43 36 40 60 36,3 3x5,5 106 45 56,1 76,5 42,8 1 4xM5 54 3x6,6 132 52 66,1 95 48,4 2 4xM4 1.49 3x0.17 3.38 1.41 1.57 2.36 2,25 1 3 1 85 254 254 14 24 4xM10 2.95 110 3x0.35 4x11 6.65 - 3.07 - 3.15 148,1 4.88206 6.502592.17 0.47290 0.945 0.55117 4xM6 308 302 302 120 16 24 18,4 4xM10 140 6x11 199,1 254 106,7 97,6 3,5 7.66 9/16 1 1/43) 3xM8 6.69 2.67 7.68 7.48 18 8.74 3/4 1 3/4 7.72 2.95 8.74 20 10.2 1 1 15/16 6xM10 9.06 3.34 4.52 5.28 5.12 40/45/50/55/60/65/70 6xM10 278 6xM10 10.9 86 49 72,5 16 2 37,7 4xM5 83,1 6xM10 6.50 230 6.65 1 1/8 1 4xM4 h 196 190 190 70 12 24 14 4xM6 85 3x9 194 90 104,1 149 5.912232.05 0.39477 0.512 0.47215 4xM5 75 217 217 14 24 4xM8 2.51 95 3x0.26 4x9 6.02 - 2.67 - 2.76 129,4 4.53174 35/40/45/50 5.71 2.36 11.9 h2 68 20 252,6 9/16 1 1/8 253xM8 25 h 3xM8 170 6.65 1/23) 12 0.378 da 9 14 6xM8 13 da 1 6.10 6xM8 5.91 196 30 10 0.511 3x4,4 di 2 5.20 1.96 30/35/40/45 297,6 9,6 d17 d18 d17 d18 di 2 203xM6 25 9,6 13 d16 d16 66,3 3/8 G 13 8 d15 54,9 9/16 1 18 218,6 1.65 8 d14 d14 4) d15 124 5.20 25/30/35/38 0.315 d13 60 5.98 4.41 1.22 d13 50 150 150 10 13 4xM5 1.92 64 3x0.21 3x6,6 4.17 153 1.77 68 1.85 70,1 3.03115 4.131551.61 0.31552 0.511 0.37812 4xM5 10 3xM6 3.43 d12 3xM8 145 12 3/4 d10 d11 d12 32 3xM5 87 d11 25 10 91 d10 90 106,5 3.46 d7 72 08 06 11/12/14/15/20 d2 d3 H7 d5 d6 j7 d7 d6j7 171 165 165 5.12 1.77 115 55 0.394 12 24 0.512 14 0.472 4xM6 75 3x9 169 78 80,1 4xM5 2.12 3x0.26 5.19 2.04 2.60 3.74 7.48 2.76 0.472 0.945 0.551 4xM6 3.34 3x0.35 7.63 3.54 4.09 5.87 8.54 8.54 .03 0.551 0.945 0.610 4xM8 3.74 4x0.356) - - 5.08 6.85 10.2 10 10 3.54 0.551 0.945 0.650 4xM10 4.33 4x0.436) - - 5.83 8.11 12.1 11.9 11.9 4.72 0.630 0.945 0.724 4xM10 5.51 6x0.43 - - 7.83 10 4,5 1 12 H ❙ 1) Pilot bored without keyway ❙ 2) Standard keyway in accordance with DIN 6885/1 P9, selection of the shaft diameter dependent upon type of load (see the operating instructions) 1 2 3 ❙ 3) Ø 1.49 and Ø 2.75 in, keyway in accordance with DIN 6885/3 P9 ❙ 4) Hand release angle tolerance +3° ❙ Recommended lever length for 1.5 M ❙ 6) The thread in the mounting surface is offset by 30° in relation to the centre axis of the manual release lever 4 ❙ Recommended ISO shaft tolerances: up to Ø 1.96 in = k6 5 ❙ Dimensions in inches over Ø 1.96 in6= m6 7 8 6 5 6 7 6 7 7 8 With flange, hand release and seal ring (as option) 8 9 9 8 10 9 11 10 12 11 12 10 11 12 With flange, hand release With friction plate, (as option), mounted hand release (as option) A on flange A β β β β β β β β β A Hand release mounted in a rotated position B B C C C D D D E E B Not possible for sizes 18 and 20 E β β β d15 d16 d17 d18 di da h h2 h3 h4 h5 standard h5 max h6 h7 h8 h9 h11 l l1 SLN a +5° Gr. 11 d12d14d13 d15d14 d16d15d17 d16 h4 h5 h5 standard l LN l1a FSLN aGr. +5° d13 d18 d17di d18 da di h da h2 h h3 h2 h4 h3h5 standard max h5 h6 max h7h6 h8h7 h9h8 h11h9 l h11 l1 S +5° 5) 4) Size h60 h3 1 h46 h5 h54 h9 18 400 l l1 1 0° S06 a b 2 6 LN 37,7 3x4,4 86 36 h40 36,3 15,8 107 h5 23h7 32,8 h8 56 1,5 0,2 25° 4xM4 max.6 8 37,7 15,8 107 23 56 32,8 1,556 18 1,5 9,6 134xM49,6 37,7 3x4,4 86 3x4,4 36 8640 36 6040 36,360 standard 1 36,36 115,8 107 54 2354 32,8 400 18 0,2 400 25° 0,2 1 0° 25° 06 1 0° 49 3x5,5 106 45 56,1 76,5 42,8 1 7 16,3 116 63 23 41,3 65 1,5 20 400 0,2 25° 10° 08 8 4xM5 491063x5,5 106 45 56,1 42,8 76,5 1 42,87 116,3 7 16,3 116 23 65 41,3 1,565 20 1,5 20 0,2 10° 9,6 134xM59,6 49 3x5,51.43 45 56,1 116 63 2363 2.22 41,3 4000.0079 0,2 400 25°25° 10° 25° 0812° 0652 0.039 0.23676,5 4.21 132 – 2.15 0.7090,2 25° 16 10° 54 3x6,6 132 66,1 95 48,4 2 0.622 9 27,4 73,3 230.90642,4 1.29 77,8 1,5 20 400 10 10 27,4 132 73,3 42,4 23 77,8 42,4 1,5 77,8 20 1,5 12 134xM512 544xM5 3x6,6541323x6,6 52 132 66,1 52 9566,1 48,495 2 48,49 227,4 9 132 73,323 400 20 0,2 400 25° 0,2 10° 25° 10 10° 64 3x6,6 153 70,1 115 9 29,4 161 – 85 230.90647,4 1.63 88 1,5 25 400 10° 0.0079 12 0868 1.69 0.059 54,9 0.276 2 70,1 0.642 2.48 2.56 0.7870,38825° 16 1,5 25° 25°10° 10 1154.57 29,4 161 23 88 47,4 12 134xM512 644xM5 3x6,6641533x6,6 68 153 70,1 68 115 54,9 2 54,99 229,4 9 161 85 2385 47,4 1,5 25 400 25 0,3 400 25° 0,3 10° 12 10° 75 3x9 169 78 80,1 124 66,3 2 11 33,8 195 97,9 32 50 101 1,5 30 400 0,3 25° 10° 14 12 24 14 4xM6 75 3x9 169 78 80,1 124 66,3 2 11 33,8 195 97,9 32 50 101 1,5 30 400 0,3 10 3x9 1.91 0.07980,1 0.354124 1.08 – 2.91 3.06 0.7871,5 16 14 4xM6 75 169 78 66,3 5.20 2 11 33,8 195 -0.90697,9 1.6732 50 101 30 4000.0079 0,3 25°25° 10° 25° 149°10° 85 3x9 194 90 104,1 149 72,5 2,25 11 37 240 111 