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Company
Information
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Accessories
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Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-1
Quality power products...
Prices as of April 16, 2014. Check Web site for most current prices.
Rhino PSS Series
Power Supplies
•
•
•
•
•
•
Universal input voltage, 85-264 VAC / 100-375 VDC
24 VDC or 12 VDC outputs, 35 to 100 Watts
Dual Output Voltage Model - 24VDC (adjustable), 5VDC (fixed)
Rugged aluminum housing
Overload, overvoltage and thermal protection
UL60950-1 recognized, CE marked
Rhino PSB Series Power Supplies
•
•
•
•
•
•
•
•
Universal input voltage, 85-264 VAC / 120-375 VDC single phase or 320-600 VAC 3-phase input
24 VDC or 48 VDC outputs, 15 to 480 Watts
Overload, overvoltage and thermal protection
(5) 24VDC output, single phase input models for Class 1, Div 2 hazardous locations
(2) 48VDC output single phase input models
24VDC (adjustable), 40A (960W) output, 320-600 VAC 3-phase model
Redundancy and buffer modules
UL508 listed, UL60950-1 recognized, CSA certified, CE marked
Rhino PSM Series Power Supplies
•
•
•
•
Industrial grade
Sturdy metal case
Low output ripple
DIN rail mounting/optional wall
mount
• Specialty modules for redundancy,
power backup and UPS
•
•
•
•
12VDC from 78 to 156 watts
24VDC from 90 to 600 watt
Overload and overvoltage protection
UL508 listed, UL60950-1 recognized,
CSA certified, CE marked
Rhino PSP Slimline Power Supplies
•
•
•
•
•
•
Compact footprint
Plastic housing
Universal input 85 to 264 VDC/VAC
20 W to 120 W
5 VDC, 20 W, 4 A output
12 VDC from 24 to 120 watts
•
•
•
•
24 VDC from 24 to 120 watts
DIN rail mounting
Overload and overvoltage protection
UL508 listed, UL60950-1 recognized, CE
marked
Book 3 (14.1)
ePW-2
Power Supplies
1 - 80 0 - 633 - 0405
...at great prices
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Rhino PSC Series NEC Class 2
Power Supplies
•
•
•
•
•
Wiring
Accessories
DIN rail mounting
12W to 90W
Universal 85 to 264 VAC input voltage and output current limitation.
Plastic-housed low-profile
UL508 listed, UL1310 recognized for NEC Class 2 compliance
and CE marked
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Rhino PS Series Power Supplies
•
•
•
•
DIN rail mounting
Durable metal case
12VDC from 50 to 75 watt
24 VDC from 50 to 600 watt
• Overload and overvoltage protection
• UL508 listed, UL60950-1 recognized,
UL1604 listed for hazardous
locations (most models), CE marked
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Rhino PSE Series Encapsulated
Power Supplies
• Ultra compact, low profile plastic case
• Single or dual output models
• 5, 12, 15 and 24 VDC
• 15W to 60W
• Screw terminal blocks
• Chassis mount or 35mm DIN rail
mount with optional adaptor
Wire
Management
Products
• Universal input 85-264 VAC,
47-440 Hz (60 Watt, 47-63 Hz)
• Double insulated - no external
ground required
• UL508 listed, UL60950-1 recognized,
CE marked
• Short circuit and overload protection
• 3-year warranty
Transformers
and Filters
Circuit Protection
Tools
Enclosures
DIN-rail and panel mount DC-to-DC converters
PSP series - wide input ranges of 9.5 to 18VDC and 18 to
75VDC for operation with all popular DC supply voltage
systems. 5, 12 and 24 VDC adjustable output ranges.
FA-DCDC-1 - Isolated ±10VDC, ±5VDC multiple outputs.
12-24VDC input voltage range. Designed to handle many
types of configuration applications.
Open Frame Power Supplies
• Universal inputs:
FA-24PS: 100-240 VAC/VDC
FA-24PS-90: 95-130 VAC or
190-264 VAC
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
DC Converters
Test
Equipment
DC to DC Converters
• DIN rail mounting
• 24 VDC
• Units available with 1.25 amp or 3.7 amp
Power Supplies
Power Supplies
ePW-3
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
RHINO PSS Series Panel Mount Power
Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
AutomationDirect’s RHINO PSS series of panel mount power
supplies is perfect for applications that require a basic DC
voltage power supply. These low cost power supplies offer high
performance and reliability without all the additional features of
higher cost full-featured power supplies. The RHINO PSS series is
available with universal single-phase input and with output
voltages of 12 and 24VDC from 35 to 100 Watts. The
PSS0524-100 unit provides both a 24VDC and a 5VDC output.
The rugged aluminum housing easily screw mounts in three
different mounting orientations. These high-quality power
supplies include overload, overvoltage and thermal protection,
and are UL 60950 recognized, CE marked and RoHS compliant.
Features
• Universal input voltage, 85–264 VAC / 100–375 VDC
• 12VDC, 24VDC or dual 5 and 24VDC, 35 to 100 Watts
• Adjustable output voltage
• Rugged aluminum housing, screw mounts in three different
orientations
• Output voltage status LED
• Robust fixed-screw terminal strips
• Overload, overvoltage and thermal protection
• UL 60950 recognized, CE marked and RoHS compliant
• Two year warranty
PSS Series Input Specifications
Part No.
Price
PSS12-035
$17.75
PSS12-050
$19.75
PSS12-100
$30.00
PSS24-035
$17.75
PSS24-050
$19.75
PSS24-100
$30.00
PSS0524-100
$42.00
Weight
Input Frequency Max. Input Current Inrush Current Limitation
Input Voltage Range
l2t @ 77°F (+25°°C) typ.
0.21 kg
[0.46 lb]
0.26 kg
[0.57 lb]
0.45 kg
[0.99 lb]
0.237 kg
[0.52 lb]
85–264 VAC
(DC input range
100–375 VDC)
<0.75A Max @ 115VAC,
<0.5A Max @ 230 VAC
<1.1A Max @ 115VAC,
<0.7A Max @ 230VAC
<2 A Max @ 115VAC,
<1.1A Max @ 230VAC
47–63 Hz
(0Hz @ DC Input)
0.255 kg
[0.56 lb]
0.410 kg
[0.90 lb]
0.52 kg
[1.15 lb]
85–264 VAC
(DC input range
125-375 VDC)
Leakage Recommended
Current Circuit Breaker
<30A @ 115VAC, 60A @ 230VAC
16A
“B” Curve
<30A @ 115VAC, 60A @ 230VAC
<60A @ 115VAC, 130A @ 230VAC
<0.75A Max @ 115VAC,
<0.5A Max @ 230VAC
<30A @ 115VAC, 60A @ 230VAC
<1.1A Max @115VAC,
<0.7A Max @ 230VAC
<30A @ 115VAC, 60A @ 230VAC
<2A Max @ 115VAC,
<1.1A Max @ 230VAC
<50A @ 115VAC, 100A @ 230VAC
<1mA
10A
“B” Curve
16A
“B” Curve
PSS Series Output Specifications
Output
Power
Output
Current
Output Voltage
(Vnom) /
Adjustment Range
35W
3Amp
50W
4.17
Amp
PSS12-100
100W
8.33
Amp
PSS24-035
35W
1.46
Amp
50W
2.1
Amp
Part No.
PSS12-035
PSS12-050
PSS24-050
12VDC / 11–14 VDC
24VDC / 22–28 VDC
6000µF
<100 mVpp
8000µF
<150 mVpp
4.17
Amp
PSS24-100
PSS0524-100
Ripple and Startup with
Capacitive
Noise
Loads
(20MHz)
V1: 24VDC / 22.8–26.4
VDC
V2: 5VDC / Fixed
100W V1: 2.7
Amp V1: <200 mVpp;
V2: 7.0 V2: <80 mVpp
Amp
4000µF
Start-Up Time
Hold-Up Time at
Nominal Load
Rise Time Efficiency
(Typ.)
(Mains Buffering)
>15ms @ 115VAC,
>80ms @ 230VAC with
>84% (typical)
<2500ms @ 100% 35W load (25°C [77°F])
load (25°C [77°F])
>15ms @ 115VAC,
and typical line input
>83% @ 115VAC &
>80ms @ 230VAC with
>84% @ 230VAC
50W load (25°C [77°F])
<1000ms @ 100%
>15ms @ 115VAC,
load (25°C [77°F]) >80ms @ 230VAC with
>84% (typical)
<30ms @
and typical line input 100W load (25°C [77°F])
100% load
>15ms @ 115VAC,
(25°C [77°F]) >85% @ 115VAC &
>80ms @ 230VAC with
>84% @ 230VAC
<2500ms @ 100% 35W load (25°C [77°F])
load (25°C [77°F])
>15ms
@
115VAC,
and typical line input
>80ms @ 230VAC with
50W load (25°C [77°F])
>86% (typical)
>15ms @ 115VAC,
>90ms @ 230VAC with
<1000ms @ 100% 100W load (25°C [77°F])
load (25°C [77°F])
V1: <30ms, V2:
>15ms @ 115VAC,
and typical line input
<20ms @
>84% @ 115VAC &
>80ms @ 230VAC with
100% load
>86% @ 230VAC
100W load (25°C [77°F])
(25°C [77°F])
Book 3 (14.1)
ePW-4
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSS Series Panel Mount Power
Supply Specifications
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
General Specifications
Wiring
Accessories
Output Line Regulation
Output Load Regulation
<0.5% typical (@ 85–264 VAC input, 100% load)
Overload/Short Circuit Protection
>120% rated load current, hiccup mode with auto recovery (PSS0524-100: >150% of total rated output
power, hiccup mode, non-latching, auto-recovery)
Overvoltage Protection
32VDC max. (PSS0524-100 V1: <32.4 VDC max., V2: 6.75 VDC max.), hiccup mode, non-latching
(auto recovery)
Case Cover
Signals
MTBF
Noise
Cooling
Input/Output Terminal
Shock Test
Vibration
Operating Temperature
Storage Temperature
Humidity at +25 °C [77°F], no condensation
Aluminium (Al1100)
<1% typical (@ 85–264 VAC input, 0-100% load)
Green LED DC OK
Sound pressure level (SPL) <40dBA
Terminal block 5-Pin rated 300V/20A (PSS0524-100: 7-Pin rated 300V/15A)
Wiring Duct
30g half sine, 3 times per direction, 6 directions, per IEC60068-2-27
10 to 150Hz, 5g, 20 min. each axis per IEC60068-2-6
Cable Ties
-10°C to +70°C* [14°F to 158°F]
Wire
-25°C to +85°C [-13°F to 185°F]
Flexible Cord
<95% RH non-condensing
Multi-conductor
Flex Cable
Data Cables
Safety and Agency Approvals
EMC / Emissions
FCC Title 47, Class B/EN 55022;CISPR22, Class B
Immunity
EN 61000-4-2,1995; EN 61000-4-3,1998; EN 61000-4-4,1995; IEC61000-4-5,1995;
EN 61000-4-6,1996; EN 61000-4-8 or IEC61000-4-12 or IEEE C62.41; EN 61000-3-2,1994
Voltage Dips
Galvanic Isolation
Conform to EN 61000-4-11
Approvals
UR/cUR recognized to UL60950-1 (file no. E198298); CB test certificate and report to IEC60950-1,
CE (EMC and Low Voltage directive)
RoHS Compliant
Yes
Input to Output : 3 KVAC, Input to Ground : 1.5 KVAC, Output to Ground : 0.5 KVAC
Input
Output
0.32-2.1 mm² [AWG 22–14] /
1.3 Nm [11.3 lb-in]
0.32-2.1 mm² [AWG 22–14] /
1.3 Nm [11.3 lb-in]
Terminal Block Type
Power Supplies
DC Converters
Transformers
and Filters
Tools
Chassis Mounting Torque
Test
Equipment
Enclosures
Enclosure
Climate Control
Fixed screw terminals
0.32-3.3 mm² [AWG 22–12] /
1.3 Nm [11.3 lb-in]
Wire
Management
Products
Circuit Protection
Additional Data
PSS12-035
PSS12-050
PSS12-100
PSS24-035
PSS24-050
PSS24-100
PSS0524-100
Sensor Cables
and Connectors
Panel Interface
Connectors
Convection
Wire Size / Torque
Multi-wire
Connectors
M12 Junction
Blocks
>700,000 hrs.
* Operating to 70°C [158°F] possible with a linear derating to half power from 50°C to 70°C [122°F to 158°F]
Part No.
ZIPLink
Connection
System
Safety: Electrical
Components
0.4–0.8 Nm [3.5–7 lb-in]
Safety: Protective
Wear
0.32-3.3 mm² (AWG 22–12) /
1.3 Nm [11.3 lb-in]
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-5
RHINO PSS Series Panel Mount Power
Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Dimensions
mm [inches]
PSS12-035
Wiring Connection
Input
N
Output
Line
-V
Out -
Neutral
+V
Out +
L
AC Ground
PSS12-050
PSS24-035
PSS24-050
Wiring Connection
Input
L
N
Output
Line
-V
Out -
Neutral
+V
Out +
AC Ground
Drill template available for
download at
www.AutomationDirect.com
Book 3 (14.1)
ePW-6
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSS Series Panel Mount Power
Supplies
Company
Information
mm [inches]
Wiring
Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Terminal Blocks
Power
Distribution
Blocks
Dimensions
PSS12-100
PSS24-100
ZIPLink
Connection
System
Multi-wire
Connectors
Wiring Connection
Input
Sensor Cables
and Connectors
Output
L
Line
-V
Out -
N
Neutral
+V
Out +
M12 Junction
Blocks
AC Ground
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
PSS0524-100
Transformers
and Filters
Circuit Protection
Wiring Connection
Input
Tools
Output
L
Line
N
Neutral
AC Ground
-V2
+V2
5 VDC Out +
-V1
+V1
24 VDC Out +
Test
Equipment
5 VDC Out -
Enclosures
24 VDC Out -
Enclosure
Climate Control
Safety: Electrical
Components
2
2
1
1
Safety: Protective
Wear
1
Terms and
Conditions
Drill template available for download
at www.AutomationDirect.com
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-7
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Single-Phase Input
AutomationDirect’s RHINO PSB series of DIN rail power supplies
is perfect for applications that require a basic DC voltage power
supply. These low cost power supplies offer high performance and
reliability without all the additional features of higher cost
full-featured power supplies. The following models in the RHINO
PSB series are available with universal single-phase input and with
output voltages of 12 and 24VDC from 15 to 480 Watts. The
rugged plastic and aluminum housings easily install with integral
35mm DIN-rail mounting adapters. These high-quality power
supplies include overload, overvoltage and thermal protection,
and are UL 508 listed, UL 60950 recognized, CSA certified, CE
marked and RoHS compliant.
Features
• Universal input voltage, 85–264 VAC / 120–375 VDC single phase
• 24VDC or 12VDC outputs, 15 to 480 Watts
• Adjustable output voltage
• Rugged plastic or aluminum housings with integral 35mm DIN-rail
mounting adapters
• Output voltage status LED
• Robust fixed-screw terminal strips with finger-safe covers
• Overload, overvoltage and thermal protection
• UL 508 listed, UL 60950 recognized, CSA certified, CE marked and
RoHS compliant
• Three year warranty
Input
Voltage
Inrush Current
Limitation
l2t @ 77°F
[+25°°C] typ.
kg
PSB12-015-P $21.50 0.175
[0.39 lb]
Plastic
<0.37 A @ 115VAC,
<0.22 A @ 230VAC
<30A @ 115 AC,
<65A @ 230VAC
kg
PSB12-030-P $23.50 0.197
[0.43 lb]
Plastic
<0.7 A @ 115VAC,
<0.42 A @ 230VAC
<40A @ 115VAC,
<80A @ 230VAC
6A
“B”
Curve
$37.25
0.325 kg
Aluminum
[0.72 lb]
<1.35 A @ 115VAC
<0.8 A @ 230VAC
<50A @ 115VAC,
<100A @ 230VAC
PSB12-100
$56.00
0.636 kg
Aluminum
[1.40 lb]
<2.5 A @ 115VAC
<1.5 A @ 230VAC
<100A @ 115VAC, no
damage @ 230VAC
PSB24-060
$34.75
<1.1 A @ 115VAC
<0.7 A @ 230VAC
<40A @ 115VAC,
<80A @ 230VAC
PSB24-060-P
$28.00
<1.1 A @ 115VAC
<0.7 A @ 230VAC
<40A @ 115VAC,
<80A @ 230VAC
PSB24-120
$63.50
0.54 kg
Aluminum
[1.19 lb]
<1.4 A @ 115VAC
<0.8 A @ 230VAC
<80A @ 115VAC,
<150A @ 230VAC
PSB24-240
$115.00
1.04 kg
Aluminum
[2.29 lb]
<2.9 A @ 115VAC
<1.5 A @ 230VAC
<40A @ 115VAC,
<100A @ 230VAC
<3.5
mA
PSB24-480
$172.00
1.8 kg
Aluminum
[3.97 lb]
<5.7 A @ 115VAC
<2.8 A @ 230VAC
<50A @ 115VAC,
<150A @ 230VAC
<1.25
mA
47–63 Hz
(0Hz @ DC Input)
<2.5 s
>22ms @ 115VAC,
>110ms @ 230VAC
PSB12-060
85–264 VAC
(DC input range
0.37 kg
Aluminum 120–375 VDC);
[0.82 lb]
Nominal
100–240 VAC
0.325 kg
Plastic
[0.72 lb]
Hold-Up Time
at Nominal
Load (Typ.)
(Mains
Buffering)
Turn-on Time
Price Weight Housing
Max.
Input
Current
Recommended
Circuit Breaker
Part No.
Input
Frequency
Range
Leakage Current
PSB Single-Phase Series Input Specifications
<1mA
<600ms
16A
“B”
Curve
>20ms @ 115VAC,
>125ms @ 230VAC
<3s
>35ms @ 115VAC,
>70ms @ 230VAC
<1s
>20ms @ 115VAC &
230VAC
Book 3 (14.1)
ePW-8
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
PSB Single-Phase Series Output Specifications
Startup with
Capacitive Derating
Loads
Output
Current
Ripple and
Noise
(20MHz)
Output
Power
Output Voltage
(Vnom) /
Adjustment Range
2%/11–14VDC
PSB12-015-P 12VDC
(maximum power <15W)
15W
1.25 A
Max 5,000µF
12VDC 2%/11–14VDC
PSB12-030-P (maximum
power 30W)
30W
2.5 A
Max 6,600µF
Part No.
