Piezoelectric materials for MEMS applications Hiroshi Funakubo Tokyo Institute of Technology MEMS Engineer Forum 2016/5/11 11:50-12:15 Content 1. Introduction 2. Processing 3. Materials Matter Content 1. Introduction 2. Processing 3. Materials Matter Piezoelectric Materials Dielectric Materials Direct Piezoelectric Effect Stress-induced Electricity Piezoelectricity Pyroelectricity Ferroelectricity ++++ ---1880 P. Curie & J. Curie Inverse Piezoelectric Effect Nonsymmetrical Crystal Having Ionic Displacement Electric Field-induced Displacement Spontaneous Polarization Reversibility of Spontaneous Polarization 1881 Lippman Energy Conversion Materials Between Electrical Energy and Mechanical Energy 4 Application of Piezoelectric Property Ink Jet Printer Head Sensor Gyro ++++ ---Fuel Injector Sonogram Piezoelectric Materials Piezoelectric Materials Dielectric Materials Piezoelectricity Pyroelectricity Quarts ZnO, AlN, GaN, GaAs Polarization Direction Depend on Stack Direction of Charged Layer Nonsymmetrical Crystal Having Ionic Displacement Spontaneous Polarization Polarization Direction Ferroelectricity http://phys.sci.hokudai.ac.jp/newHP/topics/ferro‐electro.htm Reversibility of Spontaneous Polarization Polarization Direction is Determined by Deposition Condition. 8 Piezoelectric Property Intrinsic contribution (following Devonshire[1] and Kay[2] ) x QP P Ps 0 r E 2 x : Strain Q : Electrostrictive Coefficient P : Polarization Ps : Spontaneous Polarization 0 : Dielectric Constant in Vacuum r : Relative Dielectric Constant E : Electric Fields E=0 E Ps + Ps Ps x QPs2 2Q 0 r Ps E Q 02 r2 E 2 Piezoelectric Electrostrictive Effect Effect 180º Domain Contribution Field Induced Strain (Dx) from E=0 to E x 2Q 0 r Ps E Q 02 r2 E 2 [1] A. F. Devonshire, Adv. Phys. 3, 85 (1954). [2] H. F. Kay, Rep. Prog. Phys. 43, 230 9 (1955). Piezoelectric Materials Dielectric Materials Piezoelectricity LiNbO3, LiTaO3 BaTiO3, Pb(Zr, Ti)O3 Pyroelectricity Ferroelectricity Nonsymmetrical Crystal Having Ionic Displacement Spontaneous Polarization Reversibility of Spontaneous Polarization 10 Various Sensor Applications Dielectric Materials Piezoelectricity Pyroelectricity Ferroelectricity Nonsymmetrical Crystal Having Ionic Displacement Spontaneous Polarization Tunable Devices Cooling System Pyrometer Bolometer Reversibility of Spontaneous Polarization 11 Spontaneous Polarization (Ps) Origin of spontaneous polarization (Ps) ← Displacement of Ions Along Polar-axis Direction. x = (c-a)/a = (c/a)-1 Pb x O c Ti (Zr) a The projection of the PZT tetragonal perovskite unit cell 12 Feature of Ferroelectric Materials • Ferroelectric materials have Critical Temperature (Tc : Curie Temperature)by Phase Transition from Ferroelectric Phase to Paraelectric Phase Curie – Wise Law Low Temperature Ferroelectric Phase High Temperature Paraelectric Phase 13 Domain Formation