Signals and Associated Equipment Ansaldo STS USA (Formerly known as Union Switch & Signal) RSE-7B1 Rev. 3-09 Multi-Purpose Color Light Signals: LED and Incandescent ASTS USA’s service-proven Multi-Purpose Color Light Signals are now available with LED light units, as well as traditional incadescent lamp units. LED units provide exceptional service life, minimal maintenance, superior light projection and low power consumption. Like incandescentbased signals, LED-based signals are provided in a variety of configurations and can be futher customized to meet a railroad’s specific needs. General Description LED Style Signals ASTS USA has designed and engineered a complete LED signal solution specifically for the unique railroad environment. This solution offers LED optics that meet railroad light distribution requirements, with low current draw, true light-out detection functionality and placement of all vital electronics in the wayside equipment (instead of the signal module). These features lead to enhanced service life, reduced maintenance and installation costs, and improved safety and visibility. In contrast to other LED signal modules, ASTS USA’s unique design moves the vital electronic circuitry from the module to the wayside controller. This "naked" LED, which is not wired like an incandescent bulb, is more reliable and less vulnerable to lightning damage. Either a MicroLok® II LED 12 PCB or MicroLok® Object Controller 4000 can be used to perform both the hot filament check and the cold filament check. Constant monitoring of the current and voltage flowing through the LED provides more accurate light-out detection. This feature provides for better management of the user’s maintenance forces. ASTS USA’s LED color signal module, which uses 10 to 14 high-powered LEDs in series, meets all light visibility and dispersion requirements. The module draws 14 watts of power and uses only 350 milliamps of current when the signal is "On." This allows for the use of a smaller copper wire size, resulting in major cost savings for new interlocking installations. The unit’s optical design matches the light dispersion patterns of incandescent signal modules, allowing for superior sighting distances and angles. The module is fully sealed, preventing moisture from entering the To order, call 1-800-652-7276 e-mail: orders@ansaldo-sts.us lens. The longer life span of the LED signal module, compared to an incandescent lamp, reduces signal module replacement labor costs over the service life cycle. This versatile product fits in the new ASTS USA Aluminum Mainline Signal Assembly (see below), but can also be installed into existing 8-3/8” or 6-3/8” (21.3 cm or 16.2 cm) signal housings. Mainline Signal Assemblies (LED or Incandescent) ASTS USA’s Signal Assembly combines high quality construction with a highly adaptable design. The modular signals can be stacked with two, three, or four signal units as well as CR-2 configurations as required by the application. Individual signal units feature a large compartment for ease of access to electrical and optical components. Assemblies with incandescent lamp optics are factory pre-focused and utilize high-impact color lenses. Signal indications can be easily seen over long distances, even in bright daylight. An anti-phantom screen is available for each lens assembly to prevent unwanted secondary reflections; contact ASTS USA for this screen. The mainline signal assembly can be mounted on top of the mast, or on the front side with a special side-of-mast mounting bracket. Housings are designed and tested to meet AREMA vibration recommendations and tested to wind gusts of 130 mph. www.ansaldo-sts.com RSE-7B1, p. 1 Ansaldo STS USA (Formerly known as Union Switch & Signal) RSE-7B1 Multi-Purpose Color Light Signals: LED and Incandescent Rev. 3-09 Mainline Signal Assemblies Advantages Specifications • LED Signal Units • • • • • • • LED Signal Module contains no vital electronics, features modular design. Constant Current: 350 mA Input Voltage Range: 22.0 to 59.0 Vdc (36.0 Vdc nom.) Regulator Input V.: 9.8 to 16.2 Vdc (12.0 Vdc nom.) Isolation: 2000 Vac @60 Hz for 1.0 minute. Assembly is adaptable to incandescent as well as LED signal units. Temperature Range: -40°C to +70°C Humidity: 95% relative, @ +70oC Signal operation more reliable than prior designs, less vulnerable to