Compact Grader Accurate grading – simple batching Increase efficiency & profitability Minimize operational costs Optimize product quality Compact Grader Essential technology at an economic price Strong and robust with a user-friendly interface, the highly economical Marel Compact Grader is part of a line of low-cost advanced processing equipment that offers essential high-tech features. Suitable for simple grading and batching of a wide variety of products, the grader is designed to fulfill the needs of small to medium sized companies and is also an ideal add-on for larger companies requiring a machine that can handle temporary or seasonal overflow. 1 EASY DELIVERY The Compact Grader is shipped in a lightweight crate for your convenience. 2 QUICK & EASY TO INSTALL The Compact Grader has no loose parts, making installation quick and easy. • Accurate grading - simple batching • User-friendly - easy to operate • Robust stand-alone unit Compact Grader CG60 Compact Grader CG62 XL The Compact Grader CG60 grades product pieces up to 40cm long and 25cm wide into a maximum of 6 different grades. As the pieces move along the grader, the system’s sturdy arms quickly swivel out and pull each individual piece into the correct chute for its grade. With a capacity of up to 120 pieces per minute, depending on product type, the robust grader contributes significantly to efficiency and profitability. The Compact Grader CG62 XL is designed to grade large pieces of product, including whole fish and fillets and other raw material up to 70 cm long and 25cm wide at a throughput of up to 80 pieces a minute. The Compact Grader ensures maximum quality by handling products very gently. Installing the grader is simple: after a quick assembly it is ready to plug in and run. It is available with an optional infeed belt and discharge chutes. Ethernet connection to Innova production software are available. The CG62 XL accurately grades and batches by weight and/or count, utilizing the M2200 terminal with a user-friendly interface. Like other Marel Compact Graders, the CG62 XL is a stand-alone unit with 6 gates that comes ready to use and is easy to install. Ethernet connection to Innova production software are available. Compact Grader CG64 The Compact Grader CG64 is designed to grade small pieces of product at high speed, including chicken parts and fillets, and other raw or frozen material up to 25 cm in length and width, at a throughput of up to 160 pieces a minute. The CG64 accurately grades and batches by weight and/or count, utilizing the M2200 terminal with a user-friendly interface. Like other Marel Compact Graders, the CG64 is a standalone unit with 6 gates that comes ready to use and is easy to install. Ethernet connection to Innova production software is available. 3 SIMPLE ASSEMBLY Assembly is simple with only four bolts to fasten. 4 PLUG & PLAY The Compact Grader comes ready for use – after assembly, just plug it in. COMPATIBLE WITH INNOVA Innova Software Solutions Innova Grading Technical specifications Dimensions CG-60 CG-62 XL CG-64 Marel’s production management software enables users to monitor and control all grading operations in a single system, providing full control of the grading process from an office PC or process floor terminal. Length 2920mm/115in 3733mm/147in 2920mm/115in Weight 185kg/408lb 200kg/440lb 185kg/408lb Height The Innova database records information in real time about graded pieces and batches produced, enabling users to monitor all aspects of the grading process including throughput, batch giveaway, weight distribution and size/quality breakdown. Batches from the grader can be labeled, palletized and assigned to orders and/or stock. Belt width 1250mm (+/-50mm)/ 60in (+/-2in) 305mm/12in 1250mm (+/-50mm)/ 850mm (+/-50mm)/ 33in (+/-2in) 60in (+/-2in) 305mm/12in 305mm/12in The software generates a broad range of standard reports providing detailed information on the grading process for any given period, and can generate reports that show grading results based on multiple grading parameters. Innova Grading integrates seamlessly with other Innova production management software, and a number of standard interfaces to ERP systems are also available. Number of gates 6 6 6 Gate division 600mm/24in 460mm/18in 460mm/18in Gate division fits Euro box sizes 400x600mm/16-23in Product Accuracy +/-2g (40-600g) +/-5g (600-1500g) +/-10g (1500-3000g) +/- 5g (100-1500g) +/- not tested (10-40g) +/- 10g (1500-3000g) +/-2g (40-600g) +/-5g (600-1500g) Capacity 120pcs/min 80pcs/min 160pcs/min Product weight 40-3000g 40-3000g 40-1500g Product length 400mm/16in 700mm/28in 250mm/10in Product width 250mm/10in 250mm/10in 250mm/10in Indicator M2200 M2200 M2200 Power <500 Watts <500 Watts <500 Watts Voltage 1 x 230 volts 1 x 230 volts 1 x 230 volts Frequency 50-60Hz 50-60Hz 50-60Hz Current 10 Amp 10 Amp 10 Amp 5.5 bar/80psi 5.5 bar/80psi Other The Ethernet connection makes it simple and easy to connect the Compact Grader to the Innova Grading software. Working pressure 5.5 bar/80psi Usage 120 l/min/4.25cuf/min 80 l/min/2,8cuf/min for 120 pcs/min for 80 pcs/min 160 l/min/5,6cuf/min for 160 pcs/min Marel The leading global provider of advanced equipment and systems for the fish, meat and poultry industries. Our brands – Marel, Stork Poultry Processing and Townsend Further Processing – are among the most respected in the fish, meat, poultry and further processing industries. Together, we offer the convenience of a single source to meet our customers’ every need. For further information please visit www.marel.com Subject to change without notice / 850 - 5000 - 21610 - 1 / Compact Grader / eng / November 2014 Ethernet connection