SmartScope® CNC 500
•
Measurement stability –
Optics mounted on a rigid
bridge support structure for
metrological integrity
•
Precision optics –
High quality Zoom 12
AccuCentric® zoom lens
autocalibrates with every
magnification change
•
Exclusive illumination to
measure the most challenging
parts –
Substage, TTL, and
SmartRing™ light illuminate
parts from all angles
•
Multisensor versatility –
Optional touch probe, laser,
and micro-probe sensors
Axis
Travel (mm)
X axis
500
Y axis
450
Z axis
200
Extended Y (opt)
610
Extended Z (opt)
300
Extended Z (opt)
400
Large Volume
Multisensor Dimensional
Measuring System
SmartScope®
CNC 500
Standard
Optional
XYZ travel
500 x 450 x 200 mm
Extended Y axis, 610 mm; extended Z axis, 300 or 400 mm
XYZ scale resolution
0.5 μm
0.1 µm (optional XYZ), optional dual Y-axis scales
Drive system
DC servo with 4-axis control (X,Y,Z,zoom); with joystick (for Measure-X®) or multifunction handheld controller (for MeasureMind® 3D)
Worktable
Nickel plated steel, with fixture holes, removable stage glass, 65 kg recommended max payload
Optics
Zoom 12 AccuCentric® auto-calibrating
zoom with up to 25 calibrated positions
FOV size (std optical configuration)
Measured diagonally, 10.1 mm (low mag) to 1.1 mm (high mag)
Illumination
LED substage (green), LED coaxial TTL surface, patented† 8 sector/8 ring SmartRing™ LED (white)
Camera
High resolution, color
Image processing
256 level grayscale processing with 10:1 subpixel resolution
0.5x, 0.75x, 1.5x, and 2.0x lens attachments; 2.5x and 5.0x laser lenses (for use with or
without optional TTL laser), LED grid projector; TTL laser adapter (includes laser pointer)
Touch probe and change rack, on-axis TTL laser, off-axis DRS™ laser, Feather Probe™,
Rainbow Probe™ scanning white light sensor
Sensor options (contact OGP for
possible combinations of sensors)
Windows® based, with up-to-date processor and on board networking/communication ports
Controller
24” flat panel LCD monitor, or dual 24” flat panel LCD monitors; keyboard, 3-button
mouse (or user supplied)
Controller accessory package
Measure-X®
Metrology software
MeasureMind 3D MultiSensor®, Measure-X offline
MeasureFit® Plus, SmartReport® powered by QC-Calc, SmartFit® 3D, SmartProfile®,
Scan-X®, TrueMap™, SmartScript®, SmartTree™
Productivity software
Power requirements
115/230 vac, 50/60 Hz, 1 phase, 700 W
Rated environment
Temperature 18-22° C, stable to ±1° C; 30-80% humidity; vibration <0.001g below 15 Hz
Operating environment, safe operation
15-30° C
XYZ volumetric accuracy1
XY area accuracy
1
Z linear accuracy1
E3 = (3.5 + 8L/1000) µm2,4,5 (requires QVI 3D metrology software1)
E2 = (2.5 + 5L/1000) µm2,3,4
E1 = (3.0 + 8L/1000) µm4
E1 = (2.0 + 8L/1000) µm4 (with optional 2.0x replacement lens and grid projector, TTL
laser, or TP20 or 200 touch probe)
†
Patent Number 5,690,417
Where L = measuring length in mm. Applies to thermally stable system in rated environment. Maximum rate of temperature change: 1° C/hour. Maximum vertical temperature gradient: 1° C/meter. All optical accuracy specifications at maximum
zoom lens setting. Volumetric accuracy performance requires use of QVI 3D metrology software, such as MeasureMind 3D or CSP.
2
With evenly distributed load up to 10 kg. Depending on load distribution, accuracy at maximum rated load may be less than standard accuracy.