32 53,5 114 1,5 30 600 0,3 25° 10° 16 12 24 14 4xM6 85 3x9 194 90 104,1 149 72,5 2,25 11 37 240 111 32 53,5 114 1,5 30 600 0,3 25° 10° 14 4xM6 85 194 174 90 72,5 6.34 2,25 11 37 240 111 128 32 53,5 35 114 1,5 25° 30 10° 6000.0118 0,3 25°25° 10° 1610° - 12 - 3x9 129,4 2.16 0.079104,1 0.354149 3.35 3.48 0.9840,4 16 95 4x9 83,1 3 1.16 11 41,6 279 – 394 125 320.90659,1 1.87 600 18 G0,4 25° 10° 14 244xM815 954xM84x9 95 - 4x9- 174 129,4 83,1 174 3 83,111 341,6 11 279 41,6 279 394 32 125 59,1 32 128 59,1 - 128 35 -600 35 600 15 129,4 394 125 0,4 25° 10° 18 110 4x11 148,1 206 97,6 3,5 11 48,1 319 416 146 32 68,6 148,5 40 600 0,4 25° 10° 20 14 2.61 4x11 0.079- 0.433 1.30 2067.6897,6 3,5– 11 48,1 3.86 319 1.26 416 1.97 146 4.00 1.18 148,5 16 0.0118 25° 25°9°10° 14 24 17 4xM10 110 - 206 148,1 32 68,6 40 17 148,1 97,657,73,5 11 416 146 175 32 - 25° 40 10° 600 25 0,4 600 25° 0,4 10° 20 140 4xM10 6x11 110 -4x11199,1 254 106,7 4,5 12,5 445 48,1 501 319 170 32 88,7 -68,6 50148,5 600 0,5 16 18,4140 - 0.433 - 254 199,1 2549.45 57,7 501 170 4.57 32 175 88,7 50 0,5 10° 18,4 24 4xM10 199,1 106,7 4,5106,7 12,5 4,5 57,7 501 88,7 50 -6000.0118 0,5 600 25°25° 10° 25° 2510° 4xM10 16 6x11140 2.85- 6x11 0.089 1.48 – 12,5 445 4.49 445 1.26 170 2.1132 1.18 - 17524 18 3.27 0.108 0.433 1.62 11.0 15.5 4.88 1.26 2.33 5.06 1.38 24 0.0157 25° 9° 20 3.84 0.138 0.433 1.87 12.6 16.4 5.75 1.26 2.70 5.89 1.57 24 0.0157 25° 10° 25 4.20 0.177 0.492 2.27 17.5 19.7 6.69 - Ind./ Anz./ quan. ind. 6 5 6 7 6 7 8 7 xxxxxx Änder-Nr./ revision no. 9 8 8 Name/name 01.11.2012 Dittrich 1.2601.11.2012 3.49 Strate F F 06 08 10 12 14 16 18 G 20 G 25 Benennung/name of drawing Bea/drn Gepr/chkd Norm/appr 5 Datum/date Gr. 6.91 Datum/date 1.97 24 0.0197 25° 10° Maßblatt BFK458-N H BFK458-N 06 - 25 Maßblatt Maßblatt BFK458-N Benennung/name of drawing Datum/date Name/name Benennung/name of drawing Name/name Bea/drn 01.11.2012 Strate 01.11.2012Standardausführung Strate - Baugröße Gepr/chkd 01.11.2012 Dittrich Gepr/chkd 01.11.2012 Dittrichno. Zeichnungsnummer/drawing Bea/drn H Blatt/sheet Standardausführung - Baugröße 06 - 25 H Standardausführung - Baugröße 06 - 25 2 no. Zeichnungsnummer/drawing Blatt/sheet CADZeichnungsnummer/drawing no. Blatt/sheet 4 2 Name/ 5 xxxxxx Datum/ 01.11.2012 STRCAD 2 01.11.2012 STR 5 date - namexxxxxx Zeichnung gleicher Nr. vom 02.04.1998 Datei/file Ersatz fuer/back-up for M14.0271_BFK458-06...25N_Standard.iam 4 Name/ Datum/ Ind./ Anz./ Änder-Nr./ 4 02.04.1998 Name/ Ind./ Anz./ Änder-Nr./quan. Datum/ Zeichnung gleicher Nr. vom ind. date Datei/file Ersatz fuer/back-up name M14.0271_BFK458-06...25N_Standard.iam 10 revision no. 11 12 for 01.11.2012 STR ind. quan. CAD i revision no. 9 date 9 Norm/appr Norm/appr M14.0271 i i M14.0271 M14.0271 Datei/file Ersatz fuer/back-up for name M14.0271_BFK458-06...25N_Standard.iam 10 10 11 Zeichnung gleicher Nr. vom 02.04.1998 11 12 12 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 14I15 INTORQ I BFK458 spring-applied brake Technical data 2 x basic module N + connection flange 1 2 6 7 8 9 10 11 A Double brake as redundant braking system, suitable for use in stage machinery and many 3 5 4 other areas of application. Available with hand release as an option. B C D E F d1 10/11/12/14/15 3xM4 72 25 08 10 11/12/14/15/20 3xM5 90 32 10 10 11/12/14/15/20 3xM6 112 12 14 20/25 14 14 20/25/30 16 15 18 20 25/30/35/38 d3H7 30/35/40/45 20 25 35/40/45/50 d1 06 3/8 5/8 25 3xM4 08 3/8 3/4 3xM5 d2 d2 d3 H7 d6 j7 d14 d15 di da h h2 h14 h15 l l1 4xM4 37,7 40 60 36,3 1 12 84,6 18 400 0,2 105 4xM5 49 56,1 76,5 42,8 1 12 97,6 20 400 0,2 25° 08 42 130 4xM5 54 66,1 95 48,4 2 13 109,8 20 400 0,2 25° 10 3xM6 132 50 150 4xM5 64 70,1 115 54,9 2 16 125,8 25 400 0,3 25° 12 3xM8 145 60 165 4xM6 75 80,1 124 66,3 2 17 149,6 30 400 0,3 25° 14 190 4xM6 85 149 72,5 2,25 20 165 30 600 0,3 217 4xM8 95 174 83,1 3 20 186,2 35 600 0,4 25° 16 l1 25° 18 254 4xM10 110 206 97,6 3,5 20 215,2 40 600 0,4 25° 20 3xM8 170 68 d14 6xM8 196 75 d6j7 6xM10 230 85 302.8340/45/50/55/60/65/70 6xM10 278 0.98 3.43 4xM4115 3.54 1.25 4.13 4xM5 87 d15 di 104,1 da 129,4 148,1 h h2 h14 302 4xM10 199,1 1.49 1.57140 2.36 254 106,7 4,5 0.47 25 36.3 0.039 1.92 42.8 1.85 3.03 0.039 0.47 h15 238,4 50 3.34 SLN Gr. l 600 0,5 0.709 3.85 0.787 25° 06 SLN a 25° 25 15.7 0.0079 25° 15.7 0.0079 25° 10 3/8 3/4 3xM6 4.41 1.65 5.12 4xM5 2.12 2.60 3.74 48.4 0.079 0.51 4.33 0.787 15.7 0.0079 25° 12 9/16 1 3xM6 5.20 1.97 5.91 4xM5 2.51 2.76 4.53 54.9 0.079 0.62 4.96 0.984 15.7 0.0118 25°Strate 02.11.2012 