DISCONNECT POWER BEFORE SERVICING IMPORTANT-RECONNECT ALL GROUNDING DEVICES. ALL PARTS OF THIS APPLIANCE CAPABLE OF CONDUCTING ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE, THEY MUST BE R E T U R N E D TO T H E I R O R I G I N A L P O S I T I O N A N D P R O P E R LY FASTENED. NOTE: The orifices have spring loaded retaining rings around the hex head to hold the orifice in the nutdriver during installation and removal. A slight amount of force is required to push the nutdriver down over the ring. d) Install the LP orifice spuds into their correct positions as described as follows. A series of marks (I;II or III) are engraved on the top of the orifices to denote the location of the orifice as shown in the illustration. The marks appear on both the LP and Natural Gas orifices.The locations indicated by the marks are the same for both gasses. LR CONVERSION TO LP (PROPANE) GAS 1. Convert Regulator - Regulator is located in the Bracket-LP Orifice Spud Gas valve Pressure Regulator NAT Lever Shown closed (Oven Shut off only) PUSH LEVER TOWARD REGULATOR TO OPEN RF III To aid in identifying the proper location for the LP orifices during a conversion from Natural Gas to LP Gas, paint color codes have been added to the side of the orifice. See the chart below. Burner LR RF,LF BTU Rate 9,500 11,000 Blue/Magenta RR 5,000 Blue/Blue Color Blue/Brown Each orifice spud also has 1, 2, or 3 grooves on the top, denoting the location on the range where it, is to be installed. Color coding is used in identifying the correct location. e) The prevent leakage, make sure the orifice spuds are securely screwed into the gas supply tubes. f) Install the old NG orifice spuds into the metal bracked and place back on the range for possible future conversion. 3. Converting the oven / broil burner orifices a) Remove oven door, storage/broiler drawer and located behind the storage/broiler drawer (Non-self clean models, a metal shield must be removed). The broil burner orifice hood is located on the right upper corner of the oven cavity. b) To convert to LP, use a 1/2" wrench to turn the orifice hoods clockwise until it is snug with the base, approximately 2 1/2 turns. To prevent damage when converting back to Natural Gas, do not over tighten the hood. c) Open the air shutter on the burners to the full open position and adjust as needed. Pub. No. 31-21330 1.50 mm (II) RF, LF 12,000 1.68 mm (III) RR 5,000 BAKE 16,000 #47 (0.0785") BROIL 12,500 #51 (0.067") 1.07 mm (I) Denotes 1.68 mm Orifice size opening 168 Denotes Natural Gas III BURNER BTU RATE ORIFICE SIZE LR 9,500 0.89 mm (II) RF, LF 11,000 0.99 mm (III) RR 5,000 0.63 mm (I) BAKE 16,000 #56 (0.0465") BROIL 12,000 #59 (0.041") 99 Denotes 0.99Lmm Orifice size opening Denotes LP(Propane) Gas III LP ORIFICE COLOR ID RETAINER RING 9,500 To Adjust The Low Flame Setting-At least 2 other surface burners must be lit. Then, lite the burner being adjusted and turn knob to "LOW". Remove knob and insert the screwdriver into valve shaft. Turn the adjustment screw until the flame reaches the desired size. REPLACING ORIFICE HOLDER AND TUBING The Orifice Holder and Supply Tubing are one assembly. To replace the assembly: Follow the instructions under "Raise or Remove cooktop" (column 4). Remove the 3/4" nut securing the orifice holder being replaced to the bracket. Use a 3/4" open ended or adjustable wrench to loosen the nut. Loosen the 1/2" nut securing the tubing to the A1 valve. 