Project:
Phipps’ Job #: 11J1982
Submittal #: 088000-02 – Skylight Glazing w/ Frit
Gerald H. Phipps, Inc.: Architect :
Construction Companies
GH Phipps has reviewed, approved, and herby submits the attached in accordance with the contract documents.
Note to Subcontractor/Material Supplier:
Subcontractor/Material Supplier remains responsible for the confirmation and correlation of dimensions at the jobsite; fabrication processes and construction techniques; coordination of the work with the work of other trades; and satisfactory performance of the work.
Engineer : Other :
260000-09 - Electrical - MV Terminations
OZ Architecture
3003 Larimer Street
Denver, CO 80205
NOTES:
Signed:
Nate Casten
260000-09 - Electrical - MV Terminations
345 Sheridan Blvd.
Denver, CO 80226
Phone 303-233-4488, Fax 303-232-4080
260000-09 - Electrical - MV Terminations
200A 2/0 15kV Loadbreak with
Shield Adatper - LE215CC07T-SA2
electrical apparatus
500-10-7 general
The Cooper Power Systems Loadbreak
Elbow Connector is a fully-shielded and insulated plug-in termination for connecting underground cable to transformers, switching cabinets and junctions equipped with loadbreak bushings. The elbow connector and bushing insert comprise the essential components of all loadbreak connections. The Cooper
Elbow Connector is a fully rated
200 A switching device, designed in accordance to IEEE Std 386™ standard - latest revision.
Cooper Loadbreak Elbows are molded using high quality peroxide-cured insulating and semi-conducting EPDM rubber. Standard features include a coppertop connector, tin-plated copper loadbreak probe with an ablative arc-follower tip and stainless steel reinforced pulling-eye. An optional capacitive test point, made of corrosion resistant plastic, is available for use with fault indicators (see Catalog
Section 320-40 and 320-42).
Cable ranges are designed to accept a wide range of cable conductor and insulation sizes with just three elbows and accommodate cable manufactured to either AEIC or ICEA standards.
The coppertop compression connector is a standard item to transition from the cable to the loadbreak probe. An aluminum crimp barrel is inertia-welded to a copper lug. The aluminum barrel makes the connector easy to crimp and the copper lug ensures a reliable, tight, cool operating connection with the loadbreak probe.
OptiOnal integral
Jacket Seal*
The optional integral jacket seal provides a quick and easy means to sealing the cable jacket to prevent moisture ingress. Our jacket seal is molded to the loadbreak elbow eliminating the need for separate cable sealing products. It’s available with braided ground strap/ bleeder wire for terminating Tape shielded cable. (See Figure 5.)
Figure 1
Figure 1A
Figure 1.
Loadbreak Elbow Connector with optional integral jacket seal and without test point shown.
Figure 1A (right)
Loadbreak Elbow without jacket seal and with test point.
*US Patent 7,661,979
March 2010 • Supersedes 02/10 1
200 A 15 kV Class Loadbreak Elbow Connector with Optional Integral Jacket Seal
260000-09 - Electrical - MV Terminations
SEMI-CONDUCTIVE INSErT
High-quality peroxide-cured EPDM rubber creates a smooth surface around the “current interchange” to evenly distribute electrical stress within the insulation.
PULLINg EyE
Stainless steel reinforced for positive shotgun stick switching operations.
INSULATION
High-quality peroxide-cured EPDM rubber formulated, mixed, and milled in-house for consistent and reliable field performance.
SEMI-CONDUCTIVE SHIELD
High-quality peroxide-cured EPDM rubber provides protective deadfront shield that meets requirements of IEEE Std 592™ standard.
LOADbrEAk PrObE
Tin-plated copper probe with arc-ablative tip (arc follower) provides dependable loadbreak switching characteristics.
TEST POINT (OPTIONAL)
Corrosion-resistant, conductive electrode provides consistent capacitive voltage for application of fault indicators and determining if the circuit is energized
(cap not shown).
LOADbrEAk bAND
UV resistant nylon band identifies the elbow as three-phase loadbreak rated and is field replaceable.
COPPErTOP COMPrESSION CONNECTOr
Inertia-welded aluminum barrel and threaded copper lug makes crimping easy and ensures a tight, reliable electrical connection with loadbreak probe.
grOUNDINg TAbS
Molded into semi-conductive shield for the attachment of a ground wire to maintain deadfront safety.
CONDUCTIVE INSErT ENDS
Encapsulated with insulating rubber. reduces cable extrusion and distortion that can be caused by thermocycling. Mitigates the effects of the electrical stresses along the cable to elbow interface, greatly reducing the possibility of interface tracking.
OPTIONAL INTEgrAL JACkET SEAL
The optional integral jacket seal provides a quick and easy means to sealing the cable jacket to prevent moisture ingress. Also available with braided ground strap/bleeder wire for terminating Tape shielded cable.
Figure 2.
Cutaway drawing shows design detail.
2
S4
S3
S6
260000-09 - Electrical - MV Terminations
500-10-7
S Dim.
S3
S4
S5
S6
15 kV
3.4”
(86 mm)
4.2”
(106 mm)
2.7”
(68 mm)
1.2”
(30 mm)
S5
NOTE: Dimensions given are for reference only.
Figure 3.
Elbow profile and stacking dimensions as referenced in IEEE Std 386™ standard.
inStallatiOn
Cable stripping and scoring tools, available from various tool manufacturers, are recommended for use when installing loadbreak elbows.
After preparing the cable, the elbow housing is pushed onto the cable.
