Motor and Power Control Solutions Contents Feedback and Sensing................. 2 Isolation........................................ 5 Processing Solutions.................... 6 Communication and System Integration.................................... 7 Power and Support Functions........ 8 Demo and Reference Designs...... 11 Resources and Tools.................. 12 Analog Devices’ industry-leading converter, amplifier, and processor technologies enable our motor control and inverter customers to design products with greater precision, energy efficiency, and communications capabilities. Additionally, the breadth of ADI’s analog and processor portfolio supports the core signal chain, enabling faster time to market, greater energy efficiency, increased factory automation integration, and lower maintenance costs. ADI’s transceivers and Blackfin® processors provide the communications technology to enable increased levels of factory automation. ADI’s MEMS technology supports vibration detection and positioning control, allowing predictive maintenance and better accuracy to lower operating costs. ADI’s power management portfolio supports all these functions to increase energy efficiency and control. motorcontrol.analog.com Feedback and Sensing Optimizing Speed/Resolution vs. Load Position Using ADI’s RDCs Many motor control systems operate at variable shaft rotation speeds. To provide the most accurate position information, a system with flexible resolution is required. The resolver-to-digital converter that provides resolution change on-the-fly is the AD2S1210. This converter delivers an integrated solution including an excitation oscillator with programmable frequency, programmable threshold levels, very wide analog input range, and information indicating the exact nature of detected faults. The AD2S1210 provides a high level of functionality required to interface to resolvers with a reduced number of external components. AD2S1210 Features • Variable resolution, 10-bit to 16-bit • 2.5 arcminutes of accuracy (16-bit resolution) • 3125 rps maximum tracking rate (10-bit resolution) • Programmable fault detection thresholds • Programmable excitation frequency Integrated RDC/Oscillator Solution Part Number AD2S1200 AD2S1205 Description 12-bit tracking RDC, 11 arcmin, 1000 rps 12-bit tracking RDC, 11 arcmin, 1250 rps Fine Position Sensing Using ADI’s Simultaneous Sampling ADCs Motor control servo drivers are used in a multitude of applications like precision robotics, CNC (computer numerical controlled) machining, and factory automation to name but a few. These systems incorporate shaft position feedback for precise position sensing to ensure the system’s accurate operation. This feedback is provided by a variety of encoders with different output characteristics. The AD7262/AD7264 with integrated PGA and dual simultaneous sampling differential input ADCs interface directly to various encoders enabling a single device to be utilized across an assortment of designs. This device minimizes hardware changes and maximizes software reuse across position feedback platforms — ultimately reducing development design cycles. The AD7262/AD7264 incorporate four comparators for interfacing with pole sensors and also include internal ADC offset, system offset, and gain calibration to ensure the accuracy of the final ADC result. This single chip solution incorporates all the functionality required to successfully interface to a position sensor in a single package, reducing BOM costs and PCB board complexity while providing best-in-class performance. Features • 14 bit, 1 MSPS, dual, simultaneous sampling ADC • Programmable gain amplifier with 14 different gain stages • High analog input impedance eliminates ADC drive circuitry requirements • 4 on-chip comparators Dual Simultaneous Sampling SAR ADC Part Number AD7265 AD7266 Description Dual, 1 MSPS, 12-bit, 3-channel differential/6-channel single-ended Dual, 2 MSPS, 12-bit, 3-channel differential/6-channel single-ended 2 | Motor and Power Control Solutions ADI’s MEMS Sensor Technology Provides High Precision and Bandwidth in Vibration Sensing for Predictive Maintenance Ensuring manufacturing equipment is operational 24/7 for maximum efficiency and throughput requires effective monitoring of motor/turbine performance to minimize