POLARIS™
INSUL-TAP CONNECTORS FOR TWO WIRES & IN-LINE SPLICERS/REDUCERS
IT SERIES
1
2
3
Insul-Tap connectors are suitable for connecting two wires. For sizes 3/0 AWG
and smaller, they are available in two styles – with wires being connected
from the same side of the connector (Figure1) or opposite sides of the
connector (Figure 2).
For sizes 250 MCM and larger, they are provided with open wire entry ports
on both sides of the connector (Figure 3), which allows for access from either
side. This style is supplied with removable access plugs to close the entry port
not being utilized.
Abrasion and chemical resistant. UV rated. Will not support combustion.
Cold temperature rated to -45°C. Dual rated for use with copper and/or
aluminum cables. 600 volts. 90°C. To receive the material in bags, add “-B”
to the catalog number.
Not recommended for fine-stranded, flexible wire. See Polaris Grey™ Series
page 88.
4
CATALOG
NO.
UPC
CODE
FIGURE
WIRE
RANGE
IT-4
95001
1
4-14
ITO-4
95002
2
4-14
IT4-A
95021
1
4-14
IT4-S
95000
not pictured
4-14
IT-1/0
95003
1
1/0-14
ITO-1/0
95004
2
1/0-14
IT-3/0
95005
1
3/0-6
ITO-3/0
95006
2
3/0-6
ITO4-A
78924
2
4-14
IT-250
95007
3
250-6
IT-350
95008
3
350-6
IT-500
95009
3
500-4
IT-600††
78944
3
600-6
IT-750*
95010
3
750-250
ITH-750
92640
4
750-250
†† 600 Series are AL7CU and 75˚C *Not UL Listed
ISR SERIES
1
2
2
WIDTH
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS.EA
1.12
1.25
1.12
1.12
1.62
1.75
1.75
1.87
1.25
2.31
2.50
2.81
2.94
3.50
4.50
slotted
slotted
1/8
slotted
3/16
3/16
1/4
1/4
1/8
5/16
5/16
5/16
5/16
3/8
5/16
12
12
12
12
6
6
6
6
12
6
4
4
4
2
2
.06
.06
.06
.03
.13
.13
.19
.19
.06
.24
.39
.53
.80
.94
1.75
(INCHES)
LENGTH
1.07
1.07
1.07
0.7
1.62
1.62
1.84
1.84
1.07
2.12
2.47
2.87
3.24
3.48
3.48
HEIGHT
1.50
1.50
1.5
1.5
1.75
1.75
1.87
1.87
1.5
2.13
2.44
2.94
3.05
3.50
3.50
ISR Series connectors are suitable for connecting two wires in-line. Insulated
with high dielectric strength plastisol and molded for precise fit. Supplied with
removable access plugs over the hex screw.
Abrasion and chemical resistant. UV rated. Will not support combustion.
Cold temperature rated to -45°C. Dual rated for use with copper and/or
aluminum cables. 600 volts. 90°C. Not recommended for use with extraflexible cables. See Polaris Grey™ Series page 88.
UPC
NO.
UPC.
NO
FIGURE
WIRE
RANGE
LENGTH
HEIGHT
WIDTH
ISR-1/0
ISR-250
ISR-350
ISR-500
ISR-600††
ISRH-750
95101
95102
95103
95104
78945
92645
1
1
1
1
1
2
1/0-14
250-6
350-6
500-4
600-6
750-250
3.25
4.00
4.47
4.62
5.83
7.25
1.48
1.90
2.20
3.00
3.05
3.25
.90
1.19
1.32
1.62
1.57
1.75
(INCHES)
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
3/16
4
4
2
2
2
2
.15
.34
.51
.72
1.0
1.85
5/16
5/16
5/16
5/16
5/16
†† 600 Series are AL7CU and 75˚C
2010 CATALOG
NSi 88
POLARIS™
POLARIS BLUE
ISW SERIES – DIRECT BURIAL AND SUBMERSIBLE IN-LINE SPLICER/REDUCERS
ISW Series connectors are suitable for connecting two wires in-line and are UL Listed for direct
burial and submersible applications (UL486D).
Insulated with specially formulated high-strength
dielectric plastisol and molded for precise fit for
a direct burial connection. Requires no taping,
compounds, heat shrink or cutting-to-size in the
CAT.
NO.
UPC
CODE
WIRE RANGE
INSULATION
URD/USE THHN/XHHW*
MIN DIA MAX DIA
ISW-4
ISW-1
ISW-3/0
ISW-250
78925
78926
78927
78928
4-6 AWG
1-2 AWG
3/0-1/0 AWG
250-4/0 AWG
0.244
0.352
0.462
0.618
0.412
0.582
0.720
0.895
field. Supplied with removable access plugs over
the hex screws. Abrasion and chemical resistant.
UV rated. Will not support combustion. Cold
temperature rated to -45°C. Suitable for use with
aluminum and/or copper conductors. 600 volts.
90°C. Reusable.
HEX
SIZE
WEIGHT
LBS.
LENGTH
(INCHES)
slotted
3/16
1/4
5/16
.12
.20
.25
.40
6.39
6.83
7.05
7.58
HEIGHT
WIDTH
1.38
1.68
1.78
2.13
.75
.88
.94
1.13
STRIP TIGHTENING
LENGTH
TORQUE
13/16
27/32
7/8
11/8
45
150
250
360
Approved for use with all conductors with insulation suitable for wet and/or damp locations. (Not recommended for use with extra flexible cable. See Polaris Grey™, page 88).
* Not suitable for direct burial with THHN/XHHW wire. For use in enclosures only. A properly installed connector will have no more than one conductor per port.
IPLW AND ITW MULTI-CABLE CONNECTORS
Suitable for connecting multiple wires and
are UL Listed (UL486D) for direct burial
and submersible applications. Insulated
with specially formulated high-strength
dielectric plastisol and molded for precise fit
for a direct burial connection. Requires no
taping, compounds, heat shrink or cuttingCAT.
NO.
UPC
CODE
NO. OF
PORTS
WIRE RANGE
INSULATION
URD/USE THHN/XHHW*
MIN DIA MAX DIA
ITW-4
IPLW4-3
IPLW4-4
IPLW4-5
IPLW4-6
ITW-1
IPLW1-3
IPLW1-4
IPLW1-5
IPLW1-6
ITW-3/0
IPLW3/-03
IPLW3/0-4
IPLW3/0-5
IPLW3/0-6
ITW-250
IPLW250-3
IPLW250-4
IPLW250-5
IPLW250-6
95123
95115
95116
78929
78930
95126
95121
95122
78931
78932
95124
95117
95118
78933
78934
95125
95119
95120
78935
78936
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
4-6 AWG
4-6 AWG
4-6 AWG
4-6 AWG
4-6 AWG
1-2 AWG
1-2 AWG
1-2 AWG
1-2 AWG
1-2 AWG
3/0-1/0 AWG
3/0-1/0 AWG
3/0-1/0 AWG
3/0-1/0 AWG
3/0-1/0 AWG
250-4/0 AWG
250-4/0 AWG
250-4/0 AWG
250-4/0 AWG
250-4/0 AWG
.244
.244
.244
.244
.244
.352
.352
.352
.352
.352
.462
.462
.462
.462
.462
.618
.618
.618
.618
.618
.412
.412
.412
.412
.412
.582
.582
.582
.582
.582
.720
.720
.720
.720
.720
.895
.895
.895
.895
.895
HEX
SIZE
WEIGHT
LBS.
slotted
slotted
slotted
slotted
slotted
3/16
3/16
3/16
3/16
3/16
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
5/16
5/16
.11
.19
.27
.35
.43
.19
.29
.39
.49
.59
.27
.54
.81
1.08
1.35
.40
.62
.84
1.06
1.28
to-size in the field. Supplied with removable
access plugs over the hex screws. Abrasion
and chemical resistant. UV rated. Will not
support combustion. Cold temperature rated
to -45°C. Suitable for use with aluminum
and/or copper conductors. 600 volts. 90°C.