The loadbreak probe is threaded into the coppertop connector using the supplied installation tool or an approved equivalent. Use a shotgun stick to perform loadmake and loadbreak operations. refer to Installation Sheet
S500-10-7 for details.
prOductiOn teStS
Tests conducted in accordance with
IEEE Std 386 ™ standard:
AC 60 Hz 1 Minute Withstand
— 34 kV
Minimum Corona Voltage Level
— 11 kV
Test Point Voltage Test
Tests conducted in accordance with
Cooper Power Systems requirements:
Physical Inspection
Periodic Dissection
Periodic X-ray Analysis
TABLE 1
Voltage Ratings and Characteristics
Description
Standard Voltage Class
Maximum rating Phase-to-Phase
Maximum rating Phase-to-ground
AC 60 Hz 1 Minute Withstand
DC 15 Minute Withstand bIL and Full Wave Crest
Minimum Corona Voltage Level
Voltage ratings and characteristics are in accordance with IEEE Std 386 ™ standard.
kV
15
14.4
8.3
34
53
95
11
TABLE 2
Current Ratings and Characteristics
Description
Continuous
Switching
Fault Closure
Short Time
Amperes
200 A rms
10 operations at 200 A rms at 14.4 kV
10,000 A rms symmetrical at 14.4 kV for 0.17 s after
10 switching operations
10,000 A rms symmetrical for 0.17 s
3,500 A rms symmetrical for 3.0 s
Current ratings and characteristics are in accordance with IEEE Std 386 ™ standard.
3
4
200 A 15 kV Class Loadbreak Elbow Connector with Optional Integral Jacket Seal
260000-09 - Electrical - MV Terminations
Ordering infOrmatiOn
The Elbow kits are packaged in a heavy duty polyethylene bag. There are
20 bagged kits to a carton. Individual boxed kits are also available by special part number. To order a 15 kV Class
Loadbreak Elbow kit follow the easy steps below.
Each kit contains:
Standard Elbow body or Elbow
body with Jacket Seal
Coppertop Compression Connector
Loadbreak Probe
Probe Installation Tool
Silicone Lubricant
Mastic Strips ( Jacket Seal Elbow
Only )
Installation Instruction Sheet
STEP 1: Determine the cable’s diameter over the electrical insulation as shown in Figure 4 (including tolerances) from cable manufacturer.
Then identify a cable range from
Table 3 that brackets the minimum and maximum insulation diameters. Select the CAbLE rANgE CODE from the far right column.
STEP 2: Identify the conductor size and type in Table 4 and select the
CONDUCTOr CODE from the far right column.
STEP 3: For an elbow kit with a capacitive test point order:
LE215 CABLE RAnGE
CODE
COnDUCTOR
CODE
T
For an integral jacket seal elbow kit with a capacitive test point order:
LEJ215
CABLE RAnGE
CODE
COnDUCTOR
CODE
T
DIAMETEr OVEr
OUTEr JACkET
METAL NEUTrAL
Or SHIELD
INSULATION
SHIELD
OUTEr JACkET
Figure 4.
Illustration showing typical construction of high voltage underground cable.
For an elbow kit without a capacitive test point order:
LE215 CABLE RAnGE
CODE
COnDUCTOR
CODE
For an integral jacket seal elbow kit without a capacitive test point order:
LEJ215 CABLE RAnGE
CODE
COnDUCTOR
CODE
For an elbow kit without a compression connector, use “ 00 ” for the conductor code.
For an elbow kit with a hold down bail assembly included, insert a “ B ” after the test point option code.
STEP 4: For optional braided ground strap/bleeder wire for terminating tape shielded cable, insert “ GS ” after test point and/or bail option code. ( Integral
Jacket Seal Elbow Only )
STEP 5: (Optional) For an elbow kit individually packaged in a corrugated cardboard box, insert an “ X ” as the last character in the part number.
DIAMETEr OVEr
INSULATION
INSULATION
CONDUCTOr
CONDUCTOr
SHIELD
Table 3
Cable Range for Loadbreak Elbow
Inches Millimeters
Cable
Range
Code
0.495” - 0.585”
0.575” - 0.685”
0.610” - 0.970”
0.750” - 1.080”
12.6 - 14.9
14.6 - 17.4
15.5 - 24.6
19.1 - 27.4
0.920” - 1.310” 23.3 - 33.2
* Uses 5 kV cable adapter.
(For use with “CC” range elbow only.)
CCA*
CCb*
Ab
CC
DD
TABLE 4
Conductor Size and Type
#1
1/0
2/0
3/0
4/0
250*
Class B Stranded or
Compressed
AWG mm 2 no Connector
Compact or Solid
AWG mm 2
#6 16 #4
—
#4
#3
#2
—
25
35
#3
#2
#1
25
35
—
—
50
70
—
95
120
1/0
2/0
3/0
4/0
250
300
50
70
—
95
120
—
*Compressed stranding only.
EXAMPLE: Select an integral jacket seal elbow kit with a capacitive test point for use on a #1 compact cable with a minimum insulation diameter of
0.770” and a maximum diameter of
0.830”.
STEP 1: From Table 3, identify the cable range 0.610”—0.970” and select the “ AB ” CAbLE rANgE
CODE.
STEP 2: The conductor size is a #1 and the type is compact.
From Table 4, under the column
“Compact or Solid” identify #1 and select the “ 04 ” conductor code.
STEP 3: Order catalog number.
LEJ215AB04T
COnDUCTOR
CODE
00
01
02
03
04
05
06
07
08
09
10
260000-09 - Electrical - MV Terminations
500-10-7
5
200 A 15 kV Class Loadbreak Elbow Connector with Optional Integral Jacket Seal
260000-09 - Electrical - MV Terminations
TABLE 5
Replacement 2.88” Long Coppertop Connectors
Conductor Size
Concentric or Compressed
AWG mm 2
#6 16
Compact or Solid
AWG mm 2
#4 —
1/0
2/0
3/0
#4
#3
#2
#1
4/0
250*
—
25
35
—
50
70
—
96
120
#3
#2
#1
1/0
2/0
3/0
4/0
250
300
70
—
95
25
35
—
50
120
—
Catalog number
CC2C01T
CC2C02T
CC2C03T
CC2C04T
CC2C05T
CC2C06T
CC2C07T
CC2C08T
CC2C09T
CC2C10T
* Compressed stranding only.