downtime for repair. ADI’s ADIS16220 and ADIS16223 i Sensor® digital vibration sensors and the ADXL001 MEMS accelerometer provide the industry’s widest bandwidth to allow for precision monitoring of a motor’s natural frequency for earliest detection of maintenance issues. The small profile of the MEMS sensors and embedded features, such as programmable capture buffers of the ADIS16220, allows mounting closer to the vibration source and more accurate data collection. Features • High performance single axis analog accelerometer • ± 70 g, i Sensor wideband ranges available (additional ±250 g and ±500 g ranges with the ADXL001) • 22 kHz resonant frequency structure • High linearity (0.2% of full scale) • Low noise (4 mg/Hz) Precision Current Sensing for Torque Measurement in DC Motors DC motors perform a variety of critical functions, from enabling electric power steering in vehicles to helping people sleep better at night by facilitating air flow in sleep apnea machines. Motor current sensing is a key function in determining torque and providing closed-loop control. ADI current sense amplifiers, like the AD8207, monitor motor phase current in the presence of PWM signals, allowing for a simple, all inclusive current sensing solution. The fast switching PWM signals make it very difficult for discrete component systems to accurately measure the motor current in the shunt resistor. By providing a large input voltage range, excellent ac common-mode rejection, best-in-class maximum offset drift of less than 1 μV/°C, bidirectional operation, and high voltage transient protection, the AD8207 allows for precise instantaneous current measurement. By monitoring current directly on the motor phase, diagnostics information such as short to ground is readily available, leading to a more robust motor control solution. Features • Offset drift typically < 500 nV/°C • Ability to reject input PWM common-mode voltages from –4 V to +65 V • −25 V to +75 V input survival • 80 dB CMRR from dc to 100 kHz • Buffered output for driving any standard ADC Additional Current Sense/Difference Amplifiers Part Number CMR (V) Bandwidth G = 10 Typ (kHz) CMRR (dB) Gain Range (Min to Max) Offset Drift (𝛍V/°C) AD8205 –2 to +65 50 78 50 15 (typ) AD8206 –2 to +65 100 76 20 15 (typ) AD8207 –4 to +65 150 80 20 1 (max) AD8210 –2 to +65 450 100 20 8 (max) AD8216 –4 to +65 3000 80 3 20 (max) motorcontrol.analog.com | 3 Digitizing High Speed Control Loops in Wind Turbines to Meet Stringent Grid Controls Using ADI’s AD7656-1 Electricity networks typically suffer from sags or interruptions caused by a variety of sources. Some wind turbine technologies respond to such events by shutting down automatically when a voltage drop occurs on the turbine output as it connects to the grid. This can be an entire windfarm, where both the off event and reloading of the wind farm onto the grid can have a significant effect on grid stability. ADI’s AD7656-1 simultaneous sampling ADC is an ideal choice for UPS design to monitor transformer signal levels in order to maintain turbine to grid connection voltage levels, allowing continuous operation of wind turbines. Features Applications • 6-channel, 250 kSPS, simultaneous sampling • Electrical controller for generation and power within the turbine • ADC 16-/14-/12-bit product options • ±10 V, ±5 V bipolar input ranges • Control of blade pitch • Parallel, serial, and daisy-chain interface modes • UPS within turbine or external UPS for retrofit/upgrade More Bipolar Simultaneous Sampling ADCs Part Number AD7606/AD7607 AD7606-4/AD7606-6 AD7366-5/AD7367-5 Resolution (Bits) Throughput Rate 16/14 200 kSPS 16 200 kSPS 12/14 500 kSPS Number of Channels 8 4/6 2 AD7366/AD7367 12/14 1 MSPS 4 AD7657-1/AD7658-1 14/12 250 kSPS 6 AIN Range Bipolar 10 V, bipolar 5.0 V Bipolar 10 V, bipolar 5.0 V Bipolar 10 V, bipolar 5.0 V, unipolar 10 V Interface Parallel, serial, SPI Parallel, serial, SPI Serial, SPI Bipolar (VREF) × 2, bipolar (VREF) × 4, bipolar 10 V, bipolar 5.0 V, unipolar (VREF) × 4, unipolar 10 V Bipolar 10 V, bipolar 5.0 V, unipolar 10 V Parallel, serial, SPI Precision Amplifiers Provide High Accuracy and Low Drift for Precision Level Shifting and Low-Side Current Sense Applications In efficient, integrated motor control applications, accurate low-side current sensing is critical