(INCHES)
LENGTH
HEIGHT
WIDTH
1.68
2.64
3.61
4.57
5.54
1.87
2.80
3.72
4.65
5.57
2.37
3.57
4.77
5.97
7.17
2.57
3.81
5.11
1.38
1.38
1.38
1.38
1.38
1.68
1.68
1.68
1.68
1.68
1.78
1.78
1.78
1.78
1.78
2.13
2.13
2.13
2.13
2.13
3.26
3.26
3.26
3.26
3.26
3.55
3.55
3.55
3.55
3.55
3.78
3.78
3.78
3.78
3.78
3.94
3.94
3.94
3.94
3.94
6.41
7.71
STRIP
LENGTH
TNG.
TORQ.
3/16
45
45
45
45
45
150
150
150
150
150
250
250
250
250
250
360
360
360
360
360
3/16
3/16
3/16
3/16
27/32
27/32
27/32
27/32
27/32
7/8
7/8
7/8
7/8
7/8
11/8
11/8
11/8
11/8
11/8
Approved for use with all conductors with insulation suitable for wet and/or damp locations. (Not recommended for use with extra flexible cable. See Polaris Grey™, page 88).
A properly installed connector will have no more than one conductor per port.
POLARIS BLUE CUSTOM CONNECTORS
Let us custom engineer and fabricate a UL
Listed direct burial and submersible insulated
Vœ˜˜iV̜ÀÊvœÀÊޜÕÀʘiÝÌÊ«ÀœiVÌ°Ê
œœÃiÊ>˜ÞÊ
combination and quantity of our standard
*œ>ÀˆÃʏÕiÊ>˜`ÊÜi½ÊLՈ`Ê>ÊVœ˜˜iV̜ÀÊ̜Ê
89 NSi
meet your exact requirements. Wire entry
can even be from either side of the connector,
L>Ãi`ʜ˜ÊޜÕÀÊëiVˆwVÊ«ÀœiVÌʘii`ðÊ1{nÈÊ
for direct burial or below grade use and
submersible applications.
POLARIS™
SUBMERSIBLE PEDESTAL CONNECTORS
ISPB AND ISPC SERIES – SUBMERSIBLE PEDESTAL CONNECTORS
These hefty pedestal connectors are
manufactured from high strength 6061T6 aluminum alloy, providing premium
electrical and mechanical performance.
Radial tipped set screws reduce conductor
strand damage, and the range taking
design allows for many sizes and types
of conductors – all in one connector.
Encapsulated in rubber with a nominal
thickness of 125mils and high dielectric
CAT.
UPC
NO.
CODE
BLACK
WIRE RANGE
AWG
MM
NO. OF
COLOR
PORTS
WEIGHT
LBS. EA
.71
1.07
2.46
2.46
4.06
4.06
4.75
7.00
1 - 1/8
1 - 1/8
360 in - lbs
360 in - lbs
.51
.69
1.04
2.46
2.46
2.46
4.06
4.06
4.06
3.625
4.75
7.00
1 - 1/8
1 - 1/8
1 - 1/8
360 in - lbs
360 in - lbs
360 in - lbs
4
6
black
black
5/16
ISPC350-3
78901
350-12
185-16
ISPC350-4
78902
350-12
185-16
ISPC350-6
78903
350-12
185-16
Other sizes available. Contact factory for price and delivery.
3
4
6
clear
clear
clear
5/16
78896
78897
350-12
350-12
STRIP
TIGHTENING
LENGTH
TORQUE
HEX
SIZE
185-16
185-16
ISPB350-4
ISPB350-6
strength. Connectors meet or exceed ANSI
C119.4 Class A specifications. Clear
pedestal connectors (ISPC) allow for an
easier installation.
Abrasion and chemical resistant. UV
rated. Will not support combustion. Cold
temperature rated to -45°C. Suitable for use
with aluminum and/or copper conductors.
600 volts. 90°C.
5/16
(INCHES)
LENGTH HEIGHT WIDTH
CLEAR
5/16
5/16
™
Take a close look.
*750 MCM not UL listed.
s)NSULATEDWITHHIGHDIELECTRICSTRENGTHPLASTISOL
s-OLDEDFORPRECISElTANDSUPPLIEDWITHREMOVABLE
access plugs over the hex screws
s/PTIONWITHWIREENTRYPORTSONBOTHSIDESOFTHE
connector allow for access from either side
s3UPPLIEDWITHREMOVABLEPLUGSTOCLOSETHEENTRY
PORTNOTBEINGUTILIZED
s%LIMINATESTHENEEDFORCOVERANDTAPING
s!BRASIONANDCHEMICALRESISTANT
sUV rated
2010 CATALOG
NSi 90
POLARIS™
POLARIS
GREY
™
Perfect for fine-stranded wire.
Connect, disconnect, and reconnect with ease
when you use Polaris Grey™ for your finestranded, flexible, and extra-flexible copper
cable connections. Motor replacement and
maintenance have never been this simple;
strip the cable upon installing, and never strip
again. No need to replace the wire because
you had to cut off the connector. Polaris
Grey™ unique sleeve makes the connection
as reliable as a compression connection,
but so much easier! Polaris Grey™ has the
same exceptional features as original Polaris
(black) with the unique ability to connect and
terminate fine-stranded cables easily and
safely whenever maintenance or replacement
is required. For copper cables only, Polaris
Grey™ is abrasion and chemical resistant, cold
temperature rated to 45°C, rated 600V, 90°C,
and three sizes cover 14 to 3/0 AWG. Its
reuseability makes perfect for cabletrays,
troughs, wireways, raceways, ducts,
and motor junction boxes. UL listed for
use with fine-stranded, flexible, and extraflexible copper cables.
...a reliable connection.
91 NSi
POLARIS™
INSULATED CONNECTOR FOR FINE-STRANDED FLEXIBLE COPPER CONDUCTORS
POLARIS GREY™
CAT.
NO.