by Phase Change 14 Piezoelectric Materials Dielectric Materials Piezoelectricity LiNbO3, LiTaO3, PVDF BaTiO3, Pb(Zr, Ti)O3 Pyroelectricity Ferroelectricity Nonsymmetrical crystal Having Ionic displacement Spontaneous polarization (Poling Treatment) Reversibility of spontaneous polarization 15 Bipolar and Unipolar Response +E Polarization Direction -E X0 ① ② ③ ④ ⑥ ② ① Unipolar Measurement Bipolar Measurement P ⑤ P ④ ② ③ ① ② E E ⑥ ① Strain(%) Strain(%) ⑤ S S ⑥ ④ ② ③ Electric field ( kV/cm) ⑤ ② ① E ① Electric field ( kV/cm) E 16 Piezoelectric Materials Dielectric Materials Piezoelectricity LiNbO3, LiTaO3 BaTiO3, Pb(Zr, Ti)O3 Pyroelectricity Ferroelectricity Nonsymmetrical crystal Having Ionic displacement Spontaneous polarization Reversibility of spontaneous polarization 17 Piezoelectric Materials Pb(Zr, Ti)O3, Pb(Mg1/3Nb2/3)TiO3-PbTiO3 BaTiO3, (K, Na)NbO3, BaTiO3-(Bi1/2Na1/2)TiO3 Linear and Small Response with Electric Field (Voltage) Non Linear and Large Response with Electric Field (Voltage) 18 Content 1. Introduction 2. Processing 3. Materials Matter Sputtering Method 20 Solution Based Process • Good Compatibility for Multi Composition System to Increase Reliability. • Low Density Strain Introduction by Sintering (Shrinkage). Content 1. Introduction 2. Processing 3. Materials Matter Pb(ZrxTi1-x)O3 (PZT) There is Morphotropic Phase Boundary (MPB) at x = 0.52 at Room Temperature. Dielectric Constant and Electromechanical Coupling Factor Show the Maximum around MPB. Tetragonal MPB Rhombohedral B. Jaffe et al., J. Res. Nat. Bur. Stand. 55, 239 (1955). Origin of Large Piezoelectricity at MPB in Pb(Zr, Ti)O3 Phase Change Under Electric Filed 111 101 001 Polarization Rotation Model B. Noheda et al., Phys. Rev. Lett. (2001) Electric Filed Bulk PZT Tetragonal Monoclinic Rhombohedral Potential Map Near MPB Noheda al.,5568 Phys.(2003). Rev. Lett. (2001) D. J. Kim , J.B. Appl. Phys.et93, Depression of Piezoelectricity in Pb(Zr, Ti)O3 Films Phase Change Under Electric Filed 111 101 001 Polarization Rotation Model • Depression of Piezoelectric Response by Substrate Clamping D. J. Kim , J. Appl. Phys. 93, 5568 (2003). Thin Films Clamping Effect in Piezoelectric Film Problem : Smaller Piezoelectricity in Films Form Field-induced-Strain (%) Inverse E Piezoelectricity E 0.8 0.6 Free standing Bulk 0.4 E 0.2 Film 0 Film is In-plane Clamped by Substrate -0.2 Pb(Zr,Ti)O 3 -200 -100 0 100 Electric field (kV/cm) V. Nagarajan et al, Appl. Phys. Lett., 81, 4215 (2002). 200 d 33 , film d 33 d 31 Clamping Effect of Single Crystalline Pb(Zr, Ti)O3 Films d33(expect.) = 150pm/V PZT d33(obs.) = 75pm/V 0 d33,( obs.) 0.1 0.2 0.3 0.4 Zr/(Zr+Ti) ratio 0.5 s13E d33,(expect.) 2d31 E E s11 s12 d31: Real in plain in-plane d31 d33: Real out-of-plane d33 sijE: elastic compliance under constant E ※Nagarajan, et al., Appl. Phys. Lett. 81, 4215 (2002). PZT Substrate d33、(obs.) < d33、(expect.) For Single Crystal Orientation Dependency Polarization-electric field (P-E) & Strain-electric field (S-E) properties MOCVD Samples Rhombo. 