lighting damage. Shock and Vibration: Compliant to AREMA (AAR) Manual, Part 11.5.1, Class B Enclosure: NEMA Type 4 (full dust and moisture protection) Module Lens Sizes: 6-3/8” or 8-3/8” Module Lens Colors: Red, amber (yellow), cyan (green), lunar (white) LED module affords lower current draw, provides true light out detection. Complete LED Signal Assembly is fully adjustable for accurate field alignment. Needs minimum on-site visits for maintenance. Other maintenance advantages: Checking via remote diagnostics link, longer service life than incandescent lamps. Lower current draw permits use of smaller gauge wire, thus reducing installation material costs. LED Photometric Luminous Intensity Luminous Intensity Values RSE-7B1, p. 2 See tabulation below. Multi-Purpose Color Light Signals: LED and Incandescent Ansaldo STS USA (Formerly known as Union Switch & Signal) RSE-7B1 Rev. 3-09 Specifications (cont’d) LED Compliance* Per AREMA C&S Manual, Part 7.1.5** ** Red chromaticity does not comply where red is between 627 nm and 645 nm (per available LED technologies.) • Signal Assemblies Signal Unit Options: 1 to 4 units Refer to second on page 4 tabulation to order the following: Lens Color Options: Red, yellow, green, lunar white ‐ LED signal modules for installation in signal assembly. Incand. Lens Sizes: High: 8-3/8” (21.3 cm) outer, 5-1/2” (14.0 cm) inner ‐ Constant Current Regulator: Power source for LED signal units. Incand. Sockets: Standard single-contact, 2-pin bayonet ‐ Driver Board Protection PCBs: Protect LED electronics from voltage surges. Top-of-Mast Mtg: For 5” (12.7 cm) masts Side-of-Mast Mtg: For 5” (12.7 cm) masts; see tab. ‐ LED 12 PCB for installations where a MicroLok II unit is controlling the signal. ‐ Note: If driving the signal from a MicroLok Object Controller (model OC-4000), contact your ASTS USA Account Executive for ordering information. Ordering and Additional Information • • Refer to first tabulation on page 4 to order signal head assemblies with or without signal units. • Note: Signal assemblies only for 8-3/8” (21.3 cm) signal units. Contact ASTS USA to order assemblies for 6-3/8” (16.2 cm) units. • Refer to these RSE Catalog sections for additional technical information: ‐ LED Signal Modules: RSE-7A2 ‐ Constant Current Regulator: RSE-7A2 ‐ Driver Board Protection PCB: RSE-7A2 ‐ MicroLok II LED 12 PCB: RSE-1A12, RSE-1D2 ‐ MicroLok Object Controller (ref. OC-4000): RSE-1B1, RSE-1B2 Contact your ASTS USA Account Executive for special signal configurations required. RSE-7B1, p. 3 Ansaldo STS USA (Formerly known as Union Switch & Signal) RSE-7B1 Multi-Purpose Color Light Signals: LED and Incandescent Rev. 3-09 Ordering and Additional Information (cont’d) Order No. N44328201 N44328301 N44328401 N44328501 N44327801 N44327901 N44328001 N44328101 N44326801 N44326701 N44325901 N44325902 N44326901 N44326902 Ordering No. N46212801 N46212802 N46212803 N46212804 N46204401 N46204402 N46204403 N46204404 N46205201 N46205202 N34801401 N44325101 RSE-7B1, p. 4 Multi-Purpose Colorlight Signal Assemblies for 8-3/8" Signal Units With With Signal Glass Type of Mounting Type Head Aspects (1) Lenses Hood Base Incand. 3 G-Y-R X Std. X Incand. 3 G-Y-R X Snow X Incand. 4 G-Y-R-L X Std. X Incand. 4 G-Y-R-L X Snow X LED 3 G-Y-R -Snow X LED 3 G-Y-R -Std. X LED 4 G-Y-R-L -Std. X LED 4 G-Y-R-L -Snow X See Note (2) 1 Note (3) -Std. X See Note (2) 2 Note (3) -Std. X See Note (2) 3 Note (3) -Std. X See Note (2) 3 Note (3) -Snow X See Note (2) 4 Note (3) -Std. X See Note (2) 4 Note (3) -Std. X Note (1): G=Green (Cyan), Y=Yellow (Amber), R=Red, L=Lunar (White) Note (2): Can be equipped with incandescent or LED signal units. Note (3): Signal unit aspects installed per customer requirements. Multi-Purpose Colorlight Signal Assembly Key Components (1) 8-3/8" Red LED Signal Unit 8-3/8" Cyan (Green) LED Signal Unit 8-3/8" Amber (Yellow) LED Signal Unit 8-3/8" Lunar (White) LED Signal Unit 6-3/8" Red LED Signal Unit 6-3/8" Cyan (Green) LED Signal Unit 6-3/8" Amber (Yellow) LED Signal Unit 6-3/8" Lunar (White) LED Signal Unit Driver Protection Board - Left Driver Protection Board - Right Constant Current Regulator Module Signal Head Mounting Base Assembly Note (1): Refer to RSE-1B2 to order 4000-series MicroLok Object Controller, or RSE-1D2 to order MicroLok II LED 12 PCB. With Doors X X X X ----X X X X X X