ITG-6
ITOG-6
IPLG6-3
IPLG6-4
IPLG6-6
ITG-1
ITOG-1
IPLG1-3
IPLG1-4
IPLG1-6
ITG-3/0
ITOG-3/0
IPLG3/0-3
IPLG3/0-4
IPLG3/0-6
UPC
CODE
95140
95141
95142
95143
95145
95146
95147
95149
95150
95152
95153
95154
95155
95156
95158
Polaris Grey™ can be used with virtually any kind
of copper conductor, but is specifically designed
for use with fine-stranded, flexible and extraflexible copper conductors. This includes DLO
cable and motor lead wire, which makes it
excellent for use in motor connect/disconnect
applications.
Polaris Grey™ combines all the exceptional
features of original support combustion. It is cold
temperature rated to -45˚C, rated 600V, 90˚C.
UÊ ->vi\ʈ˜ÃՏ>Ìi`Ê܈̅ʅˆ}…Ê`ˆiiVÌÀˆVÊÃÌÀi˜}̅Ê
plastisol for tough mechanical protection;
UÊ >V̜ÀÞÊ>««ˆi`ʈ˜ÃՏ>̈œ˜Ê«ÀœÛˆ`iÃÊVœ˜ÃˆÃÌi˜ÌÊ
quality and protection;
UÊ LÀ>Ȝ˜Ê>˜`ÊV…i“ˆV>ÊÀiÈÃÌ>˜ÌÆ
NO. OF
PORTS
2
2
3
4
6
2
2
3
4
6
2
2
3
4
6
WIRE RANGE BY CLASSIFICATION
CLASS B, C, D
6-14 AWG
6-14 AWG
6-14 AWG
6-14 AWG
6-14 AWG
1-10 AWG
1-10 AWG
1-10 AWG
1-10 AWG
1-10 AWG
3/0-4 AWG
3/0-4 AWG
3/0-4 AWG
3/0-4 AWG
3/0-4 AWG
CLASS K, M, I
6-14 AWG
6-14 AWG
6-14 AWG
6-14 AWG
6-14 AWG
2-10 AWG
2-10 AWG
2-10 AWG
2-10 AWG
2-10 AWG
2/0-2 AWG
2/0-2 AWG
2/0-2 AWG
2/0-2 AWG
2/0-2 AWG
UÊ >ÃÌ\Êiˆ“ˆ˜>ÌiÃÊ̅iʘii`ÊvœÀÊVœÛiÀÊ>˜`ÊÊÌ>«ˆ˜}ÊqÊ
supplied with removable access plugs over the
hex screws to protect against contamination;
UÊ >ÃÞ\Ê̅ÀiiÊÈâiÃÊVœÛiÀÊ£{Ê̜ÊÎÉäÊAWG;
UÊ 1ʈÃÌi`ÊvœÀÊ>ÊÌÞ«iÃʜvÊyi݈Li]Êw˜i‡ÃÌÀ>˜`i`Ê
wires, uniquely color-coded grey;
UÊ ,iÕÃ>Li\ʈ`i>ÊvœÀÊV>LiÌÀ>ÞÃ]ÊÌÀœÕ}…Ã]ÊÊ܈Ài‡
Ü>ÞÃ]ÊÀ>ViÜ>ÞÃ]Ê`ÕVÌÃÊ>˜`ʓœÌœÀÊʍ՘V̈œ˜Ê
boxes;
UÊ Vœ˜œ“ˆV>°
LENGTH
(INCHES)
HEIGHT
WIDTH
1.07
1.07
1.54
1.97
2.28
1.62
1.62
2.27
2.92
4.22
1.84
1.84
2.65
3.43
4.99
1.50
1.50
1.50
1.50
1.50
1.75
1.75
1.75
1.75
1.75
1.87
1.87
1.87
1.87
1.87
1.12
1.25
1.12
1.12
1.12
1.62
1.75
1.62
1.62
1.62
1.75
1.87
1.75
1.75
1.75
HEX
SIZE
1/8
1/8
1/8
1/8
1/8
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
CARTON
QTY.
12
12
12
6
6
6
6
6
6
6
6
6
6
6
4
WEIGHT
LBS. EA
.06
.06
.08
.11
.16
.13
.13
.19
.26
.38
.19
.19
.28
.37
.56
For display bags with a mounting hole for hanging, add the suffix “-B” to the part number.
Protect those fine-stranded
wires with Polaris Grey™.
Ê iÀi½ÃʜÕÀÊÃiVÀiÌ\ÊPolaris Grey™ comes with an integral
sleeve which protects the fine strands and helps the
conductor maintain its shape during the tightening process.
The sleeve eliminates breakage of the strands and reduces
stress on the conductor and therefore the potential for hotspots. Replacement sleeves can be purchased separately.
Specially designed for connecting and terminating finestranded, flexible copper conductors. Polaris Grey™
combines the reliability and safety of a compression
connection with the ease, affordability and flexibility of a
mechanical connection.
Motor replacement is now really easy. Simply strip the
cable, insert it into Polaris Grey™, tighten the hex head
screw, replace the cap.
POLARIS GREY™ REPLACEMENT SLEEVES
CATALOG
NO.
UPC
CODE
DESCRIPTION
FITS
SERIES
PACKAGE
QTY.
SITG-6
SITG-1
SITG-3/0
95160
95161
95162
Sleeves for Polaris Grey™
Sleeves for Polaris Grey™
Sleeves for Polaris Grey™
ITG-6
ITG-1
ITG-3/0
10
10
10
2010 CATALOG
NSi 92
POLARIS™
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY FROM ONE SIDE
IPL Series connectors are insulated with high-dielectric strength plastisol. Molded
for precise fit and supplied with removable access plugs over the hex screws.
Wire entry ports on one side only. Eliminates the need for cover and taping.
Abrasion and chemical resistant. UV rated. Will not support combustion. Cold
temperature rated to -45°C. Dual rated for use with copper and/or aluminum
cables. Rated 600 V, 90°C. Not recommended for fine-stranded, flexible wire.
To receive the material in bags, add “-B” to the part number.