14 9/16 1 1/8 3xM8 5.71 2.36 6.50 4xM6 2.95 3.15 4.88 66.3 0.079 0.66 5.90 1.18 15.7 16 2 d H7 Standard 10 dH7 2) max. G 1 d J7 vorg. 06 dJ7 1) spec. Size H Gr. 18 3/4 20 1 25 1 1/43) 3xM8 9/16 2 1/8 3 1 3/4 6xM8 1 15/16 6xM10 2 1/23) 6xM10 6.69 4 2.68 7.72 2.95 9.06 10.9 7.48 5 4xM6 8.54 4xM8 3.35 10.0 4.53 11.9 3.34 6 3.74 dependent upon type of load (see the operating instructions) 5.08 5.87 7 72.5 0.089 0.78 8 Ind./ Anz./ quan. 6.49 ind. xxxxxx 1.18 Änder-Nr./ revision no. 9 02.11.2012 STR Name/name Dittrich 0.0118 25° CAD i 0.0118 25° Benennung/name of drawing Maßblatt B Doppelbremse / Ba Zeichnungsnummer/drawing no. 23.6 M14.0270_BFK458-06...25_Doppelbremse.iam Datum/ date Name/ name Datei/file 10 6.85 83.1 0.108 0.78 7.32 1.38 23.6 0.0154 25° 4xM10 4.33 148.1 5.83 8.11 0.138 0.78 8.46 1.57 23.6 0.0154 25° 4xM10 5.51 199.1 7.83 10.0 0.177 0.98 9.37 1.97 23.6 0.0197 25° ❙ 1) Pilot bored without keyway ❙ 2) Standard keyway in accordance with DIN 6885/1 P9, selection of the shaft diameter ❙ 3) Ø 1.49 and Ø 2.75 in, keyway in accordance with DIN 6885/3 P9 ❙ Dimensions in inches 4.09 5 - Datum/date 02.11.2012 Bea/drn Gepr/chkd Norm/appr M14.027 Ersatz fuer/back-up for 11 Zeichnung gle Technical data 6 7 8 9 10 5 4 Basic module N + tacho flange dJ7 1) spec. dH7 2)d1 max. d2 3/8 5/83xM4 2.83 0.984 3.43 4xM4 1.49 08 3/8 3/4 3xM5 3.54 1.26 4.13 4xM5 1.92 10 3/8 3/4 3xM6 4.41 1.65 5.12 4xM5 2.12 1212 9/16 5.20 14 13xM6 20/25 1414 14 1 1/83xM8 20/25/30 9/16 5.71 16 9/16 1 1/43) 3xM8 18 3/4 1 3/46xM8 2025 Size Gr. 06 06 08 10 16 18 20 25 d J7 vorg. d H7 Standard 10 10/11/12/14/15 d3H7 d6j7 d1 d14 d15 d2 d3 H7 d6 j7 d19H7 d20h7 d21 d14 di da d15 d19 H7 d20 h7 d21 h h2 di h12 da h13 l h l1 h2 SLN h12 a h13 l l1 SLN Gr. 1.57 3.74 3.85 1.57 2.36 1.43 0.039 1.65 0.15 0.709 15.7 0.0079 25° 1.96 4.52 4.56 2.20 3.03 1.69 0.039 1.96 0.15 0.787 15.7 0.0079 25° 130 4xM5 2.36 5.51 54 5.55 2.59 3.74 1.91 0.079 2.24 0.15 0.787 15.7 0.0079 25° 20 400 0,2 25° 10 1.973xM6 5.91 2.36 132 4xM5 50 2.51 150 4xM5 6.37 64 6.49 60 .12 2.75 0.079 2115 162 4.53 165 2.1670,1 0.15 0.984215.7 63,9 0.0118 25° 54,9 4 25 400 0,3 25° 12 145 4xM6 60 2.95 165 4xM6 2.363xM8 6.50 3.14 75 6.96 80 7.12 177 4.88 181 2.5880,1 .03 3.14 0.079 3124 66,3 4 0.15 1.18 215.7 77,3 0.0118 25° 25° 14 6.69 2.68 7.48 4xM6 3.34 3.34 8.03 8.11 4.09 5.87 2.85 0.089 3.27 0.15 1.18 23.6 0.0118 25° 7.72 35/40/45/50 2.95 8.54 4xM8 3.74 3.54 9.17 110 9.33 90 5.07 6.85 3.27 0.108 3.70 0.15 1.38 23.6 0.0154 25° 1 30 1 15/166xM10 9.06 3.356xM10 10.0 3.54 10.7 40/45/50/55/60/65/70 278 4xM10 115 4.33 302 4xM10 140 10.7 120 5.82 0.138 4.29 322 8.11 324 3.84 199,1 254 0.15 1.574,523.6119,2 0.0154 25° 106,7 4 6xM10 10.9 4.53 12.7 12.7 7.83 0.15 1.97 23.6 0.0197 25° 10 10 15 20 25 11/12/14/15/20 11/12/14/15/20 25/30/35/38 1 1/8 2 30/35/40/45 1/23) 3xM4 72 3xM5 90 3xM6 112 3xM8 170 4xM8 196 4xM10 230 11.9 25 32 42 68 75 85 87 4xM4 105 4xM5 190 4xM6 217 4xM8 254 4xM10 4xM10 5.51 4.72 37,7 49 85 95 40 50 60 85 90 95 115 140 204 233 271 98 40 60 116 56,1 76,5 141 66,1 95 206 104,1 149 237 129,4 174 274 148,1 206 10.0 4.20 0.177 4.68 36,3 1 42,3 4 18 400 0,2 25° 06 42,8 1 49,8 4 20 400 0,2 25° 08 48,4 2 57,4 4 30 400 0,3 72,5 2,25 83,5 4 30 600 0,3 25° 16 83,1 3 94,1 4 35 600 0,4 25° 18 97,6 3,5 108,6 4 40 600 0,4 25° 20 50 600 0,5 25° 25 ❙ 1) Pilot bored without keyway ❙ 2) Standard keyway in accordance with DIN 6885/1 P9, selection of the shaft diameter dependent upon type of load (see the operating instructions) ❙ 3) Ø 1.49 and Ø 2.75 in, keyway in accordance with DIN 6885/3 P9 ❙ Dimensions in inches Bea/drn Gepr/chkd Norm/appr Datum/date Name/name 02.11.2012 02.11.2012 Strate Dittrich Benennung/nam INTORQ I BFK458 spring-applied brake Technical data Rated data Size PN 68° F SLN max SL max max. min.1) Jaluminium rotor [W] Operating brake [in] Holding brake [in] Adjustment [in] Rotor thickness [in] [lb-In2] 06 20 0.0197 0.0118 0.0591 0.1772 0.0513 08 25 0.0197 0.0118 0.0591 0.2165 0.2084 10 30 0.0197 0.0118 0.0591 0.2953 0.6834 12 40 0.0295 0.0177 0.0787 0.3150 1.5377 14 50 0.0295 0.0177 0.0984 0.2953 2.1527 16 55 0.0295 0.0177 0.1378 0.3150 5.1255 18 85 0.0394 0.0236 0.1181 0.3937 9.9093 20 100 0.0394 0.0236 0.1575 0.4724 24.944 25 110 0.0492 0.0295 0.1772 0.6102 68.340 ❙ 1) The friction lining is dimensioned so that the brake can be readjusted at least five times. Rated torques Size Rated torque Mk [Nm] Reduction of rated torque at specified speed to x% Maximum speed 1500 r/min 3000 r/min max. nmax [r/min] 06 2.95 87% 80% 74% 6000 08 5.90 85% 78% 73% 5000 10 11.8 83% 76% 73% 4000 12 23.6 81% 74% 73% 3600 14 44.3 80% 73% 72% 3600 16 59.0 79% 72% 70% 3600 18 111 77% 70% 68% 3600 20 192 75% 68% 66% 3600 25 295 73% 66% 66% 3000 ❙ As speed increases, so does wear. Operating times The listed operating times are guide values which apply to DC switching with rated air gap sLr, warm coil and standard rated Rated torque torque. The times specified are mean values. The engagement time t1 is approximately 8 to 10 times longer for AC switching. t11= Delay time when connecting t12= Rise time of braking torque t1 = Engagement time t2 = Disengagement time t3 = Slipping time Torque time rated dependent on excitation voltage AC switching Time DC switching Excitation 16I17 Time Technical data Operating times Size Operating times1) [ms] Rated torque MK [lb-ft] QE [J] Shue [1/h] t11 t12 t1 t2 06 2.95 3000 79 15 13 28 45 08 5.90 7500 50 15 16 31 57 10 11.8 12,000 40 28 19 47 76 12 23.6 24,000 30 28 25 53 115 14 44.3 30,000 28 17 25 42 210 16 59.0 36,000 27 27 30 57 220 18 111 60,000 20 33 45 78 270 20 192 80,000 19 65 100 165 340 25 295 120,000 15 110 120 230 390 Connection on the DC sideDisconnection ❙ 1) The operating times specified relate to the use ❙ The maximum permissible friction work per switching cycle QE relates to the standard of INTORQ rectifiers and coils with a supply voltage of 205 V DC friction lining Aluminium rotor design with low rate of wear The wear values in the table apply to the friction lining with low rate of wear and to the standard rated torque. The friction energies Size specified up to the point of maintenance are rough guide values that are subject to a high degree of variation depending on various influencing factors. 06 08 10 12 14 16 18 20 25 100 r/min 3000 7500 12000 24,000 30,000 36,000 60,000 80,000 120,000 1000 r/min 3000 7500 12,000 24,000 30,000 36,000 60,000 80,000 120,000 1200 r/min 3000 7500 12,000 24,000 30,000 36,000 60,000 80,000 120,000 1500 r/min 3000 7500 12,000 24,000 30,000 36,000 60,000 24,000 36,000 1800 r/min 3000 7500 12,000 24,000 30,000 36,000 36,000 3000 r/min 3000 7500 12,000 24,000 18,000 11,000 3600 r/min 3000 7500 12,000 7000 QBW [106 J] 85 158 264 530 571 966 1542 2322 3522 Shue [h-1] 79 50 40 30 28 27 20 19 15 QE Maximum permissible friction work per switching cycle [J] QBW = Friction energy of brake until maintenance Shue= Transitional operating frequency on request on request on request In the region of the load limit (operation > 50 % QE) the value for QBW can drop as low as 40%. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 18I19 INTORQ I BFK458 spring-applied brake Technical data Service life and wear 1.000.000 Friction energy and operating frequency 100.000 105 25 20 10.000 104 10 18 12 Sizes 08 Braking energy QR [J] Schaltarbeit Q [J] 16 14 06 1.000 103 100 102 10 10 1 1 2 10 10 10 100 Operating frequency S h [h-1] 3 10 1.000 The brake has to be adjusted when sLmax is reached. The friction energy to be withstood up to this point is dependent on a number of factors: in particular, the inertias to be braked, the braking speed, the operating frequency and the resulting temperature on the friction surfaces. For this reason, no universal value for all operating conditions can be given in respect of the amount of friction energy that can be handled before adjustment is required. In addition, increased wear should be expected with a vertical brake shaft. The BFK458 can be adjusted when the maximum permissible working air gap is reached (sLmax). The dimensioning of the friction lining allows it to be 4 10 10.000readjusted at least 5 times . SchalthŠufigkeit Sh [h-1] - Shue Shmax = In 1 - QR QE ( ) ( ) S Qsmax = QE - hue S 1- e h The maximum permissible operating frequency Shmax depends on the braking energy QR. The operating frequency Sh results in the maximum permissible friction work during cyclic switching Qsmax. Higher speed and switching energy values increase wear, because the friction surfaces are briefly subjected to very high temperatures. Maintenance Brakes are components which are subject to a great deal of wear. When installing the brake, it must be ensured that it can be easily accessed for inspection and maintenance purposes. Intervals between inspections should be set in accordance with the expected service life and load. For more information, please see the operating instructions. Where the amount of friction energy per switching operation is low, the