<100mV
PSB12-060
12VDC 2%/11–14VDC
(maximum power 60W)
PSB12-100
PSB24-060
5A
Max 8,000µF
12VDC 2%/11–14VDC
(maximum power 100W) 100W
8.33 A
Max 10,000µF
24VDC 2%/22–28VDC
(maximum power 60W)
2.5 A
60W
60W
Max 8,000µF
24VDC 2%/22–28VDC
PSB24-060-P (maximum
power 60W)
PSB24-120
PSB24-240
PSB24-480
60W
2.5 A
24VDC 2%/22–28VDC
(maximum power 120W) 120W
5A
24VDC 2%/22–28VDC
(maximum power 240W) 240W
10A
24VDC 2%/22–28VDC
(maximum power 480W) 480W
20A
<50mV /
<240mVpp
Max 10,000µF
Max Power
Dissipation Idling
/ Nominal Load Efficiency
Approx.
>50°C de-rate
power by 2.5%/°C
>70°C de-rate
power by 4%/°C
MTBF
3.2 W
83.5% Min @ 115VAC
& 83% Min @ 230VAC
5.6 W
84.5% Min @ 115VAC
& 230VAC
10.2 W
85.5% Min @ 115VAC
& 230VAC
16.3 W
86% Min @ 115VAC &
87% Min @ 230VAC
>50°C de-rate
power by 2.5%/°C
<0°C de-rate
power by 1%/°C
10W
>85% typical
>50°C de-rate
power by 2.5%/°C
22.5 W
42.5 W
>50°C de-rate
power by 2.5%/°C
72W
>300,000
hrs.
>300,000
hrs.
>86% typical
Cable Ties
Multi-conductor
Flex Cable
Data Cables
Power Supplies
DC Converters
PSB60-REM20S, PSB60-REM40S or Oring Diode
Aluminium (AI5052) or Plastic (PC) for P Series
Transformers
and Filters
Green LED DC OK
<95% RH
Circuit Protection
30g half sign, 3 times per direction, 6 directions, per IEC60068-2-27
Tools
10 to 150Hz, 5 g, 90 min. each axis per IEC60068-2-6
2
Test
Equipment
3K3 according to EN 60721
Enclosures
IEC60204-1 (over voltage category III)
EN 50178 / IEC62103
PELV (EN 60204), SELV (EN 60950)
UR/cUR recognized to UL 60950-1 (file no. E198298), CSA C22.2 No.60950-1 (file no. 249074),
CB scheme to IEC60950-1
UL listed to UL 508 (file no. E197592), CSA to CSA C22.2 No.107.1-01 (file no. 249074)
DIN 57100-410
In conformance with EMC directive 2004/108/EC and low voltage directive 2006/95/EC
VARISTOR
<150% rated load current, hiccup mode with automatic recovery
35VDC max.
4 kVAC / 3 kVAC
1.5 kVAC / 1.5 kVAC
1.5 kVAC / 500VAC
IP20
Class I with GND connection
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Wiring Duct
Wire
Management
Products
PSB Single-Phase Series Safety and Protection
Transient surge voltage protection
Overload/Short Circuit Protection
Overvoltage Protection
Isolation Voltage::
Input/output (type test/routine test)
Input/GND (type test/routine test)
Output/GND (type test/routine test)
Protection Degree
Safety Class
Sensor Cables
and Connectors
Flexible Cord
PSB Single-Phase Series Certification and Standards
Industrial Control Equipment
Protection Against Electric Shock
CE
Multi-wire
Connectors
Wire
>84% typical
<1% typical (@ 85–264 VAC input, 0-100% load)
Electrical Safety (of information technology equipment)
Wiring
Accessories
Panel Interface
Connectors
<0.5% typical (@ 85–264 VAC input, 100% load)
Electrical Equipment of Machines
Electronic Equipment for use in Electrical Power Installations
Safety Entry Low Voltage
Power
Distribution
Blocks
M12 Junction
Blocks
PSB Single-Phase Series General Specifications
Output Line Regulation
Output Load Regulation
Parallel Operation
Case Cover
Signals
Humidity at 25°C [77°F], no condensation
Shock
Vibration (Non-Operating)
Pollution Degree
Climatic Class
Terminal Blocks
ZIPLink
Connection
System
>800,000
hrs.
>50°C de-rate
power by 2.5%/°C
>70°C de-rate
power by 4%/°C
Company
Information
Power Supplies
ePW-9
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Additional Data
Wire Size / Torque*
Input
Output
Part No.
PSB12-015-P
PSB12-030-P
PSB12-060
PSB12-100
PSB24-060
PSB24-060-P
PSB24-120
PSB24-240
0.32–2.1 mm² [AWG 22–14] /
0.79 Nm [7.0 lb-in]
0.32–2.1 mm² [AWG 22–14] /
0.79 Nm [7.0 lb-in]
0.52–2.1 mm² [AWG 20–14] /
0.78–0.98 Nm [6.94-8.68 lb-in]
0.82–2.1 mm² [AWG 18–14] /
0.78–0.98 Nm [6.94–8.68 lb-in]
0.52–2.1 mm² [AWG 20-14] /
0.78–0.98 Nm [6.94-8.68 lb-in]
0.82–2.1 mm² [AWG 18-14] /
0.78–0.98 Nm [6.94-8.68 lb-in]
0.32–2.1 mm² [AWG 22–14] /
0.78–0.98 Nm [6.94-8.68 lb–in]
0.32–2.1 mm² [AWG 22-14] /
0.78–0.98 Nm [6.94–8.68 lb-in]
Ambient Operating
Temperature**
Storage Temperature
-20°C to 50°C [-4°F to 122°F]
-25°C to 85°C [-13°F to 185°F]
-20°C to 75°C [-4°F to 167°F]
-25°C to 85°C [-13°F to 185°F]
1.3–2.1 mm² [AWG 16–14] /
3.5–5.3 mm² [AWG 12–10] /
1.18–1.57 Nm [10.41–13.89 lb-in] 1.18–1.57 Nm [10.41–13.89 lb-in]
PSB24-480
*Stripping length 7 mm (0.28 in) or use suitable lug to crimp
Dimensions
** See output specifications for temperature derating
mm [inches]
PSB12-015-P
PSB12-030-P
Wiring Connection
Input
Output
L
Line
+
Out +
N
Neutral
-
Out -
AC Ground
Book 3 (14.1)
ePW-10
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supply
Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
PSB12-060
PSB24-060
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Wiring Connection
Input
Company
Information
Output
L
Line
+
Out +
N
Neutral
-
Out -
Multi-wire
Connectors
Sensor Cables
and Connectors
AC Ground
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
PSB12-100
PSB24-120
Circuit Protection
Tools
Wiring Connection
Input
Test
Equipment
Output
L
Line
+
Out +
N
Neutral
-
Out -
Enclosures
Enclosure
Climate Control
AC Ground
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
All dimensions in mm [inches]
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-11
RHINO PSB Series DIN rail Power Supply
Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
Dimensions
mm [inches]
PSB24-060-P
Wiring Connection
Input
Output
L
Line
+
Out +
N
Neutral
-
Out -
AC Ground
PSB24-240
Wiring Connection
Input
Output
L
Line
+
N
Neutral
+
Out +
AC Ground
-
Out -
-
Out -
Out +
Book 3 (14.1)
ePW-12
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supply
Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
Dimensions
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
mm [inches]
ZIPLink
Connection
System
PSB24-480
Multi-wire
Connectors
Wiring Connection
Input
Sensor Cables
and Connectors
Output
L
Line
+
Out +
N
Neutral
+
Out +
AC Ground
-
Out -
-
Out -
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
PSB Power Supply Accessories
Enclosures
Enclosure
Climate Control
PSB Series Power Supply Accessories
Part No.
PSB-CVR
Price
Description
$5.00
Universal replacement terminal cover kit for all RHINO PSB series power supplies.
Universal kit includes (9) terminal covers to replace all terminal covers on any PSB
power supply model
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-13
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Single-Phase Input
AutomationDirect’s RHINO PSB series of DIN rail power supplies
is perfect for applications that require a basic DC voltage power
supply. These low cost power supplies offer high performance and
reliability without all the additional features of higher cost
full-featured power supplies. The following models in the RHINO
PSB series are available with universal single-phase input and with
output voltages of 24VDC or 48VDC from 60 to 480 Watts. They
feature removable terminal blocks, high efficiencies, conformal
coated circuit boards, and approval for Class 1, Division 2
hazardous locations. The rugged plastic and aluminum housings
easily install with integral 35mm DIN rail mounting adapters.
These high-quality power supplies include overload, overvoltage
and thermal protection, and are UL 508 listed, UL 60950
recognized, CSA certified, CE marked and RoHS compliant.
Features
• Universal input voltage, 85–264 VAC / 120–375 VDC single-phase
• 24VDC or 48VDC outputs, 60 to 480 Watts
• Adjustable output voltage
• Rugged plastic or aluminum housings with integral 35mm DIN rail
mounting adapters
• Output voltage status LED
• Removable terminal blocks (except PSB24-060S-P and PSB24-480S)
with IP20 protection
• Conformal coated circuit board for protection against demanding
environments
• Overload, overvoltage and thermal protection
• UL 508 listed, UL 60950 recognized, CSA certified, approved for
Class I, Division 2 hazardous locations CE marked and RoHS
compliant
• Three year warranty
0.33 kg
PSB24-060S-P $35.00 [0.73
lb]
Plastic
85–264 VAC
Nominal
100–240 VAC
<1.5A @ 100VAC
<40A @ 115VAC,
<80A @ 230VAC
<20A @ 115VAC,
<35A @ 230VAC
PSB24-060S
$42.00
0.37 kg
[0.82 lb]
<1.4A @ 115VAC,
<0.8A @ 230VAC
PSB24-120S
$75.00
0.72 kg
[1.59 lb]
<2.2A @ 115VAC,
<1.2A @ 230VAC
1.10 kg
[2.43 lb]
47–63 Hz
(0Hz @ DC
Input)
<2.5A @ 115VAC,
<1.3A @ 230VAC
PSB24-480S
85–264 VAC
(DC input range
Aluminum 120–375 VDC);
1.37 kg
Nominal
$192.00
[3.02 lb]
100-240 VAC
PSB48-120S
$75.00
0.72 kg
[1.59 lb]
<2.2A @ 115VAC,
<1.1A @ 230VAC
PSB48-240S
0.97 kg
$125.00
[2.14 lb]
<2.5A @ 115VAC,
<1.3A @ 230VAC
PSB24-240S
$125.00
Inrush Current
Limitation
l2t @ 77°F
(+25°°C) typ.
<5A @ 115VAC,
<3A @ 230VAC
<35A @ 115VAC,
<35A @ 230VAC
Hold-Up Time
at Nominal
Load (Typ.)
(Mains
Buffering)
>20ms @ 115VAC
>125ms @ 230VAC
(100% load, 25°C)
<1mA @
240VAC
<3 sec.
<2 sec.
>20ms @ 115VAC
>115ms @ 230VAC
(100% load, 25°C)
16A
“B”
Curve >20ms @ 115VAC &
230VAC
(100% load, 25°C)
<3mA @
240VAC
<1mA @
240VAC
Turn-on Time
Price Weight Housing
Input
Max.
Frequency Input
Range
Current
Recommended
Circuit Breaker
Part No.
Input
Voltage
Leakage Current
PSB Single-Phase Series Input Specifications
<1 sec.
>20ms @ 115VAC
>125ms @ 230VAC
(100% load, 25°C)
>20ms @ 115VAC
>115ms @ 230VAC
(100% load, 25°C)
Book 3 (14.1)
ePW-14
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
PSB24-060S-P
24VDC 2%/22–28 VDC
(maximum power 60W)
Output
Current
Part No.
Output Voltage
(Vnom) /
Adjustment Range
Output
Power
PSB Single-Phase Series Output Specifications
60W
2.5 A
Ripple and
Noise
(20 MHz)
<50mVpp/<240mV
pp @ 25°C
PSB24-060S
60W
PSB24-120S
24VDC 2%/22–28 VDC
(maximum power 120W) 120W
5A
PSB24-240S
24VDC 2%/22–28 VDC
(maximum power 240W) 240W
10A
PSB24-480S
24VDC 2%/22–28 VDC
(maximum power 480W) 480W
20A
<50mVpp @ 25°C
PSB48-120S
48VDC 1%/48–56 VDC
(maximum power 120W) 120W
2.5 A
<100mVpp @
25°C
PSB48-240S
48VDC 1%/48–56 VDC
(maximum power 240W) 240W
Startup with
Capacitive Derating
Loads
Max 8,000µF
Max. Power
Dissipation
Idling / Nominal Efficiency
Load Approx.
>50°C de-rate
power by 2.5%/°C
>70°C de-rate
power by 4%/°C
>86.0% @ 115VAC,
>87.0% @ 230VAC
9W
>50°C de-rate
power by 2.5%/°C
14.8 W
>89.0% @ 115VAC,
>90.0% @ 230VAC
>800,000 hrs.
>90.0% @ 115VAC &
230VAC
>500,000 hrs.
30W
Max 10,000µF
5A
>800,000 hrs.
>90.0% @ 115VAC &
>1,000,000 hrs.
230VAC
7.4 W
<50mVpp/<150mV
pp @ 25°C
MTBF
<100mVpp @
85VAC to 265VAC
>50°C de-rate
power by 2.5%/°C
>70°C de-rate
power by 5%/°C
Max 6,500µF
Max 10,000µF
>50°C de-rate
power by 2.5%/°C
59W
14.8 W
>89.0% @ 115VAC &
230VAC
>600,000 hrs.
29.6 W
>90.0% @ 115VAC &
>91.0% @ 230VAC
>500,000 hrs.
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Wiring Duct
Cable Ties
Wire
Multi-conductor
Flex Cable
<0.5% typ. (@ 85–264 VAC input, 100% load)
<1% typ. (@ 85–264 VAC input, 0-100% load)
Data Cables
PSB60-REM20S / PSB60-REM40S or with ORing Diode
Wire
Management
Products
Aluminium (AI5052) or Plastic (Polycarbonate) for P Series
Green LED DC OK
<95% RH (non-condensing)
IEC60068-2-27, 30G (300 m/S2) for a duration of 10ms
IEC60068-2-6, 10Hz to 500Hz @ 30 m/S2 (3G peak); 60 min per axis for all X, Y, Z direction
2
Power Supplies
DC Converters
Transformers
and Filters
3K3 according to EN 60721
Circuit Protection
PSB Single-Phase Series Certification and Standards
EN50718 / IEC62103
Electrical Safety
UR/cUR recognized to UL60950-1, CSA C22.2 No. 60950-1 (file no. E198298), CB scheme to
IEC60950-1, Limited Power Source (LPS)
Industrial Control Equipment
UL/cUL listed to UL508 and CSA C22.2 No. 107.1-01 (file no. E197592), CSA to CSA C22.2
No. 107.1-01 (file no. 249074)
Hazardous Location
cCSAus to CSA C22.2 No. 213-M1987, ANSI / ISA 12.12.01:2007 [Class I, Division 2, Group A,B,C,D
T4, Ta = -25°C to +75°C (Vertical: > +50°C derating)], (file no. 249074)
Class 2 Power Supply
UR/cUR Class 2 power supply recognized to UL1310 and CSA C22.2 No. 223 (file no. E198298)
(PSB24-060S-P only)
CE
In conformance with EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
PSB Single-Phase Series Safety and Protection
Terms and
Conditions
VARISTOR
<32V 10%, SELV Output, hiccup mode, non-latching (auto-recovery)
>120% & 150% of rated load current, hiccup mode, non-latching (auto-recovery)
4 kVAC / 3 kVAC
1.5 kVAC / 1.5 kVAC
1.5 kVAC / 500 VAC
IP20
Class I with GND connection
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power
Distribution
Blocks
Flexible Cord
Electrical Equipment of Machines
Transient surge voltage protection
Overvoltage
Overload / Overcurrent
Isolation Voltage::
Input/output (type test/routine test)
Input/GND (type test/routine test)
Output/GND (type test/routine test)
Protection Degree
Safety Class
Terminal Blocks
Panel Interface
Connectors
PSB Single-Phase Series General Specifications
Output Line Regulation
Output Load Regulation
Parallel Operation
Case Cover
Signals
Humidity at 25°C [77°F], no condensation
Shock
Vibration (Non-Operating)
Pollution Degree
Climatic Class
Company
Information
Power Supplies
ePW-15
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Additional Data
Wire Size / Torque*
Part No.
Terminal Block Type
Ambient Operating
Temperature**
Fixed screw terminals
-25°C to 80°C [-13°F to 176°F]
Removable screw terminals
-25°C to 80°C [-13°F to 176°F]
Input
Output
PSB24-060S-P
0.32–5.3 mm² [AWG 22–10] /
0.45 Nm [3.96 lb-in]
0.32–5.3 mm² [AWG 22–10] /
0.45 Nm [3.96 lb-in]
PSB24-060S
0.32–3.3 mm² [AWG 22–12] /
0.46 Nm [4.05 lb-in]
0.32–3.3 mm² [AWG 22–12] /
0.46 Nm [4.05 lb-in]
PSB24-120S
0.52–3.3 mm² [AWG 20–12] /
0.46 Nm [4.05 lb-in]
0.52–3.3 mm² [AWG 20–12] /
0.46 Nm [4.05 lb-in]
PSB24-240S
1.3–2.1 mm² [AWG 16–14] /
0.46 Nm [4.05 lb-in]
1.3–2.1 mm² [AWG 16–14] /
0.46 Nm [4.05 lb-in]
PSB24-480S
0.82–5.3 mm² [AWG 18–10] /
0.45 Nm [3.91 lb-in]
3.5–5.3 mm² [AWG 12–10] /
0.45 Nm [3.91 lb-in]
Fixed screw terminals
-25°C to 75°C [-13°F to 167°F]
0.52–3.3 mm² [AWG 20–12] /
0.46 Nm [4.05 lb in]
0.52–3.3 mm² [AWG 20–12] /
0.46 Nm [4.05lb in]
Removable screw terminals
-25°C to +80°C [-13°F to 176°F]
Storage
Temperature
-25°C to 85°C
[-13°F to 185°F]
PSB48-120S
PSB48-240S
*Stripping length 7 mm (0.28 in) or use suitable lug to crimp
** See output specifications for temperature derating
Dimensions
mm [inches]
PSB24-060S-P
Wiring Connection
Input
Output
L
Line
+
Out +
N
Neutral
-
Out -
AC Ground
Book 3 (14.1)
ePW-16
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Dimensions
mm [inches]
Wiring
Accessories
PSB24-060S
ZIPLink
Connection
System
Multi-wire
Connectors
Wiring Connection
Input
Output
L
Line
+
Out +
N
Neutral
-
Out -
Sensor Cables
and Connectors
M12 Junction
Blocks
AC Ground
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
PSB24-120S
Circuit Protection
Tools
Wiring Connection
Input
L
N
Test
Equipment
Output
Line
+
Out +
Neutral
+
Out +
AC Ground
-
Out -
-
Out -
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-17
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Dimensions
mm [inches]
PSB24-240S
Wiring Connection
Input
Output
L
Line
+
Out +
N
Neutral
+
Out +
AC Ground
-
Out -
-
Out -
PSB24-480S
Wiring Connection
Input
L
N
Output
Line
+
Out +
Neutral
+
Out +
AC Ground
-
Out -
-
Out -
Book 3 (14.1)
ePW-18
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Dimensions
mm [inches]
Wiring
Accessories
PSB48-120S
ZIPLink
Connection
System
Wiring Connection
Input
Multi-wire
Connectors
Output
L
Line
+
Out +
N
Neutral
+
Out +
AC Ground
-
Out -
-
Out -
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
PSB48-240S
DC Converters
Transformers
and Filters
Wiring Connection
Input
L
N
Output
Line
+
Out +
Neutral
+
Out +
AC Ground
-
Out -
-
Out -
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-19
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Three-Phase Input
AutomationDirect’s RHINO PSB series of DIN rail three-phase
input power supplies is perfect for applications that require a
basic DC voltage power supply. These low cost power supplies
offer high performance and reliability without all the additional
features of higher cost full-featured power supplies. The
three-phase input eliminates the need for a separate
step down transformer and the output of 24VDC is available
from 60 to 960 Watts. The rugged aluminum housings easily
install with integral 35mm DIN rail mounting adapters. These
high-quality power supplies include overload, overvoltage and
thermal protection, and are UL 508 listed, UL 60950
recognized, CSA certified, CE marked and RoHS compliant.