IPL SERIES
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
LENGTH
HEIGHT
WIDTH
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
IPL 4-3
IPL4-3A
IPL 4-4
IPL4-4A
IPL 4-5
IPL 4-6
IPL 4-8
IPL4-8A
IPL 4-10
IPL4-10A
IPL 4-12
IPL 4-14
IPL 1/0-3
IPL 1/0-4
IPL 1/0-5
IPL 1/0-6
IPL 1/0-8
IPL 1/0-10
IPL 1/0-12
IPL 1/0-14
IPL 3/0-3
IPL 3/0-4
IPL 3/0-5
IPL 3/0-6
IPL 3/0-8
IPL 250-3
IPL 250-4
IPL 250-5
IPL 250-6
IPL 250-8
IPL 350-3
IPL 350-4
IPL 350-5
IPL 350-6
IPL 350-8
91001
91021
91002
91022
91003
91004
91006
91026
91008
78906
91010
91012
91101
91102
91103
91104
91106
91108
91110
91112
91201
91202
91203
91204
91206
91301
91302
91303
91304
91306
91401
91402
91403
91404
91406
3
3
4
4
5
6
8
8
10
10
12
14
3
4
5
6
8
10
12
14
3
4
5
6
8
3
4
5
6
8
3
4
5
6
8
4 -14
4-14
4 -14
4-14
4 -14
4 -14
4 -14
4-14
4 -14
4-14
4 -14
4 -14
1/0 - 14
1/0 - 14
1/0 - 14
1/0 - 14
1/0 - 14
1/0 - 14
1/0 - 14
1/0 - 14
3/0 - 6
3/0 - 6
3/0 - 6
3/0 - 6
3/0 - 6
250 - 6
250 - 6
250 - 6
250 - 6
250 - 6
350-6
350-6
350-6
350-6
350-6
1.54
1.54
1.97
1.97
2.39
2.82
3.65
3.65
4.50
4.5
5.10
6.18
2.27
2.92
3.57
4.22
5.52
6.82
8.12
9.42
2.65
3.43
4.21
4.99
6.56
2.99
3.85
4.71
5.57
7.29
3.52
4.57
5.62
6.67
8.77
1.50
1.5
1.50
1.5
1.50
1.50
1.50
1.5
1.50
1.5
1.50
1.50
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.87
1.87
1.87
1.87
1.87
2.13
2.13
2.13
2.13
2.13
2.44
2.44
2.44
2.44
2.44
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.75
1.75
1.75
1.75
1.75
2.19
2.19
2.19
2.19
2.19
2.38
2.38
2.38
2.38
2.38
slotted
1/8
slotted
1/8
slotted
slotted
slotted
1/8
slotted
1/8
slotted
slotted
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
12
12
6
6
6
6
4
4
4
4
3
2
12
6
6
6
4
4
3
2
6
6
4
4
3
6
6
4
4
3
4
3
3
2
2
.08
.08
.11
.11
.13
.16
.21
.21
.26
.26
.31
.36
.19
.26
.32
.38
.51
.63
.76
.88
.28
.37
.46
.56
.74
.35
.47
.58
.70
.93
.59
.77
.96
1.14
1.50
93 NSi
(INCHES)
POLARIS™
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY FROM ONE SIDE
IPL SERIES CONTINUED
CATALOG
NO.
UPC
CODE
IPL 500-3
91501
IPL 500-4
91502
IPL 500-5
91503
IPL 500-6
91504
IPL 500-7
91505
IPL 500-8
91506
IPL 600-3††
78946
IPL 600-4††
78947
IPL 600-6††
78949
IPL 750-3*
91601
IPL 750-4*
91602
IPL 750-5*
91603
IPL 750-6*
91604
†† 600 Series are AL7CU and 75˚C
* 750 MCM not UL Listed
2010 CATALOG
NO. OF
PORTS
WIRE
RANGE
LENGTH
HEIGHT
WIDTH
3
4
5
6
7
8
3
4
6
3
4
5
6
500-4
500-4
500-4
500-4
500-4
500-4
600-6
600-6
600-6
750-250
750-250
750-250
750-250
4.01
5.16
6.23
7.45
8.59
9.74
4.52
5.76
8.48
4.90
6.33
7.75
9.18
2.94
2.94
2.94
2.94
2.94
2.94
3.05
3.05
3.05
3.50
3.50
3.50
3.50
2.69
2.69
2.69
2.69
2.69
2.69
2.70
2.70
2.70
3.38
3.38
3.38
3.38
(INCHES)
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
5/16
3
3
2
2
2
2
3
2
2
3
2
1
1
.79
1.05
1.31
1.57
1.83
2.09
1.05
1.80
2.10
1.40
1.87
2.34
2.80
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
NSi 94
POLARIS™
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY EITHER SIDE
The IPLD Series connectors are insulated with high-dielectric strength plastisol. Molded for precise fit and supplied with removable access plugs over
the hex screws. Wire entry ports on both sides of the connector allow for
access from either side. Supplied with removable plugs to close the entry
port not being utilized. Eliminates the need for cover and taping. Abrasion
and chemical resistant. UV rated. Will not support combustion. Cold temperature rated to -45°C. Dual rated for use with copper and/or aluminum
cables. Rated 600 V, 90°C. Not recommended for fine-stranded, flexible
wire. To receive the material in bags, add “-B” to the part number.
IPLD SERIES
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
IPLD 3/0-3
IPLD 3/0-4
IPLD 3/0-5
IPLD 3/0-6
IPLD 3/0-7
IPLD 3/0-8
IPLD 3/0-10
IPLD 3/0-12
IPLD 250-3
IPLD 250-4
IPLD 250-5
IPLD 250-6
IPLD 250-7
IPLD 250-8
IPLD 250-10
IPLD 250-12
IPLD 350-3
IPLD 350-4
IPLD 350-5
IPLD 350-6
IPLD 350-7
IPLD 350-8
IPLD 350-9
IPLD 350-10
IPLD 350-12
IPLD 500-3
IPLD 500-4
IPLD 500-5
IPLD 500-6
IPLD 500-7
IPLD 500-8
IPLD 500-9
IPLD 500-10
IPLD 500-12
IPLD 600-3††
IPLD 600-4††
IPLD 600-5††
IPLD 600-6††
IPLD 600-7††
IPLD 600-8††
92701
92702
92703
92704
92705
92706
92708
92710
92301
92302
92303
92304
92305
92306
92308
92310
92401
92402
92403
92404
92405
92406
92407
92408
92410
92501
92502
92503
92504
92505
92506
92507
92508
92510
78950
78951
78952
78953
78954
78955
3
4
5
6
7
8
10
12
3
4
5
6
7
8
10
12
3
4
5
6
7
8
9
10
12
3
4
5
6
7
8
9
10
12
3
4
5
6
7
8
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
250-6
250-6
250-6
250-6
250-6
250-6
250-6
250-6
350-6
350-6
350-6
350-6
350-6
350-6
350-6
350-6
350-6
500-4
500-4
500-4
500-4
500-4
500-4
500-4
500-4
500-4
600-6
600-6
600-6
600-6
600-6
600-6
95 NSi
(INCHES)
LENGTH
2.63
3.38
4.13
4.94
5.75
6.50
8.00
9.63
2.99
3.85
4.71
5.57
6.43
7.29
9.02
10.74
3.52
4.57
5.62
6.67
7.72
8.77
9.82
10.87
12.97
4.01
5.16
6.23
7.45
8.59
9.74
10.88
12.03
14.32
4.72
5.96
7.20
8.38
9.68
10.92
HEIGHT
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.44
2.44
2.44
2.44
2.44
2.44
2.44
2.44
2.44
2.94
2.94
2.94
2.94
2.94
2.94
2.94
2.94
2.94
3.05
3.05
3.05
3.05
3.05
3.05
WIDTH
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
2.31
2.31
2.31
2.31
2.31
2.31
2.31
2.31
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.81
2.81
2.81
2.81
2.81
2.81
2.81
2.81
2.81
2.95
2.95
2.94
2.94
2.95
2.95
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
1/4
6
6
4
4
3
3
2
2
6
6
4
4
3
3
2
2
4
3
3
3
2
2
2
2
1
3
3
2
2
2
2
2
1
1
3
3
2
2
2
2
.31
.41
.52
.62
.71
.81
1.00
1.20
.35
.47
.58
.70
.81
.93
1.16
1.39
.59
.77
.96
1.14
1.32
1.50
1.68
1.86
2.22
.79
1.05
1.31
1.57
1.83
2.09
2.35
2.61
3.13
1.55
1.70
1.85
2.15
2.50
2.85
1/4
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
POLARIS™
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY EITHER SIDE & STACKED CONNECTORS
IPLD SERIES CONTINUED
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
IPLD 600-9††
IPLD 600-10††
IPLD 600-12††
IPLD 750-3*
IPLD 750-4*
IPLD 750-5*
IPLD 750-6*
IPLD 750-7*
IPLD 750-8*
IPLD 750-9*
IPLD 750-10*
IPLD 750-12*
78956
78957
78959
92601
92602
92603
92604
92605
92606
92607
92608
92610
9
10
12
3
4
5
6
7
8
9
10
12
600-6
600-6
600-6
750-250
750-250
750-250
750-250
750-250
750-250
750-250
750-250
750-250
†† 600 Series are AL7CU and 75˚C
(INCHES)
LENGTH
HEIGHT
12.39
13.67
16.17
4.90
6.33
7.75
9.18
10.69
12.19
13.69
15.19
18.19
3.05
3.05
3.05
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
HEX
SIZE
WIDTH
CARTON WEIGHT
QTY.