4. Check quality of the flames The combustion quality of the burner flames needs to be determined visually. (A) Yelow Flames: Further Adjustment Required NOTE: If burner flames look like (A). Further air shutter adjustment is required. Normal burner flames should look like (B) or (C), depending on the type of gas you use. With LP gas, some yellow tipping on the outer cones is normal. N FOR ELECTRICAL RATING SEE RATING PLATE W A2 R SPILL-PROOF SEALED BURNER W SPARK MODULE RF SW Remove burner caps and heads. Remove (12) T-10 torxs screws-1 by each Air/Gas mixer tube (see "burner construction"). Disengage 2 front clips using a flat blade screw-driver as shown below. Lift top up at front. Test The Flame Stability FOR REMOVAL: Test 1: Turn the knob from "HI" to "LOW" quickly. If the flame goes out, increase the flame size and Disconnect electrode leads. Disengage prop rods from range side panels. test again. Lower top approximately 1/2 way down. Test 2: With burner on "LOW" setting, open and Shift top left or right to disengage hinge pins close the oven door quickly. If the flame is at rear. extinguished by the air currents created by the door movement, increase the flame height and test again. C1 R LF SW RR SW LR SW L W N R LEFT IGNITER RIGHT IGNITER R W LF RF W W W R RR D1 W LR W D4 B1 N LATCH SWITCH/DOOR SWITCH CONTROL VALVE BROIL GLOBAR W W B2 G2 N G3 W N W NC = UNLOCKED NO = LOCKED D1 D6 Y G1 C1 Y W W BAKE GLOWBAR W OV TEMP SENSOR AT 75° F 1091 ± 5.3 OHMS. AT 865° F 2634 ± 23.5 OHMS. Burner Construction - 2 Orifice Holder Version ELECTRONIC CONTROL BRD. RELAY BRD. GRATE BURNER CAP BURNER HEAD PAN IMPORTANT: Before lowering the top onto the front clips, line up the burner bracket with the cooktop to replace screws. NOTE: When reinstalling top, position top to be the equivalent of 1/2 way lowered before attempting to insert the top hinge pins into the corresponding slots on the backguard. D3 120VAC 135 OHMS. F1 W Y NO S COM BA L BR 21VAC 4 OHMS. 32VAC 4 OHMS. OL NC GND N LCH SW 9 SCREWS 1 CLIP SPARK MODULE LOCATION ORIFICE BRACKET NUT COMPESSION COOKTOP W F2 W ELECTRODE 5. Top burner flame adjustments The top burners do not have air shutters and fixed, non adjustable orifices are used. If the flames blow off the burner or have yellow tips, check the following: Gas pressure: 4" Natural gas 10" LP gas. Inspect orifice to be sure it is drilled on center and free of debris or burrs. Be sure the correct size orifice is in the proper location (see "Orifice Identification" section of this sheet). Make sure the range was properly converted if on LP gas. L-1 TO RAISE OR REMOVE COOKTOP B) Yellow tips on outer cones: Normal for LP Gas (C) Soft Blue flames: Normal for Natural Gas. WARNING POWER MUST BE DISCONNECTED BEFORE SERVICING THIS APPLIANCE C2 LP (Propane) GAS, 10” W.C.P 2. Converting the surface burners a) LP orifice spuds are located at the back of the storage/ oven bottom. The oven burner orifice hood is broiler drawer compartment. The spud are in a metal bracket next to the pressure regulator and are attatched to the back wall of the compartment by a 1/4" hex head screw. An LP conversion instruction sheet is also located in this area. (see above picture) b) Removed grates, burner caps, and burner heads. c) Remove the Brass Orifice Spud in the chimney of each burner using a 9/32" or 7 mm nut driver. The top burner orifices can be removed by removing the burner caps and burner heads. Use 7 millimeter nutdriver to access the orifice. LR SCHEMATIC DIAGRAM 1 LP ORIFICE SIZE 183D8077G152 5 Rotate Cap counter clockwise to loosen BTU RATE L lower, left hand rear corner of the range as viewed from the front. a) Depending on the model, remove the storage drawer, broiler drawer or false panel to access the regulator. Some models with a broiler drawer will have a metal cover over the regulator that must be removed for conversion and reinstalled when conversion is complete. b) Unscrew the plastic-protected hex nut cap. Completely remove the protective plastic cap off the threaded metal cap. Turn the metal cap so the type of gas being converted to is displayed and replace the protective plastic cover. Screw the hex-nut cap back into the regulator. Don´t over tighten. NATURAL GAS, 4” W.C.P BURNER LOW FLAME (SIMMER) ADJUSTMENT The top burner valves have low flame/simmer adjustment screws in the center of the control valve shafts. A flashlight may be required to locate the screw. A thin, flat bladed screwdriver (approx. 