Units are covered by a 3-year warranty.
PSB24-060S-3 $59.00
0.66 kg
[1.46 lb]
PSB24-120S-3 $76.00
<30A @ 400VAC &
500VAC @ 25°C (With
<1.3 A / Phase @ 3Ph AC source capability
up to 3KVA)
400VAC and
<55A @ 400VAC &
<0.25 A / Phase @
500VAC @ 25°C (With
500VAC
3Ph AC source capability
up to 18KVA)
<30A @ 400VAC &
500VAC @ 25°C (With
<0.5 A / Phase @ 3Ph AC source capability
up to 3KVA)
400VAC and
<60A @ 400VAC &
<0.4 A / Phase @
500VAC @ 25°C (With
500VAC
3Ph AC source capability
up to 18KVA)
>20ms @
3 x 400VAC,
>40ms @
3 x 500VAC
<3.5 mA
PSB24-240S-3
Hold-Up Time
at Nominal
Load (Typ.)
(Mains
Buffering)
Turn-on Time
Input
Voltage
Inrush Current
Limitation l2t @
77°F (+25°°C) typ.
Recommended
Circuit Breaker
Housing
Max.
Input
Current
Leakage Current
Price
Input Frequency
Range
Part No.
Weight
PSB Three-Phase Series Input Specifications
<40A @ 400VAC &
500VAC @ 25°C (With
<0.75 A / Phase @ 3Ph AC source capability
up to 3KVA)
400VAC and
0.89 kg
$127.00
Aluminum 320 to 600VAC 47–63 Hz
[1.96 lb]
<60A @ 400VAC &
<0.65 A / Phase @
500VAC @ 25°C (With
500VAC
3Ph AC source capability
up to 18KVA)
1.35 kg
PSB24-480S-3 $180.00 [2.98
lb]
<50A @ 400VAC &
500VAC @ 25°C (With
<0.95 A / Phase @ 3Ph AC source capability
up to 3KVA)
400VAC and
<70A @ 400VAC &
<0.75 A / Phase @
500VAC @ 25°C (With
500VAC
3Ph AC source capability
up to 18KVA)
2.6 kg
PSB24-960S-3 $265.00 [5.73
lb]
1.7 A Max / Phase <50A @ 500VAC @ 25°C
3 x circuit
breakers 16A
“B” Curve
<3mA
@
575VAC
<1000ms @
100% load
(25°C) and
typical line
input
>20ms @
3 x 400VAC &
3 x 500VAC
Book 3 (14.1)
ePW-20
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Output
Power
Output
Current
Part No.
Ripple and
Noise
(20 MHz)
24–28 VDC
(maximum power
60W)
60W
2.5 A
(60W Max)
24–28 VDC
(maximum power
120W)
120W
PSB24-240S-3
24–28 VDC
(maximum power
240W)
240W
PSB24-480S-3
24–28 VDC
(maximum power
480W)
480W
20A
(480W Max)
PSB24-960S-3
24–28 VDC
(maximum power
960W)
960W
40A
(960W Max)
PSB24-060S-3
PSB24-120S-3
Startup with
Capacitive Derating
Loads
Max Power
Dissipation Idling Efficiency
/ Nominal Load
Approx.
9.8 W
MTBF
10A
(240W Max)
<150mVpp at
320VAC to
600VAC input
Max 10,000µF
>50°C de-rate power
by 2.5%/°C
>70°C de-rate power
by 5%/°C
16.5 W
>86% @ 3 x 400VAC
& 3 x 500VAC
>87% @ 3 x 400VAC,
>86% @ 3 x 500VAC
>300,000
hrs
53W
>50°C de-rate power
by 2.5%/°C
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
26.7 W
>90% @ 3 x 400VAC
& 3 x 500VAC
<240mVpp at
320VAC to
575VAC input
Wiring
Accessories
ZIPLink
Connection
System
>500,000
hrs
5A
(120W Max)
Terminal Blocks
Power
Distribution
Blocks
PSB Three-Phase Series Output Specifications
Output
Voltage
(Vnom) /
Adjustment
Range
Company
Information
Panel Interface
Connectors
Wiring Duct
Cable Ties
94W
Min 91% typ
Wire
Flexible Cord
Multi-conductor
Flex Cable
PSB Three-Phase Series General Specifications
Output Line Regulation
Output Load Regulation
Parallel Operation
Case Cover
Signals
Humidity at +25°C [77°F], no condensation
Shock
Vibration (Non-operating)
Pollution Degree
Climatic Class
<0.5% typ. (@ 320 to 600VAC input, 100% load)
Data Cables
<1% typical (with rated input, 0 to 100% load)
Wire
Management
Products
PSB60-REM20S* / PSB60-REM40S or with ORing Diode
Aluminium (AI5052)
Green LED DC OK
Power Supplies
<95% RH (non-condensing)
DC Converters
IEC 60068-2-27
IEC 60068-2-6
Transformers
and Filters
2
3K3 according to EN 60721
Circuit Protection
* Does not apply to the PSB24-960S-3
Tools
PSB Three-Phase Series Certification and Standards
EMC / Emissions
FCC Title 47, Class B / EN55022, CISPR22, CISPR11, Class B
Immunity
EN61000-4-2, 1995; EN61000-4-4, 1995; EN61000-4-5, 1995; IEC61000-4-12 or IEEE C62.41; EN61000-4-3, 1998;
EN61000-4-8; EN61000-4-6, 1996
Approvals
UL/cUL listed to UL508 and CSA C22.2 No. 107.1-01 (file no. E197592),
CSA to CSA C22.2 No. 107.1-01 (file no. 249074)
UR/cUR recognized to UL60950-1 and CSA C22.2 No. 60950-1 (file no. E198298)
CE (EMC and Low Voltage directive)
Voltage Dips
EN61000-4-11
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Varistor
> 150% of rated load current, auto recovery (hiccup mode)
<32V, 10%, SELV output, non-latching (autorecovery)
4 KVac
1.5 KVac
1.5 KVac
IP20
Class I with GND connection
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Enclosures
Enclosure
Climate Control
PSB Three-Phase Series Safety and Protection
Transient Surge Voltage Protection
Overload/Short Circuit Protection
Overvoltage Protection
Isolation Voltage:
Input/output
Input/GND
Output/GND
Protection Degree
Safety Class
Test
Equipment
Power Supplies
ePW-21
RHINO PSB Series DIN rail Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Additional Data
Wire Size / Torque*
Part No.
PSB24-060S-3
PSB24-120S-3
PSB24-240S-3
Input
Output
0.82–3.3 mm² [AWG 18–12] /
0.92 Nm [8.1 lb-in]
0.82–3.3 mm² [AWG 18–12] /
0.61 Nm [5.4 lb-in]
0.82–3.3 mm² [AWG 18–12] /
0.92 Nm [8.1 lb-in]
1.3–3.3 mm² [AWG 16–12] /
0.61 Nm (5.4 lb-in)
0.82–8.4 mm² [AWG 18–8] /
0.92 Nm [8.1 lb-in]
3.3–5.3 mm² [AWG 12–10] /
0.92 Nm [8.1 lb-in]
Terminal Block Type
Ambient Operating Storage Temperature
Temperature**
-25°C to +80°C
[-13°F to 176°F]
Fixed screw terminals
-25°C to +85°C
[-13°F to 185°F]
PSB24-480S-3
PSB24-960S-3
-25°C to +65°C
[-13°F to 149°F]
*Stripping length 7 mm (0.28 in) or use suitable lug to crimp
** See output specifications for temperature derating
Dimensions
mm [inches]
PSB24-060S-3
PSB24-120S-3
Wiring Connection
Input
Output
L1
Line 1
+
Out +
L2
Line 2
+
Out +
Line 3
-
Out -
AC Ground
-
Out -
L3
Book 3 (14.1)
ePW-22
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Series DIN rail Power Supply
Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
Dimensions
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
mm [inches]
ZIPLink
Connection
System
PSB24-240S-3
Multi-wire
Connectors
Wiring Connection
Input
Output
L1
Line 1
+
Out +
L2
Line 2
+
Out +
L3
Line 3
-
Out -
AC Ground
-
Out -
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
PSB24-480S-3
Power Supplies
DC Converters
Wiring Connection
Input
Transformers
and Filters
Output
L1
Line 1
+
Out +
L2
Line 2
+
Out +
L3
Line 3
-
Out -
AC Ground
-
Out -
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-23
RHINO PSB Series DIN rail Power Supply
Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
Dimensions
mm [inches]
PSB24-960S-3
Wiring Connection
Input
Output
L1
Line 1
+
Out +
L2
Line 2
+
Out +
L3
Line 3
-
Out -
AC Ground
-
Out -
Book 3 (14.1)
ePW-24
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Redundancy Module
Terminal Blocks
Power
Distribution
Blocks
The RHINO PSB60-REM series redundancy modules are used
with two RHINO PSB series power supplies in parallel to create
redundancy to help prevent costly downtime due to power supply
failure. The redundancy module decouples the outputs of the two
connected power supplies so that in case of failure, one power
supply cannot overload the other. The modules can handle power
supply voltages from 22 to 60VDC and provides alarm relay
contacts for remote monitoring.
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Features
Sensor Cables
and Connectors
• Provides redundancy and parallel operation of two RHINO PSB
power supplies
• Wide input and output range 22–60 VDC
• Input voltage OK LED and relay alarm indication
• Corrosion resistant aluminum housing
• Approved for use in Class I, Division 2 hazardous locations
• Three year warranty
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Redundancy Modules
Part No.
PSB60-REM20S
Price
Weight
Wire
PSB60-REM40S
$35.00
$43.00
0.375 kg [0.83 lb]
0.515 kg [1.14 lb]
Flexible Cord
Multi-conductor
Flex Cable
Redundancy Module Input Specifications
Nominal Input Voltage
24–48 VDC
Voltage Range
22–60 VDC
Nominal Current
20A max
Wire
Management
Products
40A max
Power Supplies
24V system: both Vin1 & Vin2 >18V 5% or < 30V max. relay contacts
48V system: both Vin1 & Vin2 >36V 5% or <60V max. relay contacts
Input Voltage Alarm/Relay
Contacts
Input Voltage LED Operation
Data Cables
The LED will turn on when the Vin1 & Vin2 >18V 5% (for 24V systems) or >36V 5% (for 48V system) and not more than 30V (for 24V
systems) or not more than 60V (for 48V systems), the relay contacts will be closed. If Vin1 & Vin2 is under or over this range, the LED will turn off
Redundancy Module Output Specifications
Nominal Output Voltage UN /
Tolerance
Tools
20A max
Derating above +50°C
Test
Equipment
40A max
Enclosures
>50°C [2.5% / K]
Short Circuit / Over Load Limit
<25A
Efficiency
<50A
Enclosure
Climate Control
>97% typical
Note: The overload condition must be controlled by the power supply units in parallel; The limit of input current should not be more than 25A (for 20A module) or not more
than 50A (for 40A module)
Safety: Electrical
Components
Safety: Protective
Wear
Redundancy Module Certification / Standards
Electrical Equipment of Machines IEC60204-1 (over voltage category III)
Terms and
Conditions
Electrical Safety (IT equipment)
UR/cUR recognized to UL60950-1 (file no. E198298), CB test certificate and report to IEC60950-1 and CE
Industrial Control Equipment
UL/cUL recognized to UL508 and CSA C22.2 No. 107.1-01 (file no. E197592)
Hazardous Location
cCSAus to CSA C22.2 No. 213-M1987, ANSI / ISA 12.12.01:2007 [Class I, Division 2, Group A,B,C,D T4, Ta = -40°C to +80°C
(> +50°C derating)], (file no. 249074)
Electronic Equipment For Use in
Electircal Power Installations
EN50178 / IEC62103
Safety Entry Low Voltage
PELV (EN60204), SELV (EN60950)
RoHS Compliant
Protection Against Electric Shock
Yes, RoHS directive, WEEE directive
DIN 57100-410
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Transformers
and Filters
Circuit Protection
Vin-0.65V (Typ.)
Nominal Current
DC Converters
Power Supplies
ePW-25
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Redundancy Module General Specifications
Isolation Voltage:
Input / PE
Output / PE
1.5 KVAC / 1.5 KVAC
1.5 KVAC / 1.5 KVAC
Degree of Protection
IP20
Class of Protection
Class II with PE connection
MTBF
>800,000 hrs. per BELL CORE STD or IEC61709
Type of Housing
Aluminum (AL1100F)
Redundancy Module Environmental Specifications
Humidity at +25°C, no condensation
<95% RH
Vibraton
10Hz to 500Hz @ 30 m/S2 (3G peak); displacement of 0.35 mm; 60 min per axis for all X, Y, Z direction.
Refer to IEC 60068-2-6. Note: all figures quoted are amplitudes (peak values)
Shock (in all directions)
IEC60068-2-27, 30G (300m/s2) for duration 18 ms 1 Shock in 2 directions tested with fixture with EUT mounted on DIN rail in
vertical and horizontal position
Pollution Degree
2 according to EN50178
Climatic Class
3K3 according to EN60721
Additional Data
Wire Size / Torque*
Input
Output
Part No.
PSB60-REM20S
PSB60-REM40S
3.3–5.3 mm² [AWG 12–10] /
0.72 Nm [6.3 lb-in]
3.3–5.3 mm² [AWG 12–10] /
0.72 Nm [6.3 lb-in]
Terminal Block Type
Fixed screw terminals
Ambient Operating Storage Temperature
Temperature**
-25°C to +80°C
[-13°F to 176°F]
-25°C to +85°C
[-13°F to 185°F]
*Stripping length 7 mm (0.28 in) or use suitable lug to crimp
** See output specifications for temperature derating
Dimensions
mm [inches]
PSB60-REM20S
PSB60-REM40S
Wiring Connection
Input
Output
Vin1
Line 1
Vout+
Vin2
Line 2
Vout+
Output +
Output +
Com
Common
OK
Alarm Relay
OK
Alarm Relay
Book 3 (14.1)
ePW-26
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Redundancy Module Wiring
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
COM
COM
LOAD
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
+
Vout
Cable Ties
OK
+
Wire
Output DC
20A MAX
Flexible Cord
DC OK
signal
Multi-conductor
Flex Cable
Data Cables
L(L1)
N(L2)
Wire
Management
Products
PE
Parallel Operation
Power Supplies
When 2 power supplies are connected in parallel, they can share the load if the following steps are
taken.
DC Converters
Transformers
and Filters
Step 1: Measure the output voltages at no load from Vin1 to Com of power supply 1 and Vin2 to
Com of power supply 2. If the voltages are not the same, follow Step 2. If they are the same,
skip to Step 3.
Circuit Protection
Tools
Test
Equipment
Step 2: Adjust the output voltages, with the help of the adjustment pot on the power supply front panel
marked as ADJUST, to the same level. For example, if power supply 1 is measuring 24.15
VDC and power supply 2 is measuring 24.25 VDC, adjust the output voltage of one to be the
same as the other.
Enclosures
Enclosure
Climate Control
Step 3: Connect the power supply to the end system load and measure the output voltages from Vin1
to Com of power supply 1 and Vin2 to Com of power supply 2. Ensure that the output voltages are the same even after the 2 power supplies are connected to load. If not, adjust them
with the adjustment pot available on the front panel. A tolerance of 25mV would be
acceptable.
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Note:
1) If the output voltage of any power supply is higher, it will take the initial load and share the
maximum load.
2) If the output voltages are the same, then an equal load current sharing between the 2 power
supplies can be achieved.
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-27
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Buffer Module
The RHINO PSB24-BFM20S buffer module is a cost effective
alternative to battery-based backup systems. Utilizing electrolytic
capacitors the buffer module is maintenance free and will
maintain the output voltage of a 24VDC power supply system for
250 msec minimum with a 20A load and 5 sec minimum with a
1A load. A switch is provided to select the voltage level to start
buffering. An inhibit input is available for remote shutdown as
well as output signals for remote stand-by and buffering mode
indication. The module is housed in a corrosion-resistant
aluminum chassis with IP20 terminals and confromal coated
circuit board for protection against demanding environments.
Features
• Corrosion-resistant aluminum housing
• Long minimum buffering time of 250ms @ 24V/20A
• Units can be connected in parallel to increase buffering time
• Less than 30 second charging time
• Approved for use in Class I Division 2 hazardous locations
• IP20 wiring terminals
• Overvoltage / Overcurrent / Short Circuit protections
• Three year warranty
Buffer Module
Part No.