LBS. EA
5/16
2.95
2.95
2.95
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
2
1
1
3
2
1
1
1
1
1
1
1
5/16
5/16
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3.30
3.65
4.45
1.40
1,87
2.34
2.80
3.26
3.73
4.19
4.66
5.59
* 750 MCM not UL Listed
STACKED CONNECTORS
1
2
With Polaris™ Stacked Connectors you will
3
4
i˜œÞÊ>Ê̅iÊLi˜iwÌÃʜvÊÃÌ>˜`>À`Ê*œ>ÀˆÃÊ
connectors with an added space-saving
bonus. Wire entry holes are stacked
on top of each other for the ultimate in
compact design. Exceptional for use with
large wire sizes, especially in tight-fitting
spaces, small wire ways and panels. The
wire holes on the bottom row allow for
entry from either side of the connector
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
IPLDS 350-4
IPLDS 350-6
IPLDS 350-8
IPLDS 350-10
IPLDS 350-12
IPLDS 500-4
IPLDS 500-6
IPLDS 500-8
IPLDS 500-10
IPLDS 500-12
IPLDS 750-6*
IPLDS 750-8*
IPLDS 750-10*
IPLDS 750-12*
79049
95165
95166
95167
95168
78905
95169
95170
95171
95172
95173
95174
95175
95176
4
6
8
10
12
4
6
8
10
12
6
8
10
12
350-6
350-6
350-6
350-6
350-6
500-4
500-4
500-4
500-4
500-4
750-250
750-250
750-250
750-250
(INCHES)
LENGTH
2.46
3.52
4.57
5.62
6.67
2.77
4.01
5.16
6.23
7.45
4.90
6.33
7.75
9.18
HEIGHT
WIDTH
3.5
3.50
3.50
3.50
3.50
4.32
4.32
4.32
4.32
4.32
5.00
5.00
5.00
5.00
4.00
4.00
4.00
4.00
4.00
4.69
4.69
4.69
4.69
4.69
5.06
5.06
5.06
5.06
for even greater versatility. Supplied with
5
removable plugs to close the entry port
not being utilized. Abrasion and chemical
resistant. UV rated. Will not support
combustion. Cold temperature rated to
-45°C. Dual rated for use with copper
and/or aluminum cables. Rated 600 V,
90°C. Not recommended for fine-stranded
flexible wire.
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
5/16
2
2
2
1
1
2
2
2
1
1
1
1
1
1
1.45
2.01
2.64
3.27
3.89
2.38
2.91
3.76
4.62
5.46
3.93
5.10
6.26
7.42
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
* 750 MCM not UL Listed.
2010 CATALOG
NSi 96
POLARIS™
WIRE ENTRY FROM EITHER SIDE
IPLDH SERIES – HEAVY DUTY
Heavy duty IPLDH Series connectors are
designed, built and tested to handle even the
most demanding applications from 250 MCM
to 750 MCM. The connectors are insulated
with high-dielectric strength plastisol which is
molded for a precise fit. They are supplied with
removable access plugs to allow for cable entry
from either side of the connector. The connector
block is double the size of the standard IPLD
Series connector and there are also two pressure
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
IPLDH750-3
IPLDH750-4
IPLDH750-5
IPLDH750-6
IPLDH750-8
IPLDH750-10
92650
92651
92652
92653
92655
92657
3
4
5
6
8
10
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
screws provided for each cable to ensure the
best connection possible. Eliminates the need
for cover and taping. Abrasion and chemical
resistant. UV rated. Will not support combustion.
Cold temperature rated to -45°C. Dual rated for
use with copper and/or aluminum cables. Rated
600 V, 90°C. Not recommended for fine-stranded,
flexible wire. To receive the material in bags, add
“-B” to the part number.
(INCHES)
LENGTH
5.00
6.40
7.80
9.15
11.90
14.60
HEIGHT
3.50
3.50
3.50
3.50
3.50
3.50
WIDTH
4.50
4.50
4.50
4.50
4.50
4.50
HEX
SIZE
CTN
QTY.
WEIGHT
LBS. EA
5/16
2
2
1
1
1
1
2.52
3.37
4.21
4.95
6.60
8.20
5/16
5/16
5/16
5/16
5/16
PLH SERIES – HEAVY DUTY
Heavy duty PLH Series connectors are
designed, built and tested to handle even the
most demanding applications from 250 MCM
to 750 MCM. The uninsulated connector block
is double the size of the standard PL Series
connector and there are also two pressure
screws provided for each cable to ensure the
best connection possible. Dual rated for use
with copper and/or aluminum cables. Plated
for corrosion resistance. Rated 600 V, 90°C.
Not recommended for fine-stranded, flexible
wire.
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
LENGTH
HEIGHT
WIDTH
PLH750-2
PLH750-3
PLH750-4
PLH750-6
PLH750-8
PLH750-10
92670
92671
92672
92674
92676
92678
2
3
4
6
8
10
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
750 - 250 MCM
3.16
4.56
6.00
8.76
11.55
14.30
2.00
2.00
2.00
2.00
2.00
2.00
2.50
2.50
2.50
2.50
2.50
2.50
97 NSi
(INCHES)
HEX
SIZE
5/16
5/16
5/16
5/16
5/16
5/16
CTN.
