Introduction to Symmetricom’s QUANTUM™ Chip Scale Atomic Clock SA.45s CSAC Presented to Institute of Navigation January 2012 Confidential © Copyright 2011 Agenda • What is the CSAC? • The Questions Everybody Asks • How Does It Work? • Example Applications • Product-Specific Information Confidential © Copyright 2011 2 The QUANTUM™ Chip Scale Atomic Clock The QUANTUM™ SA.45s Chip Scale Atomic Clock brings the accuracy and stability of an atomic clock to portable applications for the first time. – ±5.0E-11 accuracy at shipment – <3.0E-10/month aging rate – 120 mW Power Consumption – Only 16 cc in Volume Confidential © Copyright 2011 3 History of the CSAC as a DARPA Project • Program initiated by DARPA in 2002 – Goal: 100X smaller and lower power than existing technologies. – Enabling technology for handheld and autonomous sensor applications. – Used for secure communications, GPS direct P(y) acquisition, etc. • 1st DARPA program ever to make it to Phase-III – Phase-I (2002-2003): Proof of concept. – Phase-II (2003-2005): 200 mW demonstration. – Phase-III (2005-2007): 30 mW demonstration. – Phase-IV (2008-2010): Ruggedization. • Symmetricom team was a technology leader in the program – First compliant physics package – First autonomous clock – First build of multiple units for device-to-device comparison – Prototypes provided to multiple system demonstrations Confidential © Copyright 2011 4 Agenda • What is the CSAC? • The Questions Everybody Asks • How Does It Work? • Example Applications • Future Directions • Product-Specific Information Confidential © Copyright 2011 5 CSAC Environmentals – Shock +Z -Z XY X • At introduction, spec was 500g 1 ms halfsine. • After spec validation, spec was changed to 1000 g 1 ms half-sine. • Eventually may change to 2000 g. • Test results published in Symmetricom whitepaper. g-load g-load g-load X-Y shock Confidential © Copyright 2011 X shock Z shock 6 CSAC Environmentals – Temperature & Vibration • Temperature –Two versions are offered: Option 001 (-10°C to +70°C; tempco = ±5.0 x 10-10); and Option 002 (-40°C to +85°C; tempco = ±1.0 x 109). • Vibration –Units meet Mil-STD-810, Method 514.5, procedure 1, category 24, minimum integrity, 7.7 grms @0.04 g/Hz, 20 Hz to 1 kHz, 15 min per axis. –In verification testing, all units met twice this level. –Test results in same Symmetricom whitepaper that contains shock data. Confidential © Copyright 2011 7 1 PPS for Calibration Mission scenario: CSAC-based instrument has access to high-quality (cesium or GPS-steered Rb/CSAC) for 10-15 minutes prior to mission. Example: – CSAC cold-started with +10-9 frequency error, initial sync -50 ns. (worst-case) Phase 50 ns initial phase sync error is steered to < 1 ns within 1000 seconds Confidential © Copyright 2011 Frequency +10-9 initial frequency error is steered out within 1000 seconds Average frequency (1000-3000 seconds) = +2x10-13 8 SA.45s CSAC Licensing • SA.45s CSAC is not under ITAR control!! • ECCN code = EAR99. • Eligible for export to most end users as NLR. (No License Required) Confidential © Copyright 2011 9 Agenda • What is the CSAC? • The Questions Everybody Asks • How Does It Work? • Example Applications • Product-Specific Information Confidential © Copyright 2011 10 Miniaturizing the Physics Package US Patent #7215213 • Tensioned polyimide suspension. • Microfabricated silicon vapor cell. • Low-power Vertical-Cavity Surface Emitting Laser (VCSEL). • Vacuum-packaged to eliminate convection/conduction – overall demonstrated thermal resistance of 4000° C/W. • Entire physics package can operate on 15 mW @25° C. Confidential © Copyright 2011 11 How It’s Made • Suspensions – Spin-on polyimide over Silicon – Photodefine polyimide and lift-off – Metallization