PSB24-BFM20S
Price
$149.00
Weight
0.76 kg [1.68 lb]
Buffer Module Input Specifications
Nominal Input Voltage
Voltage Range
24VDC
22.8 to 28.8 VDC (35VDC Max)
Input Current
Charging mode: < 0.6 A; Discharging mode: 20A Max
Input Power
2.5 W average
Maximum Signal Input (Inhibit)
Max Inrush Current
Charging Time
35V / 10mA
<20A
<30sec
Buffer Module Output Specifications
Nominal Output Voltage
Adjustment Range Of The Voltage
24VDC typ. (depends on Vin)
22 to 28VDC
Switch = “Fix 22V” - Buffering starts if terminal voltage falls below 22V
Factory Setting, Switch = “Vin - 1V” - Buffering starts if terminal voltage is decreased by >1V
Maximum Output Voltage
35VDC
Output Current
20A max
Buffering Time
250ms Min @ 24V / 20A Load,
5sec Min @ 24V / 1A Load (Refer to Fig. 1)
Maximum Signal Output
35V / 10mA
Inhibit Signal (I) - “Low” = shuts down buffer module
Ready Signal (R) - “High” = buffer module is fully charged or in standby mode
Buffering Signal (B) - “High” = Buffer module is discharging or in buffering mode
Supply Voltage (+Vs) - Common +Vs, 35V Max
Signals
Noise and Ripple (20MHz)
Parallel Connection
<200mVpp @ 25°C [77°F] during buffering mode
Yes (requires PSB60-REM redundancy module)
Series Connection
No
Protective Device
Transient voltage suppressor (TVS) for signals
Book 3 (14.1)
ePW-28
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Figure F1ig. 1
Company
Information
Terminal Blocks
Power
Distribution
Blocks
B uffe ring T ime (Typic a l Va lue s a t “ V in-1V” Mode)
9
Wiring
Accessories
8
Buffering Time (sec)
7
ZIPLink
Connection
System
6
5
Multi-wire
Connectors
4
3
Sensor Cables
and Connectors
2
1
M12 Junction
Blocks
0
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20
Current (A)
Panel Interface
Connectors
Buffer Module Mechanical Specifications
Case Cover
Wiring Duct
Aluminum
LED Indicators
Green LED Off - Unit is discharged or Vin <22VDC
Green LED On - Unit is fully charged
Cooling System
Convection
Terminal
Wire
Cable Ties
Wire
Flexible Cord
Input / Output - M3 x 2 pins (Rated 300V / 30A)
Signal - M3 x 5 pins (Rated 300V / 30A)
Multi-conductor
Flex Cable
Input / Output - AWG 12–10 [0.08–0.10 in]; Torque: 0.72 Nm [6.3 lb-in]
Signal - AWG 24–10 [0.02–0.10 in]; Torque: 0.72 Nm [6.3 lb-in]
Data Cables
Operating Temperature
-25°C to +75°C [-13°F to +167°F]
Wire
Management
Products
Storage Temperature
-25°C to +85°C [-13°F to +185°F]
Power Supplies
>70°C [158°F] de-rate power by 5% / °C
DC Converters
Operating Humidity
<95% RH (Non-Condensing)
Operating Altitude
2,500 Meters
Transformers
and Filters
Buffer Module Environmental Specifications
Power De-rating
Shock Test (Non-Operating)
IEC60068-2-27, 30G (300m/S2) for a duration of 18ms
Vibration (Non-Operating)
IEC60068-2-6, 10 Hz to 500 Hz @ 30m/S2 (3G peak);
60min per axis for all X, Y, Z direction
Pollution Degree
Circuit Protection
Tools
Test
Equipment
2
Enclosures
Buffer Module Protection Specifications
Overload / Overcurrent
No damage
Safety: Protective
Wear
>3.5mm (eg. screws, small parts)
Reverse Polarity Protection
Yes
Degree of Protection
IP20
Protection Against Shock
Safety: Electrical
Components
30A Max
Short Circuit
Penetration Protection
Enclosure
Climate Control
32V 10%
Overvoltage
Terms and
Conditions
Class I with GND connection
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-29
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Buffer Module Reliability Specifications
MTBF (at Vin-1V Mode)
>2,800,000 hrs. as per Telcordia SR-332 at Standby Mode (Buffer Module in Ready State)
Expected Capacitor Life
10 years (Standby mode @ 40°C)
Buffer Module Safety Standards / Directives
Electronic Equipment in Power Installations EN50718 / IEC62103
Electrical Safety (Information Technology
Equipment)
UR/cUR recognized to UL60950-1 and CSA C22.2 No. 60950-1 (file no. E198298), CB scheme to IEC60950-1
Industrial Control Equipment
UL/cUL listed to UL508 and CSA C22.2 No. 107.1-01 (file no. E197592) CSA to CSA C22.2 No. 107.1-01 (file no. 249074)
Hazardous Location
cCSAus to CSA C22.2 No. 213-M1987, ANSI / ISA 12.12.01:2007
[Class I, Division 2, Group A,B,C,D T4, Ta = -25°C to +75°C (> +70°C derating)], (file no. 249074)
CE
in conformance with EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC
Materials and Parts
RoHS Directive 2011/65/EU Compliant
Galvanic Isolation
Input & Output to Ground - 1.5 KVAC
Signal to Ground - 1.5 KVAC
Buffer Module EMC Specifications
EMC / Emissions
CISPR22, EN55022, EN55011
Component Power Supply for General Use
EN61204-3
Immunity
EN55024, EN61000-6-2
Electrostatic Discharge
EN61000-4-2
Radiated Field
EN61000-4-3
Fast Transient / Burst
EN61000-4-4
Surge
IEC61000-4-5
Conducted
EN61000-4-6
Power Frequency Magnetic Fields
EN61000-4-8
Voltage Dips
EN61000-4-11
Low Energy Pulse Test (Ring Wave)
EN61000-4-12
Note: Product intended to be used as Apparatus with AC-DC Power Supply, EMC compliance to be verified in correspondence to the connected units.
Dimensions
mm [inches]
PSB24-BFM20S
Wiring Connection
Input
Output
+
DC+
R
Ready
-
DC+
B
Buffering
I
Inhibit
+Vs
+ Voltage Supply
Ground
Book 3 (14.1)
ePW-30
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Buffering, Ready and Inhibit Signal
Buffering Output Signal (B)
“High” = PSB24-BFM20S is discharging or in Buffering Mode
Ready Output Signal (R)
Wiring
Accessories
“High” = PSB-BFM20S is fully charged or in Standby Mode
Inhibit Input Signal (I)
ZIPLink
Connection
System
“Low” = Shuts down Buffer Module
Signal Voltage
+VS: 10–35 VDC
Maximum Signal Current
10mA
Isolation (Signal to Power)
Multi-wire
Connectors
1.5 KVAC
Sensor Cables
and Connectors
I/O (input/output)
Example
M12 Junction
Blocks
+V S
Inhibit
Input
Panel Interface
Connectors
Wiring Duct
I
Cable Ties
Ready
Output
Wire
Flexible Cord
R
10mA Max
Multi-conductor
Flex Cable
Buffering
Output
Data Cables
Wire
Management
Products
B
10mA Max
Power Supplies
+V S : 10-35VDC
DC Converters
Buffer Module Operations
Transformers
and Filters
Circuit Protection
Hold-up Time
Tools
t
Vac
Test
Equipment
Enclosures
t
Buffer Module
Enclosure
Climate Control
V buff
V out
Safety: Electrical
Components
t
High
Low
Low
Ready
Safety: Protective
Wear
t
Terms and
Conditions
High
Low
t
Buffering
t
Inhibit
1 Hz
10 Hz
t
LED
Charging Mode
Standby Mode
Buffer Mode
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-31
RHINO PSB Power Supply Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
Buffer Module Wiring
General connection / wiring diagram
Power
Supply
L N GND
L
N
GND
Buffer
Module
I
+ -
+ -
Buffer
Module
Bu
Buffered
LLoad
I
R B V+
R B V+
Inhibit
+ -
Ready Relay,
lamp or signal
-
Buffering Relay,
lamp or signal
+ + -
General signals wiring
Range
Select Switch
Optional
Parallelling of buffer units
+ + - -
+ -
Power
Supply
L N GND
L
N
GND
+ -
Buffer
Module
I
+ -
Buffer
Module
I
R B V+
Buffered
Load
R B V+
Optional
Decoupling of buffered branches
+
+
-
+ -
Power Redundancy
Supply
Module
L N GND
L
N
PE
L
N
Optional
GND
+ -
+ + -
+ + - -
Unbuffered
Load
+
-
I R B V+
Out
+ +
OK
Buffer
Module
I
+ -
Buffered
Load
R B V+
Optional
Book 3 (14.1)
ePW-32
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSM Series Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Versatile switching
power supplies are
DIN-rail mountable
Remote ON/OFF
For parallel operation
or battery charge
mode selectable by jumper
Control output for true
N+1 redundancy or
battery operation
AUTOMATIONDIRECT offers the most practical industrial control power supplies available. The RHINO PSM series power
supplies are industrial grade switching DC
Multiple output terminals
output supplies with a sturdy steel case to
for easy wiring
withstand harsh environments. Autoselect
inputs for 115 VAC or 230 VAC and international agency approvals make the Dual color status
RHINO PSM series suitable for worldwide indicator LED
use. RHINO PSM power supplies are available in 12 or 24 VDC output, with
adjustable output voltages, and feature Adjustable output voltage
low output ripple along with overload and
overtemperature protection. The seven
models offer power ratings from 78W to
DC-OK monitoring via
600W, and up to 25A output current.
Features
• Industrial grade design
• Sturdy metal case to withstand harsh
industrial environments
• Model PSM24-090S-N meets NEC Class 2
• Universal 100/230 VAC input voltage
• Adjustable output voltage
• Low output ripple
• Short-circuit, overvoltage and
overtemperature protection
• Power Good signal
• Remote ON/OFF
• Optional wall mounting
• Specialty modules for redundancy, power
backup and UPS
• Terminal connectors included
• 3-year product warranty
Rugged, ultracompact
metal case, shock and
vibration to IEC 68-2
Industrial approvals:
CSA C22.2-60950
IEC/EN 60950
UL508
UL60950
Convection cooling,
no internal fan, thermal
overload protection
relay contact and PNP
output
Full CE compliance
including EN61000-3-2
Universal input voltage
for worldwide use
Self-locking DIN-rail
fixing latch
Part Numbering System
PSM 24 090S-N
NEC Class 2
Screw Terminal Connector
Output Watts
Output Volts
Series Name : PSM = metal case
RHINO PSM Industrial Power Supplies
Part Number
PSM12-078S
PSM24-090S
PSM24-090S-N
PSM12-156S
PSM24-180S
PSM24-360S
PSM24-600S
*Output Voltage (Vnom) **Output Current (Imax) ***Output Power (Pmax)
12 VDC
6.5 A
78 W
24 VDC
3.75 A
90 W
24 VDC
3.75 A
90 W
12 VDC
13.0 A
156 W
24 VDC
7.5 A
180 W
24 VDC
15.0 A
360 W
24 VDC
25.0 A
600 W
*12V models adjustable from 12 to14 VDC. 24V models adjustable from 24 - 28 VDC
**Maximum current at nominal output voltage
***Up to an operating temperature of +40°C
Book 3 (14.1)
ePW-34
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSM Series Power Supplies Specifications
Prices as of April 16, 2014. Check Web site for most current prices.
Input Specifications
Part Number
Input Current
Inrush Current max
Operating Input
Holdup
Voltage
Frequency (Typical) at full load (<2ms) @ +25°C
Time
min/max Range
115 VAC 230 VAC 115 VAC 230 VAC
Input
Voltage
Range
PSM12-078S
100 - 240 VAC
PSM24-090S
Universal Input
PSM24-090S-N
85 - 264 VAC
PSM12-156S
PSM24-180S
PSM24-360S
PSM24-600S
47-63 Hz
100 - 120 VAC/
85 - 132 VAC/
220 - 230 VAC
187 - 264 VAC
Autoselect
Efficiency Circuit Breaker
(Typical) or Fuse
@ 115VAC (slo-blo)
2.0 A
1.0 A
2.1 A
1.0 A
2.1 A
1.0 A
2.5 A
1.4 A
2.8 A
1.5 A
5.0 A
2.5 A
<16 A
<25 A
87%
10.0 A to 16.0 A
10.0 A
5.0 A
<25 A
<30 A
89%
16.0 A to 25.0 A
82%
<12 A
<13 A
<20 A
<25 A
85%
20 ms min.
(full load
115/230 VAC)
85%
6.0 A to 16.0 A
88%
PSM12-078S
PSM24-090S
PSM24-090S-N
PSM12-156S
PSM24-180S
PSM24-360S
PSM24-600S
$132.00
$99.00
$135.00
$158.00
Output Output Output
Output Output
Voltage
Adj.
Current
Power Overvoltage
Voltage Range
Active Output
(Max.) (Max.) Protection Trigger
Threshold Signal
12 VDC
24 VDC
12 VDC
12 - 14 VDC
24 - 28 VDC
12 - 14 VDC
$152.00
$229.00
24 VDC
24 - 28 VDC
$341.00
6.5 A
78 watts
20 V
3.75 A
90 watts
35 V
3.75 A
90 watts
35 V
13.0 A
156 watts
20 V
7.5 A
180 watts
35 V
15.0 A
360 watts
35 V
25.0 A
600 watts
35 V
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Power - Good Signal
Price
Terminal Blocks
Multi-wire
Connectors
85%
Output Specifications
Part Number
Company
Information
MTBF
Relay Output (IEC 61709 @ 25°C)
Wiring Duct
Cable Ties
9 - 11 V
11 V ± 1 V/20 mA max.
Wire
18 - 22 V
22 V ± 2 V/10 mA max
Flexible Cord
9 - 11 V
DC OK = contact
closed
11 V ± 1 V/40 mA max.
(rated:30 VDC
1.0A)
18 - 22 V
22 V ± 2 V/20 mA max
350,000 hours
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
General Specifications
Specification
Description
DC Converters
Temperature
Operating (ambient): -25°C to + 70°C max (-13°F to 158°F). Above +40°C(104°F) load derating
Storage (non-operating): -25°C to + 85°C max (-13°F to 185°F). Temperature drift: 0.02%/C. Cooling: convection, no internal fan
Transformers
and Filters
Humidity
Isolation
Output Regulation
Output Voltage Ripple
Output Protection
Over-temperature Protection
Status Indicator
Remote ON/OFF
Maximum Capacitive Load
Vibration
95% (non-condensing) relative humidity maximum
Circuit Protection
Shock
Enclosure Rating
Enclosure Material
Mounting
Connection
Agency Approvals
IEC 60068-2-27: 3 axis, 15g half sine, 11ms
According to IEC/EN 60950, EN50178, EN61558-2-8, EN60204, CSA
Tools
Input variation: 0.5% maximum. Load variation (10 to 100%): 0.5% maximum
100 mV peak-to-peak typical (20 MHz bandwidth), (200 mV peak - peak maximum at Imax)
Current limit: 110% constant current, automatic recovery, thermal protection, output rating, Voltage limit: 140% Vout nom
Switch off at over-temperature, automatic restart
Dual color LED (green: DC Ok; Red: DC Off)
By external contact. DC On: -S contact open. DC Off: -S connected via 1 K to -Vout, [3VDC max across Vout(+) and Vout(-)]
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Unlimited
IEC 60068-2-6: 3 axis, sine sweep, 10-55 Hz, 1g, 1 oct/min
Safety: Protective
Wear
IP20 (IEC 529)
Terms and
Conditions
Aluminum (chassis) / zinc plated steel (cover)
Snap-on with self-locking spring for 35mm DIN rails per EN 50022-35x15/75, or wall mount with bracket
Pluggable screw terminals (plugs included) 2 terminals per output (not available in 600 watt unit.)
UL 508 Listed File E197592, UL 60950 Recognized File E198298; CSA C22.2-60950 File 229285; CE
Note: Unless otherwise stated all specifications are valid at nominal input voltage, full load and +25°C after warmup time.
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Test
Equipment
Power Supplies
ePW-35
RHINO PSM Series Power Supplies Specifications
Prices as of April 16, 2014. Check Web site for most current prices.
General Specifications (continued)
Specification
Standard
Document Number
Harmonic Limits
Harmonic Current Limits
EN 61000-3-2, Class A for limited output power
Information technology equipment
IEC/EN60950; CSA 60950-1-03/UL 60950-1
Industrial control equipment
UL 508
Electrical equipment of machines
EN 60204
Electronic equipment for power installation
EN 50178
Safety, transformers
EN 61558-2-8
Limited power source (model PSM24-090S-N)
EN 60950 sect. 2.5 and NEC Class 2
Safety Standards
Safety Approvals
CB-Report per IEC 60950
Safety Class
Degree of electrical protection Class1
IEC 536
EMC, Emissions
EN 61204-3, EN61000-6-3
Conducted RI suppression on input
EN 55011 class B, EN 55022 class B
Radiated RI suppression
EN 55011 class B, EN 55022 class B
EMC, Immunity
EN 61000-6-2, EN 61204-3
Electrostatic Discharge (ESD)
IEC / EN 61000-4-2 4 kV (contact discharge) / 8 kV (air discharge)
Radiated RF field immunity (80-1000 MHz)
IEC / EN 61000-4-3 10 V / m
Electrical fast transient / burst immunity
IEC / EN 61000-4-4 2 kV
Surge immunity
Immunity to conducted RF disturbances
(0.15 to 80 MHz)
Power frequency field immunity
IEC / EN 61000-4-5 1 kV / 2 kV
Voltage dips
IEC / EN 61000-4-11(70% UN Crit. B/40%/100% UN Crit. C)
Electromagnetic Compatibility (EMC), Emissions
Electromagnetic Compatibility (EMC), Immunity
Pollution Degree
EN 50178, EN 60079-15 EN 61558-2-8, CSA
IEC / EN 61000-4-6 10 V
IEC / EN 61000-4-8 30 A / m
2*
*Note: Normally, only non-conductive pollution occurs. Temporary conductivity caused by condensation is to be expected.
A)
Output Power Derating
vs Ambient Temperature
B)
100
100
90
90
80
80
70
PSM 600
60
PSM 078
PSM 156
50
PSM 090
PSM 180
PSM 360
40
30
O utput Power [% Pmax]
O utput Power [% Pmax]
Output Power Derating
70
60
50
40
30
20
20
10
10
0
-25
40
50
Temperature [˚C]
60
70
Output Power Derating
vs Input Voltage
0
85
90 100 110 115
132
187
Input Voltage [VAC]
230 264
Note: Unless otherwise stated, all specifications are valid at nominal input voltage, full load and +25°C after warmup time.
Book 3 (14.1)
ePW-36
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSM Series Dimensions/Connections
Prices as of April 16, 2014. Check Web site for most current prices.
PSM12-078S/PSM24-090S
PSM24-REM360S
PSM24-BCM360S
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
J1
Pin 1 Earth
Pin 2 Neutral
Pin 3 Line
Pin 4 —
Pin 5 —
J2
J3 J4
GND (-)
Vout (+)
DC-OK Signal
DC-OK Relay contact 1
DC-OK Relay contact 2
S+ Normal mode
S- Common
— Parallel mode
—
—
—
—
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
PSM12-156S/PSM24-180S
PSM24-BFM600S
DC Converters
Transformers
and Filters
J1
Pin 1 Earth
Pin 2 Neutral
Pin 3 Line
Pin 4 —
Pin 5 —
Pin 6 —
Pin 7 —
J2
Circuit Protection
J3 J4
Tools
GND (-)
S+ Normal mode
GND (-)
S- Common
Vout (+)
— Parallel mode
Vout (+)
—
—
DC-OK Signal
—
—
DC-OK Relay contact 1 —
—
DC-OK Relay contact 2 —
—
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-37
RHINO PSM Series Dimensions/Connections
Prices as of April 16, 2014. Check Web site for most current prices.