to overall system performance. Operational amplifiers with low noise, low offset voltage, low input bias current, and minimal temperature drift are critical to accurately sensing this current. Precision amplifiers can also be used to accurately level shift the measured current, so that it can properly interface to low voltage, single supply analog-to-digital converters. ADI has a diverse portfolio of precision operational amplifiers, in a large variety of form factors that suit almost any application in motor control systems. These operational amplifiers are offered with minimum and maximum specifications over a wide temperature range (–40°C to +125°C) that enable the system designer to confidently calculate error budgets. In addition to precision offset, noise, and drift specifications, the OP2177 and OP4177 operational amplifiers operate over a wide supply voltage range from ±2.5 V up to 36 V. They also offer wide input and output dynamic range, making them extremely flexible for sensing, level shifting, and filtering applications in motor control systems. Features • 8.5 nV/√Hz input voltage noise • 0.7 μV/°C max offset drift • 60 μV max input offset voltage • 2 nA max input bias current Additional Operational Amplifiers AD8671 AD8512 Number of Op Amps Per Package 1 2 AD822 2 100 2 pA 1.9 3 3 to 36 AD8604 4 500 200 fA 8.4 6 2.7 to 6 Part Number VOS (𝛍V) IB 20 80 3 nA 21 pA 4 | Motor and Power Control Solutions –3 dB Slew Rate Bandwidth (V/𝛍s) (MHz) 10 4 8 20 VCC – VEE (V) IQ Per Amp 10 to 36 9 to 36 3.5 mA 2.5 mA 900 μA 1.2 mA Serial, SPI Isolation Integrating Isolation in the Current and Voltage Sense Loop Current monitoring generally has to be high voltage tolerant with respect to each phase and with respect to the controlling circuitry. Regulated safety standards from UL, CSA, and VDE require up to 3.75 kV rms of reinforced isolation on motors. The AD7400A and AD7401A second-order Σ-Δ modulators convert an analog input signal into a high speed, 1-bit data stream with on-chip digital isolation based on Analog Devices’ iCoupler® technology. This enables motor control customers to design accurate robust boards, which meet the reinforced isolation requirements. The AD7400A and AD7401A may also be used to monitor voltage or as an isolation amp in conjunction with a third-order active filter. Features • 16 bits, no missing codes • ±2 LSB INL typical at 16 bits Applications • Meets CSA, UL, VDE 3.75 kV rms reinforced isolation standards for motors • Isolated current monitoring • ±250 mV input range, temperature range –40°C to +125°C • Isolated voltage monitoring Part Number Viorm (Vpeak) Resolution (Bits) Sample Rate (MHz) Supply (V) Power Dissipation (mW) Ain Range 891 891 891 891 16 16 16 16 10 10 20 20 3 to 5.5 3 to 5.5 3 to 5.5 3 to 5.5 95 85 105 94 ±200 mV diff ±250 mV diff ±200 mV diff ±250 mV diff AD7400 AD7400A AD7401 AD7401A Operating Temp Range (°C) –40 to +105 –40 to +125 –40 to +105 –40 to +125 ADI’s Integrated Isolated Gate Drivers Incorporate Isolated Power and Isolated Gate Drivers in One Package — Improving System Reliability and Quality In motor control circuits, both isolation and gate drivers are required. Solutions such as optocoupler-based isolated gate drivers also require separate isolated power, increasing solution size and design time. The ADuM5230 and ADuM6132 are the industry’s first isolated gate drivers that offer independent and isolated outputs, along with isolated power for the gate drive in one package. This integration eliminates components, reduces system cost and size by as much as 50%, and improves system reliability and quality by simplifying designs. Features • isoPower® integrated, isolated, high-side supply • 16-lead wide-body SOIC • Safety and regulatory approvals • High common-mode transient immunity: >25 kV/μs Isolated Gate Drivers Part Number ADuM1233 ADuM1234 ADuM3220 ADuM5230 ADuM6132 ADuM7234 Number of Channels 2 2 2 2 1 2 Insulation Rating (kV rms) 2.5 2.5 2.5 2.5 3.7 1 Isolated Output Min (V) 12 12 4.5 12 12.5 12 Isolated Output Max (V) 18 18 18 18 17 18 Max Operating Temperature (°C) 105 105 125 105 85 105 Isolate USB with a Single Chip Based on Analog Devices’ proprietary iCoupler technology, the USB 2.0 compliant ADuM3160 and ADuM4160 are fully isolated to 1.5 Mbps and 12 Mbps and have been developed