3/32 across) is needed to access the screw. BURNER OUTPUT RATINGS; BTU/HR RR LF BURNER OUTPUT RATINGS; BTU/HR N IMPORTANT SAFETY NOTICE T H I S I N F O R M AT I O N I S I N T E N T E D F O R U S E B Y P E R S O N S POSSESSING ADEQUATE BACKGROUNDS OF ELECTRICAL, ELECTRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO R E PA I R A M A J O R A P P L I A N C E M AY R E S U LT I N P E R S O N A L INJURY AND PROPERTY DAMAGE. THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE. TUBE To improve alignmet and stability the Burner system has been modified. Four brackets are mounted to the under side of the cooktop by 12 "T-10" Torx screws. The screw heads are located under each burner head (these screws must be removed before lifting the cooktop). These changes ensure proper alignment for gas to be injected into the burner head. OV The spark module is located inside the backguard as shown. The module is mounted by two tabs which snap into corresponding slots. To remove the module from its mounting, use a small, flat bladed screwdriver to bend the mounting tab toward the module body, freeing the tabs from their slots. Spark Module Tabs Slots O D5 O 183D8557P012 COLOR SYMBOL COLOR RED R ROJO WHITE W BLANCO ORANGE GREEN O G NARANJA VERDE YELLOW Y AMARILLO VIOLET V VIOLETA BLUE N AZUL GRAY S GRIS NOTE: FOR SERVICE REPLACEMENT ON ALL OTHER LEADS, USE 18 GA. 150°C WIRE EXCEPT AS INDIVIDUALLY NOTED ON LEADS. ALL LEADS WITH DESIGNATION NUMBERS THAT ENTER COMMON LEAD PATH ( ) MUST BE TRACED TO THEIR TERMINATIONS. W T´STAT T OVEN VALVE L1 BROIL RELAY BAKE RELAY OL N OVEN LIGHT BR 1 to 1.2 Ohms LOCK MECHANISM AND LOCK SWITCH ACCESS 1.Remove cooktop and mainfold panel. 2.Remove oven door. 3.Move latch handle to the locked position (Pull lock hook to left while moving handle to "cheat" mechanism) 4.Remove cover over lock mechanism. 5.Remove lock switch (2 screws) 6.Remove latch handle (2 screws) 7.Remove 2 screws securing lock mechanism to front frame at the "hook". 8.Remove 1 screw from inside the oven cavity to the left of broil burner. 9.Remove mechanism. Note: After installing, rotate locking cam fully clockwise to prevent low temp. Lock-up (see arrow on illustration above @ "Unlock-Lock) OVEN SENSOR 1100 OHMS@ROOM TEMP 2650 OHMS@CLEAN TEMP OVEN SENSOR PINS 4 & 5 DOOR LOCK CIR. PINS 1 & 3 C NC LCH. SW. BI-METAL (THERMAL LOCK) PIN 2 BLANK K LOC UN K C O L DOOR LATCH Pub.No. 31-21330 The Latch Mechanism is thermally operated. When the latch handle is moved to the clean position the latch hook enagages into a slot in the oven door. As the clean cycle progresses the increase in oven temperature causes a bi-metal coil on the latch mechanism to expand.This expansion causes a bolt to move into the path of the latch mechanism locking it into position. This bolt will keep the door from being unlatched. The interlock will usually engage at an oven temperature between 400 and 550 degrees F. It will remain locked until the oven temperature has dropped below these tempertures (usually within 30 minutes after the clean cycle has stopped). LOCK LATCH 200° C W-12 200° C LF RR 200° C W-10 200° C This feature can be disabled as described below. 1. Press and hold both the BAKE and BROIL pads for about 3 seconds until the display shows SF. 2.Press the CLOCK pad, the display will show ON (12 hour shut-off), press the CLOCK pad twice and the display will shows OFF (no shut-off). 3. Touch the START/ON pad to active the no shut-off and leave the control set in this special features mode. F8 F7 CONTROL SUPERVISORY CIRCUIT FAILURE REPLACE CONTROL SHORTED MATRIX KEY Power down the power up the range. If the fault condition reappears within 15 minutes -REPLACE CONTROL. EEPROM ERROR Power down the power up the range. If the fault condition reappears within 5 minutes -REPLACE CONTROL. 