Series Transformer - ADB Airfield Solutions

Fig. 1: RST

Series Transformer

Type RST

Compliance with Standards

FAA: AC 150/5345-47

ICAO: Aerodrome Design Manual Part 5, para. 3.2.1.7

IEC: 61823

Various national standards

Uses

To supply the airport ground lighting from a series circuit.

The primary windings of all RST’s in a given circuit are connected in series and supplied from a constant current regulator to ensure:

– the continuity of the series circuit even in case of lamp failure.

– the isolation of the low voltage lamps in the luminaries from the high voltage series circuit.

Features

• ADB have succeeded in keeping in a much smaller volume the outstanding technical characteristics of the ring-core transformer.

• Very flat load curves guarantee consistent light outputs over a wide

secondary load range.

• Overlapping load curves between the various transformers of the range make each load between 10 W and 360 W covered by at least one transformer.

• Improved safety for the operating personnel:

Physical separation of the windings and absence of creeping paths between windings or windings and core prevent electrical shock hazards during relamping.

The (optional) earthing of the secondary winding

increases safety even more.

• High reliability thanks to extensive material research and to systematic tests at all manufacturing stages (electric tests before and after encapsulation, final dielectric test under 10 kV AC and final insulation test under 15 kV DC).

• Encapsulated in a special, non-water absorbing, thermo-plastic elastomer, resisting to ozone and UV exposure, chemical agents such as acids, alkali and oil and shocks and rough handling.

As a result the RST may be immersed, buried or exposed to sunlight and adverse weather.

• Self protected:

Even with short-circuited or open secondary winding; no damage or reduced lifetime of the RST occurs.

Fig. 2

• Factory-moulded plugs and receptacles:

– reduced installation and maintenance costs.

– guarantee watertight assembly.

• Small volume and low weight.

• Ambient temperature: –55°C to +65°C.

A.06.112e

Construction (Fig. 3)

1. Encapsulation

2. Single core primary cable AWG 8 – 5 kV

3. Two core secondary cable AWG 12 – 0.6 kV

4. Moulded two pole receptacle – Style 8

5. Moulded single pole plug – Style 2

6. Moulded single pole receptacle – Style 9

7. Earthing wire (option)

Installation

The RST is designed for direct burial into the ground. Nevertheless, for ease of access in case of exchange or routine check, it is recommended to install it in steel, masonry or concrete transformer housings or pits (Fig. 2).

Connection (Fig. 4)

On the primary side:

The single pole plug (receptacle), to FAA specification L-823

(AC 150/5345-26B), is plugged into the single pole receptacle (plug) of the primary series circuit cable.

On the secondary side:

• The two-pole receptacle is plugged straight into the two-pole plug of the luminary or of an extension cable assembly.

• The RST, fitted with an earthing wire on one extremity of the secondary winding, meets the ICAO Aerodrome Design Manual – Part 5 – para

3.2.1.7.a.

Fig. 3

3

C

C

R

2

L

ST

6

L: Light

ST: Series Transformer

CCR: Constant Current Regulator

Fig. 4

4

1

6

2

Technical Data

Rated secondary power

Rated values

Primary/ secondary current

Frequency Power range

(2)

Load range

(3)

150

200

300

10/15

20/25

30/45

65

W

10/15

20/25

30/45

65

100

100

150

200

300

A

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

6.6 / 6.6

Hz

50

50

50

50

50

50

50

50

60

60

60

60

60

60

60

60

W

12,5 – 20

50 – 185

40 – 230

25 – 360

Ohm

0,29 – 0,47

18 – 30 0,41 – 0,70

35 – 60 0.80 – 1.38

40 – 90 0.92 – 2.07

50 – 125 1.10 – 2.87

45 – 185 1.00 – 4.25

25 – 230 0.57 – 5.28

25 – 360 0.57 – 8.25

12,5 – 20 0,29 – 0,47

18 – 30 0,41 – 0,70

35 – 60 0.80 – 1.38

40 – 100 1.03 – 2.29

35 – 125 0.80 – 2.87

1.10 – 4.25

0.92 – 5.28

0.57 – 8.25

1) Primary supplied by a sinusoidal voltage source of the rated frequency.

2) For secondary current comprised between 6.53 and 6.67 A.

3) The secondary current remains between 6.53 A and 6.67 A for the indicated load range.

4) Primary current = 6.6 A.