brake's mechanical components can impose limitations in terms of service life. In particular, the rotor/hub connection, springs, armature plate and sleeves are subject to operational wear. The expected service life of the standard design is around 1 million load alternations. Solutions that are optimised in terms of service life are available in cases where a longer service life is required (consult the manufacturer). BFK458-L Guaranteed performance data for the LongLife design ❙ Guaranteed service life of brake mechanism: 10x106 repetitive cycles of operation 15x106 reversing cycles of operation ❙ The brake warranty covers either a period of two years or the guaranteed number of cycles – whichever is reached first. ❙ The scope of the warranty in the event of premature failure covers replacement of the brake, including a flat-rate replacement fee Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com Accessories Hand release The hand release is used to release the brake by hand and can be retrofitted. The hand release springs back to its base position automatically after operation (1). The hand release requires an additional air gap SHL in order to function; this is factory-set prior to delivery. Dimension SHL (see the mounting instructions) must be checked once the equipment has been mounted. sLN +0.1 sHL +0.1 [in] [in] 06 08 10 0.0079 0.0349 12 14 16 0.0118 0.0591 18 20 0.0154 0.0787 25 0.0197 0.0984 Size -0.05 (1) sHL sLN Flange A flange can be used if no suitable counter friction face is available. The flange can also be fitted with a cover ring. Friction plate A friction plate is available for sizes 06 up to and including 16. This should be used if the counter face is smooth and machined, but is not suitable as a friction surface. The plate can be combined with a cover ring. Flange Friction plate (sizes 06 – 16) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 20I21 INTORQ I BFK458 spring-applied brake Accessories Centring flange (tacho brake) Basic module N combined with a centring flange is suitable for mounting a tacho generator. Connection flange (double brake) The connection flange can be used to adapt a second basic module to basic module N; the resulting double brake is suitable for use in stage machinery or other applications with increased safety requirements. Seal To a large extent, the cover ring prevents the exit or ingress of dust, humidity, dirt, etc., out of or into the braking area. The seal is inserted into the groove on the stator. If no suitable groove is available on the counter friction face, we recommend the use of a flange or a friction plate. Centring flange Connection flange Seal Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com Accessories Brake cover A brake cover can be mounted onto basic module E and basic module N as an option, to protect the brake from water and dust (degree of protection acc. to IP65). This design is not available in conjunction with a hand release and a flange. Size d1 d2 d3H8 d4 d5 h h1 h2 h31) 06 5.31 4.72 3.86 4x0.217 M16x1.5 2.17 1.10 0.650 0.118 08 6.10 5.59 4.65 4x0.217 M20x1.5 2.40 1.34 0.787 0.118 10 7.28 6.54 5.63 4x0.217 M20x1.5 2.83 1.54 0.823 0.118 12 8.07 7.56 6.42 4x0.260 M20x1.5 3.23 1.65 0.906 0.118 14 8.86 8.35 7.20 4x0.260 M20x1.5 3.62 2.01 0.945 0.118 16 9.84 9.29 8.19 4x0.260 M20x1.5 3.86 2.05 0.984 0.118 18 11.2 10.6 9.37 4x0.260 M20x1.5 4.53 2.36 1.14 0.118 20 13.0 12.4 11.1 4x0.354 M20x1.5 5.16 2.72 1.38 0.118 25 15.4 14.5 12.9 4x0.354 M20x1.5 5.59 3.07 1.57 0.118 ❙ 1) Recommended recess length on motor end shield Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com INTORQ I BFK458 spring-applied brake 1 40 mm 50 22I23 5 4 6 7 8 A 0 10 20 30 Accessories 3 2 Microswitch B Mounting the microswitch onto basic module E The brake can be fitted with a microswitch for the purpose of monitoring the release or wear. The microswitch can be built into the circuit as an NC contact or an NO contact. C A 3 2 5 4 6 7 8 9 10 0 B 11 12 B E C 10 A As of June 2012, a new small microswitch (with UL acceptance) is in use, which is perfectly adapted to the contour of the brake. The old switch design can be converted by connecting an adapter to the same threaded holes. D 20 30 40 mm 50 1 Dimensions C F Size 12 14 16 18 20 25 Overall radius r 3.17 3.48 3.90 4.43 5.23 6.10 D Schutzvermerk ISO 16016 beachten. Copyright reserved. ❙ Dimensions in inches E Schutzvermerk ISO 16016 beachten. Copyright reserved. F G H D G Tol.Maß/ tol. size H E Ind./ ind. Microswitch for hand release monitoring in combination with basic module N 1 2 3 4 5 4 6 7 Anz./ quan. 8 F Gate drives, for instance, are provided with brakes with hand release, and a microswitch for monitoring the hand release. In this case, the hand release must make it possible to move the gate to the desired position in manual operation, e.g. using a crank. This manual operation has to be detected via a microswitch, whose switching signal must be combined with the motor control so that the motor can be prevented from starting (thus also preventing any possible injury to the operator). The microswitch for hand release monitoring is a built-on option. 