PSM24-360S
J1
Pin 1 Earth
Pin 2 Neutral
Pin 3 Line
Pin 4 —
Pin 5
—
Pin 6
—
Pin 7
—
J2
J3 J4
GND (-)
GND (-)
Vout (+)
Vout (+)
DC-OK
Signal
DC-OK Relay
contact 1
DC-OK Relay
contact 2
S+ Normal mode
S- Common
— Parallel mode
—
—
—
—
—
—
—
—
PSM24-600S
J1
J2
J3 J4
J5
Normal DC-OK Relay
mode contact 1
DC-OK Relay
Pin 2 Neutral GND (-) S- Common
contact 2
Parallel DC-OK Signal
Pin 3 Line Vout (+) —
mode
Pin 4 — Vout (+) —
—
—
Pin 1 Earth
GND (-) S+
Book 3 (14.1)
ePW-38
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSM24-REM360S Redundancy Module
Prices as of April 16, 2014. Check Web site for most current prices.
Using two PSM24 power supplies and a
redundancy module, you can configure a
redundant power system, featuring active
current sharing, without any additional
components. Even if one power supply
fails or becomes disconnected, the second
unit will supply full current to the load. The
module has an alarm contact for monitoring of operations. The inputs are hotswappable and can be loaded up to 15A
each.
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Redundancy Module
Part Number
PSM24-REM360S
(includes terminal plugs)
Company
Information
Price
Input
$159.00
Max Power per Input Output Voltage Adjust Output Power Max
2 x 24 VDC
2 x Control Input
24 VDC
(24 - 27 VDC)
2 x 360 W
360 W
Panel Interface
Connectors
Wiring Duct
Cable Ties
General Specifications
Operating Temperature
Electromagnetic Compatibility
Redundancy OK Signal
Dimensions
Remote Link Wire 0.5m
-25°C to +70°C max (-13°F to +158°F), derating above 40°C (104°F)
Wire
In correspondence to connected units (no internal switching device)
Flexible Cord
Remote ON/OFF
By external contact: ON = J5.3 + J5.4 not shorted
OFF = J5.3 + J5.4 shorted
Alarm Contact Rating
30 VDC/1.0 A max
Trigger threshold at 18 to 22 VDC. Contact closed if one or both inputs failed
Multi-conductor
Flex Cable
Same as model PSM24-090S (see dimensions page)
Two cables included with PSM24-REM360S module
Data Cables
Redundancy Module Connector Positions
Redundancy Module Function Diagram
Front view
1
2
3
Bottom view
Top view
J2.3
J1
J2.4
J1.1
J2.1
J2.2
Remote Link 2
Output
Remote Link 1
J3.1
PSM
J4
1
2
1
2
J3
J3.2
DC Converters
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
J1.4
J1.3
Safety: Electrical
Components
J5
J4.1
PSM
Power Supplies
Transformers
and Filters
4
J2- - + +
J1.2
Wire
Management
Products
1
2
3
4
DC IN 1 DC IN 2
J4.2
J2
Terms and
Conditions
J1 - + - +
J5.1
J5.2
J5.3
J5.4
Note: this redundancy module only works with the PSM
series. Other series of power supplies are not compatible.
1
Pin 1
Pin 2
Pin 3
Pin 4
2
3
Safety: Protective
Wear
4
J3
J4
Voltage control 1 Voltage control 2 J5
for Input 1
for Input 2
J1
J2
Input 1 -Vin
Input 1 +Vin
Input 2 -Vin
Input 2 +Vin
GND (-) S+
GND (-) SVout (+)
Vout (+)
S+
S—
—
DC-OK Signal
DC-OK Relay contact
—
—
Remote ON/OFF
Remote ON/OFF
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-39
RHINO PSM24-BCM360S Battery Control Module
Prices as of April 16, 2014. Check Web site for most current prices.
The battery control module, when
combined with a PSM24 power supply,
makes a perfect DC-UPS system by
providing the means to charge and
monitor an external lead acid battery. The
power supply charges the connected
battery and keeps it in a charged mode.
Consequently, the output voltage of the
system is equivalent to the battery voltage.
To avoid overcharging the battery, an
external temperature sensor (sold separately) automatically adjusts the battery
voltage to the required end of charge
voltage. This configuration extends the
battery life.
Battery Control Module
Part Number
PSM24-BCM360S
(includes terminal plugs)
Price
$157.00
Input
Input Power Max
24 VDC power supply
and 24 VDC battery
Output Voltage Nom *Output Power Max
360 W
24 VDC
360 W
*reduce maximum output current by battery charging current.
General Specifications
Operating Temperature
Electromagnetic Compatibility
Battery Protection
Status Signals
Rating per Relay Contact
Dimensions
Remote Link Wire 0.5m
-25°C to +70°C max (-13°F to +158°F) 1.5%/K, derating above 40°C (104°F)
In correspondence to connected units (no internal switching device)
Over voltage, deep discharge, short-circuit and reverse connection (built-in fuse)
DC-OK input, DC-OK output, BAT OK (all relay contacts closed at status OK)
30 VDC / 1.0 A max.
Same as model PSM24-090S (see dimensions page)
One cable included with PSM24-BCM360S module
By external contact: ON = J5.7 + J5.8 not shorted
OFF = J5.7 + J5.8 shorted
Remote ON/OFF
Battery Control Module Function Diagram
J1
J2
J3 J4
Pin 1 - Vin (DC In) GND (-) S+
J1.2
J6
J2.3
J2.4
J1.1
J2.1
J2.2
J3.1
PSM
J5
15 sec test DC Input-OK Signal
J3.2
J1.4
J1.3
Pin 2 + Vin (DC In) GND (-) S- Common
Pin 3 - Bat in
Vout (+) — 10 min test
Pin 4 + Bat in
Vout (+) —
—
Pin 5
—
—
—
—
Pin 6
—
—
—
—
Pin 7
—
—
—
—
Pin 8
—
—
—
—
Pin 9
—
—
—
—
Pin 10
—
—
—
—
DC-OK Relay contact
Bat-OK Signal
Bat-OK Relay Contact
PSM24-360S
(factory setting)
PSM24-180S
PSM24-090S
DC Output OK Signal
DC Output OK Relay Contact
Remote ON/OFF
Remote ON/OFF
Temperature Sensing
Temperature Sensing
Battery Control Module Connector Positions
J5.1
J5.2 J5.3
J5.4 J5.5
J5.6
J5.7 J5.8
J5.9
J5.10
AC
DC Input-OK Battery-OK DC Output-OK Remote
ON/OFF
Book 3 (14.1)
ePW-40
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSM24-BFM600S Buffer Module
Prices as of April 16, 2014. Check Web site for most current prices.
The buffer module will maintain the output
voltage of a 24 VDC power supply after
brownouts or voltage dips for up to
200 ms at 25 amps. It is a cost effective
alternative to a battery-based backup
system. The operation modes are indicated by an LED on the front panel.
Company
Information
Storing the energy in a capacitor bank,
this backup solution is completely maintenance free. Its storage capacity does not
deteriorate over the lifetime of the unit.
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
Buffer Module
Part Number
PSM24-BFM600S
(includes terminal plugs)
Price
Input
$227.00
Operating Voltage Range
24 VDC
22 to 28 VDC
Buffer Time
Output Power Max
200 msec typical @ 25A max load
4.0 sec maximum @ 1.2A load
25.0 A (600 W)
Cable Ties
-25°C to +70°C max (-13°F to +158°F), derating above 40°C (104°F)
In correspondence to connected units (no internal switching device)
Wire
Adjustable, >1 V below input voltage, min. 22 VDC
Flexible Cord
0.6 A max/30s max
Multi-conductor
Flex Cable
Buffer Active, Buffer Ready (optocoupler output), dual-color LED for status indication
Optocoupler input: supply between 5 VDC and 28 VDC to Inhibit
Same as model PSM12-156S (see dimensions page)
Buffer Module Function Diagram
10 mA
Buffer Module Connector Positions
1
2
3
4
5
6
Transformers
and Filters
Discharge
J2.1
Circuit Protection
Charge
Tools
J1.1
Test
Equipment
J1.2
Enclosures
J1.3
J1.4
Wire
Management
Products
DC Converters
J2
PSM
Data Cables
Power Supplies
J2.2
Inhibit
Panel Interface
Connectors
Wiring Duct
General Specifications
Operating Temperature
Electromagnetic Compatibility
Buffer Voltage
Charging
Status Signals
Inhibit Input
Dimensions
Signal Output Ratings
M12 Junction
Blocks
Enclosure
Climate Control
Volt adjust
Load
Safety: Electrical
Components
J2.4
Active
J2.3
Voltage
Detection
Voltage
Detection
Safety: Protective
Wear
J2.5
Ready
Terms and
Conditions
J2.6
J1
1
2
3
4
5
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
J1
J2
+ Vin
+ Vin
- Vin
- Vin
FG
—
Inhibit GND
Inhibit +
Active GND
Active Signal
Ready GND
Ready Signal
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-41
RHINO PSM Power Supplies - Accessories
Prices as of April 16, 2014. Check Web site for most current prices.
A variety of accessories is available to
complement the RHINO PSM power
supplies. Choose panel mounting
brackets and replacement plug kits from
the table below, based on the size of the
power supply. There is also a temperature
sensor for the battery control module and
replacement link cable for the redundancy
and battery control modules.
Accessories
Part Number
PSM-PANEL1
PSM-PANEL2
PSM-PK1
PSM-PK2
PSM-PK4
PSM-PK5
PSM-TS
PSM-JC01
Price
Description
$30.00
Panel mounting bracket. 1 bracket type A includes M4-screw (DIN 74-4fA) for 78W, 90W, 156W, 180W PSM power supplies
$27.00
Panel mounting bracket. 2 brackets type A include M4-screws (DIN 74-4fA) for 360W, 600W PSM power supplies
$6.00
Replacement plug kit for PSM series with 78W and 90W outputs
$9.00
Replacement plug kit for PSM series with 156W, 180W and 360W outputs
$4.50
Replacement plug kit for PSM series buffer module
$17.50
Replacement plug kit for PSM series battery control module
$27.00
Temperature sensor for PSM24-BCM360S battery control module
$7.00
Replacement link cable for PSM series redundancy module PSM24-REM360S and battery control module PSM24-BCM360S
Mounting
PSM power supplies are designed for
mounting on a DIN rail. Please allow
minimum free space of 80 mm (3.15”)
above and below, and 50 mm (1.97”) on
each side of the power supply for air
convection. To attach unit onto the DIN
rail, hook the top part of clip on DIN rail,
then push down and inward until you hear
the clipping sound. To remove, pull the
latch of the clip using an insulated flathead screwdriver.
For wall or chassis mounting, use
mounting brackets PSM-PANEL1 (for 78W
to 180W PSM style power supplies) or
PSM-PANEL2 (for 360W and 600W PSM
power supplies). Remove the DIN clips
and replace with the brackets. Use the
countersink screws included with the wall
mount kit to attach the brackets to the
power supply.
To attach the power supply to the DIN rail
Fig. 2.1
Fig. 2.2
To remove the power supply from DIN rail
Fig. 2.3
Fig. 2.4
Book 3 (14.1)
ePW-42
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSM Panel Mounting Bracket Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
PSM12-078S, PSM24-090S
85.0 (3.35)
42.5 (1.67)
ø 4.3
(0.17)
ø 4.3
(0.17)
(0.17)
7 . 0 (0 . 2 8 )
15.0
Panel Interface
Connectors
5 5 . 0 (2 . 1 6 )
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
PSM24-360S
46.0 (1.81)
Wire
Management
Products
33.0 (1.30)
96.0 (3.78)
25 (0.98)
Power Supplies
2 . 0 (0 . 0 8 )
(0.17)
2x ø4.3 (0.17)
DC Converters
6 2 . 5 (2 . 4 6 )
ø 4.3
5 0 . 0 (1 . 9 7 )
3 0 . 0 (1 . 1 8 )
M12 Junction
Blocks
Wiring Duct
15.0
(0.59)
Material: 2 mm Mild Steel
Tolerance: ±0.1mm (± 0.004)
PSM-PANEL2
Wiring
Accessories
Sensor Cables
and Connectors
PSM12-156S, PSM24-180S
4 x positioning holes
(0.59)
Power
Distribution
Blocks
Multi-wire
Connectors
5 5 . 0 (2 . 1 6 )
ø 4.3
Terminal Blocks
ZIPLink
Connection
System
34.5 (1.36)
3 1 . 0 (5 . 0 6 )
34.5 (1.36)
2 . 0 (0 . 0 8 )
PSM-PANEL1
Company
Information
Transformers
and Filters
Circuit Protection
Tools
2 . 0 (0 . 0 8 )
PSM24-600S
Test
Equipment
4 x positioning holes
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
6 2 . 5 (2 . 4 6 )
(0.59)
7 . 0 (0 . 2 8 )
173.0 (6.81)
15.0
Safety: Protective
Wear
Material: 2 mm Mild Steel
Tolerance: ±0.1mm (± 0.004)
Terms and
Conditions
Dimensions: [mm] ( ) = Inch
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-43
Build your control system for less!
with our everyday low prices on high-quality components
From cable to
wire duct ...
Multi-Conductor
Control Cable
100-foot reels
start at: $50.00
(V40166-100)
Flexible multi-conductor control cable is
suitable for wet and dry locations, and is resistant
to sunlight, oil and moisture penetration.
•
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Conductor sizes from 18 to 10 gauge
3 to 41 unshielded conductors
Available in 100, 250, 500 and
1,000-foot reels
UL and CSA approved,
RoHS compliant
Wire Duct
starting at: $12.00
(single piece) or
$184.00
(20-piece pack)
Heavy-duty multi-wire connectors quickly
and reliably connect wiring in applications
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Multi-Wire
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Bulkhead or surface mount
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All components
sold separately
Keep your wiring in order with Iboco rigid or flexible
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Research, price, buy at:
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Also Available
Enclosures
Wiring Devices
Terminal Blocks
Order Today, Ships Today!
* See our Web site for details and restrictions. © Copyright 2014 AutomationDirect, Cumming, GA USA. All rights reserved.
Tools
Cat5e Cables
1-800-633-0405
Field Wireable
Connectors
Cable Ties
& Accessories
the #1 value in automation
RHINO PSP Series 5,12 & 24 VDC Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Starting at
$56.00
Screw terminals
or spring clamp
Slimline Power Supplies
RHINO PSP series power supplies are plastic housed
ultracompact switching supplies available in 5V, 12V
and 24V adjustable models. There are 13 models
available with power ratings of 20W to 240W and
up to 10A output current. They are DIN rail or
panel-mountable and feature universal inputs,
adjustable DC voltage outputs, power good signal
and feature low output ripple along with short
circuit, overvoltage and overload protection.
Power good
signal
Power ON LED
Output
voltage adjust
Slim, stylish
plastic case
Universal input
DIN-rail
mount
PSP24-060S
PSP24-024S
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
The RHINO PSP series of switching power supplies
offer an excellent price/performance ratio. They
provide tightly regulated output voltage for
sensitive loads in industrial environments. The slim
plastic case is lightweight and compact, and
comes in both screw and spring clamp terminal
versions. The constant-current, short-circuit
protection limits the output current as the voltage is
reduced, to safely protect the control components
from direct shorts and device failures. Once a fault
is corrected, the power supply automatically
resumes supplying full-voltage power. (PSPxx-024x
models have foldback current protection with autorecovery.)
The RHINO PSP power supplies have a Power ON
LED for easy visual indication of operation as well
as a Power Good signal for feedback to your
system controller.
M12 Junction
Blocks
Features
Transformers
and Filters
With a UL 508C rating, the RHINO PSP series is
the right choice for space limited applications.
PSP24-120S
Company
Information
• Regulated switch mode type
• Ultra-compact plastic case
• Finger-safe terminals
• Reliable snap-on mounting on DIN-rails
• Wall mounting bracket included
• Universal input 85-264 VAC, 50/60 Hz or 85-375 VDC
(85-132/187-264 VAC only for PSP24-240S input)
• Models with 5, 12 or 24 VDC output
• Output voltage adjustable
• Parallel operation up to five units (not PSP24-240S)
• Power good signal (some models)
• Low ripple and noise
• Overload and short-circuit protection
• UL/cUL 508 listed, UL/cUL 60950 recognized*
• Worldwide safety approvals
• 3-year product warranty
PSP12-120C
PSP12-060C
PSP24-024C
* Note: PSP24-240S is not cUL listed.
PSP05-020S, PSP12-024S, and PSP24-240S
are not UL 60950 recognized.
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-45
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
RHINO PSP Series Power Supplies Specifications
Prices as of April 16, 2014. Check Web site for most current prices.
Input Specifications
Part Number
30% output derating
below 93 VAC/ 130 VDC
PSP05-020S
PSP05-020S
PSP12-024S
PSP24-024S
PSP24-024C
PSP12-024S
PSP24-024S
PSP24-024C
PSP12-060S
PSP12-060C
PSP24-060S
PSP24-060C
PSP12-120S
PSP12-120C
PSP24-120S
PSP24-120C
PSP24-240S
Input Input Current
C-Curve Circuit
Freq. (Typical) at full load Efficiency
Breaker or
Range 115 VAC 230 VAC (Typ.)
Slow-blow Fuse
Input Voltage Range
0.35 A
0.2A
88%
20% output derating
below 93 VAC/ 130 VDC
85-264 VAC
85-375 VDC
47-63 Hz
0.35 A
0.2 A
1.2 A
0.6 A
2.0 A
1.0 A
88%
5.0 A
15% output derating
below 93 VAC/ 130 VDC
88%
85-132/
187-264 VAC
20% output derating
below 93 VAC
4.7 A
2.0 A
Output Specifications
Part Number
PSP12-060S
PSP24-060S
PSP12-060C
PSP24-060C
PSP05-020S
PSP12-024S
PSP24-024S
PSP24-024C
PSP12-060S
PSP12-060C
PSP24-060S
PSP24-060C
PSP12-120S
PSP12-120C
PSP24-120S
PSP24-120C
PSP24-240S
Price
Output
Voltage
Output Volt. Output
Current
Adjust. Range (Max.)
Output
Power
(Max.)
$77.00
5.1 VDC
5-5.25 VDC
4.0 A
20 W
$73.00
12 VDC
12-16 VDC
2.0 A
24 W
24 VDC
24-28 VDC
1.0 A
24 W
12 VDC
12-15 VDC
4.0 A
24 VDC
24-28 VDC
2.5 A
12 VDC
12-15 VDC
8.0 A
$56.00
$59.00
$97.00
$107.00
$85.00
$86.00
$153.00
$158.00
60 W
$135.00
$142.00
24 VDC
$180.00
24-28 VDC
Hold-Up Time
115 VAC
230 VAC
MTBF
(IEC 1709 @
25°C)
2,681,000 hours
15 ms
125 ms
2,947,000 hours
120 W
1,620,000 hours
240 W
1,912,000 hours
5.0 A
10.0 A
Part numbering system
PSP12-120C
PSP24-120C
PSP24-120S
PSP12-120S
PSP24-024S
PSP24-240S
Terminal Connector
Type:
C: Clamp
S: Screw
Output Watts
The unit can be mounted
on a chassis or wall using
the included mounting
bracket.