to lower system cost, reduce design size, and lessen design time, all while meeting the most demanding medical and industrial standards. For more information, visit www.analog.com/iCoupler_USB. motorcontrol.analog.com | 5 Processing Solutions ADI DSP Processors Offer Control and Signal Processing Capability, Enabling Greater Energy Efficiency, Sensorless Vector Control, and High Level Communications During the past decade, motor control solutions have steadily evolved to improve performance, efficiency, and communications — all while breaking cost barriers. With processors like Blackfin and SHARC,® new technology adoption is possible in fixed, floating, and mixed-signal data styles. Between Blackfin and SHARC, ADI offers a balance of fixed- or floating-point DSP and control processing, aligned with the required system needs. Blackfin and SHARC product portfolios offer a variety of processor solutions — optimized for simple controllers or more advanced vector or sensorless systems where high processing performance combined with competitive cost is needed. Features • Unique processor core for DSP and control functions with dynamically controlled power consumption • Enhanced Harvard architectures offer predictable controllers and systems accuracy • Rich peripheral set including ePWM/GPIO and communications interfaces • Complete set of code-compatible DSP families from sub $5 to 600 MHz Other DSP Offerings Part Number ADSP-BF506F ADSP-BF518 ADSP-21469 ADSP-21478/ ADSP-21479 ADSP-21488/ ADSP-21489 Description 400 MHz Blackfin processor with integrated 4 MB executable flash, integrated true 12-bit ADC, and dual 3-phase PWM units for unmatched price/ performance and system-level integration 400 MHz Blackfin processor with 3-phase PWM unit and Ethernet MAC with IEEE 1588 support for motor control applications requiring network connectivity 450 MHz SHARC processor with PWM support provides highest level of floating-point performance and precision 266 MHz, lowest power, 363 mW typical, 32-bit floating-point SHARC processor with PWM outputs 400 MHz, highest performing 32-bit floating-point processor with PWM outputs in a QFP package Optimizing Loop Response Time in Motor Control Applications The ADuC7128/ADuC7129 allow accurate and fast monitoring of dc motor currents through the on-chip 1 MSPS, 12-bit ADC. Should the motor currents become too high, possibly due to an object blocking the motor arm, rapid action can be taken. The ADC results can be interpreted by the powerful 41 MIPS ARM7 core, which shortens significantly the time to adjust or shut down the PWM interface, protecting the motor from burning out. Features • DDS — for example, for resolver excitation • Encoder input • 6-channel PWM — with additional H-bridge mode • 126 kB flash Other Precision Microcontrollers Part Number ADuC7020 ADuC84x Description 44 MHz ARM7TDMI® microcontroller with 32 kB/64 kB flash/8 kB SRAM, 12-bit multichannel, 1 MSPS ADC, 12-bit DAC, 3-phase PWM unit, and programmable logic array (PLA) 12 MHz single cycle 8052 microcontroller with 8 kB/32 kB/64 kB flash/2 kB SRAM, 16-/24-bit Σ-∆ ADC, 12-bit DAC, and flexible PWM unit 6 | Motor and Power Control Solutions Communication and System Integration Enabling Real-Time and Precise Communications to Meet the Most Demanding Applications The Blackfin series of processors are the future-proof processors that will help you reduce time to market, cost, and power consumption — while simplifying the design process at the same time. For a broad spectrum of industrial communications applications, they are the highest performance low power processors in the world. Innovation in the solution domains on standard controllers is enabling advances in the local and global network services being offered at a system level — with Blackfin processors, the offer of a scalar family allows mixture of true processing, from communication along with applications-specific needs for the drive or system controller. Features • Unique processor core for DSP and control functions with dynamically controlled power consumption • C/C++ compliant core with RISC instruction set • Large on-chip flash memory Applications • USB/Ethernet and CAN • ADSP-BF5xx family for all general communication standards • Dedicated IEEE 1588 MAC Other Embedded Communications Offerings