Performances at 20°C (typical values) (1)

Efficiency at

nominal load

IEC FAA

Power factor at nominal load

IEC FAA

91.50

92.00

94.50

70.00

74.00

86.00

87.00

%

70.00

74.00

86.50

87.00

89.50

89.50

91.50

92.50

94.00

92.00

92.50

95.00

70.00

74.00

87.00

87.50

%

70.00

74.00

87.00

87.50

90.00

90.00

92.00

92.50

95.00

0.98

0.98

0.98

0,97

0,97

0.98

0.98

IEC

0,98

0,98

0.98

0.98

0.98

0.98

0.98

0.98

0.98

0,98

0.98

0,98

0,97

0,97

0.98

0.98

FAA

0,98

0,98

0.98

0.98

0.98

0.98

0.98

0.98

0,98

Open circuit voltage

52

65

105

17

30

6

8

V (rms)

5

8

17

25

37

37

52

62

99

Short circuit current

(4)

6.68

6.67

6.67

6,73

6,73

6.73

6.71

A

6,73

6,73

6.73

6.71

6.70

6.69

6.70

6.68

6.67

Outline dimensions

W

Nominal length of primary leads: 60 cm

Nominal length of secondary lead: 120 cm

Fig. 5

H

L

300W

200W

150W

100W

65W

30/45W

25W

50 Hz

60 Hz

15W

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360

Fig. 6: Power coverage as per IEC 61823 in 50 Hz & 60 Hz

Ordering Code

1ST 300 6 6 5 E S

Power range

10/15 W = 010

20/25 W = 020

30/45 W = 045

65 W = 065

100 W = 100

150 W = 150

200 W = 200

300 W = 300

Primary current

6.6 A = 6

Secondary current

6.6 A = 6

Frequency

50 Hz = 5

60 Hz = 6

50/60 Hz = D (only for 15 W and 25 W)

Earthing wire without earthing wire = O with earthing wire = E

Special rements to be specified in full text = S

Complete, delete or modify as necessary.

Dimensions and Packing Data

Rated secondary power

W

200

300

10/15

20/25

30/45

65

100

10/15

20/25

30/45

65

100

150

150

200

300

Rated frequency

Hz

60

60

60

60

50

50

60

60

60

60

50

50

50

50

50

50

114

114

125

125

125

147

147

153

114

Length

(L)

114

114

114

125

147

147

153

Dimensions (mm)

Dimensions (mm)

101

101

115

115

115

144

144

146

101

Width

(W)

101

101

101

115

144

144

146

66

78

80

80

90

95

105

130

62

Height

(H)

62

66

80

80

95

95

110

Net weight

(Kg)

5.00

7.30

1,36

1,95

2.50

2.80

2.90

1,36

1,59

2.70

2.80

3.40

4.90

4.80

5.00

5.70

90

80

175

175

150

140

140

175

175

150

140

140

100

100

90

80

Quantity per box

Gross weight

Per shipping box

Wooden box dimensions

(mm) (Kg)

490

625

280

320

445

435

450

280

320

445

435

520

530

520

490

650

1150 x 800 x 750

1150 x 800 x 750

Suggested Specification

The series transformer shall be in full compliance with FAA AC150/5345-47 and IEC

61823. With one extremity of the secondary winding earthed, it shall also be in compliance with ICAO Aerodrome Design Manual, Part 5, para. 3.2.1.7.

The core shall be of rectangular shape, made from low-loss, grain oriented steel laminations.

Primary and secondary windings shall be adequately separated but not super-imposed.

There will be no creeping path between the primary and the secondary windings. The transformer and connection leads shall be pressure encapsulated with thermo-plastic elastomer, which resists to ozone and UV light exposure, to chemical agents and to shocks and rough handling. The encapsulation must not absorb water.

The series transformer shall be connected in the series circuit via L-823 connectors moulded onto two 60 cm long single-core

AWG 8 cables rated 5 kV and to the secondary circuit by one 120 cm two-core AWG 12 cable.

The electrical performances shall be equal to or better than those given in the table of paragraph

“Technical Data”.

Registered Office:

ADB

Airfield Solutions

Leuvensesteenweg 585

B-1930 Zaventem

Belgium

Phone: +32 (2) 7221711

Fax: +32 (2) 7221764 info.adb@adb-air.com www.adb-air.com

© ADB all rights reserved order number DOCA06112EV5 subject to modifications