Note: Coppertop compression connector may be used on both aluminum and copper cable conductors.
acceSSOrieS
TABLE 6
Replacement Parts
Description
Hold Down bail Assembly
5 kV Cable Adapter (for use with “C” Elbow size only),
.495” — .585”
.575” — .685”
Loadbreak band
(package of 25)
Probe kit (includes
Probe, Installation Tool,
Silicone Lubricant,
Installation Instruction Sheet)
Loadbreak Probe
Installation Tool
Loadbreak Probe Only
Silicone grease
0.175 oz tube (5 grams)
5.3 oz tube (150 grams)
Includes ground braid,
Constant Force Spring and
Mastic
Catalog number
2638351C01b
CA225A
CA225b
2639139b01b
Pk215
2602733A01
2637552C03
2603393A03
2605670A02M grDbrAIDkIT
Figure 5.
Braided Ground Strap Accessories (see Table 6).
Figure 6.
5 kV Cable Adapter (see Table 6).
Figure 7.
Optional Bail Assembly (see Table 6).
6
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260000-09 - Electrical - MV Terminations
500-10-7
7
200 A 15 kV Class Loadbreak Elbow Connector with Optional Integral Jacket Seal
260000-09 - Electrical - MV Terminations
© 2010 Cooper Industries. All rights reserved.
Cooper Power Systems is a valuable trademark of Cooper Industries in the U.S. and other countries. you are not permitted to use the Cooper Trademarks without the prior written consent of Cooper Industries.
IEEE Std 386 ™ and IEEE Std 592 ™ standards are trademarks of the Institute of
Electrical and Electronics Engineers, Inc.
IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers,
Inc., (IEEE). This publication/product is not endorsed or approved by the IEEE.
2300 badger Drive
Waukesha, WI 53188 USA www.cooperpower.com
260000-09 - Electrical - MV Terminations
SA2
The SA Series Cold Shrinkable Metallic Shield Adapter Kits make it simple and easy to seal and ground metallic shielded cable when terminating 200 A loadbreak and deadbreak elbows, 600 A deadbreak T-connectors, and splices. The SA Series
Shield Adapters can be installed on tape shield, drain wire or UniShield ® cables.
Sealing and grounding metallic shielded cable is simple and easy
Features:
Wide Range Taking.
The cold shrinkable metallic shield adapter allows the customer to cover a wide cable range, using only four shield adapter part numbers.
Easy Installation. The cold shrinkable metallic shield adapters offer a number of installation benefi ts:
• Minimal installation force required
• No special tools, soldering or open fl ame required
• No additional cable stripping (uses standard stripbacks)
• No handling sharp copper leaves or crimping operations
• No cumbersome coiled spring to break or misplace
• No messy grease
• Elbow drain wire built into the fl exible ground strap
Stocking fl exibility.
The cold shrinkable metallic shield adapter allows distributors and customers to reduce the number of stocking kits. The same kit can ground and seal tape shield, drain wire or UniShield ® cable.
How to Order:
The SA Series Cold Shrinkable Metallic Shield Adapter Kits are sized using the cable jacket outside diameter (OD). Refer to
Table below.
Note: To include the SA series Cold Shrinkable metallic
Shield Adapters with any Cooper Power Systems termination kit, (Elbow, T-body or Splice):
Add appropriate Suffi x “SA1”, “SA2”, “SA3” or
“SA4” to the end of the termination catalog number.
Each kit contains:
Cold
Shrinkable
Sleeve Semi-Conductive Tape
Mastic Sealing Strips
Shield Adapter Kit
Catalog Number
SA1
SA2
SA3
SA4
Cable Jacket OD
(Inches)
0.590 - 1.050
0.830 - 1.640
1.270 - 2.170
1.600 - 2.600
Tinned Copper
Ground Strap with
Elbow Drain Wire
Constant Force Spring
Installation
Instructions
Cooper Power Systems
2300 Badger Drive
Waukesha, WI 53188
P: 877.CPS.INFO
www.cooperpower.com
B500-00095 • December 2009 Supersedes 00095 12/00
Cooper Power Systems is a valuable trademark of Cooper Industries in the U.S. and other countries.
You are not permitted to use the Cooper Trademarks without the prior written consent of Cooper Industries.
UniShield ® is a registered trademark of Unitech, LLC.
©2009 Cooper Industries. All Rights Reserved
200A 15kV 2Way Junction -
LJ215C2B
200A 15kV 4Way Junction -
LJ215C4B
260000-09 - Electrical - MV Terminations
Electrical Apparatus
500-15
GENERAL
The Cooper Power Systems 200 A,
15 kV Class Loadbreak Junction provides two, three or four 8.3/14.4 kV loadbreak interfaces that are internally bused together and meet all requirements of IEEE Standard 386 ™ —
Separable Insulated Connector
Systems. Loadbreak junctions are used in pad-mounted apparatus, underground vaults, and other apparatus to sectionalize, establish loops, taps, or splices, and to facilitate apparatus changeouts. Sectionalizing a cable run to find and isolate a cable fault is made easy when a loadbreak junction is used with 15 kV Class loadbreak elbows and other accessories meeting the requirements of IEEE Standard
386 ™ . When mated with a comparably rated product, the junction provides a fully shielded, submersible, separable connection for loadbreak operation.
The junction has a continuous solid current path of all copper alloy. No aluminum components are used. It also has an ablative arc interrupter with superior de-ionizing properties.
The body is molded of high quality peroxide-cured EPDM insulation and has a molded on peroxide-cured semiconductive EPDM shield.
Cooper’s latch indicator ring, located on the circumference of the interface collar, eliminates the guesswork of loadbreak elbow installation on the interface. The bright yellow ring provides immediate feedback to determine if the elbow is properly installed on the junction. If the yellow ring is completely covered by the loadbreak elbow, the elbow is fully “latched.” If the ring is visible, the elbow is not fully installed, so the operator can correct it before any problems occur.