1 3 2 5 The fixing bracket is screwed onto the stator via the threaded holes on the rear face. The fixing bracket enables a microswitch to be fastened to it. The two directions of release, towards and away from the motor, can be implemented by using different fixing brackets and microswitch settings. G Allgemeintoleranzen/ general tolerance Oberflächen/ surface DIN ISO 1302 Tol.Maß/ Abmaß/ Tol.Maß/ Abmaß/ tol. size deviation tol. size deviation Datum/date X Rz25 Y Rz6,3 Z Rz1 Name/name Maßstab/scale Gewicht/weight Werkstoff/material Benennung/name of drawing Bea/drn Gepr/chkd H Norm/appr CAD Ind./ ind. 6 7 8 Anz./ quan. Änder-Nr./ revision no. 9 Datum/ date Name/ Zeichnungsnummer/drawing no. Blatt/sheet i name Datei/file BMK45816-001E_MS.iam Ersatz fuer/back-up for 10 11 12 Accessories Terminal box in combination with basic module N The connecting cables can easily be integrated into higher-level controls via the terminal box (brake sizes 12-25) in order to support different wiring options (total of 3 inputs/outputs). 2/4pole terminal strips, 4-pole half-wave and bridge rectifiers and a microswitch connection can be integrated into the terminal box at the customer's request. The terminal box is mounted on the spring-applied brake using a fixing bracket and screws, as shown in the illustration. You can select the mounting angle according to your requirements by using the assembly kit. The terminal box is shown offset by 30° Size 12 14 16 18 20 25 b -0.197 0.217 0.492 0.906 1.48 1.79 h 4.80 5.12 5.59 6.10 6.85 7.80 r 4.96 5.28 5.75 6.24 6.97 7.91 ❙ Dimensions in inches Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 24I25 INTORQ I BFK458 spring-applied brake Accessories Bridge rectifiers and half-wave rectifiers Type code B E G – 5 6 1 – 440 Brake Electronics Rectifier 1-Bridge rectifier 2-Half-wave rectifier 5-Bridge/half-wave rectifier 4-pole 6-pole 1-Mounting position horizontal 2-Mounting position vertical 3-Mounting position horizontal with snap-in stud 440 Voltage 440 V AC INTORQ 14.198.00 universal spark suppressor The universal spark suppressor limits the induced voltage arising when inductive direct current consumers are switched off on the DC side. These induced voltages can damage coils and switches. VDE 0580 INTORQ Coil voltage [V DC] Max. connection Max. coil voltage power [W] 14.198.00.01 24 – 50 60 V~ 14.198.00.02 50 – 120 250 V~ 110 110 14.198.00.03 120 – 200 400 V~ 110 14.198.00.04 200 – 250 555 V~ 110 Capacitor- voltage 250 V~ 630 V ~ therefore requires that, in order to avoid impermissibly high switchoff voltages and overvoltages, suitable protective measures must be provided by the user. The universal spark suppressor is available in 4 versions for the following voltage ranges: b b1 approx. d e approx. h l l1 m approx. [lb] 0.335 0.492 0.027 0.886 0.728 1.04 0.984 0.015 0.591 0.827 0.027 1.48 1.02 1.63 0.787 0.049 1000 V~ 0.511 0.787 0.027 1.48 0.945 1.63 0.591 0.037 ~ 0.511 0.787 0.027 1.48 0.945 1.63 0.591 0.022 1000 V Dimensions Wiring example Parallel to contact Spark suppressor 14.198.00.XX Parallel to coil - Accessories Bridge rectifiers and half-wave rectifiers, 4-pole Dimensions BEG-142/143-270 BEG-242/243-555 Only for 143-270 or 243-555 INTORQ BEG-142/143-270 BEG Bridge rectifiers, 4-pole BEG-142-270 vertical mounting position BEG-143-270 horizontal mounting position with snap-in stud Half-wave rectifiers, 4-pole BEG-242-555 vertical mounting position BEG-243-555 horizontal mounting position with snap-in stud Application area Current supply for spring-applied brakes from AC mains (normal excitation) Example: 103 V coil on 110 V mains Application area Current supply for spring-applied brakes from AC mains (normal excitation) Example: 205 V coil on 460 V mains Technical data Max. supply voltage 270 V~ Max. DC current at 140°F 1.0 A Max. ambient