Part Number ADSP-BF518 ADSP-BF526 ADSP-BF536 ADSP-BF542 Description 400 MHz Blackfin processor with 3-phase PWM unit and Ethernet MAC with IEEE 1588 support 400 MHz Blackfin processor with USB controller and dual CAN controller 400 MHz Blackfin processor with Ethernet MAC and embedded CAN 400 MHz Blackfin processor with USB controller and dual CAN controller • ADSP-BF51x family for high performance IEEE 1588 MAC layer ADI’s Signal and Power Isolated Transceivers Provide Safety and Protection in Distributed Control Communications In typical industrial distributed control communication systems involving motor control and inverters, harmful levels of current surges can be present due to nearby high power voltage sources or ground loops between distant communication nodes. ADI’s ADM2582E and ADM2587E are the industry’s most highly integrated signal and power isolated RS-485/RS-422 transceivers. The isolation has been integrated into the physical layer device to help protect both people and equipment from these harmful events. Features • 2.5 kV rms integrated signal and power isolation • 500 kbps/16 Mbps RS-485/RS-422 compliant transceiver • 256 node, open- and short-circuit fail-safe receiver function • 15 kV enhanced ESD • Short-circuit and thermal shutdown protection Other RS-485 Transceivers Part Number ADM2491E ADM2486 ADM1486 ADM1491E ADM485 Description 5 kV rms signal isolated full-/half-duplex, 16 Mbps RS-485 transceiver 2.5 kV rms signal isolated, PROFIBUS® compliant, half-duplex, 16 Mbps RS-485 transceiver 5 V, PROFIBUS compliant, half-duplex, 16 Mbps RS-485 transceiver 5 V, full-duplex, 16 Mbps RS-485 transceiver 5 V, half-duplex, 5 Mbps RS-485 transceiver motorcontrol.analog.com | 7 Power and Support Functions ADI’s Ultralow Noise LDOs Increase Precision in Fine-Position Sensing Applications The ADP150 LDO provides clean analog supplies to ADCs such as the AD7266 3-channel, dual, simultaneous sampling ADC, increasing the sensing accuracy in applications such as fine-position sensing in precision robotics. The 70 dB @ 10 kHz power supply rejection of the ADP150 ensures that supply noise is rejected by the LDO, and the noise does not degrade the performance of the AD7266. Features • PSRR performance of 70 dB at 10 kHz • Initial output voltage accuracy: ±1% • Ultralow noise: 9 μV rms, independent of VOUT • 5-lead TSOT package ADI’s Supervisors Provide Protection for Motor Control Processors During Real-World Supply Noise Events The ADM6316 simple power monitor and reset generator protects expensive FPGAs and processors from power transients that may be seen on the power line due to motor fault events. These simple devices also provide the system designer with the flexibility to reset the system manually. Features • 26 reset threshold options (2.5 V to 5 V in 100 mV increments) • 4 reset timeout options (1 ms, 20 ms, 140 ms, and 1120 ms minimum) • 4 watchdog timeout options (6.3 ms, 102 ms, 1600 ms, and 25.6 sec typ) ADI Switching Power Technology Extends Backup Battery Lifetime in Small Scale Photovoltaic Inverter Applications Power efficiency is critical to battery life in photovoltaic applications, such as solarpowered street lighting, that use a backup battery to power the control electronics during static standby conditions. The ADP2301 dc-to-dc step-down regulator facilitates optimal power design based on switching technology. During battery-operated standby conditions, the regulator will automatically operate in PFM (pulse frequency modulation) mode to minimize light load losses. The ADP2301 optimizes the efficiency of the standby power loop, directly translating to increased battery lifetime, measurable in days (based on conversion to 1.8 V supply). Features • Over 90% peak efficiency • 1.2 A maximum load current • 3 V to 20 V input supply range For more information on Analog Devices power management solutions, please visit www.analog.com/power. 