WEIGHT
2
2
1
1
1
1
1.92
1.92
2.73
4.33
5.92
7.51
POLARIS™
WITH MOUNTING HOLES – WIRE ENTRY FROM ONE SIDE
IPLM SERIES
IPLM Series connectors are insulated with highdielectric strength plastisol. Molded for precise fit
and supplied with removable access plugs over
the hex screws. Wire entry ports on one side
only. The mounting holes at each end of the
connector allow for direct isolated mounting to
the trough, panel or wireway. Eliminates the need
for cover and taping. Abrasion and chemical
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
IPLM 4-3
IPLM 4-4
IPLM 4-5
IPLM 4-6
IPLM 4-7
IPLM 4-8
IPLM 4-9
IPLM 4-10
IPLM 4-13
IPLM 4-14
IPLM 1/0-3
IPLM 1/0-4
IPLM 1/0-5
IPLM 1/0-6
IPLM 1/0-7
IPLM 1/0-8
IPLM 1/0-9
IPLM 1/0-10
93001
93002
93003
93004
93005
93006
93007
93008
93011
93012
93101
93102
93103
93104
93105
93106
93107
93108
3
4
5
6
7
8
9
10
13
14
3
4
5
6
7
8
9
10
4-14
4-14
4-14
4-14
4-14
4-14
4-14
4-14
4-14
4-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
2010 CATALOG
resistant. UV rated. Will not support combustion.
Cold temperature rated to -45°C. Dual rated for
use with copper and/or aluminum cables. Rated
600 V, 90°C. Mounting holes will accept a 1/4”
bolt. Not recommended for fine-stranded, flexible
wire. To receive the material in bags, add “-B”
to the part number.
(INCHES)
LENGTH
3.54
3.97
4.39
4.82
5.32
5.65
6.07
6.50
7.76
8.18
4.27
4.92
5.57
6.22
6.87
7.52
8.17
8.82
HEIGHT
WIDTH
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
slotted
slotted
slotted
slotted
slotted
slotted
slotted
slotted
slotted
slotted
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
6
6
4
4
4
4
3
3
2
2
6
6
4
4
4
4
3
3
.15
.19
.22
.26
.29
.32
.36
.39
.49
.52
.28
.36
.43
.50
.58
.66
.73
.81
NSi 98
POLARIS™
WITH MOUNTING HOLES – WIRE ENTRY FROM EITHER SIDE
IPLMD Series connectors are insulated
with high-dielectric strength plastisol.
Molded for precise fit and supplied with
removable access plugs over the hex
screws. Wire entry ports on both sides
of the connector allow for access from
either side. Supplied with removable
access plugs to close the entry port
not being used. The mounting holes at
each end of the connector allow for
direct isolated mounting to the trough,
IPLMD SERIES
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
(INCHES)
LENGTH
HEIGHT
IPLMD 3/0-3
93221
3
3/0-6
3.85
2.00
IPLMD 3/0-4
93222
4
3/0-6
4.65
2.00
IPLMD 3/0-5
93223
5
3/0-6
5.45
2.00
IPLMD 3/0-6
93224
6
3/0-6
6.25
2.00
IPLMD 3/0-7
93225
7
3/0-6
7.05
2.00
IPLMD 3/0-8
93226
8
3/0-6
7.85
2.00
IPLMD 3/0-9
93227
9
3/0-6
8.60
2.00
IPLMD 3/0-10
93228
10
3/0-6
9.45
2.00
IPLMD 3/0-11
93229
11
3/0-6
10.25
2.00
IPLMD 3/0-12
93230
12
3/0-6
11.00
2.00
IPLMD 250-3
94301
3
250-6
4.59
2.13
IPLMD 250-4
94302
4
250-6
5.45
2.13
IPLMD 250-5
94303
5
250-6
6.31
2.13
IPLMD 250-6
94304
6
250-6
7.17
2.13
IPLMD 250-7
94305
7
250-6
8.03
2.13
IPLMD 250-8
94306
8
250-6
8.89
2.13
IPLMD 250-9
94307
9
250-6
9.76
2.13
IPLMD 250-10
94308
10
250-6
10.62
2.13
IPLMD 250-11
94309
11
250-6
11.48
2.13
IPLMD 250-12
94310
12
250-6
12.34
2.13
IPLMD 350-3
94401
3
350-6
5.12
2.44
IPLMD 350-4
94402
4
350-6
6.17
2.44
IPLMD 350-5
94403
5
350-6
7.22
2.44
IPLMD 350-6
94404
6
350-6
8.27
2.44
IPLMD 350-7
94405
7
350-6
9.32
2.44
IPLMD 350-8
94406
8
350-6
10.37
2.44
IPLMD 350-9
94407
9
350-6
11.42
2.44
IPLMD 350-10
94408
10
350-6
12.47
2.44
IPLMD 350-11
94409
11
350-6
13.52
2.44
IPLMD 350-12
94410
12
350-6
14.57
2.44
IPLMD 500-3
94501
3
500-4
5.61
2.94
IPLMD 500-4
94502
4
500-4
6.76
2.94
IPLMD 500-5
94503
5
500-4
7.83
2.94
IPLMD 500-6
94504
6
500-4
9.05
2.94
IPLMD 500-7
94505
7
500-4
10.19
2.94
IPLMD 500-8
94506
8
500-4
11.34
2.94
IPLMD 500-9
94507
9
500-4
12.48
2.94
IPLMD 500-10
94508
10
500-4
13.63
2.94
IPLMD 500-11
94509
11
500-4
14.77
2.94
IPLMD 500-12
94510
12
500-4
15.92
2.94
Note: Mounting holes will accept a 1/4” bolt for 3/0 AWG and a 5/16” bolt for 250 MCM and 350 MCM.
99 NSi
WIDTH
1.82
1.82
1.82
1.82
1.82
1.82
1.82
1.82
1.82
1.82
2.31
2.31
2.31
2.31
2.31
2.31
2.31
2.31
2.31
2.31
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.81
2.81
2.81
2.81
2.81
2.81
2.81
2.81
2.81
2.81
panel or wireway. Eliminates the need
for cover and taping. Abrasion and
chemical resistant. UV rated. Will not
support combustion. Cold temperature
rated to -45°C. Dual rated for use with
copper and/or aluminum cables. Rated
600 V, 90°C. Not recommended for
fine-stranded, flexible wire. To receive
the material in bags, add “-B” to the
part number.
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
1/4
3
3
2
2
2
2
2
2
1
1
2
2
2
2
2
2
2
2
1
1
2
2
2
2
2
2
2
1
1
1
2
2
2
2
2
2
2
1
1
1
.37
.48
.59
.70
.80
.91
1.02
1.12
1.24
1.35
.59
.71
.81
.94
1.05
1.17
1.28
1.40
1.51
1.63
.95
1.13
1.32
1.50
1.68
1.86
2.04
2.22
2.40
2.58
1.29
1.55
1.81
2.07
2.33
2.59
2.85
3.11
3.37
3.63
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
POLARIS™
WITH MOUNTING HOLES – WIRE ENTRY FROM EITHER SIDE
IPLMD SERIES CONTINUED
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
IPLMD600-3**
IPLMD600-4**
IPLMD600-5**
IPLMD600-6**
IPLMS600-7**
IPLMD600-8**
IPLMD600-9**
IPLMD600-10**
IPLMD600-12**
IPLMD 750-3*
IPLMD 750-4*
IPLMD 750-5*
IPLMD 750-6*
IPLMD 750-7*
IPLMD 750-8*
IPLMD 750-9*
IPLMD 750-10*
IPLMD 750-12*
78915
78916
78914
787918
78919
78920
78921
78922
78923
94601
94602
94603
94604
94605
94606
94607
94608
94610
3
4
5
6
7
8
9
10
12
3
4
5
6
7
8
9
10
12
600-6
600-6
600-6
600-6
600-6
600-6
600-6
600-6
600-6
750-250
750-250
750-250
750-250
750-250
750-250
750-250
750-250
750-250
(INCHES)
LENGTH
5.81
7.11
8.41
9.71
11.01
12.31
13.61
14.91
17.51
6.50
7.93
9.35
10.78
12.20
13.63
15.05
16.48
19.33
HEIGHT
WIDTH
3.05
3.05
305
3.05
3.05
3.05
3.05
3.05
3.05
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
5/16
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1.51
1.81
2.11
2.41
2.71
3.01
3.31
3.61
4.21
2.30
2.77
3.24
3.70
4.16
4.63
5.09
5.56
6.49
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
*750 MCM not UL listed
**600 Series are ALC7U and 75°C
Note: Mounting holes will accept a 5/16” bolt for 250 MCM and 350 MCM and a 3/8” bolt for 500 MCM and 750 MCM.