Output Volts
PSP: Series Name
Book 3 (14.1)
ePW-46
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSP Series Power Supplies Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
General Specifications
Operating: -10°C to +70°C (14°F to 158°F), Derating at 93-132 VAC or 130-187 VDC: -1.10%/C above 40°C, Derating at 187-264 VAC
or 265-375 VDC: -1.67%/C above 50°C, Derating at 85-93 VAC or 85-130 VDC: -1.30%/C above 30°C, Temperature Coefficient: 0.02%/C
Storage: -25°C to +85°C (-13°F to 185°F)
Temperature
Humidity
Output Regulation
Switching Frequency
Safety Standards
Output Voltage Ripple
95% (non-condensing) relative humidity max.
Output Protection
Current Limit at 120% typ., constant current, auto recovery (PSPxx-024x foldback, auto-recovery), Voltage Limit <40 VDC
Power Good Signal*
Trigger Point
12 VDC Models: >11 V
24 VDC Models: >22 V
55 - 180 kHz depending on load
IEC/EN 60950 (output SELV), UL 60950, UL 508, EN 50178, EN 60204, EN 61558-2-8
M12 Junction
Blocks
Panel Interface
Connectors
EN 61000-3-2, EN 61000-6-2, EN 61000-6-3
Agency Approvals
UL/cUL 508 listed File E197592(PSP24-240S not cUL),
UL 60950 recognized, file E198298 (except PSP05-020S, PSP12-024S and PSP24=240S).
IP 20
Wiring Duct
Plastic FR2010-110C (UL 94 V-O rated)
Cable Ties
35 mm DIN rails, snap on with self-locking spring or wall mount adapter included
S models: Plug-in Screw Terminals, C Models: Clamp Terminals. For 28-12 AWG wire
Wire
Flexible Cord
*Note: PSP05-020S, PSP12-024S and PSP24-024x models do not have Power Good output.
Multi-conductor
Flex Cable
Note: All specifications are valid at nominal input voltage, full load and +25°C after warmup time, unless otherwise stated.
PSP05-020S, PSP12-024S, PSP24-024x
PSPxx-060x
100.0 (3.94)
100.0 (3.94)
1 2 3
INPUT
1 2 3
INPUT
3.2 (0.13)
35 (1.38)
DC Converters
Transformers
and Filters
45 (1.77)
27 (1.06)
Input
Weight: 140g (4.9 oz.)
Output
1
2
PSPxx-120x
Weight: 265g (9.4 oz.)
TCL 240 model
100.0 (3.94)
1 2 3 4 5
85 (3.35)
1
Input
Weight: 440g (15.5 oz.)
85 (3.35)
2 3
INPUT
Input
Output
1 AC Ground 1
+Vout
2 Neutral 2
+Vout
3
Line
3
-Vout
4
-Vout
5 Power Good
Enclosures
Terms and
Conditions
35 (1.38)
35 (1.38)
3.2 (0.130)
110 (4.33)
Output voltage
adjust
75.0 (2.95)
1 2 3
INPUT
Test
Equipment
Safety: Protective
Wear
DC-ON LED
DC-ON LED
Output voltage
adjust
Tools
Safety: Electrical
Components
125(4.92)
OUTPUT
Circuit Protection
Enclosure
Climate Control
PSP24-240S
Note: All dimensions are
in millimeters (inches).
OUTPUT
1 2 3 4 5
Output
1 AC Ground 1
+Vout
2 Neutral 2
+Vout
3
Line
3
-Vout
4
-Vout
5 Power Good
+Vout
-Vout
DIN rail mounting hooks 20mm (0.79) wide
Wire
Management
Products
Power Supplies
75.0 (2.95)
DC-ON LED
Output voltage
adjust
35 (1.38)
2.2 (0.09)
75.0 (2.95)
Data Cables
OUTPUT
1 2 3 4 5
OUTPUT
1 2
AC Ground
Neutral
Line
Wiring
Accessories
Sensor Cables
and Connectors
Output Signal (reference to -Vout)
11.0 V+/- 1.0 V @ 60 mA max.
22.0 V+/- 2.0 V @ 30 mA max.
Input
Power
Distribution
Blocks
Multi-wire
Connectors
<50 mV peak-to-peak
1
2
3
Terminal Blocks
ZIPLink
Connection
System
2.5% (1% for PSP12-060x), 10 to 90% load variation
Electromagnetic Compatibility (EMC)
Enclosure Rating
Enclosure Material
Mounting
Connection
DC-ON LED
Output voltage
adjust
Company
Information
Weight: 950g (33.5 oz.)
Output
1 AC Ground 1
+Vout
2 Neutral 2
+Vout
3
Line
3
-Vout
4
-Vout
5 Power Good
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-47
RHINO PSP24-REM240S Redundancy Module
Prices as of April 16, 2014. Check Web site for most current prices.
The PSP24-REM240S redundancy module
used with two Rhino PSP Series power
supplies creates redundancy to help
prevent costly downtime due to power
supply failure. The PSP24-REM240S
decouples the outputs of the two
connected power supplies so that in case
of failure, one power supply cannot overload the other.
PSP Redundancy Module
Part Number
Price
PSP24-REM240S
$47.00
Input Voltage
Range
Max Power
per Input
Current Connection
Output Voltage Output
Max.
2 x 5 – 60 VDC
144 W
V in - 0.9 VDC
Detachable screw
terminal block
8A
PSP24-REM240S General Specifications
Temperature
Operating: -10°C to +70°C max (14°F to +158°F max),
Storage: -25°C to +85°C max, (-13°F to +185°F max), Cooling: Natural air convection
Parallel Operation
Electromagnetic Compatibility
Enclosure Material
Mounting
Indication
Connections
Wire Size range
Dimensions
Agency Approvals
(2) Rhino PSP power supplies (except PSP24-240S) per module
In correspondence with connected power supplies
Gray plastic, FR2010-110C (UL94 V-0 rated)
Built-in snap-on connection for 35mm DIN rail or surface mount adapter included
Green LED for Output ON
Plug-in screw terminals, 0.5 to 0.7Nm (4.5 to 6.2lb-in) recommended tightening torque
24 to12 AWG (0.21 to 3.16 mm2)
HxWxD 2.95” x 1.06” x 3.94” (75 x 27 x 100mm)
UL/cUL 508 listed, File E197592, CE
Redundancy Module Function Diagram
– Failure
+ Monitor
Load
8A Max.
+
–
Redundancy Module Connector Positions
– Failure
+ Monitor
100.0 (3.94)
OUTPUT
1 2
+ + – –
+ +
PSP24
PSP24
PSP24REM240S
V in 2
V in 1 Com
N
L
N
DC-ON LED
1
2.2 (0.09)
V Out
DC-OK
35 (1.38)
DC-OK
75.0 (2.95)
+ + – –
2 3
INPUT
27 (1.06)
L
Input
L1
L2
N
5.0A C-curve
circuit breaker or
slow blow fuse
5.0A C-curve
circuit breaker or
slow blow fuse
Output
1 +Vin1 1 +Vout
2 +Vin2 2 +Vout
3 Common
Recommendations for redundant PSP Series power supply applications:
• With no load connected, adjust the output voltage of both power supplies to the same value.
• Use separate input over-current protection for each power supply.
• When possible, connect the input power to each power supply to different phases or circuits.
• Use the DC-OK output and/or DC-ON LED on each power supply to monitor for failure.
(PSP05-020S, PSP12-024S and PSP24-024x do not have DC-OK output).
• Connect all output leads together at a single distribution node using leads having
the same length and cross section.
Book 3 (14.1)
ePW-48
Power Supplies
1 - 80 0 - 633 - 0405
RHINO PSC Series Power Supplies Specifications
Prices as of April 16, 2014. Check Web site for most current prices.
NEC Class 2 Compliant
Supplies
PSC-05-012, PSC-12-015,
PSC-24-015
PSC-12-030, PSC-24-030
The RHINO PSC series power supplies are plastic
low-profile housed switching supplies available in
5, 12 and 24 VDC adjustable output models. There
are 8 models with power ratings from 12W to 90W.
They have an integral DIN rail mounting adapter
and feature universal 85 to 264 VAC input voltage,
adjustable DC output, DC-OK LED indication, and
output current limitation.
The RHINO PSC series is both UL508 listed for
demanding industrial applications and UL1310
recognized for NEC Class 2 compliance in industrial, commercial and residential applications.
Features
The RHINO PSC series of switching power supplies
provide tightly regulated output voltage for sensitive
loads in industrial, commercial and residential
environments. The plastic housing is lightweight and
low-profile, designed to fit in shallow depth control
panels often used in the building automation
industry. Screw terminals are provided for simple
and speedy wiring terminations.
• Low-profile housing - only 2.15 inches (55mm) deep
(MCB form factor)
• 5, 12, 24VDC adjustable outputs
• Output power ratings from 12 to 90W
• Integral DIN rail mouting adapter
• Universal input voltage range 85-264VAC
• Tight output voltage regulation
• DC-OK LED indication
• UL508 Listed
• UL1310 Recognized for NEC Class 2 compliance
• CE compliant
• RoHS compliant
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
PSC-24-090
PSC-12-060, PSC-24-060
DC Converters
Input Specifications
Part Number
PSC-05-012
PSC-12-015
PSC-24-015
PSC-12-030
PSC-24-030
PSC-12-060
PSC-24-060
PSC-24-090
Input Voltage Range
Input Frequency
Range
Input Current (Typical) at
Efficiency
full load
(Typ.)
115 VAC
230 VAC
0.25A typ.
0.17A typ.
0.29A typ.
0.20A typ.
0.57A typ.
0.39A typ.
1.00A typ.
0.68A typ
83%
1.10A typ.
0.70A typ.
85%
1.60A typ.
1.07A typ.
86%
100-240VAC - Nominal
85 to 264VAC - Universal
(output power derating 5% / V
for operation below 90 VAC)
47-63 Hz
Transformers
and Filters
C-Curve Circuit
Breaker or Slowblow Fuse
Circuit Protection
73%
Tools
79%
81%
81%
83%
Test
Equipment
6.0 A
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Output Specifications
Part Number
PSC-05-012
PSC-12-015
PSC-24-015
PSC-12-030
PSC-24-030
PSC-12-060
PSC-24-060
PSC-24-090
Price
Output
Voltage
Output Volt.
Adjust. Range
Output
Current
(Max.)
Output
Power
(Max.)
$45.00
5.0VDC
5.0 to 5.2VDC
2.4A
$45.00
12.0VDC
12.0 to 16.0VDC
1.25A
$45.00
24.0VDC
24.0 to 28.0VDC
0.63A
$57.00
12.0VDC
12.0 to 16.0VDC
2.5A
$57.00
24.0VDC
24.0 to 28.0VDC
1.25A
$69.00
12.0VDC
12.0 to 16.0VDC
4.5A
54 Watt
$69.00
24.0VDC
2.5A
60 Watt
$87.00
24.0VDC
3.75A
90 Watt
24.0 to 28.0VDC
Hold-Up Time
115 VAC
230 VAC
MTBF
(IEC 1709 @
25°C)
12 Watt
1,600,000 hours
15 Watt
30 Watt
minimum
10 ms
minimum
20 ms
1,300,000 hours
2,100,000 hours
1,300,000 hours
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-49
Safety: Protective
Wear
Terms and
Conditions
RHINO PSC Series Power Supplies
Specifications and Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
General Specifications
Operating:: -25°C (-13°F) to +60°C (+140°F) max at nominal load, above +60°C (+140°F) 2.5% / °C derating up to +70°C (+185°F)
Storage:: -25°C (-13°F) to +85°C ( +185°F) max
Temperature
Humidity
Output Regulation
95% (non-condensing) relative humidity max.
1%
UL508, UL1310, Class 2
IEC/EN 60950-1, UL60950-1, EN50178
EN60204, EN61558-2-8
<100 mV peak-to-peak
Safety Standards
Output Voltage Ripple
Output Protection
Electromagnetic Compatibility (EMC)
Enclosure Rating
Enclosure Material
Mounting
Connection
Plastic FR2010-110C (UL 94V- 0 rated)
DIN-rails as per EN50022-35x15/735 (snap-on with self-locking springs)
Screw terminals with combi-type screw heads for wire size 24 to 12 AWG (0.20 to 3.30mm²)
UL508 Listed, file #E197592
UL1310 Class 2 Recognized, file #E198298
Agency Approvals
Part No.
PSC-05-012
PSC-12-015
PSC-24-015
PSC-12-030
PSC-24-030
PSC-12-060
PSC-24-060
PSC-24-090
Current limitation at 100 - 150% typ. (automatic recovery)
Emissions - EN61000-6-3
Immunity - EN61000-6-2
Conducted RI suppression on input - EN55022 class B
EN61000-4-X
Radiated RI suppression - EN55022 class B
IP 20 (IEC 60529)
Dimensions
Width (W) - mm [inches]
Weight oz [g]
26.3 [1.04]
3.53 [100]
26.3 [1.04]
3.53 [100]
26.3 [1.04]
3.53 [100]
52.5 [2.07]
5.64 [160]
52.5 [2.07]
5.64 160]
70.0 [2.76]
8.11 [230]
70.0 [2.76]
8.11 [230]
105.0 [4.13]
12.0 [340]
Input/Output
AC Input
DC Output
DC Output
Wiring
Description
Wire size
all models: L, N only (2 pin terminal)
24 -12 AWG / 3.30mm² max
15 -30 Watt models: single + and - terminals
24 -12 AWG / 3.30mm² max
60 - 90 Watt models: double + and - terminals
24 -12 AWG / 3.30mm² max
TOLERANCE +/- 0.5mm [0.02”]
Book 3 (14.1)
ePW-50
Power Supplies
1 - 80 0 - 633 - 0405
PS Series 12 VDC and 24 VDC Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Switching power
supplies at linear supply
prices
Removable plug terminals:
• Easy to install and disconnect wiring
Sturdy DIN-rail mounting:
• Easy to mount and remove,
but still secure
These power supplies use efficient
switching technology to produce the
most power in the smallest space, while
generating a minimum amount of heat.
The constant-current short circuit protection limits the output current as the
voltage is reduced to safely protect your
control components from direct shorts
and device failures. Once the short is
corrected, the PS Series power supplies
automatically resume supplying fullvoltage power. Precisely regulated output
power is suitable for battery charging
applications. Extra-sturdy DIN rail
mounts and removable plug connections
make installation a breeze.
Features
• 2A - 24A at 24 VDC, 3.5A at 12 VDC
• Regulated switch mode type
• Low profile case
• Easy DIN-rail mounting
• Constant-current short circuit
protection
• Low ripple and noise
• Selectable input voltage (115/230 VAC)
• High EMC immunity
• EMI meets EN 55011-B and FCC Part 15,
Level B
• Worldwide safety approvals: UL/cUL
508, 60950 and 1604 Class I, Div. 2 , CE
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
The PS Series power supplies give you
consistent, reliable, switched DC power
at linear power supply prices.
Meeting UL/cUL 60950, 508 and
1604* (Class I, Div. 2), our PS-D
(DIN-rail mounted) power supplies meet
the standards required for practically any
industrial control application.
Company
Information
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Power ON LED:
• Quick visual check
for troubleshooting
Wiring Duct
Cable Ties
Wire
Flexible Cord
Durable metal case:
• A reliable industrial
duty package
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Constant current protection with auto-recovery:
• No current spikes to damage powered devices due
to improper wiring or a powered device failure
Efficient switching technology:
• Smaller size and less heat generated
results in less wasted space and
energy
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
* (PS12-050D, PS24-050D and PS24-500D
do not meet UL 1604 Class I Div 2)
Part numbering system
PS12-050D
D: DIN-Rail Mounting
Output Watts
Output Volts
PS: Series Name
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
Power Supplies
ePW-51
Safety: Protective
Wear
Terms and
Conditions
PS Series Power Supplies Specifications
Prices as of April 16, 2014. Check Web site for most current prices.
General Specifications
PS12-050D
PS24-050D
PS12-075D
PS24-075D
Temperature
Operating (ambient): -25°C to + 70°C (-13°F to 158°F) max, Derating above 50°C 2%/C
Storage (non-operating): -25°C to + 85°C (-13°F to 185°F) max, Temperature drift: 0.02%/C
Humidity
Switching Frequency
Isolation
95% (non-condensing) relative humidity max
Output Regulation
Output Voltage Ripple
Output Protection
Vibration
Shock
Enclosure Rating
Enclosure Material
Mounting
Connection
Agency Approvals
80 kHz typical (PWM)
According to IEC/EN 60950, UL 60950, UL 508
Input variation: ± 0.2% max
Load variation: 50 W, 75 W, 150 W models: ± 1% max
. . . . . . . . . . 300 W, 500 W, 600 W models: ± 0.3% max
< 50 mV peak to peak (20 MHz bandwidth)
Current limit: 110% maximum output rating. Voltage limit: 140% Vout nom
1gn 20 sweeps each axis
15gn, 11mS each axis
IP 20
Aluminum (chassis) / stainless steel (cover)
Snap-on with self-locking spring for 35mm DIN rails
Removable screw terminals for 22-10 AWG
UL/cUL 60950 recognized, file E198298, UL/cUL 508 listed File E197592, UL/cUL 1604 listed (Class I, Div 2,
groups A,B,C, and D hazardous locations), File E197886, except PSxx-050D and PS24-500D, which are not
UL/cUL1604 listed. CE
Note: All specifications are valid at nominal input voltage, full load and +25°C after warm-up time, unless otherwise stated.
Input Specifications
PS24-150D
PS24-300D
Input Current
Inrush Current
Voltage Input
(Typical)
(<2mS)
Part Number Input
Frequency
Range
Range
115 VAC 230 VAC 115 VAC 230 VAC
1.2 A
0.7 A
PS12-050D 93-264 VAC
<15 A
<30 A
1.2 A
0.7 A
PS24-050D 93-264 VAC
1.7 A
0.9 A
PS12-075D
<16.5 A
<33 A
1.7A
0.9 A
PS24-075D 93-132 VAC
187-264 VAC
3.0 A
1.7 A
PS24-150D (switch selectable) 47-63 Hz
<35 A
<70 A
5.4 A
3.3 A
PS24-300D
9.5 A
N/A
<50 A
N/A
PS24-500D 93-132 VAC
PS24-600D
93-132 VAC
187-264 VAC
(switch selectable)
10.5 A
6.4 A
<70 A
<80 A
C-Curve
Efficiency Circuit
Breaker or
(Typ.)
