Member of Nicotra Gebhardt Group Masters of the Winds 50 YEARS since 1963 More Than Half Century of Experience Fans & Blowers for Industrial Applications Index Philosophy CBI Group Profile Philosophy ....................................................... Companies ...................................................... Highlights ........................................................ Plants & Production ......................................... Certification ..................................................... 3 4 5 6 7 The success of the CBI Group arises from the following: Competitive and Wide Product Range Flexibility Reliability Products Heavy Duty Engineered ................................... Industrial Customized - Centrifugal Fans ........ Industrial Customized - Axial Fans .................. Standard Prod. Catalog - Centrifugal Fans ...... Multistage Prod. Catalog - Centrifugal Fans ... Accessories .................................................... Business Ethics 8 10 12 14 16 17 Activities Service ............................................................ Revamping ...................................................... Field of application .......................................... Research & Development ................................ Laboratory & Testing Facilities ........................ 18 20 22 26 28 CBI Worldwide The Group in the World ................................... 30 2 | www.cbifans.com Continuous Improvement in: Research, Development and Innovation Product Quality Customer Satisfaction After-Sales Service Relationship with Suppliers Thanks to our Know-How, Technical Skills and Flexibility, the CBI Group is one of the leading European manufacturers of industrial fans and can offer a complete range of fans from the smallest models to those featuring an installed power of several MegaWatt. www.cbifans.com | 3 Companies CBI Group 1963 2005 Industrie CBI was born in 1963 in Milan (Italy) and specialized his activity in the production of industrial fans. CCBlower was established in 1983 for the production of Industrial Fans as licensee of Chicago Blower Corporation merged Cat Blower and Chicago Blower Italia. CBI Group is one of the European leading manufacturers of industrial fans. Highlight: 5 Factories Today Industrie CBI has 3 factories for the production of Centrifugal Fans, Axial fans, Tunnel Fans, Light Industrial Fans, Heavy Duty Fans. Industrie CBI acquired CCBlower and merged it in 2005. 1992 2006 CBI Service was founded with the aim of offering Aftersales Services during and after the warranty period for CBI fans and also for products of any other brand. De Raedt was established in 1924 for the production of industrial fans for Glass and Oil&Gas industry in Belgium. CBV acquired De Raedt in 2006. The main activities are: Assistance during erection on site, Assistance at start-up, Commissioning, Overhauling / Revamping,Pro-active maintenance, Repair 2007 90.000 Factories square meters CBI España was established in 2007 as a Branch Office in Spain for all the Group. 55.000.000 Euro average annual turnover 2002 2008 CBV, Compagnie Belge de Ventilateurs specialized his activities in the production, overhouling and revamping of large Heavy Duty Fans and components, mainly for Steel, Glass and Cement plants. CBDoctor was founded as a Joint Venture between Industrie CBI and Air Doctor. 6 Branches all over the world 50 and more Years of activity 200 Employees worldwide 300 Heavy Duty Fans produced every year 23.000 Fans produced every year Today CBDoctor has a production unit in Ahmedabad, India, for the production of Standardized Industrial Fans. 2004 2013 CBI France was established in 2004 as a Branch Office in France for all the Group. 