on polyimide – Backside etch to release • Resonance Cell – DRIE holes in silicon – Load cesium and buffer gas – Anodic bond windows • Stack-up – Bond VCSEL/Photodiode to suspensions – Stack up and epoxy on pick-and-place machine • Vacuum Seal Lid Photodiode Upper Suspension Resonance Cell Cell Spacer Frame Spacer Lower Suspension VCSEL LCC – Bake-out and activate getter in lid before braze Confidential © Copyright 2011 12 Completed Physics Package Physics Package in LCC Before Sealing Confidential © Copyright 2011 13 The Clock is More Than Just the Physics Package • All electronics on single PCB • Low-power DSP and other electronics, controlled by power-efficient proprietary algorithms • Double-layer magnetic shield • Hermetically sealed Lid Top Shield Bias Coil Physics Package PCB Lower Shield Baseplate Confidential © Copyright 2011 14 Symmetricom Atomic Clock Comparison Atomic Oscillators Dimensions (cm) Volume Power at 25° C ADEV at 1 sec. Confidential © Copyright 2011 X72 Precision Rubidium Oscillator XPRO HighPerformance Rubidium Oscillator SA.35m Miniature Atomic Clock Chip-Scale Atomic Clock ("CSAC") 8.9 x 7.6 x 1.8 122 cm³ 10 W <3E-11 12.7 x 9.2 x 3.9 456 cm³ 13 W <1E-11 5.1 x 5.1 x 1.8 47 cm³ 5W <3E-11 4.1 x 3.3 x 1.0 16 cm³ 120 mW <3E-10 15 Agenda • What is the CSAC? • The Questions Everybody Asks • How Does It Work? • Example Applications • Product-Specific Information Confidential © Copyright 2011 16 What Application Challenges are CSAC Customers Trying to Address? • Applications which benefit from CSAC – Require precise time for synchronization without direct connection – Require ability to hold precise time even in absence of GPS – Need to minimize size, weight, and power (SWaP) • Examples include: – Portable “man-pack” equipment for the military – Distributed geophysical sensors, underground or underwater Confidential © Copyright 2011 17 Geophysical Sensors – Marine • Acoustic pulse hits and penetrates ocean floor. • Sound travels thru different materials at different speeds. • Sensors time-stamp when pulse is received. • Post-processing of sensor data shows likely places to drill for oil. Confidential © Copyright 2011 18 Today Most Marine Geophysical Sensors Use OCXO’s as Clocks! Critical Parameter Why OCXO CSAC Battery Lifetime Key determinant of how long sensor can stay underwater. ~1 W to 3 W 115 mW Tempco Sensor calibrated on boat deck; then goes into very cold water. ±1.0E-8 ±5.0E-10 Aging Produces an error that varies as square of time underwater. <3.0E-8 per month <3.0E-10 per month Cost Underwater nets ~2000 sensors and growing! Less expensive More expensive SA.45s CSAC can often be selected on economics alone (battery savings); but tempco and aging advantages are also important, especially in longer-term deployments. Confidential © Copyright 2011 19 CSAC Ultralow-Power Mode • Only operate physics periodically to recalibrate TCXO • TCXO short-term stability CSAC long-term drift • Average power consumption < 30 mW – < 20 mW in TCXO-only mode – < 140 mW during physics warmup ( 2 minutes) – < 120 mW during full operation interval • Example: – 1-hour period – 55 minutes TCXO-only – 2-minute warm-up – 3-minute calibration • Average power < 30 mW Confidential © Copyright 2011 20 IED Dismounted (Backpack) Jammers • Problem: – Need to jam wireless signals used to detonate Improvised Explosive Devices (IEDs) – First jammers were vehicle-mounted, but ~70% of all patrols in Afghanistan are on foot. – Dismounted jammers must be synchronized to allow friendly communications, while blocking detonation signals. • Solution: – CSAC precision enables synchronization, while its low power consumption reduces the amount of batteries needed to power the jammer. – Small size