P.O. Box 60080 • 16555 East Gale Ave. City of Industry, California 91716-0080 626/968-5666 • FAX 626/330-3861 PGL Omni-System® Installation Instructions PGL2 PGL3 Specifications PGL2 Single Row System PGL3 Double Row System MOUNTING SCREW OPTIONAL DIRECT SIDE ENTRY CONDUIT TAP (4 AT 90°). MOUNTING SCREW OPTIONAL DIRECT SIDE ENTRY CONDUIT TAP (4 AT 90°). MAX. FIXTURE WT. – 26.5 LBS. LOUVER WT. – 1 LB. EACH 14J" 14J" 8L" 8L" 12C" LIGHT CENTER 4C" PGL2 ICON SHOWS PLAN VIEW ORIENTATION OF LENS CAGE. PGL3 ICON SHOWS PLAN VIEW ORIENTATION OF LENS CAGE. P 4C" DRIVING LANE LIGHT CENTER 8" 12C" DRIVING LANE 8" 45° ATTENTION: If your fixture is equipped with a multi-tap ballast and if no voltage was specified on the purchase order, the ballast has been wired for operation on a 120 or 277 volt circuit. If other than 120 or 277 volts is required, i.e. 208V, 240V, see Ballast Wiring Information below. WARNING! Never energize fixtures with plastic bag - installed for ! protection during construction or painting. This will cause permanent damage from overheating. BALLAST WIRING INFORMATION: Note: To access ballast compartment, remove (4) screws from lens cage and (4) screws from reflector. Pull 120v or 277v lead from grommet. Run desired voltage lead through grommet, ie. 208v, or 240v. Be sure to cap off any exposed leads. Replace screws to reflector and lens. Revised 7/16/10 ECN 100715008 Status 17 Part No. 95507 PGL Omni-System® Installation Instructions Overview The PGL Omni-System® has a rectangular light pattern that is oriented to the driving lane differently for a single row system versus a double row system. In addition, the orientation of the lens cage is different for a single row system (PGL2) and a double row system (PGL3). The purpose of the alternate lens cage orientations has to do with optional Louver Modules which may be installed for brightness control. A brief explanation and examples are included below. The fixture locations should be shown on the garage plan with an icon for a PGL2 or a PGL3 This icon shows the orientation of the lens cage in plan view. If Louver Modules are to be installed, their location should be indicated by a solid quadrant in the icon. See examples below. PGL2 Single Row System PGL3 Double Row System PGL2 fixtures are factory assembled with the lens cage oriented 45° to the driving lane. This allows optimum use of Louver Modules as shown below. PGL3 fixtures are factory assembled with the lens cage oriented at right angles to the driving lane. This allows optimum use of Louver Modules as shown below. PGL3’s are installed with the rectangular light pattern running parallel with the driving lane (as shown at left). PGL2’s are installed with the rectangular light pattern running across the parking bays (as shown at left). PGL2 Single Row System with Louver Module PGL3 Double Row System with Louver Modules The PGL3 lens cage is oriented at right angles to the driving lane. This allows the Louver Modules to face the Because the PGL2 lens cage is oriented at 45° to the driving lane, Louver Module directly faces the driver, providing maximum brightness control. The fixture icon is solid in the quadrant where the louver is to be installed. driver who is viewing the fixtures at oblique angles. The fixture icon is solid in the quadrant where the louver is to be installed. In a typical PGL2 single row layout, one Louver Module would face the driver in a oneway driving bay. For two-way drives, two Louver Modules would be installed on opposite sides of the PGL2. In the typical PGL3 double row layout, one Louver Module faces the driver in each fixture. For two-way drives, two Louver Modules would be installed in adjacent fixture quadrants. Preparing for Installation Make certain electrical supply is OFF before starting installation. ❷ Install the Speed Mount: ❸ Match labels: DRIVING LANE ❶ Verify fixture locations: ! ❹ Prepare the fixture: Tape Speed Mount Screw To assure a correct installation, the specifier should key the fixture locations on the garage plan with the icon for a PGL2 or PGL3 . If Louver Modules are to be installed, their location should be marked by a solid quadrant in the icon . Install the Kim speed mount to the J-box. The Kim speed mount is labeled with the correct icon for the specified fixture. In addition, the speed mount label also orients to the driving lanes by a large arrow. Do not put washers under screw heads. Verify that the label on top of the fixture matches the speed mount label. Labels are color coded: PGL2 are printed black on white and PGL3 are printed black on yellow. Matching up these labels will assure that the right fixture is being installed and that it is correctly oriented. Remove the tape that holds the suspension strap to the fixture. Make sure that the speed mount screw is fully reversed (untightened). WARNING: Fixtures must be grounded in accordance with local codes or the National Electrical Code. Failure to do so may result in serious personal injury. All wiring must be done by a qualified electrician. KEEP THIS SHEET FOR FUTURE REFERENCE. ! Page 2 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861 ;;; ;;;;;; PGL Omni-System® Installatiion Instructions INSTALLATION & MAINTENANCE: 1 Suspend fixture: ! Make certain the electrical supply is OFF before starting fixture installation. 2 Make wire connections: 3 Fixture to speed mount: A Slide the suspension strap onto the wire retainer on the speed mount plate. Allow fixture to hang freely. Make electrical connections observing polarity, i.e. greento-ground, white-to-white and black-to-voltage. Keep fiber sleeve close to bottom of wires as this will prevent pinching wires in the next step. B (A) Swing fixture away from J-box center and up against ceiling and speed mount plate. It is important to keep tension on the suspension strap as the fixture is raised. The suspension strap will guide slots in the top of the fixture to hooks on the speed mount plate. Carefully feed wires into the J-box. (B) Slide the fixture towards the center allowing the hooks to accept the weight of the fixture. LAMPING / RELAMPING: 4 Tighten Mounting Screw: Tighten the mounting screw until it stops turning. Do not overtighten. ! Make certain the electrical supply is OFF. 1. Loosen the four captive screws in the lens cage. 2. Carefully lower the cage down onto the hanger bracket. The fixture will hang unlevel to permit access to the bracket. 