4 | www.cbifans.com CBI group integrated Nicotra Gebhardt to form a wider Group close to 200 Million Euro, 1000 Employees and 12 Production Facilities around the world, with one of the Widest Range of fans and services comfort air and industry applications. www.cbifans.com | 5 Plants & Production Monza plant (Italy) - Industrie CBI Cambiago plant (Italy) - CBI Service Tilff plant (Belgium) - CBV / De Raedt Ahmedabad plant (India) - CBDoctor (JV) Certifications Quality represents a constant and essential objective for CBI Group. Executives, staff and all the employees are committed to the continuous improvement and monitoring of all the activities of the company by constant training, specialized and certified staff, products and services. Our products also meet the following standards: All the production sites work within the same Certified Quality System, ISO 9001. CBV is also certified ISO 14001. API The company obtained GOST certification, a mandatory Certificate of Conformity for export to the Russian market. GOST For equipment intended for use in an environment with an explosive atmosphere we can produce products and machineries in compliance with ATEX guidelines. ATEX EN UNI DIN ASME AMCA ISO Our quality is certified: Gissi plant (Italy) - Industrie CBI 6 | www.cbifans.com www.cbifans.com | 7 c e n t r i f u g a l f a n s Heavy Duty Engineered Heavy Duty Fans are designed for high-capacity, high-pressure industrial processes. Heavy Duty Fans are suitable for a wide range of industrial applications, and mainly in the following: These fans have been engineered to operate in arduous conditions and offer benefits in the areas of: Steel & Iron production plant Energy consumption Chemical and Petrochemical plants Resistance to build-up Refineries Resistance to high temperature Cement and Lime industry Impeller hub fixing Power generation plant Lifetime expectancy Industrial Boilers Erosion, corrosion and abrasion resistance Glass Industry Resistance to fatigue Oil & Gas industry Flow rate: 729.000 [m3/h] - Power 1250 (kW] Foundries Main characteristic: Flow rates up to 1.200.000[m³/h] Airfoil blades welding Flow rate: 346.000 [m3/h] - Power 1150 [kW] Mechanical joint coupling Flow rate: 250.000 [m3/h] - Power 200 [Kw] Strengthened housing welding Flow rate: 128.000 [m3/h] - Power 400 [Kw] Pressure up to 30.000 [Pa] Impellers with dia up to 5 [m] Power installed up to 10 [MW]. 8 | www.cbifans.com www.cbifans.com | 9 c e n t r i f u g a l f a n s Industrial Customized SB/MB/XB series Z series Total Pressure: 22.000 [Pa] max Total Pressure: 9.000 [Pa] max Volume Flow Rate: 400.000 [m3/h] max Volume Flow Rate: 360.000 [m3/h] max 14 sizes up to 2.240 [mm] impeller diameter 18 sizes up to 2.200 [mm] impeller diameter Backward inclined airfoil or flat blades Backward inclined Direct or V-belt driven Direct Directdriven or V-belt driven CH series H series Total Pressure: 5.000 [Pa] max Total Pressure: 25.000 [Pa] max Volume Flow Rate: 400.000 [m3/h] max Volume Flow Rate: 10.000 [m3/h] max 19 sizes up to 2.450 [mm] impeller diameter 11 sizes up to 1.100 [mm] impeller diameter Backward inclined airfoil or flat blades Backward shrouded or flat blades Direct Directdriven or V-belt driven Direct driven CHT series Total Pressure: 3.000 [Pa] max Volume Flow Rate: 600.000 [m3/h] max 19 sizes up to 2.450 [mm] impeller diameter Backward inclined airfoil or flat blades Direct driven Double inlet - V-belt driven K series Total Pressure: 9.000 [Pa] max Volume Flow Rate: 350.000 [m3/h] max 18 sizes up to 2.200 [mm] impeller diameter Backward inclined or radial blades Direct Directdriven or V-belt driven 10 | www.cbifans.com www.cbifans.com | 11 a x i a l f a n s Industrial Customized AXL series EFA series Total Pressure: 5.000 [Pa] max Total Pressure: 1.800 [Pa] max Volume Flow Rate: 830.000 [m3/h] max Volume Flow Rate: 480.000 [m3/h] max 6 sizes up to 2.800 [mm] impeller diameter 7 sizes up to 2.240 [mm] impeller diameter High temperature design up to 400[°C] Adjustable pitch angle, airfoil blades extruded Direct driven, unidirectional or reversible flow Direct driven