The loadbreak junction has an adjustable stainless steel bracket for mounting at various operating angles on flat or curved surfaces, with up to
90° tilt in 10° increments. The solid backplated channel provides strong, rigid support of the junction for optimum loadbreak operation. Parking stands accommodate insulated standoff bushings or portable feedthrus. Drain wire clamps can each accommodate two wires up to 1/0 stranded ( 3 /
8
" diameter).
Figure 1.
Three-way Loadbreak Junction with latch indicator rings and adjustable bracket; also available as Two-way and Four-way.
Stainless steel "U" straps are available for direct wall mounting.
ADDITIONAL AVAILABLE
OPTIONS
For additional available options, refer to catalog section 650-10. Options include:
■
■
■
■
■
In-line junctions with up to 6 positions
Junctions with combinations of
200 A wells and 600 A bushings.
“L” splice configurations.
“Y” splice configurations. Singlephase and three-phase.
Stacked configuration.
INSTALLATION
No special tools are required. Junctions are bolted to the mounting surface.
Refer to Installation Instruction Sheet
S500-15-1 for details.
PRODUCTION TESTS
Tests conducted in accordance with
IEEE Standard 386 ™ :
■
■
AC 60 Hz 1 Minute Withstand
– 34 kV
Minimum Corona Voltage Level
– 11 kV
Tests conducted in accordance with
Cooper Power Systems requirements:
■
■
■
Physical Inspection
Periodic Dissection
Periodic X-ray Analysis
TABLE 1
Voltage Ratings and Characteristics
Description kV
Standard Voltage Class
Maximum Rating Phase-to-Phase
Maximum Rating Phase-to-Ground
AC 60 Hz 1 Minute Withstand
DC 15 Minute Withstand
BIL and Full Wave Crest
Minimum Corona Voltage Level
15
14.4
8.3
34
53
95
11
Voltage ratings and characteristics are in accordance with IEEE Standard 386 ™ .
TABLE 2
Current Ratings and Characteristics
Description Amperes
Continuous 200 A rms
Switching 10 operations at 200 A rms at 14.4 kV
Fault Closure 10,000 A rms symmetrical at 14.4 kV for 0.17 s after
10 switching operations
Short Time 10,000 A rms symmetrical for 0.17 s
3,500 A rms symmetrical for 3.0 s
Current ratings and characteristics are in accordance with IEEE Standard 386 ™ .
July 2005 • Supersedes 3/03
Printed in U.S.A.
1
2
260000-09 - Electrical - MV Terminations
200 A 15 kV Class Loadbreak Junction
LOCKING GROOVE
Nose piece locking groove is made of high strength, high temperature plastic that secures mating apparatus to loadbreak junction.
PISTON STOP
Full circumference piston stop limits piston and finger contact travel during fault close.
ARC INTERRUPTER
Arc interrupter is specially formulated ablative material with superior de-ionizing properties.
COPPER KNURLED PISTON
Fault activated copper knurled piston is forced forward by gas pressure generated during fault close to engage elbow probe. Knurled piston contact provides reliable current interchange and locks piston in place during switching operations.
BUS BAR/CONTACT
TUBE CONNECTION
Mechanically formed connection provides a tight, robust joint unsusceptible to the adverse affects of years of field operation.
FINGER CONTACT
The copper finger contacts are threaded into the copper piston.
EPDM INSULATION
High-quality, peroxide-cured
EPDM insulation is mixed and formulated in-house for consistent and reliable field performance.
LATCH INDICATOR
RING
Molded-in bright yellow ring eliminates elbow installation guesswork by assuring a quality connection.
SEMI-CONDUCTIVE SHIELD
Molded semi-conductive peroxide-cured EPDM shield meets requirements of IEEE
Standard 592 ™ .
COPPER BUS BAR
Increased cross sectional area for added strength and resistance to torsional stresses. Provides reliable all copper current path and ensures the coolest operating temperatures.
Figure 2.
Illustration shows cutaway of loadbreak junction with continuous current path of all copper alloy. Field proven, all copper alloy current path ensures the coolest operating temperatures and reliable current flow.
ORDERING INFORMATION
To order the 15 kV Class (8.3/14.4 kV)
Loadbreak Junction, refer to Table 3.
■
■
Each kit contains:
■
■
Loadbreak Junction (with mounting bracket or straps, depending on product ordered)
Shipping Caps
(not for energized operation)
Silicone Lubricant
Installation Instruction Sheet
TABLE 4
Replacement Parts
U-Strap Kit with Hardware
(1 strap)
Stainless Steel Bracket
Assembly (2-way)
Stainless Steel Bracket
Assembly (3-way)
Stainless Steel Bracket
Assembly (4-way)
2625439A16B
2637172B01BS
2637172B02BS
2637172B03BS
TABLE 3
Loadbreak Junctions
Number of
Interfaces
2
3
4
Junction Only
LJ215C2
LJ215C3
LJ215C4
Junction with
U-Straps
LJ215C2U
LJ215C3U
LJ215C4U
Junction with
Stainless Steel
Bracket
LJ215C2B
LJ215C3B
LJ215C4B
260000-09 - Electrical - MV Terminations
500-15
S7
DRAIN WIRE CLAMPS
Drain wire clamps each accommodate two wires up to
1/0 stranded ( 3 /
8
" in diameter).
PARKING STANDS
Parking stands accommodate insulated standoff bushings or portable feedthrus.
A
3.25"
(83 mm)
2.7"
(69 mm)
S10
S11
S9
B
M4
MIN.
MAX.
CONFIGURATION – 3*
MIN.
MAX.
CONFIGURATION – 2*
MIN.
MAX.
CONFIGURATION – 1*
BRACKET
Adjustable stainless steel bracket can be mounted with up to 90° tilt from a curved or flat mounting surface in 10° increments. Solid backplate channel provides strong, rigid support of junction for optimum loadbreak operation.
Figure 3.