3
Measured in the standard measuring plane. The standard measuring plane is defined as a plane that is within 25 mm of the worktable surface.
4
E1 Z axis linear, E2 XY area, and E3 XYZ volumetric accuracy standards are described in QVI Publication Number 790762. 5On-site verification optional.
1
World Headquarters: Rochester, NY, USA • 585.544.0400 • www.ogpnet.com
OGP Shanghai Co, Ltd: Shanghai, China • 86.21.5045.8383/8989 • www.smartscope.com.cn
OGP Messtechnik GmbH: Hofheim-Wallau, Germany • 49.6122.9968.0 • www.ogpmesstechnik.de
Optical Gaging (S) Pte Ltd: Singapore • 65.6741.8880 • www.smartscope.com.sg
©2014, Quality Vision International, Inc. Specifications subject to change without notice. All rights reserved. Trademarks are the properties of their respective owners.
Export of this product is controlled under U.S. Export Regulations. An Export License may be required for deliveries or re-export outside the United States. Part Number 790342-0114
MEASUREMIND
Premium Metrology Software
MeasureMind® 3D MultiSensor metrology software is the premier acquisition and control
software for OGP® video measuring systems. Get maximum productivity from video, laser,
touch probes, and micro-probes, including measurement of parts mounted on single or
compound rotary indexers. It includes:
Precise measurement
and total control
at the click
of a mouse
•
Full field-of-view (FOV) video image processing and weak edge analysis
•
Single and dual monitor solutions
•
Software interface control of all illumination sources and zoom lens settings
•
Real-time graphical display of measurement results, with interactive editing tools
•
Intuitive mouse-driven user interface with icon toolbox for direct access to important
measurement functions
•
Color 3D models with color-coded in- or out-of-tolerance conditions
•
Advanced analysis functions, including math operations, branch on condition, and ifthen-else statements
•
•
Choices of data reduction methods, including best fit and min/max geometry
Compatibility with optional OGP software: SmartCAD® 3D for CAD compatibility;
MeasureFit® Plus for composite form analysis; SmartReport® Plus for custom report
generation and export to spreadsheets or databases; third-party software for SPC
analysis; MeasureMenu™ for productivity enhancement
O P T I C A L
G A G I N G
P R O D U C T S ,
I N C .
FeatureFinder™
Edge contours are easily
automatically finds valid
An extensive set of video tools
data points along arcs,
make it easy to measure any edge
Trace tool. Simply click on
circles, or straight edges.
or part detail. Simply click an icon
the start and end points.
Powerful image
to invoke these powerful tools.
measured with the Edge
processing algorithms
The stage will move the
entire edge into the field
ensure that extraneous
of view a segment at a
dirt and debris will not
time — automatically.
influence measurements.
A trio of Weak Edge
Point tools reliably and
accurately find and
measure extremely faint
The Centroid 2 tool
With the Advanced
measures irregular shapes.
Autofocus tool, simply click
It determines the XYZ
on a feature to automatically
center of the centroid, its
perform an optimized focus
or indistinct edges. Weak
min/max radius, its True
analysis using software-
Edge tools make it easy to
Position, and data points
calculated parameters on-
find localized minimum or
on its perimeter.
the-fly. The result is fast,
maximum points.
precise autofocus, every
time.
The icon Tool Box in
MeasureMind 3D MultiSensor
makes it easy to open, edit,
and save a part routine,
construct conic geometries,
and more. There are icons to
change units of measurement, select measurement
tools, or run a saved part
routine. Others let you
measure a point, line,
midpoint, circle, plane, or
sphere. There are also tools
for measuring widths,
intersections, perpendicularity, parallelism, axis alignment,
relationship of a point to a
plane, gage diameter, and
much more.
MeasureMind 3D MultiSensor does it all — so you don’t have to.
It controls all aspects of system operation, accepts inputs from
multiple sensors in any order, relates all the data points to one
another, and presents the results numerically and graphically.
