CHE323/CHE384 Chemical Processes for Micro- and Nanofabrication Photoresist Contrast (H-D) Curve www.lithoguru.com/scientist/CHE323 (also called the characteristic curve) Lecture 54 Lithography: Resist Contrast Relative Resist Thickness 1.25 Chris A. Mack Adjunct Associate Professor Note: can use log-10 or natural log definitions of γ 1.00 0.75 0.50 x-intercept = E0 (dose-to-clear) 0.25 Slope at intercept = -γ 0.00 1 www.lithoguru.com © 2013 by Chris A. Mack 10 100 1000 Exposure Energy (mJ/cm2) 2 © Chris Mack New Definition of Contrast H-D (Contrast) Curve How does development rate respond to dose? 1.25 Development Rate (nm/s) Relative Resist Thickness 1000 1.00 Developer B γ = 2.4 0.75 Developer A γ = 1.2 0.50 0.25 0.00 1 10 100 • 10 100 1000 Exposure Energy (mJ/cm2) 4 Photoresist Contrast d ln r d ln E d ln r d ln I = γ th dx dx Note that theoretical contrast is a function of dose. Often the max value of γth is used. Questions: • The contrast “amplifies” the image gradient to give a development rate gradient – How does this definition relate to lithographic quality? – What is the relationship of theoretical contrast to measured contrast? © Chris Mack 0.1 © Chris Mack Theoretical Photoresist Contrast • 1 1 3 γ th = γth = slope 10 0.01 1000 Exposure Energy (mJ/cm2) © Chris Mack 100 • This is called the “Lithographic Imaging Equation” 5 © Chris Mack Page 1 6 Photoresist Contrast: γth vs. γm Conventional “Definition” of Resist Contrast γm = 1 dτ D d ln E E = E 0 Relative Resist Thickness 1.00 Development Rate: 0.75 0.50 R= t dev dz dt ∫ z dt = t dev = 0 dz ∫ R( z ) 0 (R = development rate, z = depth into the resist) 0.25 Now take the derivative with respect to ln(dose): 0.00 1 10 100 Exposure Energy (mJ/cm2) D γm = τ = resist thickness remaining, D = initial resist thickness Rbottom dz γ th D R( z ) ∫ 0 7 © Chris Mack Theoretical Contrast (a + 1)(1 − m) n + rmin r = rmax a + (1 − m) n Resist Contrast Review n +1 a= (1 − mth ) n n −1 18 • Theoretical contrast converts the image log-slope 16 mth = 0.7 n = 20 14 • Gamma 12 10 n = 10 8 n=5 4 into a development rate log-slope Measuring resist contrast is tricky using the conventional characteristic curve method – it is almost never worth using – Anything that causes the development rate to vary with depth into the resist (e.g., absorption, surface inhibition) causes an error in contrast measurement 6 2 • Theoretical contrast can be measured using a 0 0.5 0.6 0.7 0.8 0.9 development rate monitor 1.0 Relative Concentration m © Chris Mack 9 © Chris Mack Lecture 54: What have we Learned? • How is the conventionally measured contrast defined? • How is the theoretical contrast defined? • When do the conventionally measured and theoretical contrasts give the same result? • How is contrast related to the dissolution selectivity parameter n? © Chris Mack 8 © Chris Mack 11 Page 2 10