Dimensional drawing shows mounting configurations.
Note: Dimensions given are for reference only.
4.2"
(107 mm)
15 kV
Stacking Dimensions
S7
S9
S10
S11
M4
0.75" (19 mm)
4.38" (111 mm)
6.77" (172 mm)
9.20" (234 mm)
See Table 5
TABLE 5
Dimensional Information
Number of
Interfaces
2
Physical Dimensions in. (mm)
A B
12.5
(318)
6.0
(152)
3 19.6
(498)
9.2
(230)
4 22.9
(582)
12.4
(315)
* Configuration 1. Both feet turned out.
Configuration 2. One foot turned out, one in.
Configuration 3. Both feet turned in.
M4 Mounting Dimensions in. (mm)
Configuration 1 Configuration 2 Configuration 3
Min.
Max.
Min.
Max.
Min.
Max.
10.8
14.4
7.2
10.8
(275) (366) (183) (275)
3.6
(92)
7.2
(183)
14.7
18.3
11.1
14.7
7.4
11.1
(374) (465) (282) (374) (188) (282)
17.9
21.5
14.3
17.9
10.7
14.3
(455) (547) (364) (455) (272) (364)
3.9"
(99 mm)
2.5" min.
(64 mm)
3.0" max.
(77 mm)
Figure 4.
Stainless steel U-Strap for direct wall mount.
Note: Dimensions given are for reference only.
3
260000-09 - Electrical - MV Terminations
ISO 9001:2000-Certified Quality Management System
© 2005 Cooper Power Systems or its affiliates.
IEEE Standard 386 ™ and IEEE Standard 592 ™ are trademarks of the
Institute of Electrical and Electronics Engineers, Inc.
1045 Hickory Street
Pewaukee, WI 53072 USA www.cooperpower.com
MI
7/05
260000-09 - Electrical - MV Terminations
LPC215
Electrical Apparatus
500-21
GENERAL
The Cooper Power Systems RTE ®
Insulated Protective Cap is an accessory device designed to electrically insulate and mechanically seal loadbreak bushing interfaces. When mated to a loadbreak product and the drain wire is attached to ground, the Insulated Protective Cap provides a fully shielded, submersible insulating cover for energized bushings. The cap can be used for permanent or temporary installation on bushings, junctions or feedthru devices that meet the requirements of ANSI/IEEE Standard 386.
INSTALLATION
No special tools are required. A shotgun stick tool is used to place the protective cap on an exposed bushing interface. Refer to Installation
Instruction Sheet S500-21-1 for details.
PRODUCTION TESTS
Tests are conducted in accordance with ANSI/IEEE Standard 386-1995.
• ac 60 Hz 1 Minute Withstand
– 34 kV
• Minimum Corona Voltage Level
– 11 kV
Tests are conducted in accordance with Cooper Power Systems requirements.
• Physical Inspection
• Periodic Dissection
• Periodic Fluoroscopic Analysis
TABLE 1
Voltage Ratings and Characteristics
Description kV
Standard Voltage Class
Maximum Rating Phase-to-Phase
Maximum Rating Phase-to-Ground ac 60 Hz 1 Minute Withstand
15
14.4
8.3
34 dc 15 Minute Withstand
BIL and Full Wave Crest
53
95
Minimum Corona Voltage Level 11
Voltage ratings and characteristics are in accordance with ANSI/IEEE Standard 386-1995.
Figure 1.
Insulated Protective Cap electrically insulates and mechanically seals loadbreak bushing interfaces.
ORDERING INFORMATION
To order the 15 kV Class Insulated
Protective Cap Kit, refer to Table 2.
TABLE 2
Insulated Protective Cap Kit
Description Catalog Number
Protective Cap LPC 215
Each kit contains:
• Protective Cap with stranded copper ground wire
• Silicone Lubricant
• Installation Instruction Sheet
April 1996 • Supersedes 01/90 • © 1996 Cooper Power Systems, Inc.
Printed in U.S.A.
1
260000-09 - Electrical - MV Terminations
PROBE
Probe provides reliable conductive path with mating female contacts.
EPDM INSULATION
High quality peroxide cured EPDM insulation is mixed and formulated in-house for complete control of insulating rubber characteristics.
SEMI-CONDUCTIVE INSERT
Semi-conductive insert is molded of semi-conductive EPDM and controls electrical stresses at nose of mating loadbreak product.
SEMI-CONDUCTIVE SHIELD
Molded semi-conductive EPDM shield meets requirements of
ANSI/IEEE Standard 592.
LATCHING RING
Semi-conductive molded locking ring locks cap onto nose piece of mating interface.
PULLING EYE
Stainless steel reinforced pulling eye ensures high strength for shotgun stick operation.
GROUNDING EYE
(Optional for larger grounding wire)
GROUNDING WIRE AND
GROUNDING EYE
48-Inch, #14 AWG stranded copper ground wire is tin plated and ensures deadfront construction when tied off to ground.
Figure 2.
Illustration shows construction of insulated protective cap.
02.82
(71.5 mm)
S3 = 2.15
(54.5 mm)
Figure 3.
15 kV Insulated Protective Cap profile and stacking dimensions.
P.O. Box 1640
Waukesha, WI 53187
RTE ® is a registered trademark of Cooper Industries, Inc.
2
260000-09 - Electrical - MV Terminations
ISB215
Electrical Apparatus
500-22
GENERAL
The Cooper Power Systems 200 A,
15 kV Insulated Standoff Bushing meets the full requirements of IEEE Std 386™ standard - Separable Insulated
Connector Systems, and provides a single loadbreak interface made of high quality peroxide cured EPDM rubber. It is used to isolate and sectionalize energized cable in pad-mounted cabinets, underground vaults, and other apparatus. Temporary or permanent parking of energized 200 A, 8.3/14.4 kV loadbreak elbow connectors that conform to IEEE Std 386™ standard is simplified with use of the insulated standoff bushing.
