OPTIMIX Compact controller 309VM OPTIMIX Compact controller 309VM Fläkt Woods’ 309VM is a compact controller designed to be used in supply air diffusors especially in variable air volume (VAV) systems. 309VM combines a dynamic differential pressure sensor for pressure-independent controls and user interface with 3-digit display which enables monitoring the real-time measured values and setting up values without external equipment. 309VM comes with two alternative control functions. It can be used either to provide constant throw length at varying air flow rates (OPTIMIX L02) or to control the flow rate (OPTIMIX VAV). Note that OPTIMIX L02 is only available with an analogue actuator. OPTIMIX L02 is a function for keeping the desired throw length unchanged at varying flow rates. The desired throw length can be easily set directly on the actuator and is kept constant over the operating range regardless of variation in the air flow rate. The actuator provides a real-time throw length display. Diffusion directions are easy to adjust. The operation is based on a vertically adjustable regulation plate that is automatically controlled by an actuator. The air slot is made bigger or smaller as required to keep the throw length constant at varying air flow rates. When the flow rate increases, the slot is made bigger to decrease the velocity at which air is discharged from the diffusor. When the flow rate decreases, the slot is made smaller to increase the discharge velocity. OPTIMIX VAV is a function for controlling the air volume. It can be used to provide either varying or constant flow rates. The operation is based on a vertically adjustable regulation plate that is automatically controlled by an actuator. The throw length varies according to the flow rate. The operating range is set a standard value 0-10V and operating mode is L02 on delivery. To change these settings, see quick reference guide section of this document. The controller can also be force controlled via closing contacts (timer, presence detector, etc.). Fläkt Woods 9665 GB 2015.05.19 1 (11) Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM Connection diagram User interface Actuators are provided with color coded and numbered wires. On the cover of the device there are two selectors, value selector (1) and function selector (2). 1 2 3 4 BU BN BK GY Y/ Z U/ PP AC 24V DC 24V Also there is the 3-digit display (3) to show selected function, values and units. BU = Blue (1) BN = Brown (2) BK = Black (3) GY = Gray (4) 0-10V 0-10V BU-BN operating voltage BU-BK control signal BU-GY feedback signal Load for output GY 24 VAC/VDC 0...10 V / 2...10 V 0...10 V / 2...10 V max. 0,5 mA *) Differential pressure sensor Observe polarity on secondary of transformers. All common and signal (–) must be connected in line. Incorrect polarity can cause controller damage or operation error. Provide overload protection for line voltage and disconnect as required. Consider voltage drops when connecting multiply actuators in parallel. See “STRA Room controller Installation and maintenance”-manual for detailed instructions how to connect the actuator to Fläkt Woods’ room controller. When using 3rd party controllers, notice that a separate transformer should be used for the controller if the controller power is full-wave rectified. When the actuator is powered up, the actuator starts automatically an adaption drive to get correct gap. Text “ref” is shown in the display during the adaption drive. Fläkt Woods 9665 GB 2015.05.19 2 (11) Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM Setting the values, quick reference guide 4-way mode When the device is connected to a power supply, settings can be made. A screwdriver is needed when adjusting values with the selectors. 3-way mode OPTIMIX L02-mode 2-way mode 1. Setting up the mode: Turn the function selector until it points to “Mode”. Current mode is shown in the display. Using value selector set 0-A for 0-10V range or 2-A for 2-10V range to the display. After the selection the new setting is saved and display flashes for indication that the new setting is stored. When L02 mode is selected, dot on display will be lower-right corner: 0-10V, L02-mode 1-way mode 4. Slave mode (optional) When there are more than one Optimix in L02 mode after a flow damper, one Optimix must be master and others must be set to a slave mode. Set up master as above. Setting up the slave mode: Turn function selector to mode and find 0-C or 2-C using value selector. The range must match the master device. 