temperature -13°F to +176°F For the selection of associated coil voltages, please refer to the table Technical data Max. supply voltage 555 V~ Max. DC current at 140°F 1.0 A Max. ambient temperature -13°F to +176°F For the selection of associated coil voltages, please refer to the table The rectifiers are protected against overvoltage by input and output varistors. The rectifiers are protected against overvoltage by input and output varistors. Ug = U~ 230 V~ = = 205 V DC 1.11 1.11 Ug = U~ 400 V~ = = 180 V DC 2.22 2.22 26I27 INTORQ I BFK458 spring-applied brake Accessories Bridge rectifiers, 6-pole Dimensions BEG-162-270 BEG-161-270 INTORQ INTORQ BEG-161-270 BEG-161-270 BEG BEG-162-270 BEG-162-270 BEG Bridge rectifiers, 6-pole BEG-162-270 vertical mounting position BEG-161-270 horizontal mounting position Application area Current supply for spring-applied brakes from AC mains (normal excitation) Example: 103 V coil on 110 V mains Technical data Max. supply voltage 270 V~ Max. DC current at 140°F 0.75 A Max. ambient temperature -13°F to +176°F The rectifiers are protected against overvoltage by input and output varistors. BEG-162-270/161-270/ 262-460/261-460 rectifiers also contain the required spark suppressor. For the selection of associated coil voltages, please refer to the table 1.11 1.11 Accessories Half-wave rectifiers, 6-pole Dimensions BEG-262-460 BEG-262-555 BEG-261-460 BEG-261-555 INTORQ BEG-262-460 INTORQ BEG-261-460 BEG BEG-262-460 BEG Half-wave rectifiers, 6-pole BEG-262-460 vertical mounting position BEG-261-460 horizontal mounting position BEG-262-555 vertical mounting position BEG-261-555 horizontal mounting position Application area Current supply for spring-applied brakes from AC mains (normal excitation) Example: 205 V coil on 460 V mains Technical data Max. supply voltage Max. DC current at 140°F Max. ambient temperature BEG-261-460 460 V~/555 V~ 0.75 A -13°F to +176°F The rectifiers are protected against overvoltage by input and output varistors. BEG-162-270/161270/262-460/261-460 rectifiers also contain the required spark suppressor. For the selection of associated coil voltages, please refer to the table Ug = U~ 400 V~ = = 180 V DC 2.22 2.22 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 28I29 INTORQ I BFK458 spring-applied brake Accessories Bridge/half-wave rectifier Once a set overexcitation time has elapsed, the bridge/half-wave rectifiers switch from bridge rectification to half-wave rectification. Rectifier type Supply voltage Overexcitation Coil voltage BEG-561-255-030 BEG-561-255-130 BEG-561-440-030-1 This makes it possible to improve switching performance or reduce power in accordance with coil dimensioning. Holding current derating Size Coil voltage [V AC] [V DC] 230 103 06 to 25 400 180 06 to 25 Size [V DC] 06 to 14 205 16 to 25 – The information in this table is valid for the BFK458 with standard rated torque and for designs without pole shim (assignment for other brakes on request). Dimensions Connection diagrams AC switching INTORQ DC switching BEG Technical data Mains Rectifier type Output voltage with bridge rectification 0.9xU1 Output voltage with half-wave rectification 0.45xU1 Ambient temperature (storage/operation) [°F] -13° to +176° Type Bridge Coil Mains Coil In the case of switching on the DC side (fast engagement), switching must also occur on the supply side. Otherwise, overexcitation will not occur on restarting. Input voltage U1 (40 Hz to 60 Hz) Max. current lmax. min [V~] Rated [V~] max [V~] Bridge [A] Half-wave [A] BEG-561-255-030 BEG-561-255-130 160 230 255 3.0 1.5 BEG-561-440-030-1 230 400 440 1.5 0.75 Overexcitation time to (±20%) at U 1 min [s] at U 1 Rated [s] at U 1 max [s] 0.430 0.300 0.270 1.870 1.300 1.170 0.500 0.300 0.270 Accessories Fastening options 4-pole rectifier Brake Bore Ø 0.169 Fastening options 6-pole rectifier and bridge/half-wave rectifier Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 30I31 INTORQ I BFK458 spring-applied brake Accessories Connection diagrams DC switching Bridge rectifiers BEG-162-270 BEG-161-270 Half-wave rectifiers BEG-262-460 BEG-261-460 Also for star connection With half-wave rectifier BEG-262-460 BEG-261-460 Coil 103 V 180 V AC switching Bridge rectifiers BEG-142-270 BEG-143-270 Also for star connection Half-wave rectifiers BEG-242-555 BEG-243-555 Also for star connection With half-wave rectifier BEG-242-555 BEG-243-555 Coil 103 V 180 V AC switching parallel to the motor Half-wave rectifiers BEG-242-555 BEG-243-555 