The insulated standoff bushing is designed to be installed in the parking stand mounted on a transformer or other apparatus. A grounding lug is provided on the standoff bushing bracket for attachment of a drain wire to ensure deadfront construction. When mated with a comparably rated product, the insulated standoff bushing provides a fully-shielded, submersible, separable connector for energized operation.
The standard insulated standoff bushing has a stainless steel eyebolt with a brass pressure foot. The molded
EPDM rubber body is bolted to a stainless steel base bracket using a galvanized steel holddown ring. A completely stainless steel bracket assembly is available for extremely corrosive environments.
Cooper’s exclusive latch indicator ring, located on the circumference of the bushing’s collar, eliminates the guesswork of loadbreak elbow installation on the standoff bushing.
The bright yellow ring provides immediate feedback to determine if the elbow is properly installed on the bushing. If the yellow ring is completely covered by the loadbreak elbow, it is fully “latched,” if the ring is visible, the elbow can be installed correctly before any problems can occur.
INSTALLATION
No special tools are required. A hotstick tool is used to place the standoff bushing in the parking stand on the front plate of the apparatus.
Refer to Installation Instruction Sheet
S500-22-1 for details.
Figure 1.
Standoff Bushing has molded EPDM rubber body, stainless steel eyebolt with brass pressure foot, and stainless steel base bracket.
PRODUCTION TESTS
Tests conducted in accordance with
IEEE Standard 386.
ac 60 Hz 1 Minute Withstand
—34 kV
Minimum Corona Voltage Level
—11 kV
Tests conducted in accordance with
Cooper Power Systems requirements.
Physical Inspection
Periodic Dissection
Periodic X-Ray Analysis
TABLE 1
Voltage Ratings and Characteristics
Description kV
Standard Voltage Class
Maximum Rating Phase-to-Ground ac 60 Hz 1 Minute Withstand dc 15 Minute Withstand
BIL and Full Wave Crest
Minimum Corona Voltage Level
Voltage ratings and characteristics are in accordance with lEEE Std 386™ standard.
15
8.3
34
53
95
11
ORDERING INFORMATION
To order the 15 kV Insulated Standoff
Bushing Kit, refer to Table 2.
TABLE 2
Standoff Bushing Kits Description
Description Catalog Number
Standoff Bushing with
Standard Bracket
Standoff Bushing with
Stainless Steel Bracket
ISB215
ISB215S
Each kit contains:
Insulated Standoff Bushing
with Bracket
Shipping Cap
(not for energized operation)
Silicone Lubricant
Installation Instruction Sheet
June 2008 • Supersedes 4/99 1
260000-09 - Electrical - MV Terminations
200 A 15 kV Class Insulated Standoff Bushing
SEMI-CONDUCTIVE SHIELD
Molded Semi-Conductive
Peroxide Cured EPDM Shield meets requirements of
IEEE Std 592™ standard.
GROUNDING LUG
Provides apparatus for attaching a drain wire.
5.4”
(138 mm)
EPDM INSULATION
High Quality Peroxide Cured
EPDM rubber is mixed and formulated in-house for complete control of raw rubber characteristics.
6.3”
(160 mm)
EYEBOLT
Stainless Steel Eyebolt with brass pressure foot rigidity secures standoff housing to parking stand.
NOSE PIECE
High Strength Plastic Nose
Piece provides locking groove to secure mating apparatus.
BRACKET
Mounting Bracket has grounding lug for bracket and shield grounding.
LATCH INDICATOR RING
Molded-in bright yellow ring eliminates elbow installation guesswork by assuring a quality connection
S2
5.91”
(150.11 mm)
Figure 2.
Insulated Standoff Bushing profile and stacking dimensions.
Note: Dimensions given are for references only
© 2008 Cooper US, Inc.
IEEE Std 386™ and IEEE Std 592™ standards are trademarks of the
Institute of Electrical and Electronics Engineers, Inc., (IEEE). This publication/product is not endorsed or approved by the IEEE.
2
2300 Badger Drive
Waukesha, WI 53188 www.cooperpower.com
260000-09 - Electrical - MV Terminations
1514/15
Easy Installation
Single and three-phase models are available, with hotstick or cable-tie attached sensors, integral mount (sensor and indicator attached) or remote mount for easy fault display viewing.
Series 1514 with hotstick mounting.
Fisher Pierce Series 1514/15 Fault
Indicators monitor line current for fault conditions. Their use permits rapid location and isolation of the source of faults. Typical installations include overhead and underground distribution lines, pad mount transformers, switchgear, riser poles and junction points.
Rugged Design
The Series 1514/15 fault indicators have durable lexan housings, and utilize coated nickel iron sensor laminations encapsulated in polyurethane potting compound for environmental protection.
Reliable, Current Reset Design
Reset rating of 1.2, 1.5, 3 and 5A available dependent upon cable diameter and mounting requirements. A closed
U-Lam 1-5/8" sensor offers the lowest reset (1.2A).
Window/flush mounted indicator
Three-phase installation
Options
. Current Inrush Restraint: Avoids
false trips caused by line
energization or reclosure operations
. Time-Delayed Reset: Offered with
or without current reset override
. Manual Reset: Available on all
Series 1514/15 fault indicators
. Flag or LED Display:
Flag - Black (normal position),
fluorescent orange (fault position).
LED - Red, high intensity signal
flashes every 2 seconds. (LED
requires lithium battery)
. SCADA: Latching or momentary
N.C. output available with flag
display. 3A @ 125 Vac, 250 Vac
1/10 HP @ 250 Vac.
. Integral Radio Transmitter
. Fiber Optics: A remote 10 ft. fiber
optic cable display provides
isolation for signal transmission of
trip and reset operations.
Application Recommendations
Trip Current Rating - Selection of the trip current rating should be at least 3 times the expected full load current.
