Data Panel Corporation
7313 Washington Ave South
Minneapolis, MN 55439
Phone: 952.941.3511
Fax: 952.941.3931
Confidential Confidential Confidential
Start Stop Module SSM0204
Product Specification 31028
Document Control No. 31028-800 Rev B
July 20, 2016
____________________________
This document is the exclusive property of Data Panel Corporation.
Any reproduction of this document without permission is prohibited.
DOCUMENT REVISION HISTORY
Rev
DCN
Date
Description
A
B
FWS
FWS
13 Dec 13
20 Jul 16
Release from 31028-2
Website specification review
2011, Data Panel, Corporation
REVISION HISTORY
A:
13 December 13
a. Copied document from 31028-2.
b. Title Page: Updated rev history and project numbers.
B:
20 July 16
a. Title Page:
b. Par 2.9
Updated rev history and project numbers.
Update standard shipping label.
2010, Data Panel, Corporation
31028-800B System Spec.Doc
TABLE OF CONTENTS
I
WARRANTY ................................................................................................................................................... 2
II
LICENSE DISCLAIMER ................................................................................................................................. 2
1.0
OVERVIEW ................................................................................................................................................ 3
2.0
MECHANICAL REQUIREMENTS ............................................................................................................. 3
2.1
OPERATING TEMPERATURE ................................................................................................................. 3
2.2
STORAGE TEMPERATURE ..................................................................................................................... 3
2.3
DROP TEST – SHIPPING/HANDLING/BENCH........................................................................................ 3
2.4
HOUSING CONSTRUCTION..................................................................................................................... 3
2.5
MOISTURE REQUIREMENTS .................................................................................................................. 4
2.6
LABEL........................................................................................................................................................ 4
2.7
CONNECTORS .......................................................................................................................................... 5
2.8
MARKING .................................................................................................................................................. 5
2.9
SHIPPING BOX LABEL ............................................................................................................................ 5
3.0
ELECTRICAL REQUIREMENTS .............................................................................................................. 6
3.1
GENERAL .................................................................................................................................................. 6
3.2
CAN COMMUNICATION ........................................................................................................................... 6
3.3
BATTERY VOLTAGE LIMITS ................................................................................................................... 6
3.4
CURRENT LIMITS ..................................................................................................................................... 6
3.5
RELAY OUTPUT REQUIREMENTS ......................................................................................................... 6
3.6
GROUND DIGITAL INPUTS ...................................................................................................................... 6
3.7
ANALOG INPUT ........................................................................................................................................ 7
3.8
LED INDICATORS ..................................................................................................................................... 7
4.0
NOT USED ................................................................................................................................................. 7
5.0
SOFTWARE REQUIREMENTS AND OPERATION ................................................................................. 8
5.1
OUTPUT/INPUT LED STATUS ................................................................................................................. 8
5.2
FAULT DETECTION .................................................................................................................................. 8
5.3
INPUT DEBOUNCE ................................................................................................................................... 8
5.4
SYSTEM OPERATION .............................................................................................................................. 8
5.5
DPLOGIC ................................................................................................................................................... 8
5.6
SYSTEM OPERATION .............................................................................................................................. 9
5.7
SYSTEM OPERATION FLOW CHART ..................................................................................................... 0
6.0
DOCUMENT APPROVAL.......................................................................................................................... 1
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31028-800B System Spec.Doc
I
Warranty
Data Panel Corporation warrants the original purchaser of its products that the products are
free of defects in materials and workmanship, when operated under normal conditions and in
accordance with accepted industry recommended practices. The standard warranty period is
12 months from installation not to exceed 24 months from the date of shipment.
Products must be returned, freight prepaid, to the facility from which it was shipped, for
inspection. A Return Material Authorization (RMA) number must be obtained from that
location before shipment is made, and clearly indicated on the shipping package. Product
must be received within 3 months of the claim as per the requirements of the Returned
Goods Policy, which is considered to be part of the warranty. Data Panel reserves the right to
repair or replace any product found to be under warranty. This warranty policy does not
provide for a refund or credit for defective material.