2-10V, L02-mode 2. Throw length setup: Constant Throw length setup: Turn function selector to L02max and set a value to 0.5 m using the value selector. Then turn the function selector to L02min and set desired throw length using the value selector. Controlled Throw length setup: Set L02 max to desired maximum throw length and L02 min to desired minimum throw length. The throw length is controlled with 0 -10V or 2-10V control signal Y. 3. Diffusion pattern setup Diffusion pattern can be adjusted with strips. Strip kit for setting the diffusion pattern is separately ordered accessory. Note that diffusion pattern of the master and the slaves should be the same or else the throw length of the slave is not exactly correct. OPTIMIX VAV-mode 1. Setting up the mode: Turn the function selector until it points to “Mode”. Current mode is shown in the display. Using value selector set 0-n for 0-10V range or 2-n for 2-10V range to the display. After the selection the new setting is saved and display flashes for indication that the new setting is stored. When VAV mode is selected, dot on display will be upper-right corner: 0-10V, VAV-mode 2-10V, VAV-mode 2. Vmax value setup: Turn the function selector until it points to “Vmax/L02 max”. Then turn the value selector until desired air flow is shown on display. After the selection the display flashes for indication that new Vmax setting is stored. The actuator keeps Vmax flow when the control signal is 10V and air flow is sufficient. The actuator automatically compensates effect of the strips when diffusion pattern mode is set. To set diffusion pattern mode, turn the function selector to Vnom/L02nom and find correct mode using value selector. Fläkt Woods 9665 GB 2015.05.19 3 (11) 3. Vmin value setup: Turn the function selector until it points to “V min/ L02 min”. Then turn the value selector until desired air flow is shown on display. After the selection the display flashes for indication that new Vmin setting is stored. The actuator keeps Vmin flow when the control signal is 0V (2V) and air flow is sufficient. Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM Functions, detailed description Test 1. Value selector The value selector allows the changing of values. The position of the arrow shows the value set. The changes are displayed as soon as the selector is moved ±10° from its position. By turning the selector up or down the corresponding values are shown. 2. Function Selector The function selector allows choosing the function depending on its position. If there is no function selected the display will show three dashes(- - -). Opens the diagnose menu. All outside input signals on Y are neglected and the controller only operates according to the selected override function. All override functions are disabled after a time-out of 10 hours. The display toggles after the selection of the function between the actual value (8s showing time) and the function (2s showing time). OFF-mode toggles with Ysignal showing input voltage multiplied by 10. Selecting another function will disable the Test function and set it automatically to OFF. Turning the value selector allows Test function selection. The appropriate symbols on display are toggled as indicator. oP(en) opens the damper Flow/L02 Shows the actual flow in l/s, L02 throw length in m or gap in mm. cL(ose) closes the damper The display starts flashing if the servomotor hits an end before matching a setpoint. Hi(gh) forces the actuator to Vmax/ L02max An overflow (measuring pressure difference higher than 250 Pa) is indicated in the display by a small circle, see section Display. Lo(w) forces the actuator to Vmin/ L02min Dot on lower-right corner of the display: L02 mode is selected and unit is meters. on Test mode is switched on. The actuator stays in the current position. oFF Test mode is switched off. The actuator starts controlling according to external signal Y. Ad(a)P(tation drive) Adaptation drive is switched on. The actuator finds its mechanical limits. Adaption drive is not normally needed to set manually. Note that if adaption drive is started, the drive must not be stopped before finishing. 123 Showing the software version V123. After 3s showing the display shows oFF again. Dot on upper-right corner of the display: VAV mode is selected and the unit is l/ s. No dot on display: Slave mode is selected and the unit is mm. Vmin/L02min Allows to set the desired minimum flow or minimum L02 throw length for the external reference signal Y = 0V or Y = 2V. Selected value is shown on display in l/s or m depending on mode. Vbtw/L02btw Allows to set the desired between flow or between L02 throw length for the external override signal (negative rectified half wave from 24VAC supply). Selected value is shown on display in l/s or m depending on mode. Vmax/L02max Allows to set the desired maximum flow or maximum L02 throw length for the external reference signal Y = 10V. Selected value is shown on display in l/s or m depending on mode. Fläkt Woods 9665 GB 2015.05.19 4 (11) Mode Allows setting the operating mode and the input signal range (0…10V or 2…10V) by turning the value selector. The feedback signal range of U corresponds to Y. Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM 0-n ... VAV mode and 0-10V range Analogue signals OPTIMIX L02-mode 2-n ... VAV mode and 2-10V range Input signals 0-A ... Constant throw length mode and 0-10V range In mode 0…10VDC the input signal Y [V] matches to the following throw length [m]: 2-A ... Constant throw length mode and 2-10V range The input signal Y allows controlling the actuator according to the selected mode of operation. and the throw length matches to Y = 0VDC as L02min and 10VDC as L02max 0-C ... Slave mode and 0-10V range 2-C ... Slave mode and 2-10V range In mode 2…10VDC the input signal Y [V] matches to the following throw length [m]: Adr Not in use in analogue actuator. and the throw length matches to Vnom/L02nom Shows factory set nominal flow in VAV mode and slave mode. The value cannot be changed by user. Y = 2VDC as L02min and 10VDC as L02max Shows selected diffusion patter setup in L02 mode Output signals In mode 0…10 VDC the output signal U [V] matches to the following gap [mm]: and to calculated actual gap Sact [mm] from feedback signal U [V]: In mode 2…10 VDC the output signal U [V] matches to the following gap and to calculated actual gap Sact [mm] from feedback signal OPTIMIX VAV-mode Input signals The input signal Y allows to control the VAV actuator according to the selected mode of operation. Fläkt Woods 9665 GB 2015.05.19 5 (11) Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM In mode 0…10VDC the input signal Y matches to the following flows: 150 [l/s] . Vmax Air volume flow . and the flows match to Y = 0VDC as Vmin and Y = 10VDC as Vmax Vref = . . . Y (Vmax – Vmin) + Vmin 10 . Vref = . Vmin 0 In mode 2…10VDC the input signal Y matches to the following flows: 0 . . Y–2 . (Vmax – Vmin) + Vmin 8 Reference signal Y 2 10VDC Figure 1: Fig. 1. Reference signal Y 150 . Air volume flow Y = 2VDC as Vmin and Y = 10VDC as Vmax Mode 2…10VDC includes special feature to close damper with input signal Y = 0VDC. Output signals Mode 0 ... 10 VDC U 10 . Vact = 150 x U–2 8 Mode 2 ... 10 VDC . Vmin (Apparat) 0 See also Fig 1. “Reference Signal Y” Vact = 150 x Control range (100%) and the flows match to 0 2 Actual air volume flow U 10VDC Figure 2: Fig. 2. Actual air volume flow U In mode 0…10VDC the output signal U matches to the following flows: and to calculate the actual flow Vact from the feedback signal U: In mode 2…10VDC the output signal U matches to the following flows: And to calculate the actual flow Vact from the feedback signal U: See also Fig 2. “Actual air volume flow U” Fläkt Woods 9665 GB 2015.05.19 6 (11) Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM Forced control, both modes Display The controller can be force controlled to following positions via closing contacts (see fig. 3): The display (3) uses 7-segment numbers in full 3-digits. Additional signs include a small circle, three square dots and two rectangular slashes. (Close) Y= connected to ground conductor of 24 VAC supply (only with mode 2-10 VDC) (Vmin/L02min) Y= disconnected (Vbtw/L02btw) Y= neg. rectified half wave from 24VAC supply (Vmax/L02max) Y= full wave from 24VAC supply (Open) Y= pos. rectified half wave from 24VAC supply The square dots are used with the externally printed text to visualize certain functions or units (l/s, m). It is meant to denote the unit of the value shown in the display. In the shown case it could be l/s, m or activated Test (Test function). An overflow (differential pressure above 250 Pa) is indicated in the display by a small circle at the first digit. If the controller tries to match reference and actual value this is shown as flashing dot of the chosen unit. If the controller cannot meet reference and actual value and therefore hits an end stop the complete display starts flashing to indicate this problem. The rectangular slashes are used to define the decimal separator. See following examples: L02 mode Throw length 1m Figure 3: Fig. 3. Forced control alternatives Throw length 1.5m VAV mode Flow 1 l/s Flow 10 l/s Flow 100 l/s Slave mode Gap 2mm Gap 10.3mm Fläkt Woods 9665 GB 2015.05.19 7 (11) Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM Technical data Power supply Over voltage Power consumption Input signal Input impedance Feedback signal Permissible ambient - working temperature - storage temperature - humidity Wiring, OPTIMIX L02-mode 24 VAC/VDC ± 20%, 50/60 Hz Up to 40 VDC, max. 5 sec. 3.5 VA Proportional to [Vmin/L02min ... Vmax/L02max ] 0 - 10 / 2 - 10 VDC, or 0 - 20 / 4 - 20 mA with 500 Ω resistor and override controls >50 kΩ 0 - 10 / 2 - 10 VDC proportional to air volume flow or gap 0 °C to 50 °C (32 °F to 122 °F) -20 °C to 80 °C (-4 °F to 176 °F) 5-95% RH, non-condensing A single diffusor in a room/zone Multiple diffusors in a room/zone The maximum number of the 