Reset Current Rating - Ensures reset on lightly loaded feeders. Use of a fault indicator with 1.2A reset is recommended
Specifications
System Voltage: 29.3 kV max
Trip Current: Factory preset from 50 to 1500A
Trip Current Accuracy: ± 10%
Trip Response Speed: Coordinates with properly applied current limiting or expulsion fuses
Reset Current: Factory preset for 1.2, 1.5, 3.0 and 5.0A
Fault Withstand Capability: 25 kA for 10 cycles per
ANSI/IEEE 495-1986
Maximum Continuous Load Current: 1000A.
Operating Temperature: - 40 o C to + 85 o C
Submersibility: Tested to 30 feet. Exceeds ANSI/IEEE
495-1986
Life Expectancy: 30+ years (flag type)
Rated Battery Life: 10 years (long life lithium cell)
Model 1514B/1515B, - 800 hours of operation
Model 1514D - 300 hours of operation
Warranty: 3 years
Approx. Shipping Weight:
Series 1514, single phase: 2.0 lbs.
Series 1515, three phase: 4.0 lbs.
260000-09 - Electrical - MV Terminations
(All dimensions in inches with millimeter equivalents in parentheses.)
Indicator with attached sensor.
Hotstick Mounting
4.75
(121)
5.50(140)
1.25
(32)
4.25
(108)
5.60
(142)
.31(8) Dia.
4.00
(102)
2.80
(71)
3.61(92) Dia.
6.90
(175)
Indicator with attached sensor.
Tie Wrap Mounting
4.00(102)
5.50
(140)
4.75(121)
With
U-Lamination
3.31
(84)
Without
U-Lamination
Remote Sensor. Tie Wrap Mounting
2.78(71)
LEAD
WIRE
3.25(83)
.25(6)
3.31(84) Dia.
CABLE
TIE
CABLE
(REF)
2.50
(64)
3.22
(62)
Window/Flush Mounting
With U-Lamination
2.13(54)
Without U-Lamination
Bracket/Surface Mounting
4.75
(121)
4.50(114)
4.00
(102)
2.40
(61)
4.25
(108)
1.00(25)
3.31(84) Dia.
Remote Sensor. Hotstick Mounting
.75(19)
4.30
(109)
To order a Series 1514 or 1515 Fault Indicator, specify code letter or number for each of the following. Not all combinations available. Consult factory. Mounting kits/brackets are available, consult factory. The following is an example of a correctly specified unit.
1514S H 8 A 3 - N T B B - A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
1
Code Basic Model
1514 - Single phase (one sensor, one indicator)
1515 - Three Phase (three sensors, one indicator). Unit requires current in all three phases to reset
1514S/
1515W
1514A/
1515A*
1514B/
1515B
1514C/
1515C
1514D
Flag display
Flag display and single (N.O.) latching
SCADA output contact
LED Display (non-replaceable battery)
Remote, 6 foot fiber optic LED display
(requires "M" mounting)
Integral Radio/LED display, requires
1514H/
1515H hot stick mounting
LED/Flag Display (non-replaceable battery)
Inrush Restraint Only, Remote Bracket or
Panel Mount Underground or Hot Stick
Overhead Applications
Flag display with momentary 1514M/
1515M* (N.O.) SCADA output
*SCADA Contacts: 3.0A @ 125/250 Vac
1/10 hp @ 250 Vac. 10ft length cable
Code Indicator Mounting Options
B
P(1)
H(2)
M
Bracket/surface mounted (remote from sensor)
Window/flush mounted (remote from sensor)
Hotstick mounting, attached indicator/sensor
(B and D sensors only, one phase only)
Tie wrap Mounting (attached indicator/sensors)
Consult factory for options: Manual reset tool (AT2186)
(1) Special lexan mounting kit (AT2050-1) for Code "P" mounting is available.
(2) Special lexan spacer (F2079) available for small (<1" dia) conductor overhead installation
4
2
3
Code Inrush Restraint/Reset Delay Options
Flag Display (1514A, 1514M, 1514S, 1515A,
1515M, 1515W). Manual Reset Override
A
Z
W
N
Standard trip curve. 10-30 second delay after restoration of power
Inrush restraint, 60 seconds reset time delay after restoration of power
Inrush restraint, 4 hours reset time delay after restoration of power
Inrush restraint, No automatic reset
Manual reset only
P
Inrush restraint, 24 hours reset time delay after restoration of power
LED Display (1514B, 1514C, 1514R, 1515B,
1515C, 1515R). Inrush Restraint
T
M
E
W
C
N
4-hour reset time delay after fault occurrence
Same as W with current reset override upon energization of line
Same as W, with manual trip and manual reset override
Same as N with current reset override
Same as W with manual reset override
Same as C with manual reset override
Radio Indication (1514D), Inrush Restraint
Manual Trip and Manual Reset Override
K
J
Z
4-hour reset time delay after fault occurrence
Same as K with current reset override upon energization of line
60 seconds time delay after fault occurrence
Code
0.5
1
4
6
2
3
8
10
12
15
Trip Setting
50 Amp
100 Amp
200 Amp
300 Amp
400 Amp
600 Amp
800 Amp
1000 Amp
1200 Amp
1500 Amp
5
Code Minimum Reset
Current Level
1.2
1.5
3
1.2 amps ("M" sensor only)
1.5 amps ("L" & "N" sensors only
3 amps 6
Code Lead Length Between
Sensor & Display
10
XX
N
10 ft. standard
XX ft. optional, 30' max.
None: attached indicator sensor units, "G" or"T" sensor termination
7
Code
S
T
H
G
Sensor
Termination
Terminates with remote lead connected to sensor
Sensor and indicator attached to hotstick clamp
Hotstick clamp attached to sensor (1-5/8" and 2-3/16" sensors only)
Sensor attached to indicator, tie-wrap mount
Code
Maximum
Cable
Diameter
Code
Maximum
Cable
Diameter
B
D
K
1-5/8"
2-3/16"
2-5/16"
M*
L*
N*
1-5/8"
2-3/16"
2-5/16"
*Has snap-on U-lamination sensor for circuit isolation, Recommended on all Model 1515
3-phase units, and all Model 1514 with less than 3A reset. Tie-wrap sensor only
8
Code
B
Factory Code
Series 1514 and 1515
Code
A
B
C
Transmitter Phase
Encoding
Phase A (1514D only)
Phase B (1514D only)
Phase C (1514D only)
NOTE:
Series 1514/15 Fault indicators meet ANSI-
IEEE 495-1986
9
Specifications are subject to change without notice.