8 | Motor and Power Control Solutions Precision Positioning of Open-Loop Motors Using ADI’s DACs Precise and stable motor control is required in a wide range of end applications from precision tooling, robotic control, laser positioning, and CNC machining. These systems require micro- or nanopositioning of the motor to set the armature position and to ensure the system’s accurate operation. With the AD5764R product family, precise and stable operation is guaranteed. The AD5764R is a multichannel 16-bit DAC with an integrated precision voltage reference. With an accuracy of 1 LSB linearity and best-in-class temperature and time drift specification, this device has the performance required in high end open-loop systems. Also included on chip are user-programmable system calibration features, allowing quick and easy calibration in the end application. Features • 16-bit resolution and accuracy • Nominal output span of ±10 V • Integrated precision reference • System calibration allowing user programmable gain and offset High Performance Voltage References Provide Highest Accuracy and Lowest Drift Precision data converters with 14-bit to 24-bit resolution perform best with an external voltage reference. External voltage references provide the highest initial accuracy and the lowest drift due to temperature changes and over time (aging). Ratiometric applications are not as demanding on the reference, so the internal reference found in an ADC or DAC are more than adequate. But when ultrahigh resolution and dc precision is needed, low frequency (1/f) noise is also critical for consistent and accurate measurements. Also, when multiple ADCs and DACs need to operate from the same voltage, external voltage references are best, with their higher drive capability, in addition to their source and sinking capability. The table below lists high performance voltage references over a range of price and performance for the most demanding requirements in measurement and control. Part Number Initial Accuracy (%) Temperature Low Frequency Coefficient Noise (𝛍V p-p) (ppm/°C) ISY Max (𝛍A) VSY Max (V) lOUT Source, Sink (mA) Load Regulation (ppm/mA) Line Regulation (ppm/V) Stability (ppm) ADR420B 0.04 3 3.4 600 18 30, 20 70 35 50 ADR430B 0.05 3 3.5 800 18 30, 20 15 20 40 ADR440B REF19x ADR360B 0.04 0.04 0.15 3 5 9 2.3 20 6.8 3750 45 190 18 15 15 10, 5 25 5 5O 10 181 20 10 51.3 5O 240 50 ADR34xx 0.10 10 10 70 5.5 10, 3 150 5O 50 Package 8-lead MSOP, 8-lead SOIC 8-lead MSOP, 8-lead SOIC 8-lead SOIC 8-lead SOIC 5-lead TSOT 6-lead SOT-23 Price ($U.S.) 4.34 4.34 2.65 1.38 1.20 0.90 motorcontrol.analog.com | 9 10 | Motor and Power Control Solutions Feedback and Sensing Applications Drives • • • • • • • • • • • • • • • • • • • • Servos Application Specific and Motor Control Robotics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Technology/Product Type Application Specific Power Control Part Number Description AD2S1200/AD2S1205/AD2S1210 AD7262/AD7264 AD7265/AD7266 ADIS16220 ADXL001 AD8210 AD8205/AD8206 AD8207 AD8213/AD8215 AD8216 AD8671 AD8512 AD822 AD8604 AD7656-1/AD7657-1/AD7658-1 AD7606/AD7607 AD7606-4/AD7606-6 AD7366/AD7367 AD7366-5/AD7367-5 AD7400A/AD7401A 12-bit, 12-bit, 10-bit to 16-bit variable resolution resolver-to-digital converters with internal reference oscillator Dual, 2-channel, 1 MSPS, 12-/14-bit, simultaneous sampling SAR analog-to-digital converters with PGA and 4 comparators Dual, 3-channel, 1 MSPS/2 MSPS, 12-bit, simultaneous sampling SAR analog-to-digital converters with PGA and 4 comparators Programmable digital vibration sensor (iSensor technology) High performance wide bandwidth iMEMS® accelerometer High voltage bidirectional current shunt monitor Single supply difference amplifier for amplifying small differential voltages in the presence of large common-mode voltages Zero drift, high voltage, bidirectional current shunt monitor High voltage, unidirectional current shunt monitor High voltage, high speed, bidirectional current shunt monitor Single, precision, very low noise, low input bias current operational amplifiers Precision, very low noise, low input bias current, wide bandwidth JFET operational amplifier (dual) Single-supply, rail-to-rail, low power FET-input op amp Quad, rail-to-rail input and output amplifier with very low offset voltage and wide bandwidths 250 kSPS, 6-channel, simultaneous sampling, bipolar 16-/14-/12-bit ADCs 8-channel, 200 kSPS, 16-/14-bit simultaneous sampling ADCs 4-/6-channel, 200 kSPS, 16-bit simultaneous sampling ADCs Dual 12-/14-bit, 1 MSPS, SAR analog-to-digital converters Dual 12-/14-bit, 500 kSPS, SAR ADCs Isolated Σ-Δ modulators UPS • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • ResolverSimultaneous 