This warranty is null and void if in the judgment of Data Panel, the part had been used in the
wrong application, damaged, improperly maintained or repaired, subjected to inappropriate
environmental and operating conditions, repaired by a non approved party without prior
authorization, not used in accordance with the operational and service recommendations, or
repaired with other then approved parts.
This warranty is in lieu of all other warranties, express or implied and may be varied only by a
separate agreement signed by duly authorized representatives of both Data Panel Corp.
Data Panel makes no warranty of merchantability of fitness for a particular purpose. Data
Panel’s entire and exclusive liability and the buyer’s exclusive and sole remedy, in connection
with the consequential damages, including loss of use or travel, labor or material cost to
remove or reinstall the product, should under no circumstances exceed the original cost for
the products for which liability claimed.
II
License Disclaimer
EXCLUSION OF INCIDENTAL, CONSEQUENTIAL AND CERTAIN OTHER DAMAGES:
To the maximum extent permitted by applicable law, in no event shall Data Panel, Corp. be
liable for any special, incidental, indirect, or consequential damages whatsoever (including,
but not limited to, damages for loss of profits or confidential or other information, for business
interruption, for personal injury, for loss of privacy, for failure to meet any duty including of
good faith or of reasonable care, for negligence, and for any other pecuniary or other loss
whatsoever) arising out of or in any way related to the use of or inability to use the software
product, the provision of or failure to provide support services, or otherwise under or in
connection with any provision of this End User License, even in the event of the fault, tort
(including negligence), strict liability, breach of contract or breach of warranty of Data Panel,
Corp or any supplier, and even if Data Panel, Corp or any supplier has been advised of the
possibility of such damages.
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31028-800B System Spec.Doc
1.0
Overview
The 31028-3 is a solid state Start/Stop Module (SSM0204). The module contains four (4)
digital inputs, (0) +12 Vdc outputs, (0) analog A/D inputs, two (2) 15 Amp relay circuits.
1.1
Project Scope
This document establishes the design requirements for the panel. Firmware features noted
require version 31028-560-0102 or greater.
2.0
Mechanical Requirements
2.1
Operating Temperature
2.1.1 The module shall meet the requirements of this document while operating in the
temperature range from -40 oC to +80 oC unless otherwise specified.
2.2
Storage Temperature
2.2.1 The module shall suffer no degradation of performance requirements of this document
within the storage temperature limits of -40 oC to +80 oC unless otherwise specified.
2.3
Drop Test – Shipping/Handling/Bench
2.3.1 The module shall meet the operational requirements of this document after three (3)
drops of three (3) feet onto concrete flooring packaged in normal shipping container.
2.4
Housing Construction
2.4.1
2.4.2
2.4.3
2.4.4
The module shall be constructed of .090” aluminum for a bent metal housing.
Finish shall be black anodize.
The outline envelope shall be 6.00 x 2.50 x 1.50 or less.
The outline envelope shall be constructed with two mounting flanges.
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2.5
Moisture Requirements
2.5.1 All boards will be conformal coated for moisture and humidity protection.
2.6
Label
2.6.1 The housing label will be a black matte polycarbonate with white text.
2.6.2 The housing label will provide clear windows for status LEDs.
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2.7
Connectors
2.7.1 The system shall use EUROCOMP headers series CTB9350/10 or equivalent.
2.7.2 The mating plugs shall be a EUROCOMP series CTB9200/10 or equivalent.
Connector
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
J1-9
J1-10
2.8
Function
Input (GND)
Input (GND)
Input (GND)
Input (GND)
POWER
COM K1
NC K1
NC K2
NO K2
GROUND
Description
REMOTE START
REMOTE STOP
PARK BRAKE
SPARE
MASTER SW
K1 IGNITION IN
K1 IGNITION OUT
K2 NORMALLY CLOSED
K2 NORMALLY OPEN
GROUND
Rating
.01 Amp @ GND
.01 Amp @ GND
.01 Amp @ GND
.01 Amp @ GND
10 Amp
15 Amp
15 Amp
10 Amp
10 Amp
Marking
2.8.1 The module will be permanently marked with the part number, revision level,
manufacturing date and serial number at a minimum.
