Power Transformers Dr. Akram I. Aly 1 Definition and Construction • A transformer is an electromagnetic device having two or more stationary coils coupled through a mutual flux. • The basic components of a transformer are the core, the primary winding N1, and the secondary winding N2. 2 Construction 3 Construction 4 Construction 5 Stepped transformer core cross sections 6 Construction 7 Construction Cutaway view of self-protected distribution transformer typical of sizes 2 to 25 kVA, 7200:240/120 V. 8 Oil immersed Trans. 9 Dry Type Trans. 10 Construction A 660-MVA three-phase 50-Hz transformer used to step up generator voltage of 20 kV to transmission voltage of 405 kV. 11 The Ideal Transformer The ideal transformer: 1- No losses 2- No leakage flux 12 Transformer Theory • Assume Ideal Transformer: 1. No losses: No eddy currents → resistivity of the iron core = ∞ No hysteresis losses No copper losses in the windings → resistivity of the windings = 0 2. no leakage flux → permeability of iron core, µr=∞ 13 The Hysteresis Loop Hysteresis Losses • Due to the residual magnetization, each time the magnetization of a material is reversed an amount of energy is lost. • This loss is known as the hysteresis loss • The loop shown above is known as the hysteresis loop. • The hysteresis losses per unit volume is directly proportional to the area of the hysteresis loop. 1.5→ 2.5 Ph = k h fBm Watt/kg Eddy currents Losses • Ferromagnetic materials are also good conductors, and a solid core made from such a material constitutes a single short-circuited turn throughout its entire length. • Eddy currents therefore circulate within the core in a plane normal to the flux, and are responsible for resistive heating of the core material. • Eddy current losses ≈ ke f 2 Bm2 t 2 Watt/kg 16 Eddy Currents Losses • To reduce eddy-current loss, a core may be constructed of laminations, or thin sheets, with very thin layers of insulation alternating with the laminations. • The laminations are oriented parallel to the direction of flux. • The thickness of the lamination varies from about 0.05 to 0.5 mm in most electric machines. Transformer Theory, cont’d 18 Transformer Theory, cont’d 19 Transformer Theory, cont’d 20 Transformer Theory, (cont’d) 21 Transformer Theory, (cont’d) 22 Transformer Theory, (cont’d) 23 Flux in an ideal transformer 24 Flux in an ideal transformer 25 Ideal transformer at load 26 Ideal transformer at load 27 Ideal transformer at load 28 Ideal transformer at load 29 Transformer Polarity • • • • A transformer may have multiple windings that may be connected either in series to increase the voltage rating or in parallel to increase the current rating. Before the connections are made, it is necessary that we know the polarity of each winding. By polarity we mean the relative direction of the induced emf in each winding. Since the induced emf e1 in the primary of an idealized transformer must be equal and opposite to the applied voltage v1, terminal 1 of the primary is positive with respect to terminal 2. 30 Transformer polarity • • • • the flux φ, in the core of the transformer must induce in the secondary winding an emf e2 that results in the current i2 as indicated. The direction of the current i2, is such that it produces a flux that opposes the change in the original flux φ. For the wound direction of the secondary winding as depicted in the figure, terminal 3 must be positive with respect to terminal 4. Since terminal 3 has the same polarity as terminal 1, they are said to follow each other. terminals 1 and 3 are like-polarity terminals. To indicate the like-polarity relationship, dots are placed at these terminals. 31 Transformer Ratings • Name plate of transformer: – Apparent power – Primary / secondary voltages • Example: – 5kVA, 220/110V • The transformer is a step down transformer, the primary voltage is 220V and the secondary voltage is 110V 32 Transformer Rating 33 Part II THE REAL TRANSFORMER AND DEVELOPMENT OF THE EQUIVALENT CIRCUIT 34