VARIABLE FREQUENCY DRIVE LIFE CYCLE EXTENSION PROGRAM THE PROBLEM An end user experiences a variable frequency drive, VFD, failure in the middle of the night. The operator quickly replaces the damaged VFD with an emergency VFD replacement unit they had purchased more than 8 - 12 months ago. Unfortunately, the capacitors in the VFD replacement unit catastrophically fail when power is restored, shutting down the plant. Unfortunate events like this most likely occur when the VFD is out of warranty. This rupture can be very dramatic and destructive. Not only is the boiling liquid and gas hot, it is also corrosive and will damage any components covered by the solution. The dielectric oxide-insulating layer is created during manufacture. However, it will deteriorate in the absence of a sufficient rejuvenating voltage, and eventually the capacitor will fail if voltage is not applied. Maintaining the integrity of the dielectric requires the steady application of power. THE ARGO SOLUTION Contact Argo International about the Argo International VFD Life Cycle Extension Program. Argo ‘reforms’ the capacitors in variable frequency drives, applying the rated voltage for a period of 1 to 5 hours, depending on the condition of the capacitor, and allowing for a resting period, thereby helping to rebuild the oxide layer. The Argo International VFD Life Cycle Extension Program: Recieving Inspection Repair and reform of all capacitors - board caps and bus capacitors Testing - Operational Test1 Quality Inspection and Date Code ID Shipment WHAT HAPPENED? ML-E011-R0 01/14 Should the drive not operate, Argo International will evaluate the VFD for free and quote the repair. 1 The capacitor works by storing a DC charge between the two plates. One of the plates has an insulating oxide layer that is created and maintained when the capacitor is charged up. It is this insulating oxide layer (called a dielectric) that is crucial to proper capacitor operation. If the dielectric was not present, the capacitor would short circuit and draw large amounts of current. When large amounts of current flow into the capacitor, it causes the electrolyte solution to boil and turn into a gas. Once turned into a gas, pressure builds rapidly until, hopefully, the safety vent plug releases pressure. Argo International recommends the VFD Life Cycle Extension Program to be performed every 8 -12 months for each stored VFD Drive to insure all components are fully functional. CONTACT US Argo International Texas - Houston 302 W 38th Street, Houston, TX 77018 Sales Office www.argointl.com P 1(800) 231 6305 • F (713) 697 6208 © 2014 Argo International. All rights reserved. Printed in the U.S.A.