2010 CATALOG
NSi 100
POLARIS™
UNINSULATED MULTI-CABLE CONNECTOR BLOCKS
PL SERIES
PL Series connectors are made from 6061-T6
aluminum alloy and are plated for corrosion
resistance. They are stocked in one hole increments,
up to 14 holes and are suitable for use on wire from
#4 AWG to 750 MCM. Dual rated for use with copper
and/or aluminum cables. Rated 600 V, 90°C. Not
recommended for fine-stranded, flexible wire.
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
LENGTH
PL 4-2
PL 4-3
PL 4-4
PL 4-5
PL 4-6
PL 4-8
PL 4-9
PL 4-10
PL 4-12
PL 4-14
PL 1/0-2
PL 1/0-3
PL 1/0-4
PL 1/0-5
PL 1/0-6
PL 1/0-7
PL 1/0-8
PL 1/0-9
PL 1/0-10
PL 1/0-11
PL 1/0-13
PL 1/0-14
PL 3/0-2
PL 3/0-3
PL 3/0-4
PL 3/0-5
PL 3/0-6
PL 3/0-7
PL 3/0-8
PL 3/0-9
PL 3/0-10
PL 3/0-12
PL 3/0-14
PL 250-2
PL 250-3
PL 250-4
PL 250-5
PL 250-6
PL 250-7
PL 250-8
90000
90001
90002
90003
90004
90006
90007
90008
90010
90012
90100
90101
90102
90103
90104
90105
90106
90107
90108
90109
90111
90112
90200
90201
90202
90203
90204
90205
90206
90207
90208
90210
90212
90300
90301
90302
90303
90304
90305
90306
2
3
4
5
6
8
9
10
12
14
2
3
4
5
6
7
8
9
10
11
13
14
2
3
4
5
6
7
8
9
10
12
14
2
3
4
5
6
7
8
4-14
4-14
4-14
4-14
4-14
4-14
4-14
4-14
4-14
4-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
1/0-14
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
3/0-6
250-6
250-6
250-6
250-6
250-6
250-6
250-6
.88
1.30
1.73
2.15
2.57
3.41
3.84
4.26
5.10
5.95
1.35
2.01
2.66
3.31
3.96
4.61
5.26
5.91
6.56
7.21
8.51
9.16
1.6
2.37
3.15
3.93
4.71
5.49
6.27
7.05
7.83
9.39
10.95
1.82
2.69
3.55
4.41
5.27
6.14
7.00
101 NSi
(INCHES)
HEIGHT
.62
.62
.62
.62
.62
.62
.62
.62
.62
.62
.88
.87
.87
.87
.87
.87
.87
.87
.87
.87
.87
.87
.94
.94
.94
.94
.94
.94
.94
.94
.94
.94
.94
1.13
1.12
1.12
1.12
1.12
1.12
1.12
WIDTH
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.63
.62
.62
.62
.62
.62
.62
.62
.62
.62
.62
.62
.69
.69
.69
.69
.69
.69
.69
.69
.69
.69
.69
.88
.87
.87
.87
.87
.87
.87
slotted
slotted
slotted
slotted
slotted
slotted
slotted
slotted
slotted
slotted
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
5/16
5/16
5/16
5/16
12
12
12
6
6
6
6
4
4
2
12
12
12
6
6
6
6
6
4
4
2
2
6
6
6
6
6
6
6
4
4
3
2
6
6
6
6
6
6
6
.03
.04
.05
.06
.08
.10
.11
.12
.15
.17
.07
.10
.14
.17
.20
.24
.27
.30
.34
.37
.44
.47
.1
.15
.19
.24
.29
.33
.38
.43
.47
.57
.66
.12
.18
.24
.30
.33
.42
.48
POLARIS™
UNINSULATED MULTI-CABLE CONNECTOR BLOCKS
PL SERIES CONTINUED
CATALOG
NO.
UPC
CODE
NO. OF
PORTS
WIRE
RANGE
PL 250-9
PL 250-10
PL 250-11
PL 250-12
PL 250-14
PL 350-2
PL 350-3
PL 350-4
PL 350-6
PL 350-7
PL 350-8
PL 350-10
PL 350-14
PL 500-2
PL 500-3
PL 500-4
PL 500-6
PL 500-7
PL 500-8
PL 500-9
PL 500-10
PL 500-11
PL 500-12
PL 500-13
PL 500-14
PL 750-2
PL 750-3*
PL 750-4*
PL 750-6*
PL 750-8*
PL 750-9*
PL 750-10*
PL 750-12*
PL 750-14*
90307
90308
90309
90310
90312
90400
90401
90402
90404
90405
90406
90408
90412
90500
90501
90502
90504
90505
90506
90507
90508
90509
90510
90511
90512
90600
90601
90602
90604
90606
90607
90608
90610
90612
9
10
11
12
14
2
3
4
6
7
8
10
14
2
3
4
6
7
8
9
10
11
12
13
14
2
3
4
6
8
9
10
12
14
250-6
250-6
250-6
250-6
250-6
350-6
350-6
350-6
350-6
350-6
350-6
350-6
350-6
500-4
500-4
500-4
500-4
500-4
500-4
500-4
500-4
500-4
500-4
500-4
500-4
750-250
750-250
750-250
750-250
750-250
750-250
750-250
750-250
750-250
(INCHES)
LENGTH
7.86
8.72
9.58
10.45
12.17
2.17
3.22
4.27
6.37
7.42
8.47
10.57
14.77
2.56
3.70
4.85
7.14
8.28
9.43
10.57
11.72
12.86
14.01
15.15
16.30
3.15
4.57
6.00
8.85
11.70
13.12
14.55
17.40
20.25
HEIGHT
1.12
1.12
1.12
1.12
1.12
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.63
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
2
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
WIDTH
.87
.87
.87
.87
.87
1
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.13
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
HEX
SIZE
CARTON
QTY.