Of course, all these tools are
And it does all this with a user interface that is easy to learn, and
also accessible with pull-
easy to use.
down menus, if you prefer.
Image processing tools anticipate the feature you want to
measure. Touch probes, lasers, and video edge sensors follow
complex paths automatically. MeasureMind 3D deploys sensors
when needed and retracts them out of harm’s way. It even
controls the articulated PH10 touch probe in touch trigger and
scanning modes.*
*On properly configured OGP SmartScope measurement systems
MeasureMind 3D supports a
variety of sensors, like the
innovative Feather Probe™
micro-probe. This sensor can
measure extremely small
features, with its microminiature stylus and minimal
trigger force.
MeasureMind 3D
provides complete
control of touch
probes for measuring
features inaccessible
by video or laser.
Touch trigger
probing includes the
Probe Path generator.
Laser profiles add another level of
detail to part characterization.
Measure edges of a solder bump with
video (left) and profile its surface
geometry with laser (above).
Together, video and laser data
Select as few as three
points on a part radius or diameter, and Probe Path generator will
automatically create a path to measure the number of points per
radius with the spacing you select. Once put into motion, part
programs select the probe from a changing rack, perform the
measurements, and put it away — for totally unattended operation.
provide more complete information.
FOR THE
Acquire and Process Data Points – Easily and Accurately
MeasureMind 3D easily integrates video, laser, touch probe, and micro-probe
sensor data to give you the dimensions of every critical feature of your parts.
Rich graphics and detailed numeric results help you relate measurements to
design drawings. Rotate the part model to see hidden feature relationships.
Rendered 3D models help you visualize the results, while tolerance variations
appear in different colors. Tell at a glance which features are in or out of spec.
“Construct” tools let you thoroughly assess measured features. Then, simply
save the part routine and call it up when needed. Fixture the part and run the
routine. And it’s easy to edit a routine when your designs change. Simply edit
the affected steps by clicking in the model, and save it as a new routine.
MeasureMind 3D MultiSensor is an intuitive, complete dimensional measurement application that lets you use your SmartScope to maintain the quality
your customers expect. It does all you need it to do — and more — making it
an industry favorite.
3D MULTISENSOR
MEASUREMIND
Technical Specifications
COMMON FEATURES
Coordinate Systems
! Cartesian (XYZ) and Polar (RAZ)
! Decimal/degrees or deg/min/sec
! English and metric units
! User defined display resolution
Measurement Types
! Coordinate point
! Line
! Radius and diameter
! Included angle and intersection point
! Width
! Distance: XYZ, polar, 3D, point-line or plane
! Gage diameter and gage ball
! Cylinder
! Cone
! Contour
! Centroid
! Sphere
! Plane
! Intersection(s) of lines-circles, lines-planes,
cylinder-planes
! PTB-certified measurement algorithms
Tolerances
! Size – ANSI (+/–) and ISO (+/+, –/–, +/–)
! Location – true position, concentricity, linear
! Form – circularity, straightness, flatness,
coplanarity, cylindricity
! Orientation – angularity, parallelism,
perpendicularity
! Profile – arc, line, or plane
! Modifiers – MMC and LMC
Graphics Model
! Real-time display of measured features,
nominal features, and raw data points
! Orthographic, 3D wireframe, or 3D rendered
surfaces
! Auto-scaling graphics model
! Color-coding by tolerances
! Zoom in/out with mouse
! Build constructions by selecting features in
model window
! 3D isometric view rotation
Data Reduction
! Calculate from image processing data or
previously measured features
! Best fit (Gaussian), minimum, or maximum
! Automatic dirt/defect removal
! Select active plane for projections