CBJET series AP series Thrust: 2.800 [N] max Total Pressure: 100 [Pa] max 10 sizes up to 1.600 [mm] impeller diameter Volume Flow Rate: 35.000 [m3/h] max Adjustable pitch angle, airfoil blades 5 sizes up to 1.000 [mm] impeller diameter High temperature design up to 400[°C] Adjustable pitch angle, airfoil blades Direct Directdriven driven, unidirectional or reversible flow Direct Directdriven driven GAV/GAX series Total Pressure: 1.000 [Pa] max Volume Flow Rate: 300.000 [m3/h] max 13 sizes up to 2.240 [mm] impeller diameter Adjustable pitch angle, airfoil blades Direct Directdriven driven GAT series Total Pressure: 600 [Pa] max Volume Flow Rate: 50.000 [m3/h] max 12 sizes up to 2.240 [mm] impeller diameter Adjustable pitch angle, airfoil blades Direct V-beltdriven driven 12 | www.cbifans.com www.cbifans.com | 13 c e n t r i f u g a l f a n s Standard Products Catalog AP series CBS series Total Pressure: 3.800 [Pa] max Total Pressure: 2.000 [Pa] max Volume Flow Rate: 2.300 [m3/h] max Volume Flow Rate: 20.000 [m3/h] max 5 sizes up to 400 [mm] impeller diameter 8 sizes up to 500 [mm] impeller diameter Housing is in die-casting aluminium Forward wheel blades Direct driven Direct driven DT series CBB series Total Pressure: 4.000 [Pa] max Total Pressure: 4000 [Pa] max Volume Flow Rate: 700 [m3/h] max Volume Flow Rate: 14.000 [m3/h] max 1 size, single or double stage 6 sizes up to 500 [mm] impeller diameter Housing and impeller in die-casting aluminium Backward flat impeller blades Direct Directdriven driven Direct Directdriven driven VR series N series Total Pressure: 1.600 [Pa] max Total Pressure: 8000 [Pa] max Volume Flow Rate: 1.500 [m3/h] max Volume Flow Rate: 11.000 [m3/h] max 5 sizes up to 180 [mm] impeller diameter 5 sizes up to 630 [mm] impeller diameter Housing is in die-casting aluminium Backward curved or radial impeller blades Direct Directdriven driven Direct Directdriven driven VRP series Total Pressure: 4.300 [Pa] max Volume Flow Rate: 4.500 [m3/h] max Housing and impeller in galvanized steel 4 sizes up to 300 [mm] impeller diameter Direct Directdriven driven 14 | www.cbifans.com www.cbifans.com | 15 c e n t r i f u g a l f a n s Multistage Products Catalog Accessories & Special Executions HG series Total Pressure: 47.000 [Pa] max Volume Flow Rate: 1.900 [m3/h] max Centrifugal Multistage Blowers Up to 7 stages V-belt driven Modular Filtering Cells for Air Intake Flow up to 200.000 [m3/h] Sand Filter Flow up to 110.000 [m3/h] Regulation Damper Flow and Pressure Control Inlet vane control Flow and Pressure Control Polypropylene construction To Process Corrosive Fluids Insulation Thermic or Acoustic Insulation Gas tight construction To Avoid all kind of Leakage Silencer and Damper 4000x4000 [mm] inlet section TBS series Total Pressure: 28.000 [Pa] max Volume Flow Rate: 900 [m3/h] max Centrifugal Multistage Blowers Up to 8 stages Direct V-beltdriven driven BCN series Total Pressure: 22.000 [Pa] max Volume Flow Rate: 600 [m3/h] max Centrifugal Multistage Fans Up to 7 stages Direct Directdriven driven SSM/B series Total Pressure: 66.000 [Pa] max Volume Flow Rate: 250 [m3/h] max Centrifugal Multistage Single or double stage Direct Directdriven driven 16 | www.cbifans.com www.cbifans.com | 17 Service Dedicated organization to Service the fans throughout their lifespan and be constantly prepared to assist our customers: Main activities: From assembly to start-up Assembly and installation operations During the warranty period Overhauling For maintenance operations Revamping We provide and install original spare parts or interchangeable ones including the current technical updates. Assistance during start-up Training of customer’s personnel Efficiency/Performance improvement Service activities Predictive / pro-active maintenance We can perform a total overhaul of the fans, either on site or at our factory. This is carried out by our experts who can provide our