2.8.2 The serial number format will be per PROD-3025. For reference:
yywwssssx
S/W: vvrr
yyww is the year/week
ssss is a unique four digit number for product built that week
x is the product revision at time of build
vvrr is the software version revision at the time of build
2.9
Shipping Box Label
2.9.1 The shipping boxes will be marked barcode with the product name, Data Panel part
number, and production date code.
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31028-800B System Spec.Doc
3.0
Electrical Requirements
3.1
General
3.1.1 The output node shall be powered from an automotive vehicle +12 Vdc battery system
with negative terminal return.
3.1.2 The output node and components shall be rated 125% of maximum ampere load.
3.2
CAN Communication
N/A
3.3
Battery Voltage Limits
3.3.1 The node shall meet the operating requirements of this specification for a voltage
range of 9.0 – 16.5 Vdc.
3.3.2 Over-voltage shall be defined as any input voltage greater than 18 Vdc.
3.3.3 The node shall survive 24.0 Vdc double battery voltage for 3 minutes.
3.3.4 The node shall survive a 26.0 Vdc jump start voltage for 1 minutes.
3.3.5 The node shall not be damaged by DC battery discharge to zero volts.
3.3.6 The node shall be protected from reverse battery -12.5 Vdc for 1 minute.
3.4
Current Limits
3.4.1
3.4.2
3.4.3
3.4.4
Maximum node current shall be 11 Amps @ 14.5 Vdc.
Node design shall support 15 Amps for K1-COM and K1-NC.
Node design shall support 10 Amps for K2-NC and K2-NO.
Static node current shall be less than 60 mAmps.
3.5
Relay Output Requirements
3.5.1
3.5.2
3.5.3
3.5.4
Relay K1 and K2 shall be 20 Amp NEC-ETI or equivalent board mount.
K1-COM to K1-NC shall be rated for 15 Amps.
The module shall not provide over-current fuse protection for pins 6-9.
Relay K2-NO and K2-NC shall be tied to MASTER.
3.6
Ground Digital Inputs
3.6.1
3.6.2
3.6.3
3.6.4
The module shall provide four (4) ground digital inputs.
The ground inputs shall be ON for an input voltage less than 1.3 Vdc.
The ground inputs shall not be damaged by a short to battery voltage +12 Vdc.
SPARE ground input shall be NO POP on circuit board and provide for future
expansion.
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3.7
Analog Input
3.7.1 The module shall measure J1-5 MASTER positive 24 Vdc analog A/D input.
3.7.2 The A/D input shall be a 10bit software input with +/- 0.4 Vdc accuracy.
3.7.3 A/D input shall be NO POP on circuit board and provide for future expansion.
3.8
LED Indicators
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6
The module will have five white LEDs to indicate module power and I/O status.
The MASTER LED will be a hardware function and tied to the power supply circuit.
PARK BRAKE and SPARE will be software controlled.
K1-COM and K2-NO will be a hardware function and tied to the relay pin.
SPARE LED shall be a NO POP circuit and provide for future expansion.
A more detailed explanation is provided in subsequent sections.
4.0
Not Used
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5.0
Software Requirements and Operation
5.1
Output/Input LED Status
5.1.1 The Input LED for PARK BRAKE and SPARE will be ON when the signal is present.
5.2
Fault Detection
5.2.1 Fault detection shall be indicated on the PARK BRAKE and SPARE LED.
5.2.2 Fault detection shall be indicated with the following flash pattern:.
Fault Description
START or STOP present at Init
PARK BRAKE not ON
ON
1 Short
2 Short
OFF
1 Long
1 Long
TBD
3 Short
1 Long
Short is defined as ON 300 mSec and OFF 300 mSec.