5 LR LF SW R-4 V-4 2 1 150°C LR SW R-7 125° C R-1 150°C R-2 150°C R-3 150°C 150° C B BROIL 1 IGNITOR 2 5 6 1 2 3 R-6 E RF SW 6 D N-2 RR SW 3 R-8 N-3 4 W-11 NO OV LP 150° C NICKEL V-5 V-5 W-6 W-5 Y-1 O-1 R-6 125° C R-7 125° C N-2 W-5 125° C N-1 W-4 125° C 1 2 B G B/ W A O-1 N L1 W-6 TERM F 1 2 W-8 150° C W-9 150° C 125° C If corrective actions above do not eliminate the problem: -REPLACE CONTROL.. F5 2 Y-2 N-3 R-8 0-2 W-7 O-2 Y-2 W-3 200° C S-1 W-7 V-6 200° C NC COM V-4 W-13 R-4 RF 2 If sensor circuit appears to be normal: 1)Re-install sensor/lock switch connector on the control and measure sensor resistance at solder joints on the back of control cicuit board. If abnormal resistance reading is observed -RESTORE CONTACT PRESSURE ON SENSOR/LOCK SWITCH CONNECTOR. 12 HOUR SHUT DOWN Ranges with this Quick set Control have 12 hour shut down function. If the oven is in use for 12 hours during baking functions or after 3 hours during a broil functions with no user input, the bake or broil cycle is terminated. 1 150° C 150° C 1 O-3 OVEN SENSOR NOTE ALL LEADS WITH DESIGNATION NUMBERS THAT ENTER COMMON LEAD PATH ( ) MUST BE TRACED TO THEIR TERMINATIONS. 7 W 3 BAKE IGNITOR G 3 C CONTROL VALVE 2 1 W-1 125° C W-4 150° C N-1 150° C Y-1 N 183D8556G014 BACKGUARD DISASSEMBLY LOCK SWITCH 105° C 105° C 105° C 105° C 105° C 105° C 105° C BA ELECTRODE V-3 If open or short circuit is detected: 1)Look for cut or pinched sensor harness wire. 2)Look for sensor leads shorted to chassis ground. 3)Look for loss of terminal contact in the harness and at the control. 4)Check sensor resistance directly at sensor harness connector (away from the control). If reading is abnormal - REPLACE OVEN SENSOR. BR 4 LCH SW ELECTRODE 150°C SHORTED OVEN SENSOR Sensor resistance <950 ohms Measure sensor circuit resistance at sensor/lock switch connector (should be -1100 ohms at room temperature). Ensure each sensor lead to chassis ground resistance is infinitely high. N 1 N BA -F4- The bake temperature can be adjusted from its factory calibration by (+or-) 35 degrees F in 1 degree increments. 1. Press and hold both the BAKE and BROIL pads for about 2 seconds until the display shows SF. 2. Press the BAKE pad. A two digit number shows in the display. 3. Press the + pad to increase the temperature in 1 degree increments or press - pad to decrease the temperature in 1 degree increments. 4. Press START key. The display will return to Time of Day Clock. 120 V GLOW BAR IGNITER OVEN TEMPERATURE CALIBRATION "B" and "C" controls 1 120 Volts (in Broil Mode) 5 120 Volts (in Bake Mode) BR to N L V-6 120 Volts at all times OPEN OVEN SENSOR Sensor resistance > 2900 ohms W-13 L1 to N BA to N -F3- W-12 TEMP RECALL On some models, you can recall the set temperature to the display by pressing the BAKE key. RF Voltage 4,5,6 3) Ensure Door Latch stays locked for duration of Clean Cycle. 150° C Terminals GND L OL 2)If no overtemperature condition occurred: look for welded relay contacts on bake, broil, or double-line-break relays. If realy contact welding is confirmed -REPLACE CONTROL W-3 CONTROL VOLTAGES GND ELECTRONIC CONTROL IGNITION RR APPEARANCE MAY VARY VERSION "C" Version "C" has Oven Control with a Time of Day clock and Timer functions. Clean time is pre-set at 4 hrs. 20 mins. The appearance is the same as the "B" control except the COOK TIME and START TIME pads are not used. Y-3 AUTOMATIC OVEN 105° C W-9 MODULE V-3 ON / OFF ON / OFF G W-8 V-2 ON / OFF -F2- 1) If no overtemperature condition occurred: check all contacts and connections in sensor circuit.Eliminate excessive resistance in sensor circuit due to increased contact/connector resistance. 