ideal for man-pack equipment. Confidential © Copyright 2011 21 Today Most Dismounted Programs Use OCXO’s! Critical Parameter Why OCXO SA.45s CSAC Batteries determine mission life; but battery weight must be minimized. ~1 W to 3 W Size Space at a premium in backpack. Various sizes; most much 16 cc larger than CSAC. Tempco Extreme temp swings in desert climates. ±1.0E-8 Aging Critical to maintain time during GPS outages; enable sync for “blue force comms” <3.0E-8 per month Cost Fielded in tens of thousands Less expensive Power Consumption Confidential © Copyright 2011 125 mW ±1.0E-9 <3.0E-10 per month More expensive 22 Dismounted (Backpack) Military Radios • Today Use TCXO’s, OCXO’s • Sometimes too much drift for GPSdenied scenarios. • Problem will get worse with new, higher-bandwidth waveforms. • Excellent future application for SA.45s CSAC as these new waveforms get rolled out Confidential © Copyright 2011 23 Tactical UAV’s • Payloads are always stretched on Size, Weight, and Power (“SWaP”). • SA.45s CSAC helps in all three areas! (16 cc, 35 g, 125 mW) • The CSAC also provides excellent holdover performance in GPS-denied environments. Confidential © Copyright 2011 24 Enhanced Military GPS Receiver • Greatly improved TTSF. • Holdover of ~ 24 hours with rapid reacquisition of GPS signal. • Improved jamming immunity. • Possibility of lower-power operation. • Operate with 3 satellites in view rather than 4 (only 2 satellites if altitude not needed). Confidential © Copyright 2011 Image © Rockwell Collins, Inc. 25 Enhanced Military GPS Receiver GBGRAM+SA.45s 1PPS TIME ERROR Time error must be < 200 ns for rapid GPS acquisition. Confidential © Copyright 2011 26 Agenda • What is the CSAC? • The Questions Everybody Asks • How Does It Work? • Example Applications • Future Directions • Product-Specific Information Confidential © Copyright 2011 27 Developer’s Kit Evaluation Board Analog Tuning Input BITE 10 MHz Output 1 PPS Output 1 PPS Input Replaceable Fuse 5 VDC Power Input Power Switch 3.3 VDC RS-232 on PC (Standard DB-9) Confidential © Copyright 2011 Lock Indicator Power-On Indicator 28 CSAC Developer’s Kit -- Details Order Symmetricom P/N 990-00123-000 • Kit contains: –Evaluation board with socket for CSAC. –Mounting hardware to hold evaluation board. –Wall socket power supply to provide power to evaluation board. –RS-232 cable to connect PC to evaluation board. –CD-ROM with User’s Guide, sample software to control the CSAC. Confidential © Copyright 2011 29 Product Information • The SA.45s CSAC is available in two versions: – Option 001 (090-00218-001) is aimed at geophysical sensors and other commercial applications. • -10° C to +70° C operating temperature, <120 mW – Option 002 (090-00218-002) is aimed at military applications. • -40° C to +85° C operating temperature, <125 mW • Output is 10 MHz square wave; frequency customization is possible for high-volume applications. • Contact your Symmetricom representative / distributor for pricing. Confidential © Copyright 2011 30 Comparing Opt 001 and Opt 002 Q: If opt 002 has a wider temperature range than opt 001, why isn’t it priced higher? A: Because there are a number of other areas where opt 001 has better specs. Spec Opt 001 Opt 002 Steady-State Power Consumption <120 mW <125 mW TempCo ±5 x 10-10 ±1 x 10-9 ADEV (Tau = 1000 s) 5 x 10-12 7 x 10-12 Warm-up time <130 s <180 s Predicted MTBF >100,000 hrs. >50,000 hrs. Confidential © Copyright 2011 31 Thank You Steve Fossi Director of New Business Development, Government and Enterprise Business Unit sfossi@symmetricom.com 707-636-1810 Symmetricom, Inc. 2300 Orchard Parkway San Jose, CA 95131-1017 Tel: +1 408-428-7907 Fax: +1 408-428-6960 Confidential © Copyright 2011 www.symmetricom.com 32