Mazda Miata COLORED GAUGE FACE SET Part Numbers 903-170, 903-175, 903-180, 903-185, 903-190 & 903-195 440 Rutherford St. P.O. Box 847 Goleta, CA 93117 1-800-642-8295 • FAX 805-692-2525 • www.miatamania.com We know how terrifying it is to even think about breaking into that sacred area of your car, the instrument cluster. What if I scratch the plastic or break a needle? I’m here to tell you, it’s not that hard to customize your dash. All you need is a little patience and a couple of hours. You’ll feel like a pro when your done and you’ll be able to show off your accomplishment to your friends. In preparation for the job you’ll need to have a clean, uncluttered workspace. Don’t try to do this in the car. Use your kitchen table if you have to. Place a clean towel on the work surface. Lay it out like an operating room. For tools, you’ll need a set of jeweler’s screwdrivers, a #2 Philips head screwdriver, a small thin flat bladed screwdriver, an X-Acto knife or new single edge razor blade and some paint to paint then needles. Start with a full tank of gas. It is also a good idea to make a pencil mark on the gauge faces to show exactly where the needles are positioned when the car is running and up to temperature. holding the instrument cluster bezel in place. (See Illustration 2) Illustration 2 3. Remove the “clamshell” and put it aside in the passenger footwell. (See Illustration 3) Illustration 3 1. Start by removing the square plastic trim plate on the top of the steering column. Gently put a flat bladed screwdriver in the seam. Pop it off and put it aside. (See Illustration 1) Illustration 1 4. Remove the instrument cluster bezel by pulling it toward you and up. It is held into the dash by metal clips. Be careful not to scratch the face of the plastic. Put the part aside in the passenger footwell. Remove the four screws that are holding the cluster in place. (See Illustration 4) Illustration 4 2. Now, you’ll need to look under the steering wheel and remove the screws holding the “clamshell” together and the two screws that are -1- Revised 09/02 Miata Installation Instructions 5. This picture was shot looking though the windshield looking down at the uncovered instrument cluster. Reach behind and carefully unplug the two wiring harnesses and the speedometer cable. The cluster will then lift out of the dash.(See Illustration 5) get them off. I’ve found that a plastic fork works very well as a pry tool. Simply slide the fork under the needle as shown and it will slide off. Repeat this step for all five gauges. (See Illustration 8) Illustration 8 Illustration 5 9. With a jeweler’s screwdriver, remove all the gauge faces as shown. Lay out all the screws so you know which face they originally came out of. (See Illustration 9) 6. What the dash will look like with the cluster removed. (See Illustration 6) Illustration 9 Illustration 6 10. Unless your gauge face kit came with new stop pins, you will have to cut the factory stop pins off the old faces. To do this, place the face upsidedown on the edge of the table and carefully slice through the plastic pin holding it in place. Only the tach and oil pressure gauges have stop pins. (See Illustration 10) 7. Now take your cluster to your clean, organized and uncluttered worktable. Begin by separating the meter glass from the gauges. The meter glass is held on place with plastic clips that are attached to the cluster housing. (See Illustration 7) Illustration 10 Illustration 7 11. Now, take the original stop pins and put a drop of super glue on the base and set them into the new gauge faces. Let them sit for fifteen minutes so the glue cure. (See Illustration 11) Illustration 11 8. Now the real fun begins! The needles are not that delicate but do require some upward force to -2- Revised 09/02 Miata Installation Instructions Blip the throttle to see if it looks normal. 12. Install the new faces. At this point, cleanliness and aesthetics are important. Don’t get any fingerprints on the faces! (See Illustration 12) Illustration 12 18. Do the same with the temperature, oil pressure and fuel gauges. Remember to refer to the pencil marks you made on the old faces. Turn the car on and off a couple of times to ensure the needles rest in the correct positions. When you are happy with the result, clean and reinstall the meter glass and reassemble in the reverse order. That’s all there is too it! 13. In this installation, I painted the ends of the needles in a green enamel nail polish that complements the color of the new font. You can be the judge of what you think you’ll like on your car. After all, this is about personalizing your Miata. Whatever you decide you MUST remove the white paint that is on the factory needles. It is only on the underside of the needle and comes off easily with a product like Speedy 500. The time consuming part is getting the needles to look finished. Remember, paint only the bottom of the needles and let them dry completely before proceeding. (See Illustration 13) Illustration 13 14. Now, it’s time to reinstall the cluster. Do this with the needles and meter glass off. Take the cluster out to the car and place it back in the dash, reconnecting the wiring harnesses and speedometer cable. Reinstall the four screws that hold it into the dash. 15. Start the car and let it come up to temperature. 16. Reinstall the speedometer needle first making sure it is in the right position. 17. With the car still running, install the tach needle to where the car normally idles (about 850 rpm). -3- Revised 09/02