𝚺-𝚫 to-Digital iSensor iMEMS Sampling ADC ADC Converter • • • • • Current Sense Amplifier Signal Conditioning and Sensing Operational Amplifiers • • • • • • • • • • • • • • • Isolation Applications Drives Application Specific Motor Control Servos and Robotics Application Specific Power Control UPS • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Technology/Product Type Part Number Description AD7400/AD7401 ADuM5230 ADuM6132 ADuM1233/ADuM1234 ADuM1420 ADuM3220 ADuM4160/ADuM3160 ADuM7234 Isolated Σ-Δ modulators Isolated half bridge gate driver with integrated high-side supply Isolated half bridge gate driver with integrated isolated high-side supply (high-side and low-side channels isolated) Isolated, half bridge gate drivers Quad isolated gate driver 4 A isolated, dual-channel gate driver Full/low speed USB digital isolators Isolated precision half bridge gate driver Isolated 𝚺-𝚫 Converter Isolated Gate Driver • • • • • • • • Processing Solutions/Communications and Systems Integration Applications Drives Technology/Product Type Application Servos Application Specific Specific and Power Control Motor Control Robotics • • • • • • • • ADSP-BF506F • • ADSP-BF518 • ADSP-21469 • ADuC702x • • • • Part Number UPS Description • • ADuC84x • • • • ADM2491E • • • • ADM2486 • • • • • • • • • • • • • • • ADM1486 ADM1491E ADM485 ADM3251E ADM3101E/ADM3232E • • • • • • • • 400 MHz Blackfin with integrated 4 MB executable flash, integrated true 12-bit ADC, and dual 3-phase PWM units for unmatched price/performance and system-level integration 400 MHz Blackfin with 3-phase PWM unit and Ethernet MAC with IEEE 1588 support motor control applications requiring network connectivity 450 MHz SHARC with PWM support provides highest level of floating-point performance and precision 44 MHz ARM7TDMI microcontroller with 32 kB/64 kB flash/8 kB SRAM, 12-bit multichannel 1 MSPS ADC, 12-bit DAC, 3-phase PWM unit, and PLA (programmable logic array) 12 MHz, single cycle 8052 microcontroller with 8 kB/32 kB/64 kB flash/ 2 kB SRAM, 16-/24-bit Σ-Δ ADC, 12-bit DAC, and flexible PWM unit 5 kV rms signal Isolated, full/half-duplex, 16 Mbps RS-485 transceiver 2.5 kV rms signal isolated, PROFIBUS compliant, half-duplex, 16 Mbps RS-485 transceiver 5 V, PROFIBUS compliant, half-duplex, 16 Mbps RS-485 transceiver 5 V, full-duplex, 16 Mbps RS-485 transceiver 5 V, half-duplex, 5 Mbps RS-485 transceiver 2.5 kV rms signal isolated 1 Tx/1 Rx RS-232 transceiver 1 Tx/1 Rx and 2 Tx/2 Rx 3.3 V RS-232 transceivers FloatingPoint DSP FixedPoint DSP ARM 8052 IEEE 1588 CAN USB Physical RS-485/ PWM ADC Ethernet UART RS-232 Controller Core Support Controller Controller Layer RS-422 • • • • • • • • • Isolated • • • • • USB • • • • • • • • • • • • • • • • • • • • • • • • Supervisor Watchdog • • Power and Support Functions Applications Drives Application Specific Motor Control • Servos and Robotics Technology/Product Type Application Specific Power Control • UPS Part Number Description Multichannel 16-bit DAC with integrated precision voltage reference Ultraprecision, second generation eXtra implanted junction FET (XFET®) voltage references featuring low noise, high accuracy, and excellent long-term stability in SOIC and MSOP footprints Ultralow noise XFET voltage references with current sink and source capability Low cost, low power, high precision voltage references featuring ±0.1% initial accuracy, low operating current, and low output noise in a small SOT-23 package Supervisory circuit with watchdog, manual reset, and active low/push-pull 5.5 V input, 300 mA/500 mA, low quiescent current linear regulators with fixed output voltage Ultralow noise (9 μV), low dropout linear regulator that operates from 2.2 V to 5.5 V and provides upto 150 mA of output current Compact, 600 mA, 3 MHz, step-down dc-to-dc converter 1.2 A, 20 V, 1.4 MHz nonsynchronous step-down switching regulators • AD5764R • • • • • ADR420B • • • • • ADR430B • • • • • ADR34xx • • • • • • • • • • ADM6316 ADP122/ADP124 • • • • • ADP150 • • • • • • • • • • ADP2108 ADP2300/ADP2301 For more product offerings, please visit motorcontrol.analog.com. LDO Switching Regulator Reference DAC • • • • • • • • Demo and Reference Designs Analog Devices has developed a set of demonstration platforms with full signal chain technology alignment that are bound together