10
© Fisher Pierce, 2000, FP106 - 106, Printed in U.S.A.
4000 East 116 th St., Cleveland, Ohio 44105-4398 USA
Tel: (216) 271-6600 · Fax: (216) 341-3615
www.joslynhivoltage.com
Email: info@joslynhv.com
260000-09 - Electrical - MV Terminations
FORM: 062993AD (10/23/98) AutoCAD is a registered trademark of Autodesk, Inc. (PAGE 1 OF 2)
260000-09 - Electrical - MV Terminations
POLYCARBONATE SADDLE RACK CATALOG NUMBERS
CATALOG NUMBER 2SR1 2SR2 2SR3 3SR1 3SR2 3SR3
NUMBER OF SADDLES 1 2
THROAT
OPENING
3 1 2 3
2" 2" 2" 3" 3" 3"
OF
MOUNTING HOLES
2 3 4 2 3 4
FORM: 062993AD (10/23/98) AutoCAD is a registered trademark of Autodesk, Inc. (PAGE 2 OF 2)
®
260000-09 - Electrical - MV Terminations
®
®
● Superior arc and flame resistance
● Resistant to water, sewage, chemical
and oil
● UV Resistant
● Highly flexible and conformable
● Easy to apply
RECOMMENDED USES : For arc and fire proofing all types of cable and cable splices in manholes, cable trays, switch boxes, vaults and substations.
STANDARD SIZES :
SPECIFICATIONS:
PROPERTY
PHYSICAL
VALUE
Color
Thickness
Grey
0.030
0.762
40 Tensile Strength
Elongation 300
Thermal Conductivity 18.3
UNIT TEST METHOD
inch mm lb/in
-
ASTM-D-1000
%
BTU
ASTM-D-1000
ASTM-D-1000
Hr-Ft2-°F ASTM-C-177
CHEMICAL
Tidewater Resistance Pass
Chemical Resistance None
-
-
Con-Ed EO
5343-14
*BTM-814
ELECTRICAL
Dielectric Strength
Resistivity
Flammability
Bunsen Burner
15,000 volts
4.4 x 1013 ohms
ASTM-D-1000
ASTM-D-257
Propane Torch
Plasma Torch
Pass
Pass
>110
Con-Ed EO
5343-14
Con-Ed EO -
5343-14 seconds Con-Ed EO
5343-14
*BTM - denotes Bishop Test Method where no industry standard is applicable. Details available upon request.
● 1 in. x 20 ft.
25mm x 6m
● 1 1/2in. x 20 ft.
38mm x 6m
● 2 in. x 20 ft.
51mm x 6m
● 3 in. x 20 ft.
76mm x 6m
Data in table represent average test results and are not to be used for specification purposes. The product user should make his/her own tests to determine the product's suitability for the intended use.
LIMITED WARRANTY:
Plymouth warrants that its Product will substantially
DESCRIPTION: 53 Plyarc is an unsupported, linerless, elastomeric tape possessing superior arc and flame resistance for cable protection in all types of applications.
Unsupported construction offers excellent flexibility and conformability for easy application. When subjected to severe flame conditions, 53 Plyarc will generate a thermally insulating residue for cable protection. 53 Plyarc is water, chemical and UV resistant.
Plymouth and Bishop are registered trademarks of Plymouth Rubber Company, Inc.
Revised 1/95
53Ply Revised 12/96
PL YMOUTH RUBBER COMP ANY , INC. • Canton, Massachusetts 02021 • T elephone (781) 828-0220 • Fax (781) 828-6041
260000-09 - Electrical - MV Terminations
®
®
®
● Service temperature of 130°C
● Thermosetting adhesive
● Abrasion resistant
RECOMMENDED USES : For insulating and protecting high temperature connections on solid dielectric cable thru 600 volts. Securing 53 Plyarc, Arc and Fire
Proofing Tape where adhesion at high temperatures is required. Binding and harnessing applications.
DESCRIPTION : 77 Plyglas is a woven glass fabric tape with a thermosetting rubber based pressure-sensitive adhesive.
It has high tensile strength, and provides excellent tear and abrasion resistance with a service temperature rating of 130°C.
SPECIFICATIONS:
STANDARD SIZES :
● 1/2 in.x 66 ft.
13mm x 20m
PROPERTY
PHYSICAL
Color
Thickness
Tensile Strength
Elongation
Adhesion
VALUE
White
0.007
0.178
170
5
16
UNIT
inch mm lb/in.
% oz/in
TEST METHOD
-
ASTM-D-1000
ASTM-D-1000
ASTM-D-1000
ASTM-D-1000
● 3/4 in. x 66 ft.
19mm x 20m
● 1 in. x 108 ft.
25mm x 33m
Ply77 Revised
3/96
ELECTRICAL
Dielectric Strength 2,500
Insulation Resistance 5,000 volts ASTM-D-1000 megohms ASTM-D-1000
Data in table represent average test results and are not to be used for specification purposes. The product user should make his/her own tests to determine the product's suitability for the intended use.
LIMITED WARRANTY: Plymouth warrants that its Product will substantially conform to that products written specifications exclusively contained in its Plymouth product
Plymouth, Bishop and Plyglas are registered trademarks of Plymouth Rubber Company, Inc.
Revised 1/95
PL YMOUTH RUBBER COMP ANY , INC. • Canton, Massachusetts 02021 • T elephone (781) 828-0220 • Fax (781) 828-6041