customers with assistance all over the world operating on all CBI fans as well as on other constructors fans. Maintenance of any kind of rotating machines Training of customer’s personnel for maintenance of the fans Supply of spare parts and assembly on site 18 | www.cbifans.com Flexible coupling - Laser alignment Start up operations Jet Fan - Vibration levels analysis Service technical field engineer Heavy duty fans - Temperature measurement Service technical team on site www.cbifans.com | 19 Service Revamping activities include: When maintenance costs are paramount revamping of the fans is a simple and Economical way to improve performance and system availability. Increase the aeraulic performances Attenuate the noise levels Optimize a fan for the new operating conditions, to reduce energy consumption, wear or fouling may mean a great saving in terms of operating costs. To reduce costs and optimize plant performances, our specialists will be ready to carry out a thorough analysis and prepare a proposal that retains as much as possible of the existing equipment. Energy savings Increased production Old rotor to revamp of Ø 4.250 [mm] Increased fan reliability and durability Rotor revamping - Enel plant (Italy) Introduction of latest technological innovations Compliance to new environmental regulations Extend the lifetime against abrasion and corrosion Fix Fatigue issue Complete overhauling of old fans at our workshop or at installation site 20 | www.cbifans.com CBI Technician operates into an old fan Overhauling - Heidelberg cement plant (Sweden) Newly installed rotor Fans Revamping - Danieli steel plant (Mexico) Replacement of abrasion resistant cover blade Rotor revamping - CBR cement plant (Belgium) www.cbifans.com | 21 Fields of application Products & Applications CBI Group’s products and services are best suited for special and standard purpose industrial applications in : Oil & Gas Nuclear plants Cement industry Glass production Chemical and Petrochemical plants Power plants Steel plants Incinerators Painting lines Incineration plant Paper plant Steel plant Power plant Petrochemical plant Cement plant Ceramic industry Paper mills Furnaces & ovens for industrial cycles Transport & rolling stock Tunnels & Metro Dedusting systems Waste treatment Ships Boilers Vacuum conveying Galvanic plants Carbon black production Zinc coating 22 | www.cbifans.com www.cbifans.com | 23 Products & Applications Steel plant Power plant Polypropylene plant Oil & Gas plant Metro ventilation Tunnel ventilation Cement plant Desalination plant Bauxite Mineral plant Refinery plant Metro ventilation Tunnel Ventilation 24 | www.cbifans.com www.cbifans.com | 25 Research & Development CFD Simulation The R&D division of CBI Group is made up of a team of engineers which is used to work with the best design software, prototypes laboratory and several aeraulic test rooms. Computational Fluid Dynamics (CFD) software generates aeraulic virtual prototypes which enable to investigate design solutions, evaluating fluid dynamic performances of single blades, fans and entire systems. The analyzed results of new design are compared to prototype experimental test to confirm our applied theory, in order to provide effective solutions to design and market requirements. They also use the laboratories to improve performances of products to find new solutions to satisfy all specific requirements of our clients. Airfoil blade - Stress analysis It’s similar to a virtual laboratory which, by working on numerical simulation models, anticipates the effective aeraulic performances. Axial blade - Flow simulation Performance on the whole operating curve is analyzed. The most promising designs selected are then tested in the laboratory to define the final configuration. Use of external technical experts and universities to support Research & Development works. CFD is also used to analyze and design: FEM Analysis