WEIGHT
LBS. EA
5/16
4
4
3
3
2
6
6
6
6
4
4
2
1
4
4
4
3
3
3
2
2
1
1
1
1
2
3
3
2
1
1
1
1
1
.53
.59
.65
.71
.83
.2
.32
.44
.67
.76
.84
1.12
1.51
.31
.46
.62
.92
1.0
1.23
1.38
1.53
1.68
1.84
1.99
2.14
.34
.51
.68
1.02
1.35
1.52
1.69
2.03
2.36
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
*750 MCM not UL Listed
2010 CATALOG
NSi 102
POLARIS™
CUSTOM-DESIGNED CONNECTOR BLOCKS
Let us custom engineer and fabricate a UL Listed insulated block
ÃÞÃÌi“ÊvœÀÊޜÕÀʘiÝÌÊ«ÀœiVÌ°Ê>V…ÊVœ˜˜iV̜ÀʈÃʓ>`iÊ܈̅ÊiÝ>VÌÊ
hole size and number for the cable runs being used. You may
choose to order a customized version of our IPL Series or add
one or more of the options listed below. With the numerous
configurations and many options available, the combinations we
can create and produce are almost unlimited. Connector size can
be up to 22” long and is available with or without insulation.
Rated 600 V, 90°C.
We custom design a computer program from your specifications
and our engineering and production data and put it in our
computerized machining system. Your blocks are then directly
and precisely machined. We then cover the block with our unique
plastisol insulation material/process. Shipment is made within 3 to
4 days! Custom connectors are not returnable.
MOUNTING CAPABILITY
(Letter designation “M”)
Mounting holes can be added at each end of the connector block for situations where it must
be bolted in place. The mounting holes are provided in each end of the connector block and
are isolated from the block with insulated sleeves. When building a custom part number, add
the designation “M” to the prefix.
OFFSET WIRE ENTRY
(Letter designation “O”)
With this designation, the cable can enter either side of the connector block, based upon your
requirements. As shown here, the two primary cables enter from one direction, while the
secondary cables enter the opposite side from the opposite direction. This eliminates having
to bend the cable around the connector. Any combination of our eight basic sizes can be
incorporated in these connectors. When building a custom part number, add the designation
“O” immediately prior to the ports that you want to enter from the opposite side.
STACKED WIRE HOLES
(Letter designation “S”)
Custom connector blocks can be supplied with one row of wire entry holes on top of the other.
This allows the block to be shorter in length and is ideal for use in small wire ways or panels.
When building a custom part number, add the designation “S” immediately prior to the ports
that you want stacked.
CUSTOM-DESIGNED POLARIS GREY
We can design a connector which will handle any combination and number of fine-stranded
wires between the sizes of 14 AWG and 3/0 AWG.
All wire ports can be on one side or opposing sides. The ports can be side by side or
stacked on top of each other. Require mounting holes? Also no problem. Essentially, we can do
whatever you want, and ship it in three or four days! And best of all, your custom-designed
connector is UL Listed.
103 NSi
POLARIS™
APPENDIX A: HOW TO BUILD A CUSTOM POLARIS T CONNECTOR
Building the Catalog Number
Creating a custom catalog number may appear complex at
first. In fact, it’s quite simple, if you ask yourself the following
questions and build your catalog number as you go.
1. Do you require an insulated block? If yes, start with the letter
“I”. If no, start with the letter “U”.
2. Do you require mounting capability? If yes, add the letter
“M”. If no, add nothing.
3. Now, you need to add the number of ports and size of wire
holes (using the letter designation for the wire size as listed
below). You may add one size, i.e., 4F (4 ports of 500 MCM)
or many sizes, i.e., 4F6B2D (4 ports of 500 MCM, 6 ports of
1/0 and 2 ports of 250 MCM).
4. If you require any ports entering from the opposite direction,
group them at the end of the catalog number and use the
designation “O” immediately prior to the listing of these ports.
5. If you require any ports to be stacked, group them at the end
of the catalog number and use the designation “S”
immediately prior to the listing of these ports.
Assembly of Connectors
Wire insulation must be stripped in accordance with the Strip
Chart below for Standard Connectors. The wire insulation on a
properly installed wire must be inside the insulated connector
conductor port no less than 3/8 inch. Pressure screws must be
secured at the torque value corresponding to the wire size
and connector size shown to the right. The UL listing is for
stranded wire only. AL/CU 600 V max. for building wire and
1000 V max. for signs or fixtures. When installing Mounting
Connectors, use the Strip Chart below to select the appropriate
mounting bolt. Do not exceed 80 inch pounds.
When installing Custom Connectors, wire insulation must be
stripped such that when the wire is inserted into the conductor
port, there is a minimum of 1/4 inch insulation inside the
conductor port. Insert the stripped wire until it stops against the
back of the connector.
Call your Inside Sales Representative for help in
designing your custom Polaris Connector.
ACCESSORIES
WIRE HOLE SIZES
WIRE
RANGE
LETTER
DESIGNATION
CATALOG
NO.
UPC
CODE
DESCRIPTION
CONNECTION
SIZE
CARTON
QTY.
4-14
1/0-14
3/0-6
250-6
350-6
500-4
600
750-250
1000-500
A
B
C
D
E
F
J
G
H
SP-4
SP-1/0
SP-3/0
SP-250
SP-350
SP-500
SP-600
SP-750
CP-3/0
CP-250
CP-350
CP-500
CP-600
CP-750
95201
95202
95203
95204
95205
95206
78940
95207
95210
95211
95212
95213
78943
95214
Set screw covers
Set screw covers
Set screw covers
Set screw covers
Set screw covers
Set screw covers
Set screw covers
Set screw covers
Cable port plugs
Cable port plugs
Cable port plugs
Cable port plugs
Cable port plugs
Cable port plugs
4 AWG
1/0 AWG
3/0 AWG
250 MCM
350 MCM
500 MCM
600 MCM
750 MCM
3/0 AWG
250 MCM
350 MCM
500 MCM
600 MCM
750 MCM
15
15
15
12
10
8
6
6
15
10
8
6
4
4
STRIP CHART FOR STANDARD CONNECTORS
TORQUE CHART
CONNECTOR
SIZE
STRIP
LENGTH
BOLT DIA.
FOR MOUNTING
WIRE
SIZE
750 H
ISRH 750
750 MCM
600 MCM
500 MCM
350 MCM
250 MCM
ISR 250
3/0 AWG
1/0 AWG
4 AWG
3.250
2.312
2.000
1.625
1.625
1.375
1.250
1.125
1.000
0.875
0.689
5/16
800-1000
600-750
500
400
350
250
4/0
3/0
2/0
1/0
#3-#1
#4-#6
#8
#10-#14
2010 CATALOG
5/16
5/16
5/16
5/16
5/16
5/16
5/16
1/4
1/4
3/16
1000
550
550
450
750
550
450
425
400
360
500
450
425
400
360
250
250
180
180
150
110
CONNECTOR SIZE
350
250
3/0
1/0
#4
Tightening Torque
in inch/lbs.
400
360
250
250
180
180
150
110
360
250
250
180
180
150
110
250
180
180
150
110
180
150
110
75
35
45
40
35
NSi 104