Slow-blow
Fuse
84%
87%
83%
5.0 A
85%
84%
87%
87%
88%
10.0 A
15.0 A
20.0 A
Output Specifications
Part Number Price
PS24-500D
PS24-600D
PS12-050D
PS24-050D
PS12-075D
PS24-075D
PS24-150D
PS24-300D
PS24-500D
PS24-600D
Output Output Output
MTBF
Hold-Up Time
Output Output
Voltage
Current
Power
Voltage
1709
Voltage Adj. Range (Max.) (Max.) Regulation* 115 VAC 230 VAC (IEC
@ 25°C)
$113.00
12 VDC
12-14 VDC
3.5 A
50 W
$103.00
24 VDC
24-28 VDC
2.0 A
50 W
$165.00
12 VDC
12-14 VDC
6.0 A
75 W
3.0 A
75 W
6.0 A
150 W
12.0 A
300 W
$397.00
20.0 A
500 W
$405.00
24.0 A
600 W
$115.00
$184.00
$233.00
24 VDC
*Load variation (10-90%)
24-28 VDC
2,992,000 hours
1%
25 mS
30 mS
1,800,000 hours
1,939,000 hours
1,913,000 hours
0.3%
20 mS
N/A
1,467,000 hours
15 mS
25 mS
1,434,000 hours
Notes: Output current characteristic suitable for battery charging
applications. Not recommended for redundancy or parallel operation.
Replacement terminal blocks are available. See price list.
Book 3 (14.1)
ePW-52
Power Supplies
1 - 80 0 - 633 - 0405
PS Series Power Supplies Dimensions
Prices as of April 16, 2014. Check Web site for most current prices.
PS12-050D, PS24-050D
PS24-300D
Company
Information
Terminal Blocks
Note: All dimensions are in millimeters (inches).
Tolerances ±0.5mm
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
PS12-075D, PS24-075D
Cable Ties
PS24-500D
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
PS24-150D
Tools
PS24-600D
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-53
RHINO PSE Series Encapsulated Power
Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
The PSE series are AC/DC switch mode power supplies
encapsulated in an ultra-compact, low profile housing. They are
ideal for space limited applications and are easily screw mounted
to a panel or equipment chassis, or can be DIN rail mounted using
the optional DIN rail mounting kit. The PSE series features a
universal input from 85-264 VAC and single or dual outputs from
15 Watts up to 60 Watts (above 30 Watt, single output only).
Features
• Ultra compact, low profile plastic case
• Single or dual output models
• Screw terminal blocks
• Chassis mount or 35mm DIN rail mount with optional adaptor
• Universal input 85-264 VAC, 47-440 Hz (60 Watt, 47-63 Hz)
• Double insulated - no external ground required
• UL508 listed, UL60950-1 recognized, CE marked
• Short circuit and overload protection
• DC on LED indicator
• 3-year warranty
Single Output Models 15 to 60 Watt
Part No.
Price
Weight (lbs)
PSE05-115
$50.00
0.3
Output Power Max.
Output
PSE12-115
$50.00
0.3
PSE15-115
$50.00
0.3
15 VDC / 1000 mA
PSE24-115
$50.00
0.3
24 VDC / 625 mA
PSE05-130
$72.00
0.5
5 VDC / 6000 mA
PSE12-130
$72.00
0.5
PSE15-130
$72.00
0.5
15 VDC / 2000 mA
PSE24-130
$72.00
0.5
24 VDC / 1250 mA
PSE05-150
$87.00
0.8
PSE12-160
$87.00
0.8
PSE15-160
$87.00
0.8
PSE24-160
$87.00
0.8
5 VDC / 3000 mA
12 VDC / 1250 mA
15 Watt
12 VDC / 2500 mA
30 Watt
51 Watt
5.1 VDC / 10,000 mA
12 VDC / 5000 mA
60 Watt
15 VDC / 4000 mA
24 VDC / 2500 mA
Dual Output Models 15 to 30 Watt
Part No.
Price
Weight (lbs)
PSE12-215
$52.00
0.3
PSE15-215
$52.00
0.3
PSE12-230
$75.00
0.5
PSE15-230
$75.00
Output Power Max.
Output 1
Output 2
+12 VDC / 650 mA
-12 VDC / 650 mA
+15 VDC / 500 mA
-15 VDC / 500 mA
+12 VDC / 1300 mA
-12 VDC / 1300 mA
+15 VDC / 1000 mA
-15 VDC / 1000 mA
15 Watt
30 Watt
0.5
Book 3 (14.1)
ePW-54
Power Supplies
1 - 80 0 - 633 - 0405
PSE Series Encapsulated Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Input Specifications
Input Voltage
Multi-wire
Connectors
Nominal
100 - 240 VAC
AC range (universal input)
85 - 264 VAC
DC range
120 - 370 VDC (not for 60 Watt models)
Input Frequency
Sensor Cables
and Connectors
47 - 440 Hz (47 - 63 Hz for 60 Watt models)
Input Current at Full Load
(115 VAC / 230 VAC)
15 Watt models
300 mA / 190 mA typ.
30 Watt models
550 mA / 330 mA typ.
51/60 Watt models (typical for all)
1050 mA / 670 mA typ.
Input Current at No Load
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
15 mA @ 115 VAC & 20 mA @ 230 VAC typ.
Inrush Current (< 2ms, cold start at
115 VAC / 230 VAC)
External Input Fuse Required
(recommended value)
15 Watt models
15A / 30A
Cable Ties
30 Watt models
20 A / 40 A
Wire
60 Watt models
30 A / 50 A
15 and 30 Watt models
1.5 A slow blow
51/60 Watt models
3.0 A slow blow
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
Output Specifications
DC Converters
2%
Voltage Set Accuracy
1% max.
Load variation
Single output models (10-100%): 1% max.
Dual output models balanced load (10-100%): 2.5% max.
Dual output models unbalanced load (20/100%): 5.0% max.
Single and dual output models
10% of rated max. current
5.0 VDC outputs
1.8% of Vout [mVpk-pk]
All other outputs
1.3% of Vout [mVpk-pk]
Regulation
Minimum Load
Ripple and Noise
(20MHz bandwidth)
Transformers
and Filters
Input variation
Overload Protection by
Current Limit
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
105% min. of nominal current, fold back, automatic recovery
(long term overload condition may cause damage to the power supply)
Safety: Electrical
Components
Model Series
Output
PSE15
Max. Capacitive Load
[µF]
Single Output Models
Dual Output Models
PSE30
Safety: Protective
Wear
PSE60
5.0 VDC; 5.1 VDC
3900
8000
8000
12 / 15 VDC
2200
3900
3900
24 VDC
1000
1500
1500
+/-12 V; +/-15V
1500
1500
NA
Terms and
Conditions
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-55
PSE Series Encapsulated Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
General Specifications
Operating
Temperature
Model Series
Standard/
Approval
PSExx-115
PSExx-130
PSExx-150
PSExx-160
IEC/EN60950-1
-25°C to +71°C (-13°F to +159.8°F) -25°C to +71°C (-13°F to +159.8°F) -10°C to +40°C (14°F to +104°F)
-10°C to +50°C (14°F to +122°F)
UL508
-25°C to +50°C (-13°F to +122°F)
-10°C to +40°C (14°F to +104°F)
Storage
Temperature
-25°C to +50°C (-13°F to +122°F)
-10°C to +40°C (14°F to +104°F)
-40° to 185°F (-40° to 85°C)
3.75% per °C above +122°F (50°C)
2.5% per °C above +104°F (40°C) (for PSE05-150)
Power Derating
Temperature
Coefficient
0.02 %/°C
Humidity (non-condensing)
95% rel. H max.
Efficiency
78% typ.
Switching
Frequency
Isolation Voltage
(60 sec.)
Isolation Resistance
100 kHz typ. (fixed)
Input/Output
3,000 VAC
Input/Output
100 MΩ (@ 500 VDC)
Electromagnetic
Compatibility
(EMC), Emissions
EN 61000-6-3: 2007
EN61204-3: 2000, class A
EN 55022, level B, FCC Part 15 level B
EN61000-6-2: 2005
EN61204-3: 2000, class A
Electromagnetic
Compatibility
(EMC), Immunity
Electrostatic discharge ESD
EN61000-4-2 - 8kV / 4 kV, criteria B
RF field susceptibility
EN61000-4-3 - 10 V/m, criteria A
Electrical fast transient / burst immunity input
EN61000-4-4 - 2 kV, criteria B
Electrical fast transient / burst immunity output
EN61000-4-4 - 2 kV, criteria B
Surge immunity line - neutral
EN61000-4-5 - 1 kV, criteria B
Surge immunity output
EN61000-4-5 - 0.5 kV, criteria B
Immunity to conducted RF distrubances
EN61000-4-6 - 10 V, criteria B
Mains voltage dips and interruptions
EN61000-4-11 - 30% 10 ms, criteria B,
60% 100 ms, criteria C,
95% 5000 ms, criteria C
Protection Class II
Safety Standards
Agency Approvals
to IEC/EN 60536
Information technology equipment
IEC/EN 60950-1, UL 60950-1
UL and cUL for UL 508, Listed file #E197592; UL and cUL for UL 60950-1, Recognized file #E198298; CE
RoHS Compliant
Yes
Vibration
None
Shock
None
Reliability /
Calculated MTBF
(MIL-HDBK-217F, @
+25°°C, ground
benign)
Casing Material
Mounting Screw
Torque
Specifications
15 Watt Models
>280,000 hours
30 Watt Models
>250,000 hours
60 Watt Models
>125,000 hours
Plastic resin + fiberglass (UL 94V-0 rated)
4~5 in-lb [0.45~0.56 Nm]
Note: All specifications valid at nominal input voltage, full load and +25°°C after warm-up time unless otherwise stated.
Book 3 (14.1)
ePW-56
Power Supplies
1 - 80 0 - 633 - 0405
PSE Series Encapsulated Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
Derating Curves
Terminal Blocks
Power
Distribution
Blocks
PSE 51 & 60W Models
PSE 15 & 30W Models
100
100
80
80
Output Power (%)
Output Power (%)
Company
Information
60
40
Wiring
Accessories
ZIPLink
Connection
System
other
PSE05-150
60
Multi-wire
Connectors
40
Sensor Cables
and Connectors
25%
20
25%
20
0
0
-25
-13
10
50
20
68
30
86
40
104
50
122
60
70 °C
-25
10
20
140
158 °F
-13
50
68
PSE 15W models for chassis mount
Ambient Temperature
30
40
50
60
70 °C
86
104
122
140
158 °F
Ambient Temperature
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Connection
Pin
#4 screw size,
Typ
Single
Dual (12V, 15V)
1
AC(N) - AC Neutral
2
AC(L) - AC Line
3
NC
4
-Vout
5
NC
Data Cables
Wire
Management
Products
Common
6
+Vout
7
NC
Multi-conductor
Flex Cable
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Tools
PSE 30W models for chassis mount
Test
Equipment
Dimensions mm [inches]
Enclosures
Enclosure
Climate Control
Connection
#4 screw size,
Typ
Pin
Single
Dual (12V, 15V)
1
AC(N) - AC Neutral
2
AC(L) - AC Line
3
+Vout
4
NC
5
-Vout
6
7
Safety: Protective
Wear
Terms and
Conditions
Common
NC
NC
-Vout
Dimensions mm [inches]
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Safety: Electrical
Components
Power Supplies
ePW-57
PSE Series Encapsulated Power Supplies
Prices as of April 16, 2014. Check Web site for most current prices.
PSE 60W models for chassis mount
Connection
#4 screw size,
Typ
Pin
Function
1
AC(N) - AC Neutral
2
AC(L) - AC Line
3
NC
4
+Vout
5
NC
6
-Vout
7
NC
Dimensions mm [inches]
35mm DIN Rail Mounting Bracket
Part No.
PSE-BRKT-1
PSE-BRKT-2
Price
Weight (lbs)
Description
$9.00
0.2
DIN rail mounting bracket for 15W models
$10.00
0.2
DIN rail mounting bracket for 30W, 51W and 60W models
Note: Kit contains interface plate, DIN rail clip and necessary screws.
PSE-BRKT-1
PSE-BRKT-2
Dimensions mm [inches]
Book 3 (14.1)
ePW-58
Power Supplies
1 - 80 0 - 633 - 0405
RHINO DC to DC Converters
Prices as of April 16, 2014. Check Web site for most current prices.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Four models for DC input voltage are
available in the PSP series of DIN-rail
DC-to-DC converters. Wide input ranges
of 9.5 to 18VDC and 18 to 75VDC allow
these models to be operated from all
popular DC supply voltage systems. With
tightly regulated output voltage these
DC/DC converters provide a reliable
power source for sensitive loads in industrial process controls, factory automation
and other equipment exposed to a critical
industrial environment. They can be used
to isolate a specific load from the 24 volt
bus voltage, and offer easy installation
with snap-on mounting on DIN rails and
detachable screw terminal block.
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
PSP12-DC24-2
PSP24-DC12-1
Features
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
PSP24-DC24-1
Input
Voltage
Range
Input
Startup
Power
(no load) Voltage
9.5 – 18.0 VDC
18 – 75 VDC
1.0 W. max
Transformers
and Filters
Tools
Undervoltage Efficiency
Shut-down
(Typical)
8.4 VDC
7.6 VDC
17.2 VDC
15.7 VDC
Test
Equipment
Enclosures
Enclosure
Climate Control
86%
Safety: Electrical
Components
Safety: Protective
Wear
Output Specifications
PSP24-DC12-1
PSP05-DC24-5
PSP12-DC24-2
PSP24-DC24-1
DC Converters
Circuit Protection
Input Specifications
Part Number
Cable Ties
Flexible Cord
PSP05-DC24-5
PSP24-DC12-1
PSP05-DC24-5
PSP12-DC24-2
PSP24-DC24-1
Wiring Duct
Wire
• Ultra-wide input voltage range
• Output voltage adjustable
• Overload and short circuit protection
• Low ripple and noise
• I/O-isolation 1500 VDC
• Compact, slim plastic case
• Reliable snap-on mount on 35mm DIN rail
• Wall-mount bracket included
• 3-year warranty
Part Number
Panel Interface
Connectors
Price
$78.00
$79.00
Output
Output Ripple/ Output
Overvoltage Short
MTBF
Output Voltage
Voltage
Protection, Circuit
(IEC 1709
Voltage Adj. Range Current
Noise
(Max.)
Regulation* Trigger Point Protection @ 25°C)
24 VDC 24.0 - 28.0 VDC
5 VDC
1A
5.0 - 5.25 VDC
5A
$79.00
12 VDC 12.0 - 15.0 VDC
2A
$75.00
24 VDC 24.0 - 28.0 VDC
1A
<42 V
<50mV
peak to
peak
±0.5 % max
<6.5 V
<24 V
Current limited
at 110% typical
2.5 million
hours
<42 V
*Note: Input variation Vin min to Vin max and load variation 0 to 100%
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-59
Terms and
Conditions
RHINO DC to DC Converters
Prices as of April 16, 2014. Check Web site for most current prices.
General Specifications
Temperature: Operating
Storage (non-operating)
Derating
Humidity (Non-condensing)
Temperature Coefficient
Switching Frequency
Isolation Voltage (1 min.) – Input/Output
Reliability, Calculated MTBF @ 25°C
Safety Standards
Electromagnetic Compatibility (EMC), Emissions
Electromagnetic Compatibility (EMC), Immunity
Parallel Operation
Safety Class
Enclosure Rating
Enclosure Material
Mounting
Agency Approvals UL Approval CB Report
-10°C to 70°C max (14°F to 158°F max)
-25°C to 85°C max, (-13°F to 185°F max)
1.5%/K above 50°C (122°F)
95 % relative humidity max.
0.02 %/K
55 – 180 kHz depending on load (frequency modulation)
1500 VDC
>2.5 Mio h (according to IEC-1709)
IEC 60950-1, EN 60950-1 (output SELV), UL/cUL 60950-1, EN 60204
EN 61000-6-3
EN 61000-6-2
No parallel operation
Degree of protection class 1
IP 20 (IEC 60529)
Plastic FR2010-110C (UL 94V-0 rated)
DIN rails per EN 50022-35x15/7.5 (snap-on with self-locking spring) bracket for wall/chassis mount included
UL/cUL 508 Listed, File E197592, CE
Note: All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
Dimensions
Input
Output
1 Ground
1 +Vout
2 -Vin
2 -Vout
3 +Vin
The unit can be mounted
on a chassis or wall using
the included mounting
bracket.
Book 3 (14.1)
ePW-60
Power Supplies
1 - 80 0 - 633 - 0405
RHINO DC to DC Isolated Converter
Prices as of April 16, 2014. Check Web site for most current prices.
This isolated DC to DC power supply is used
for eliminating ground loops or addressing
isolation issues when interfacing to PLC
analog I/O modules. The design features
handle many types of configuration problems.
The FA-DCDC-1 is a DIN-rail mount,
±10VDC, ±5VDC isolated power supply,
with each output rated at 125mA. The ±10V
and ± 5V outputs are fixed at 1.0% regulation. The input voltage range is 12-24V DC
±15% at approximately 6.7 Watts.
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
FA-DCDC-1
$64.00
Multi-wire
Connectors
Sensor Cables
and Connectors
FA-DCDC-1 General Specifications1
Input Voltage Range
Input Power 2
Output Voltage 3 (25°C)
Output Current
Output Ripple
Line Regulation 4
Load Regulation 5
Isolation
Inrush Current (50ms)
Holdup Time (all channels)
Overshoot Protection
Input Protection (reverse DC input voltage)
Overload Protection
Output Protection
Peak Line Transient Voltage
Operating Temperature
Storage Temperature
Enclosure
Mounting
Connection
Relative Humidity
Environmental Air
Vibration
Shock
Noise Immunity
Agency Standards and Approvals
M12 Junction
Blocks
12V to 24VDC ± 15%
6.7 Watts, Vin 27.6V, 125mA load each channel
+5V ±1%, 125mA load,-5V ±1% 125mA load
+10V ±1% 125mA load,-10V ±1% 125mA load
125mA (per output voltage)
±5V channels: <10mV peak to peak, Vin 10.2V 125mA load on both channels
±10V channels: <25mV peak to peak, Vin 10.2V, 125mA load on both channels
±5V channels: <10mV, Vin 10.2V to 27.6V, 125mA load on both channels
±10V channels: <20mV, Vin 10.2V to 27.6V, 125mA load on both channels
±5V channels: <20mV, Vin 10.2V, 0 - 125mA load variation
±10V channels: <40mV, Vin 10.2V, 0 - 125mA load variation
Input to Output: 1500V; ±5V to ±10V: 1500V
970mA, Vin 10.2V, 125mA load all channels
30mS minimum, Vin 10V, 125mA load all channels
No overshoot - Turn on and turn off of Vin
Up to -50V reverse. ± Vin reverse polarity connection.
Auto shutdown. Short circuit. Cycle Vin post event
Indefinite duration. ±5V tied to ±10V
100V for 10mS. Voltage spike on input
0 to 60°C (32 to 140°F) full rated
-20 to 70°C (-4 to 158°F)
Clear Lexan 221-111 with UN5016 transparent blue colorant
35mm wide DIN rail: part # DN-R35S1 or DN-35HS1; surface mount
5mm screw terminal
5 to 90% (non-condensing)
No corrosive gases permitted
MIL STD 810C 514.2
MIL STD 810C 516.2
NEMA ICS3-304
UL/cUL listed, UL file E200031, UL508/CSA - C22.2 No. 142-M1987 for ordinary locations.