Datum Operations
! Origin set and skew alignment
! Auto leveling
! Axis preset
! Translate origin and rotate axes
! Construct from basic dimensions
! Full 3D datum structures
CNC Control
! XYZ positioning
! Magnification (zoom lens systems)
! AccuCentric automatic zoom lens calibration*
! Illumination source and brightness
! Single or compound rotary indexers*
! Edge detection and image analysis
! Autofocus
! Probe scanning
Data Output
! Configurable hard copy report
! Default and custom report
headers/comments
! Configurable data export to Excel or database
! Run time overrides
! Print image and model
! Export to SmartFit® 3D, MeasureFit® Plus,
SmartReport® Plus, or MeasureMenu™
software; or third-party SPC software
! Geometric calculation
! Comparison to nominals and
tolerances
! Digital I/O
Editing
! Undo last step
! Insert, delete, change, and copy step
! Run from step
! Interactive editing while measuring
! Standard, condensed, and expanded listings
Languages
! Chinese, Dutch, English, French, German,
Hungarian, Italian, Japanese, Korean, Polish,
Portuguese, Russian, Spanish, Swedish
CAD Compatibility
! CAD import and export
! DXF, IGES, and other formats
System Configuration
! Power-up defaults
! Language
! RS-232 port configuration
! Default report and export templates
! Printer type and port
! Audible warnings and tones
Macros
! Copy and Step & Repeat: XYZ or RAZ offsets
! Math operations
! Branch-on condition and If-Then-Else
statements
On-Line Help
! Full-featured Windows Help
! Hyperlinks, related topics, index and search
VIDEO FEATURES
Image Processing Tools
! FeatureFinder – Double click image to
automatically measure lines, arcs, circles
! Edge trace – Automatically measure irregular
contours in or out of field of view
! Weak edge – Measure features based on
image conditions
! Strong edge – Highest contrast or directional
scan
! Centroid
Autofocus Tools
! Edge and surface focus
! Advanced focus – first, last, or highest contrast
! SoftSectioner
Computer Generated Targets
! Calibrated size
! Re-size by dragging with mouse
! Crosshair, box, circle, focus, grid, protractor,
centroid, and multiple combinations
Calibration Utilities
! Optics, stage, autofocus, touch probe, laser,
and rotary calibration
Image Operations
! Save image during run (24 bit TGA format)
! Print image (laser, inkjet, & video printers)
! Positive and negative masks
! Transparent or solid overlays
MULTISENSOR FEATURES
Digital Range Sensor (DRS and TTL) Laser*
! Non-contact surface profiling
! AutoFocus
! Single point, linear, and area scans
Touch Trigger Probe* and Scanning Probe*
! Touch probe path generation
! Calibrate touch probe to optics
! Calibrate auxiliary probe tips
! Manual or automatic safe point
generation
! TP20, TP200, PH10, and SP25 compatibility
! Programmed deployment/retraction*
Micro-Probes for Micro-Features*
! Rainbow Probe
! Feather Probe
! Programmed deployment/retraction*
Rotary Indexers*
! Control of single and compound indexers
! XYZ grid rotates with indexer, feature
relationships are retained
*if equipped
Multisensor Metrology
Optical
Gaging
Products Inc.
World Headquarters and Technology Center: 850 Hudson Avenue • Rochester, NY 14621 USA • Tel 585.544.0400 • Fax 585.544.8092
OGP Shanghai Co, Ltd: 17 Lane 593 • East Jin An Rd • Pu Dong New District • Shanghai, China 201204 • Tel 86.21.5045.8383/8989 • Fax 86.21.6845.8800
OGP Messtechnik GmbH: Nassaustr. 11 • 65719 Hofheim-Wallau, Germany • Tel 49.6122.9968.0 • Fax 49.6122.9968.20
Optical Gaging (S) Pte Ltd: 21 Tannery Road, 347733 Singapore • Tel 65.67.41.8880 • Fax 65.68.46.8998
A Quality Vision International Company
Internet: www.ogpnet.com • intl-sales@ogpnet.com
Copyright © 2008 Optical Gaging Products, Inc. All rights reserved. Trademarks are the properties of their respective owners. Printed in USA. Specifications subject to change without notice. Please recycle. Publication Number 790255-0608