100 Mixture {100} {110} {111} Tetra. 5Hz Rhombo. Tetra. Mixture 50 0 0.4 {100} -50 {110} -100 {111} -150 0.4 0.3 0.2 0.1 0 -0.1 -100 -50 0 50 100 Electric field (kV/cm) -100 -50 0 50 100 Electric field (kV/cm) -100 -50 0 50 100 Electric field (kV/cm) Field-induced strain (%) 2 Field-induced strain (%) Polarization (µC/cm ) 150 5Hz 0.3 {111} 0.2 {110} 0.1 0 0.2 {100} 0.3 0.4 0.5 0.6 0.7 0.8 PT content {111}PZT films consisting of mixed phase showed larger field-induced strain than others. Piezoresponse property was enhanced for the film with mixed phase and depended on crystal orientation. J. Applied Physics 98, 094106 2005 Pb(Zr, Ti)O3 vs Pb(Mg1/3Nb2/3)TiO3-PbTiO3 {100} Pb(Mg1/3Nb2/3)TiO3PbTiO3 AFM cantilever Field-induced strain, x33 (%) {100}Pb(Zr, Ti)O3 0.15 Rhombo. Tet. Mix. [Epi. film] 0.1 [Epi. film] 0.05 |e31| (C/m ) Laser Doppler 2 PC (Rhombo.) Tet. Mix. MOCVD Samples 0 15 Mix. Mix. [Single crystal] [Sintered body] 10 5 0 0 Ref. 1 [Sintered body] 0.2 0.4 0.6 PT content, x 1) 0.8 Ref. 2 [Single crystal] 1 0 0.2 0.4 0.6 PT content, x H. Jaffe et al., Proc. IEEE 53, 1372 (1965). 2) 0.8 1 Similar to “Engineered domain” concept H. Cao et al., J. Appl. Phys. 96, 3471 (2004). Green Piezoelectric Films -Lead Free- Pb‐based Materials Strategy for Materials Survey PbTiO3-Based (Bi1/2K1/2)TiO3-Based T T BaTiO3Based R R PC T Pb(Mg1/3Nb2/3)O3 - PbTiO3 (Bi1/2K1/2)TiO3 -(Bi1/2Na1/2)TiO3-BaTiO3 BaTiO3 -Bi(Mg1/2T1/2)O3 Y. Hiruma et al., Jpn. J. Appl. Phys. 45, 7409 (2006). S. Wada, J. Appl. Phys. 108, 194114 (2010). R T Pb(Zn1/3Nb2/3)O3-PbTiO3 J. Zhao et al., Jpn. J. Appl. Phys. 34, 5658 (1995). J. Kuwata et al., Ferrorlrctrics 37, 579 (1981). • End Member of MPB Composition is Ferroelectric Materials with Tetragonal Symmetry. Tetragonal Ferroelectric Compound Conventional materials 1.00 1.01 1.02 Research area up to now Poling Possible Tetragonality Pb2+ PbTiO3 (1950s) (c/a) >1.2 *BiCoO3 PbVO3 **Bi(Zn1/2Ti1/2)O3 (2004) (2006) New area after 2000 Poling Impossible PbTiO3 Ti4+ (c/a) 1.07 BaTiO3(Bi, K)TiO3 (1940s)(1960s) O2- Tetragonality Growth: Ambient pressure c/a = 1.06 Bi3+ O2(Zn2+Ti4+) Co3+ BiCoO3 Bi(Zn1/2Ti1/2)O3 Growth: High pressure c/a > 1.2 * A. A. Belik et al.,Chem. Mater., 18, (2006) 798 ** M. Suchomel et al., Chem. Mater. 18 (2006) 4987 (Bi1/2Na1/2)TiO3-BaTiO3 System KNbO3-NaNbO3 System State of Art of Piezoelectric Films (Bi1/2Na1/2)TiO3-BaTiO3 (K0.5Na0.5)NbO3 Remarks • Selection of Best Piezoelectric Materials Depend on Required Properties (Application). • Novel Materials are Under Developed for Thin Films Applications. • Piezo MEMs Design Must Think About Origin of Piezoelectricity. • Reliability Matters also Need to Understand Origin of Piezoelectricity.