309VM slave actuators is 10 pieces. Fläkt Woods 9665 GB 2015.05.19 8 (11) Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM Wiring, OPTIMIX VAV-mode Parallel control of two flow variators Master-Slave control of two flow variators NOTE! Vmin must be set to 0. Vmax must be set to 150. + BU BN BK GY 1 2 3 - ∆p M BU BN BK GY 1 4 2 3 4 0...10/2...10V DC 24V AC/DC +~ CAV Constant air volume NOTE! Vmax must be set to 0. The controller will have Vmin as setpoint. Fläkt Woods 9665 GB 2015.05.19 9 (11) Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM Optimix in demand-controlled ventilation systems OPTIMIX L02-mode Choose OPTIMIX L02 when you like to have a good and draught free indoor climate. OPTIMIX L02 controls air pattern with variable air flow and makes it possible to have a lot of cooling effect. When the VAV system has a large variance in air flow or supply air temperature is much smaller than the temperature of the room the risk of the draught is avoided by using the OPTIMIX L02. Central extract air example The room contains an active Optimix air terminal device to provide a constant throw length and a transfer air terminal device for extract air. An EMSS flow variator is installed in the supply air duct of each room to control and measure the supply air flow. A supply air demand is controlled by the STRA-04 room contoller based on occupancy, CO2 and/or temperature. The supply air demand is sent from STRA-04 to the supply EMSS flow variator. An EMSF flowmeter is installed at the start of the zone's supply air duct which measures the total amount of supply air to the zone. This value is then sent to an EMSS flow variator to control the extract air in order to balance the ventilation in the zone. Master - Slave example The room contains active Optimix air terminal devices to provide a constant throw length. An EMSS flow variator is installed in the supply air duct of each room to control and measure the supply air flow. A supply air demand is controlled by the STRA-04 room contoller based on occupancy, CO2 and/or temperature. The supply air demand is sent from STRA-04 to the supply EMSS flow variator. Extract air is controlled as Balanced room example or Central extract air example. Balanced room example The room contains an active Optimix air terminal device to provide a constant throw length and an exhaust air device or valve for extract air. An EMSS flow variator is installed in the supply air duct of each room to control and measure the supply air flow. A supply air demand is controlled by the STRA-04 room contoller based on occupancy, CO2 and/or temperature. The supply air demand is sent from STRA-04 to the supply EMSS flow variator. The flow value from the supply EMSS flow variator is then sent to an EMSS flow variator installed in the room's extract air duct to control the extract air flow in order to balance the ventilation in the room. Fläkt Woods 9665 GB 2015.05.19 10 (11) OPTIMIX VAV-mode Choose OPTIMIX VAV when there is a need for a smaller air flow variance and temperature difference. See sound level or capacity limitations for Optimix VAV in Optimix Technical catalogue. Note that in Optimix VAV mode the throw length varies according to the flow rate. Central extract air example The room contains an active Optimix air terminal device for regulating the supply air flow and a transfer air terminal device for extract air. Specifications are subject of alteration without further notice. OPTIMIX Compact controller 309VM A supply air demand is controlled by the STRA-04 room contoller based on occupancy, CO2 and/or temperature. The supply air demand is sent from STRA-04 to the Optimix. An EMPA pressure controller is installed at the start of the zone's supply air duct in order to maintain the static pressure, and an EMSF measuring device is installed to measure the total supply air to the zone. The value from the EMSF is sent to an EMSS flow variator to control the extract air in order to balance the ventilation in the zone. The minimum recommended pressure for EMPA is 30 Pa. Balanced room example The room contains an active Optimix air terminal device for regulating the supply air flow and exhaust air device or valve for extract air. A supply air demand is controlled by the STRA-04 room contoller based on occupancy, CO2 and/or temperature. The supply air demand is sent from STRA-04 to the Optimix. The Optimix measured value is sent to an EMSS flow variator installed in the room's extract air duct to control the extract air flow in order to balance the ventilation in the room. An EMPA pressure controller is installed at the start of the zone's supply air duct in order to maintain the static pressure. The minimum recomended pressure for EMPA is 30 Pa. Fläkt Woods 9665 GB 2015.05.19 11 (11) Specifications are subject of alteration without further notice.