150°C START TIME COOKING TIME OVEN OVERTEMPERATURE CONDITION 1) Door unlocked oven exceeded 620° F. 2) Door locked - oven exceeded 930° F. 3) Door Latch unlocked while oven in excess of 620°F. 8 V-2 + - SELF CLEAN Power down then power up the range. If the fault condition reappears within 15 minutes REPLACE CONTROL. V-1 CLEAR OFF OVEN LIGHT SHORTED CANCEL/ OFF KEY 150°C ON / OFF -F0- V-1 CLOCK W-11 GLOWBAR IGNITION CIRCUT BROIL HI/LOW KITCHEN TIMER W-10 L1 BAKE TEMP RECALL TIME CONTROLS START ON CORRECTION LF From a cold start, the igniter needs 30-60 seconds, with voltage applied, to reduce its electrical resistance enough to provide a minimum of 2.9 amps of current flow in the series circuit. This is the required current flow needed for the safety valve to open to supply gas to the burner. The glowbar should provide a steady current flow of between 3.2 to 3.6 amps flowing in the circuit. At that point the igniter temperature is between 1800 to 2500 degrees F. The igniter will remain energized at all times during burner operation. If the igniter glows red but does not draw at least 2.9 amps., the fault is usually with the igniter, not the valve. Always check the oven shut-off valve for a "No Oven" condition. True Temp OVEN CONTROLS MEANING 150°C The most important points to know about the ignition system are: 1. THE IGNITER RESISTANCE DECREASES AS THE IGNITER SURFACE TEMPERATURE INCREASES. 2.THE SAFETY VALVE OPERATES BY CURRENT NOT VOLTAGE. WARNING POWER MUST BE DISCONNECTED BEFORE SERVICING THIS APPLIANCE FAULT CODES FAILURE CODE VERSION "B" Version "B" has Oven Control with a Time of Day Clock, a Timer, Automatic Oven Control (delayed start and time bake) and a Variable Clean Time. Clean time is pre-set at 4 hrs. 20 mins. The clean time varies from 3 hrs. To 5 hrs. "B" version is pictured in the left. WIRING DIAGRAM 183D8077G152 There are two versions of the quick set control used on gas ranges, Version "B" and Version "C". The two versions are similar in design with the exception that the "C" Version does not have a delayed start, timed bake or adjustable clean time functions. LR Remove Screw 1/4” Hex Head QUICK SET CONTROL SISTEMS 5 Remove oven door and storage/broiler drawer. Remove the (2) screws on the oven floor at the back of the oven cavity and remove oven floor/deflector. Remove (2) 1/4" hex head screws from the bracket holding the burner to the back wall of the range (screws located in storage/broiler drawer compartment -see illustration below). Remove the screw at the front of the burner (see illustation below). Disconnect the two pin connector for the igniter wires. Remove the bake burner OVEN BURNER IGNITION SYSTEM The oven burner is ignited by a glowbar ignition system. The igniter is a "Norton" style glowbar. The ignition circuit consist of the thermostat, the igniter and the oven safety valve (gas valve). The three components are wired in series. N BAKE BURNER REMOVAL Place a towel or other protective padding on the range top. Remove the (1) T-15 torx mounting screw from each end front Gently pull the backguard panel out at the bottom and lift the panel upward. Lower the panel onto the protected range top. "CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING, ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION" VERIFY PROPER OPERATION AFTER SERVICING NOTE: FOR SERVICE REPLACEMENT ON ALL OTHER LEADS, USE 18.GA. 150°C WIRE EXCEPT AS INDIVIDUALLY NOTED ON LEADS ALL LEADS WITH DESIGNATION NUMBERS THAT ENTER COMMON LEAD PATH ( ) MUST BE TRACED TO THEIR TERMINATIONS FAM AC / BC COLOR RED WHITE ORANGE GREEN YELLOW VIOLET BLUE GRAY SYMBOL R W O G Y V N S COLOR ROJO BLANCO NARANJA VERDE AMARILLO VIOLETA AZUL GRIS GLOW BAR NORTON OVEN GLOW BAR CARBO ELECTRODE ERC III B CONTROL BURNER CAP MED. MAIN TOP SPARK MODULE 4+0 BURNER HEAD MED PRESSURE REGULATOR PART NUMBER WB13K0021 WB02X9154 WB13K0018 WB27T10350 WB29K044 WB62K0065 WB13K10018 WB16K0011 WB19K10014