with high level software tools like the Mathworks MATLAB® or Analog Devices own development tools, such as the VisualDSP++® development and debug environment. This enables a complete understanding about how motor control systems work. The demonstration platforms embrace the different technologies that have been shown previously in this brochure and align critical needs of a typical motor control system. MOTION CONTROLLER MOTOR CURRENT MONITORING DEMAND INTERFACE NETWORK INTERFACE ROTOR/LOAD POSITION FEEDBACK FB VOLTAGES AND CURRENTS DSP HARDWARE FOR CONTROL 3 PAIR PWM ISOLATION LAYER ISOLATION LAYER ISOLATION LAYER VOLTAGE AND CURRENT INVERTER POWER STAGE VOLTAGE MONITORING VOLTAGE AND CURRENT RECTIFIER GATE DRIVER 𝛃 Ib Is𝛃 Is CLARK TRANSFORM (a, b, c) → (𝛂, 𝛃) One of the platforms that covers a high variety of products features. • 1 kW power inverter/stage (IGBT — IPM) Is𝛂 • Isolation of high power to DSP and sensor circuitry • Feedback interfaces for encoder or resolvers 𝛂 Ia Is𝛂 = Ia • Interfaces to PC • Complete set of evaluation software linked to either MATLAB or VisualDSP++ Is𝛃 = Ic 1 √3 Ia + 2 √3 Ib Ia + Ib + Ic = 0 More Details on the Hardware OUTPUT • ADSP-BF506 EZ-KIT Lite® for evaluation of software and hardware capability in a real-time motor control system • ADuM130x and ADuM140x for local isolation of gate drivers and interfaces • AD7401 and Hall Effect sensors for isolated current and voltage measurement • Resolver-to-digital interface: AD2S1210 along with excitation through AD8664 +1 –𝛑 –𝛑/2 +𝛑/2 –1 0 +𝛑 +1 𝛉 • Local power supplies ADP3330 and ADP3630 • Other features and application interfaces are supported by families like AD866x/ADM63x and ADM248x –1 For more information contact your local ADI representative or find more information at motorcontrol.analog.com. motorcontrol.analog.com | 11 Resources and Tools New Motor Control Website Features our Leading Measurement, Processing, and Communications Solutions From low end motor control to servos and robotics to UPS and advanced power supply designs, Analog Devices offers a complete product portfolio to optimize system-level and applications-oriented designs. As one of the few companies providing the full range of required analog and digital signal processing technologies, we are well-equipped to address a variety of design implementations across the signal chain. Enhanced performance and system integration enable innovative design topologies, which add value and help differentiate our customer’s systems. Now we make it even easier to design and deploy these systems with a dedicated online resource highlighting our systems-level expertise, product recommendations, news, articles, and more. Explore the new website at motorcontrol.analog.com. Analog Devices, Inc. Worldwide Headquarters Analog Devices, Inc. Three Technology Way P.O. Box 9106 Norwood, MA 02062-9106 U.S.A. Tel: 781.329.4700 (800.262.5643, U.S.A. only) Fax: 781.461.3113 Circuits from the Lab™ by Analog Devices is a new design assistance resource that provides engineers with tested circuit solutions for many common applications. Circuits from the Lab pairs at least two complementary components, such as an ADC and amplifier, to present a circuit optimized for a targeted application. Each circuit has been built and tested in the lab and can be easily integrated into designs, resulting in reduced design risk and faster time to market. Circuit note documentation accompanies each Circuits from the Lab and describes the circuit function, benefits, and implementation in detail, with common variations noted. View the collection of circuit notes available for motor control designs at www.analog.com/circuits. Analog Devices, Inc. Europe Headquarters Analog Devices, Inc. Wilhelm-Wagenfeld-Str. 6 80807 Munich Germany Tel: 49.89.76903.0 Fax: 49.89.76903.157 Analog Devices, Inc. Japan Headquarters Analog Devices, KK New Pier Takeshiba South Tower Building 1-16-1 Kaigan, Minato-ku, Tokyo, 105-6891 Japan Tel: 813.5402.8200 Fax: 813.5402.1064 Analog Devices, Inc. Southeast Asia Headquarters Analog Devices 22/F One Corporate Avenue 222 Hu Bin Road Shanghai, 200021 China Tel: 86.21.2320.8000 Fax: 86.21.2320.8222 ©2010 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners. Printed in the U.S.A. BR08704-4-10/10(A) motorcontrol.analog.com