Bridge rectifiers BEG-142-270 BEG-143-270 Also for star connection With half-wave rectifier BEG-242-555 BEG-243-555 Coil 103 V Accessories Supply voltage selection table for bridge rectifiers and half-wave rectifiers Rectifier type and rated coil voltage for mains voltage AC voltage Rectifier V AC Rectifier type 4-pole Spark suppressor Rectifier type 6-pole Coil rated voltage ± 10% 1 A at 140°F INTORQ 0.75 A at 140°F V DC 42 V Half-wave BEG-243/242-555 14.198.00.01 BEG-262/261-460 20 V 48 V Bridge Half-wave BEG-142/143-270 BEG-243/242-555 14.198.00.01 14.198.00.01 BEG-162/161-270 BEG-262/261-460 42 V 20 V 110 V Bridge BEG-142/143-270 14.198.00.02 BEG-162/161-270 103 V 220 V Bridge Half-wave BEG-142/143-270 BEG-243/242-555 14.198.00.04 14.198.00.02 BEG-162/161-270 BEG-262/261-460 205 V 103 V 230 V Bridge Half-wave BEG-142/143-270 BEG-243/242-555 14.198.00.04 14.198.00.02 BEG-162/161-270 BEG-262/261-460 205 V 103 V 240 V Bridge Half-wave BEG-142/143-270 BEG-243/242-555 14.198.00.04 14.198.00.02 BEG-162/161-270 BEG-262/261-460 215 V 103 V 255 V Bridge BEG-142/143-270 14.198.00.04 BEG-162/161-270 225 V 277 V Half-wave BEG-243/242-555 14.198.00.03 BEG-262/261-460 127 V 290 V Half-wave BEG-243/242-555 14.198.00.03 BEG-262/261-460 127 V 380 V Half-wave BEG-243/242-555 14.198.00.03 BEG-262/261-460 180 V 400 V Half-wave BEG-243/242-555 14.198.00.03 BEG-262/261-460 180 V 415 V Half-wave BEG-243/242-555 14.198.00.03 BEG-262/261-460 180 V 420 V Half-wave BEG-243/242-555 14.198.00.03 BEG-262/261-460 180 V 440 V Half-wave BEG-243/242-555 14.198.00.04 BEG-262/261-460 205 V 460 V Half-wave BEG-243/242-555 14.198.00.04 BEG-262/261-460 205 V 480 V Half-wave BEG-243/242-555 14.198.00.04 BEG-262/261-555* 215 V 500 V Half-wave BEG-243/242-555 14.198.00.04 BEG-262/261-555* 225 V 555 V Half-wave BEG-243/242-555 14.198.00.04 BEG-262/261-555* 250 V ❙ * Spark suppressor without capacitor. For optimum interference suppression, we recommend the use of spark suppressor 14.198.00.04. Max. rated coil voltage: 250 V Standard coil rated voltages: 24, 96, 103, 170, 180, 190, 205 V Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 32I33 INTORQ I BFK458 spring-applied brake Model overview BFK458 spring-applied brake INTORQ BFK458-òòò Size ò Design ò E (with torque adjustment ring) ò N (without torque adjustment ring) Voltage ò 24 V Braking torque 1.1 – 443 lb-ft (see torque graduations) Cable length ò Standard (from 4 inches – 40 inches in 4 inches steps, 06 ò 08 ò 96 V ò 10 ò 12 ò 103 V ò 170 V ò 14 ò 180 V ò 16 ò 190 V ò 18 ò 20 ò 25 ò 205 V from 40 inches – 100 inches in 10 inches steps) Armature plate Microswitch Terminal box ò Standard ò Hard chrome-plated (size 06 and above) ò With pole shim/brass film ò Noise-reduced (O-ring design) ò Switching function monitoring (size 12 and above) ò Wear monitoring (size 12 and above) ò Hand release monitoring, direction of release away from motor (sizes 06-25) ò Hand release monitoring, direction of release towards motor (sizes 06-10) ò Mounted (size 12 and above) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com Temperature resistance -40˚F ò With hard chrome-plated friction surfaces (armature plate and flange are essential) ò With temperature-resistant fixing screws Rotor ò Aluminium Low rate of wear ò Aluminium Hub ò Noise-reduced (rotor with sleeve) ò Noise-reduced (rotor with sleeve) For bore diameter, see Dimensions ò For mounting onto the flange ò For mounting onto the motor/friction plate ò For flange with through hole (up to and including size 16) ò For connection flange/double brake Terminal box ò As mounting kit Fixing screw set Flange Sealing ò Friction plate (up to and including size 16) ò Tacho flange ò Seal ò Cap ò Flange ò Connecting flange double brake ò Shaft sealing ring (shaft diameter on request) ò Brake cover Electrical accessories ò 4-pole without snap-in stud ò 6-pole vertical, integrated spark suppressor ò 4-pole with snap-in stud ò 6-pole horizontal, integrated spark suppressor ò 4-pole without snap-in stud ò 6-pole vertical, integrated spark suppressor ò 4-pole with snap-in stud ò 6-pole horizontal, integrated spark suppressor Spark suppressor ò Yes Bridge rectifier Half-wave rectifier Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: info@actechdrives.com 34I35 INTORQ I BFK458 spring-applied brake Example applications INTORQ brake systems have been key players in the growth market of wind Whenever and wherever cranes move, INTORQ brakes ensure secure braking and precise stops