Finite Element Analysis is able to predict structural behavior solving differential equations in order to calculate: Fans operating with dirty flows to increase the product life and performances. Centrifugal impeller - Deformation analysis Fans operating with dirty flows to lower the damages due to erosion. Impeller pressure contour Stress Optimal fans arrangement: location and sizing in stations, galleries, ducts, plants. Deformations Optimal number fans arrangement in galleries and stations. Margin of Safety Fatigue Ducts and devices upstream and downstream the fans to help clients to better design Vibrations spectrum Frequency Resonance Composite material blade - Stress analysis Axial fans blade - Stress analysis 26 | www.cbifans.com Pressure drop and flow uniformity through filters, silencers, shutters to suggest a better lay-out. Flow path temperature Duct and Devices - Flow path analysis www.cbifans.com | 27 Laboratory Testing Facilities R&D division is equipped with a sophisticated full automatic test room in Monza plant, projected according to the AMCA standards, where fans up to 710 [mm] of diameter with maximum airflow of 47000 [m3/h] and 5000 [Pa] of pressure can be tested. We use the test rooms to either perform full or reduced scale test in order to find new solutions for our client’s existing installation through testing results, so that our clients can request for revamping. CBI Group is equipped with: Laboratory can operate also with fan scale prototype. The operator drives the test execution from the workstation console, setting the appropriate throat sections by properly opening/ closing the tunnel nozzles, so as to generate the characteristic curve of the fan: Test room for Standard fans Monza (Italy) Test room for Axial fans Cambiago (Italy) Test Room back view Test room for Axial fans Test room for Heavy Duty fans Gissi (Italy) Flow rate Test room for Heavy Duty fans Tilff (Belgium) Pressure Efficiency Stall area All parameter of electric motor Test Room inspection Transmitters Tight door Tunnel software control 28 | www.cbifans.com Test room for Heavy duty fans Multi-nozzles Double stage testing Axial fan - Temperature test chamber www.cbifans.com | 29 CBI Group in the World Headquarters & Factory Factories Branches Joint Venture 30 | www.cbifans.com www.cbifans.com | 31 CBI Group (CBI Group Headquarters) Monza plant: Via della Taccona, 77 20900 Monza (MB) ITALY Tel. +39 (039) 73941 Fax +39 (039) 737125 info@industriecbi.it www.cbifans.com Cambiago plant: Viale delle Industrie, 22 20040 Cambiago (Mi) ITALY Tel. +39 (02) 9506991 Fax +39 (02) 9506531 info@industriecbi.it www.cbifans.com Gissi plant: Zona Industriale, 62/A 66052 Gissi (Chieti) ITALY Tel. +39 (0873) 942041 Fax +39 (0873) 942046 info@industriecbi.it www.cbifans.com CBI France Lyon office: 71, Rue Jean Zay 69800 Saint Priest FRANCE Tel. + 33 (4) 72149210 Fax + 33 (4) 78418845 info@cbifrance.com Bethune office: Parc d’entreprises de l’Horlogerie Rue de l’Horlogerie 62400 Bethune FRANCE Tel. +33 (3) 21568900 Fax +33 (3) 21568910 info@cbifrance.com www.cbifans.com CBI España Av. Corts Catalanes 9-11 08173 St. Cugat del Vallés Barcelona ESPAÑA Tel. + 34 (93) 5839561 Fax + 34 (93) 5839554 info@cbiespana.com www.cbifans.com CBI Service CBI Türkiye Viale delle Industrie, 22 20040 Cambiago (Mi) ITALY Tel. +39 (02) 95308400 Fax +39 (02) 95308391 info@cbi-service.com www.cbifans.com Barbaros Mah. Mor Menekşe sok. Deluxia Suites A Blok Kat:12 D:150 Batı Ataşehir Istanbul TURKEY info@cbiturkey.net CBV / De Raedt CBDoctor Parc Industriel du Monceau Allée des Artisans, 18 4130 Esneux (Tilff) BELGIUM Tel. + 32 (4) 2288586 Fax + 32 (4) 2288587 info@cbvfans.com info@deraedt.be www.cbifans.com 3607/3608 GIDC Estate Phase IV- Vatva Ahmedabad 382 445 (Gujarat) INDIA Tel. + 91 (79) 40268700 Fax + 91 (79) 40268799 marketing@cbdoctor.co.in www.cbifans.com www.cbifans.com br-CBI-EN-2015-01 Industrie CBI