Long is defined as 1.20 Sec
Pulse Width is +/- 50 mSec
5.2.3 All faults shall be cleared with a power cycle of the module.
5.3
Input Debounce
5.3.1 Digital Inputs shall be ON or OFF for 50 mSec before a change of state.
5.4
System Operation
5.4.1 Power Up Init
a.
b.
c.
5.5
The module shall perform an initialization, turn all outputs OFF, and reset all fault
conditions.
After init, the module shall perform a bulb test of all indicators for 3-5 seconds.
If REMOTE START or REMOTE STOP are ON during init, the input shall be
ignored and a fault shall be indicated. If REMOTE START and REMOTE STOP
return to OFF, the fault shall be cleared and normal operation
DPLogic
N/A
2016, Data Panel, Corp.
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31028-800B System Spec.Doc
5.6
System Operation
The module shall have three modes: RUN mode, STOP mode, and START mode.
Operation defined in 5.6 is further detailed in 5.7. The flowchart diagram in 5.7 takes
precedence over the descriptions here in 5.6.
5.6.1 RUN mode
a. The default state at power up shall be RUN mode.
b. In RUN mode, K1 and K2 shall be OFF.
c. If REMOTE START or REMOTE STOP were ON during init K1 shall stay OFF
during the fault condition.
d. If REMOTE START and REMOTE STOP return to OFF during RUN mode, the
fault shall be cleared and normal operation enabled.
5.6.2 STOP mode
a.
b.
c.
d.
PARK BRAKE must be ON. If PARK BRAKE is OFF, see fault condition.
If PARK BRAKE turns OFF during STOP mode return to RUN mode.
The momentary input REMOTE STOP shall put the module in STOP mode.
If input REMOTE STOP AND REMOTE START are ON at the same time this
shall also put the module in STOP mode.
e. In STOP mode, K1 shall be turned ON.
f. In STOP mode, K2 shall be OFF.
5.6.3 START mode
a.
b.
c.
d.
PARK BRAKE must be ON. If PARK BRAKE is OFF, see fault condition.
If PARK BRAKE turns OFF during START mode return to RUN mode.
The momentary input REMOTE START shall put the module in START mode.
If input REMOTE STOP AND REMOTE START are ON at the same time this
shall also put the module in START mode.
e. In START mode, K1 shall be turned OFF.
f. A delay of 500 - 700 mSec shall occur.
g. K2 shall turn ON and be ON as long as the input REMOTE START or {REMOTE
START AND REMOTE STOP} are ON.
2016, Data Panel, Corp.
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5.7
System Operation Flow Chart
START MODE
Rev D 1/29/12
K1 = OFF
INIT MODE
A
F
PARK
BRAKE
ON?
START
or
START+STOP?
T
T
Set WAIT
600ms DELAY BEFORE
K2 = ON w/START
K1 = OFF
K2 = OFF
F
Clear WAIT
w/o START and STOP
F
set FAULT #1
A
Is WAIT set?
START
or
STOP?
T
STOP MODE
T
K1 = ON
K2 = OFF
clear FAULT #2
PARK
BRAKE
ON?
F
Set WAIT
F
Clear WAIT
w/o START and STOP
T
F
RUN MODE
K1 = OFF
K2 = OFF
clear FAULT #1
set FAULT #2 when PARK
BRAKE is OFF
A
2010, Data Panel, Corporation
Is WAIT set?
T
STOP
or
START+STOP?
T
PARK
BRAKE
ON?
F
T
F
T
STOP
or
START+STOP?
F
31028-800B System Spec.Doc
6.0
DOCUMENT APPROVAL
DATA PANEL APPROVAL
Fred W. Sauer
Signature
20 July 2016
Printed Name
Date
CUSTOMER APPROVAL
________________________
______________________________________
Signature
Printed Name
2016, Data Panel, Corp.
Date
1
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