3. Unhook the long bracket by lifting and pulling outward. 4. Install lamp of type and wattage indicated on fixture label. 5. Re-hook cage bracket and lift cage. Tighten captive cage screws. Ballast Access: ! Make sure the electricity is OFF. 1. Remove the lens cage by lifting and unhooking the brackets. 2. Remove the hydroformed reflector and socket by re moving the four screws. Optional Louver Module: Check the specifier's key on the garage plan and arrange the louver to match the icon. The Louver Module is supplied with two captive screws. Lift the louver into place and attach it to the lens cage using the predrilled holes. ! WARNING: The H.I.D. / Fluorescent fixture utilizes a lamp that may contain mercury. For information on disposal of lamp, go to website: www.lamprecycle.org MAINTENANCE: A regularly scheduled maintenance program must be established to keep fixtures clean. Power Washing: Because parking garages are open structures, fixtures eventually become dirty with air and exhaust pollutants. With large numbers of fixtures in most garages, it is simply not practical or cost effective to hand clean the luminaires. To solve this dilemma, the PGL Omni is sealed against upward spray to allow power washing – a fast and effective way to keep the fixtures at peak efficiency through regular maintenance. Page 3 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861 PGL Omni-System® Installation Instructions Optional Balanced Pendant J-Box Installation Location “B” USES KIM PB2 BALANCED J-BOX. Tools Required: ❑ Silicone Sealant ONLY REQUIRED IF A FREE SWINGING PENDANT IS USED. ❑ Flat Blade Screwdriver ❑ 5/64" Allen Wrench KIM PB2 Balanced Pendant J-Box Make certain the electrical supply is OFF. ! 1. Install Balanced Pendant J-Box to end of L" conduit with threaded L" N.P.T. in location “B”. Seal conduit threads with silicone. 2. Attach Speed Mount to appropriate mounting holes in balance pendant J-Box (see illustration). with (2) flat head screws (provided). Note orientation label on bracket and mount so arrows point toward parking stalls. 3. Tighten 8-32 set screw on outside surface of Balanced Pendant J-Box with 5/64" Allen Wrench. Refer to fixture installation instructions for fixture attachment. Balance of fixture depends on size and weight of the ballast core and electrical components. Electrical component weights vary between different manufacturers. Install one fixture per above instructions, check to see if level and adjust hole location as necessary before installing remaining fixtures. ! CANADIAN INSTALLATION In accordance with Canadian Standards Association (CSA) J-Box may not be used to hang fixture. An adaptor plate may be obtained from Kim Lighting for direct mounting to ceiling. 5L” Canadian Speed Mount Adaptor Plate 9” Speed Mount How may we serve you better? Please let us know. Visit our website at: www.kimlighting.com Your concerns are important to us. Page 4 L" N.P.T.Conduit (by others) Screws (2) KIM Speed Mount KIM LIGHTING LIMITED WARRANTY When installed in accordance with Kim Installation Instructions and accepted trade practices, the following shall apply: General Product Limited Warranty Coverage All material and component parts used in the manufacture of Kim Products, are warranted to be free from defects of material and/or workmanship for a period of 1 year from date of sale, with the following exceptions: Auxiliary Equipment All auxiliary equipment (such as lamps, ballasts, and transformers) provided by and/or included in Kim Products shall carry the component manufacturer's warranty. Copper and Bronze Landscape Components Copper and Bronze Landscape fixture components shall be warranted against defects of material and/or workmanship, and failure due to corrosion, for a period of 25 years from date of sale. Composite In-Grade Components Composite In-Grade fixture components installed below grade, shall be warranted against defects of material and/or workmanship, and failure due to corrosion, for a period of 7 years from date of sale. Aluminum Landscape Components Aluminum Landscape fixture components not in direct contact with soil, shall be warranted against defects of material and/or workmanship for a period of 3 years from date of sale. Aluminum fixture components in direct contact with soil shall be warranted from defects of material and failure from corrosion for a period of 1 year from date of sale. Limit of Liability and General Conditions Only products which are installed, used and maintained in accordance with applicable Kim instructions, specifications and accepted trade practices, are covered by the Kim Warranty. During the warranty period, with proof of purchase, Kim will repair or replace with the same or similar product, at Kim's option, without charge. Labor costs are the owner's responsibility and are excluded from this warranty. This warranty is void if the product is modified, tampered with, misapplied, poorly installed, improperly maintained, or subjected to abnormal conditions. Repair or replacement as provided under this warranty is the exclusive remedy of the purchaser. This warranty is in lieu of all other warranties, expressed or implied, including any implied warranty of fitness for a particular application. Kim Lighting shall not be liable to the purchaser for indirect or consequential damages. Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861