Your Condo | Electricity Replacing Your Transfer Switch BY MARK MARMER DURING the last year we completed several transfer switch replacements, a repair due to water damage, several evaluations and a number of ongoing quotations. These tend to be complex jobs and I often get the same questions from managers about the switches and the logistics involved in changing these devices. Let me run you through some of the planning issues and see if we can cover most of the questions. What is a transfer switch? Most condominium buildings have a backup generator to provide some electricity in the event of a utility power failure. This emergency power is intended to maintain life safety systems, such as the fire alarm, critical fans and pumps, one or more of the elevators and some lighting. The key piece of equipment that connects the generator to the building’s power system is the transfer switch. The transfer switch monitors the utility power. If the utility power is interrupted, the transfer switch will start the generator. Once the generator is fully running, the transfer switch will open the utility line and connect to the generator power. Once the utility power comes back on the sequence is reversed and the generator will turn off after a cool down period. What we often find is that the electronic control board in the unit is no longer functioning properly. In a newer unit we can sometimes replace this board. However, most of these failures are in older switches and parts are no longer available. At this point, we are often left with no other option than a complete replacement. How could an elevator upgrade impact on the transfer switch? In newer buildings the transfer switches have what’s called, pre- and post-transfer. This is an interconnection with the elevator controls. The transfer switch will give the elevator a warning before each change of state to allow the elevator to return to a safe location, perhaps the lobby. This assists with the smooth operation of the elevators and reduces the likelihood that someone will be stuck in an elevator during a transfer. Again in many cases the switches cannot be retrofitted to include this pre- and post-transfer Why would I replace my transfer switch? The equipment in our electrical rooms looks pretty robust. We rarely hear of a wholesale need to replace all the equipment protecting our building. Perhaps a thermographic inspection might lead to a tightening or minor repair in the switchgear. So does this same level of confidence apply to the transfer switch? Most of the switchgear is fairly mechanical and static. The transfer switch is different. These switches have sensitive electronic circuit boards for monitoring the power as well as a motor that drives the switch to open and close. In short there’s a lot more that can go wrong. There are usually two reasons that a transfer switch needs to be replaced. The most common is an equipment malfunction: the switch will either not transfer to generator power or perhaps not switch back to utility power. The other relates to elevator upgrades. If the switch is not functioning properly can it be repaired? Of course most managers and boards would opt for a repair over a replacement. Once there’s a question of reliability, we need to perform an onsite evaluation in order to decide how best to proceed. 65 option. In that case a complete replacement may be the only viable solution. Left: small TS Before Right: small TS After How much will it cost to replace my transfer switch? This cost will vary depending on the size of the transfer switch and the complexity of the work involved to change it. Perhaps it’s best to review these costs with your engineer and see if the transfer switch has been included in the reserve fund study. If so, what kind of lifespan has been allowed and is that an accurate estimation? Will my building be without power when the transfer switch is replaced? This is the single most common question. Even without the transfer switch in place the non-emergency building power does not need to be disrupted. That means that the suites will have continuous power and most of the lights will remain on. The concern here is for the critical emergency circuits that I mentioned before. With the transfer switch removed there would be no means of connecting the generator to the emergency power. This would leave the building without its firefighter elevator (or maybe all the elevators) or fire alarm. Clearly, this could lead to a disastrous situation. How can we make sure that the emergency power will operate during the switch change? The solution is a rental generator to provide power to these circuits during the change. While this sounds fairly simple and perhaps obvious there are a number of factors to consider in the planning stage. • The placement of the generator is critical. We have to avoid disruption to traffic and minimize the noise that may irritate residents. • Cables will need to be run to connect the generator to the building’s emergency power. These are often placed in advance to minimize the downtime on the day the work is being done. • The rental generator will need an ESA inspection, separate from the transfer switch. This needs to be coordinated in advance as well to 66 I CM Magazine SPRING 2015 Left: large TS Before Right: large TS After keep the job moving smoothly. • The generator needs fuel. If the job takes more than one day a fuel delivery may be necessary. • While the generator is connected and disconnected there will be a disruption of the emergency power. This may mean a short wait to use the elevators. Information signs should be posted in advance to warn residents. Are there any other planning issues? Here are some questions to better qualify the contractor you select for this type of project. • Delivery. How will the new switch get set in place and how far in advance should it arrive on site? • Time. How long will it take to do this job? You need enough labour to meet your projected timeline. • Who will commission the transfer switch? This needs to be done in conjunction with a qualified generator contractor. • Coordinating the ESA inspection for this life safety device prior to start-up is a small but critical step. A large multi-storey building such as a condominium contains a number of critical and complex systems that need to work in conjunction to provide a safe and comfortable environment. These transfer switches are one piece of the puzzle. Sometimes it’s only when a component fails that we realize its importance. Hopefully this brief overview will put the property manager in a position to ask questions of their generator contractor, electrical contractor and engineer about the transfer switch and to be able to plan for a change, that at some point will be inevitable. v Mark Marmer is president of Signature Electric. He can be reached at 416.490.8093