Class I, Division 2, Groups A, B, C, D Hazardous Locations
Panel Interface
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Wiring Duct
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Wire
Flexible Cord
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Management
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DC Converters
Transformers
and Filters
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Tools
Test
Equipment
Notes: 1. All specifications are over the full operating temperature range (0°C to 60°C) unless stated otherwise.
2. “Channel” means Output Voltage. For example: +5V is one channel and -10V is another.
3. All output voltage channels are independent of each other. Changing loading on one will have no effect on the other voltage outputs.
4. LINE Regulation: varying the Input Voltage over entire range (12V to 24V ± 15%) and the resultant change in the Output Voltage(s) under worst case load
conditions (all output channels drawing 125mA).
5. LOAD Regulation: varying the output loads from no-load to a worst case 125mA load and measuring the resultant change in the Output Voltage(s) under a
worst case minimum Input Voltage (10.2V) condition.
"B"
V+
Com
10-30 Volt
Controller
± 5 Volt Regulator
+5
Com2 -5
" C"
± 10 Volt Regulator
+10
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
12-24 V o lt
*internal
diagram
Enclosures
Com1
-10
"A"
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Power Supplies
ePW-61
RHINO DC to DC Isolated Converter
Prices as of April 16, 2014. Check Web site for most current prices.
Applications
Wetting Resistive Device
Isolated Module Power Supply
ANALOG
4CH
IN
ANALOG
2CH
+10V
Com1
0V
0V
+24V
+V
CH1--
COM
Resistive
Device
0 - 1 0V
FA-DCDC-1
FA-DCDC-1
18--30VDC
80mA
ANALOG IN
0--5VDC
- 5--+5VDC
0V
+25V
+V
0V1
+V1
+V
CH1-V
COM
CH1+
* output in mV
N/C
CH2+
N/C
CH3--
0V2
CH3+
+V2
CH4-+ 5V
CH4+
0--10VDC
- 10--+10VDC
Com2
CH2-V
(Fig. 2)
F 2--04AD--2
(Fig. 3)
CH2+V
F 2--02DAS --2
When using a linear potentiometer, the +10V connects to the high side
of the potentiometer and the COM1 becomes the zero volt reference.
The wiper connects to the analog input. The result is 0 to 10V at the
analog module input. (Fig. 1)
TEMP
VOLT
F 2--04THM
COM
CH1+V
CH2--
(Fig. 1)
Load
Cell
- 10V
F 2--04AD--2
Wiper
IN
COM1
+10V
+ 10 V
+V
Load Cell Application
OUT
FA-DCDC-1
FA-DCDC -1
CH1+
CH1
CH2+
CH2
CH3+
CH3
CH4+
CH4
+24V
0V
Note: F2-04THM must be set
for proper voltage range.
Use in a solar/battery application where unregulated 12VDC is available and the analog module requires 24VDC for operation, connect the
+10V to +24V module power, connect the -10V to the +5V and the
COM2 to the 0V module power. (Fig. 2)
Use to power a load cell application. (Fig. 3)
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2/ZONE 2, GROUPS A, B, C AND D NON-HAZARDOUS LOCATIONS ONLY.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2/ZONE 2.
WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT CONNECTORS OR OPERATE SWITCHES
WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS.
Dimensions, in(mm)
Dia. 0.24 (6.2)
Dia. 0.24 [6.2] (2)
FA-DCDC-1
+10
+10V 125mA
COM1
COM1
-10
-10V 125mA
A
FA-DCDC-1
DC DC CONVERTER
± 5VDC ISOLATED
± 10VDC ISOLATED
12-24V DC
V+
COM
4.06 [103.0]
4.53 [115.0]
12-24VDC ±15%
3.07 [77.9]
COM
B
+5
+5V 125mA
COM2
COM2
-5
-5V
C
125mA
4.34 [110.1]
0.91 [23.0]
4.67 [118.6]
Book 3 (14.1)
ePW-62
Power Supplies
1 - 80 0 - 633 - 0405
Power Supplies: Open Frame
Prices as of April 16, 2014. Check Web site for most current prices.
The most economical choice for 24 VDC power
FA-24PS
These power supplies are especially useful
when an inexpensive external supply is
required.
$44.50
The FA-24PS compact switching power supply
accepts 100-240 VAC or DC input and
provides up to 1.25A (30 watts) output current
at 24 VDC.
Company
Information
Terminal Blocks
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Distribution
Blocks
FA-24PS-90
Wiring
Accessories
$62.00
ZIPLink
Connection
System
Multi-wire
Connectors
The FA-24PS-90 supplies 3.7A (90 watts) at
24 VDC and its input is jumper selectable
between 95-130 or 190-264 VAC.
L
Sensor Cables
and Connectors
M12 Junction
Blocks
AC Terminals
L N
Jumper for 95-130 VAC input
N
Panel Interface
Connectors
Wiring Duct
3.7”
(94mm)
DC Terminals (24VDC)
3.7”
(94mm)
Cable Ties
Wire
Flexible Cord
- +
DC Terminals (24VDC)
Multi-conductor
Flex Cable
- +
2.5”
(63.5mm)
3.0”
(76.2mm)
3.5”
(89mm)
Wire
Management
Products
Power Supplies
4.9”
(124.5mm)
DC Converters
Transformers
and Filters
General Specifications
Part Number
FA-24PS
FA-24PS-90
Input Voltage Range
100-240 VAC/DC
95-130 VAC or 190-264 VAC, jumper selectable
Input Voltage Frequency
47 to 63 Hz
47 to 63 Hz
Input Power
40 VA
112 VA
Output Voltage
24 VDC ±5%
24 VDC ±5%
Output Current
1.25 A maximum continuous
3.7 A maximum continuous, subject to derating
Output Ripple
± 200 mV maximum
± 200 mV maximum
Temperature Rating
0°C to 60°C full rated
Circuit Protection
Tools
Test
Equipment
Enclosures
Transient Response
0°C to 30°C full rated; derate current 1.1% per degree above 30°C;
60°C max
Output stays within 1% for a load current change from 75% (0.9A) to Output stays within 1% for a load current change from 75% (2.8A) to
either 50% (0.6A) or 100% (1.25A)
either 50% (1.8A) or 100% (3.7A)
Mounting
DIN rail, 35mm wide; Models DN-R35S1 or DN-R35HS1
DIN rail, 35mm wide; Models DN-R35S1 or DN-R35HS1
Screw Terminals
Wire Size: 18-12 AWG Rec. Screw Torque: 4.4 in•lb or 0.5 Nm
Wire Size: 18-12 AWG Rec. Screw Torque: 4.4 in•lb or 0.5 Nm
Insulation Resistance
10 M at 500 V minimum
10 M at 500 V minimum
Dielectric Withstand Voltage
L or N Input to Output: 500 V min; Ground Input to Output: 250 V min L or N Input to Output: 500 V min; Ground Input to Output: 250 V min
Brown-out Protection
Provides temporary regulation down to 85 VAC at full load
Provides temporary regulation at 95VAC at full load
Input Protection
Overload Protection
The power supply has an internal fuse for the AC input line, rated at
3.15 amps; not user replaceable; external input fusing required.
Protects power supply from overload and short circuit conditions.
Includes automatic recovery upon removal of the overload condition
The power supply has an internal fuse for the AC input line, rated at
3.15 amps; not user replaceable; external input fusing required.
Protects power supply from overload and short circuit conditions.
Includes automatic recovery upon removal of the overload condition
Inrush Current (2mS)
115 V <12.5 A / 230 VAC <13.9 A
115 VAC <79 A / 230 VAC <37 A
Overshoot Protection
No overshoot on turn-on or turn-off
No overshoot on turn-on or turn-off
Agency Standards and Approvals UL 508; Class I, Div 2, Groups A, B, C, D hazardous locations; CUL, UL Listed File E200031
Book 3 (14.1)
w w w . a u t o m a t i o n d i r e c t . c o m / d c - p o w e r- s u p p l i e s
Data Cables
Power Supplies
ePW-63
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
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TA10-020-26-04
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the #1 value in automation
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Terminal Blocks
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Power
Distribution
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Table of Contents
Transformers and Filters Overview
Wiring
Accessories
TX-2
ZIPLink
Connection
System
Hammond Transformers
TX-3
Overview
TX-3
HPS Series Control Transformer Selection Guide
TX-3
480x240 / 240x120 VAC Control Transformers
TX-5
380x277x208 / 240x120 VAC Control Transformers
TX-7
240x120 / 24x12 VAC Control Transformers
TX-9
480x240 / 120x25 VAC Control Transformers
TX-11
Accessories TX-13
Recommendations for Overcurrent Protection UL and CSA (North American) Standards
TX-14
Fortress Series Commercial Encapsulated Transformers
TX-17
Primary 480 x 240 VAC, Secondary 240 x 120 VAC
TX-18
Primary 277/240/208/120 VAC, Secondary 240 x 120 VAC
TX-21
Primary 480**/440/416/400/380 x 240**/220/208/200/190VAC, Secondary 240 x 120 VAC TX-24
Jefferson Electric Buck-Boost Transformers
TX-27
Overview
TX-27
Selection Information and Charts
TX-30
Wiring Diagrams
TX-34
General Specifications and Terminations
TX-35
Dimensional Diagrams
TX-37
Buck-Boost Transformer Cross-reference
TX-38
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Cutler-Hammer Powerline Filters
TX-39
Wire
Management
Products
Convenience Outlet
TX-40
Power Supplies
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Terms and
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Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-1
Prices as of April 16, 2014. Check Web site for most current prices.
Transformers
HPS Fortress™ Encapsulated Transformers starting at $96.00
Hammond encapsulated power transformers are manufactured with electrical grade
silica sand and resin compounds, which completely enclose the core and coil to seal
out moisture, airborne contaminants and eliminates corrosion and deterioration.
•Industry standard sizes
•Easy installation and hook-up, wall mounting
•10 year warranty - superior quality in materials and workmanship
•NEMA 3R rated commercial wall-mounted encapsulated transformer
•Sizes range from 100VA to 25kVA
•Input voltage ranges - 208 to 480 VAC
•Output voltages of 240 and 120 VAC
HPS Imperator™ Compact Control Transformers starting at $40.00
HPS Imperator control transformers from Hammond are specifically designed for high
inrush applications requiring reliable output voltage stability. This series comes with a
lifetime warranty; secondary fuse kit is included.
Four series of compact control transformers are available:
MQMJ Series - 480x240 VAC to 240x120 VAC
PG Series - 240x120 VAC to 24x12 VAC
MGJ Series - 380x277x208 VAC to 240x120 VAC MLI Series - 480x240 VAC to 120x25 VAC
Jefferson Electric Buck-Boost Transformers starting at $53.00
Buck-boost transformers are designed to maximize the performance and life of electrical
equipment. They are typically used to power loads with specific voltage requirements that
differ from the available line voltage.
•Ratings: Single phase from 50VA to 2kVA;
•NEMA 3R rated commercial wall-mounted 60 Hz
encapsulated transformer
•Encapsulated with electrical grade resin
•10-year limited warranty
(limited to mfg. defects)
•Cores of high-quality electrical steel
•Aluminum/copper windings
AEGIS
Powerline Filters
Convenience Outlet
• 15 amp rated, NEMA 5 -15 R
• DIN rail mounting
• UL 508 listed
• Compact design
• DIN rail included 35mm
• Meets latest UL safety standards
for SPD (surge protective device)
and EMI filtering protection
• Contains no replaceable parts or
items that require periodic
maintenance
• 10-year warranty
• UL1449 3rd Ed – Type 2 SPD
Book 3 (14.1)
eTX-2
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Hammond Transformers
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Get years of reliable service from a
quality transformer at a practical price
HPS Imperator control transformers
for industrial applications
tm
HPS Imperator control transformers from Hammond are
specifically designed for high inrush applications requiring
reliable output voltage stability. Designed to meet industrial
applications where electromagnetic devices such as relays,
solenoids, etc. are used, they maximize inrush capability and
output voltage regulation when electromagnetic devices are
initially energized.
HPS Imperator control transformers use Mylar, Nomex and
other high-quality insulating materials. Insulation is used to
electrically insulate turn-to-turn windings, layer-to-layer windings, primary-to-secondary windings and ground. These transformers are vacuum impregnated with VT polyester resin and
oven-cured, which seals the surface and eliminates moisture.
Filling the entire unit provides a strong mechanical bond and
offers protection from the environment. This design utilizes
superior insulation systems and is constructed with high quality
silicon steel laminations, which provide optimum performance
and reliability.
The custom injection-molded cover, with its unique fin-shaped
design, provides excellent cooling properties while protecting
the coils and terminations from moisture, dirt and other industrial airborne contaminants.
The heavy steel mounting feet are welded to the core, providing
maximum strength and low noise in a compact design.
The HPS imperator’s unique terminal block design (patent
pending) allows for the quick and easy installation of standard
secondary or optional primary 13/32” x 1 1/2” midget/type
CC fuse clips on every unit. This is the simplest and most inexpensive fusing installation provided on any industrial control
transformer in the market today.
The windings and internal terminations of the HPS Imperator
are encapsulated, which protects them from moisture, dirt and
other airborne contaminants. The custom molded coil covers
with their unique ‘fin shaped’ design combine superior transformer cooling properties with a clean bold look.
The HPS Imperator utilizes custom serrated terminals, in combination with standard SEMS washer screws making assembly
easier and quicker to install; and provides superior connection
strength when connecting with bare, solid, or stranded wire. It
also allows for ring or spade termination connectors.
HPS Fortress tm commercial potted
transformers
The HPS Fortress commercial potted transformers provide an
innovative design with commercial applications where quality,
ease of installation, and low cost are key.
All Fortress units are encapsulated with electrical grade silica
sand and resin compounds, which completely enclose the core
and coil to seal out moisture, airborne contaminants and eliminates corrosion and deterioration.
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Data Cables
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Superior quality and value
• Compact, efficient design
• Easy installation and hook-up
• I nexpensive while maintaining superior quality in materials and workmanship
• W
all mounting
Applications
Tools
Test
Equipment
Enclosures
Enclosure
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Safety: Electrical
Components
• S hopping centers
• S chools
• S ports complexes
• O
ffice buildings
• L ighting
Safety: Protective
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Terms and
Conditions
Book 3 (14.1)
www.automationdirect.com/power-transformers
Cable Ties
Transformers
eTX-3
Prices as of April 16, 2014. Check Web site for most current prices.
Control Transformer Selection
Control transformer selection
To select the proper transformer, you must first determine three
characteristics of the load circuit. They are: total steady-state
(sealed) VA, total inrush VA, and inrush load power factor.
Total steady-state “sealed” VA is the total amount of VA that
the transformer must supply to the load circuit for an extended
length of time. Calculate by adding the total steady-state VA
of all devices in your control circuit. (The operating VA data for
the devices should be available from the manufacturers.)
The inrush VA is the amount of VA that the transformer must
supply for all components in the control circuit that are energized together. Consideration for the start-up sequence may be
required. (Inrush VA data should be obtained from the device
manufacturers.)
The inrush load power factor is difficult to determine without
detailed vector analysis of all the control components. In the
absence of such information, we recommend that a 40%
power factor be utilized.
Six easy steps
Once the three load circuit variables have been determined,
follow these steps to select the proper transformer.
1. D
etermine your primary (supply) and secondary (output) voltage requirements, as well as the required frequency (i.e. 60 Hz).
2. Calculate the total sealed VA of your circuit by adding the total
sealed VA of all devices in the control circuit.
3. C
alculate the inrush VA by adding the inrush VA of all components being energized together. Remember to add the sealed
VA of all components that do not have inrush VA (lamps, timers,
etc.), as they do present a load to the transformer during maximum inrush. If the inrush for your components is unknown,
assume a 40% inrush power factor.
4. Calculate the total inrush VA using one of two methods:
Method B will result in slightly larger transformer selected.
A
or
B
5. I f the nominal supply voltage does not fluctuate more than
5%, then reference the 90% secondary voltage column in the
Regulation Data Table for the correct VA rating.
If the supply voltage varies up to 10%, the 95% secondary voltage
column should be used to size the transformer. The 85%
secondary voltage column gives minimum values for proper
electromagnetic device operation and should only be used as a
reference.
6. U
sing the regulation data table below, select the appropriate VA
rated transformer:
A. W
ith a continuous VA rating that is equal to or greater than
the value in Step 2.
B. W
ith a maximum inrush VA equal to or greater than the value
obtained in Step 4.
Note: S
ee over-current protection chart for transformers at the end of this
section.
HPS Imperator Transformer Regulation Data Table
Inrush VA @ 40% Power Factor
Continuous VA
Transformer
85% Secondary 90% Secondary 95% Secondary
Nameplate
Voltage
Voltage
Voltage
50
330
259
192
75
350
258
170
100
620
467
321
512
150
895
699
250
1596
1229
880
350
2464
1889
1345
500
3939
2854
1819
750
6422
4778
3228
1000
9842
7102
4530
1500
12797
9018
5489
Note: It is recommended that a control transformer be sized at a 40% power
factor. Some components in a circuit, such as electromagnetic devices,
typically operate at that level due to their inherently lower power factor.
Selecting a transformer at 40% power factor will more than
adequately size the unit for all the various loads in the circuit.
Voltage regulation in transformers is the difference between
the “No-Load voltage” and the “Full-Load voltage”. This is
expressed in terms of percentage.
Regulation
=
Percentage
ENo-Load - EFull Load
EFull Load
(100%)
The secondary voltage (nominal) listed in these pages are at
Full-Load, meaning the point at which the transformer is
operating at maximum permissible secondary current. No-Load
voltage can increase 4 to 6%.
Warning: Secondary voltages of transformers may damage
some loads. For example, a transformer connected
as 480/120 Volt but applied 495 Volt primary can
produce at No-Load a voltage of 134 Volts which
will damage the inputs of a PLC D0-06AA, whose
maximum input voltage is 132 Volt. Notice that the
current of D0-06AA input is 10mA, making it very
close to No-Load.
Book 3 (14.1)
eTX-4
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 480x240 / 240x120 VAC
Control Transformers Specifications
Features
• 6 00V class, machine tool rated industrial
control transformers
• 5 0/60 Hertz
• VA range from 50 VA up to 1500 VA
•C
onstructed with high quality silicon
steel laminations that provide optimum
performance and reliability
• E ncapsulated coils, encased in a custom
injection molded cover, protect coils and
terminations from moisture, dirt and
other industrial airborne contaminants.
• T emperature Range: -20°C (-4°F) to 40°C
(104°F)
• Terminated with #8/32 slot/Phillips
terminal screws complete with SEMS
washer (suitable for 18 AWG to 14
AWG solid or 14 AWG stranded wire)
• Insulation system:
• 50 - 150VA, temperature rise 55°C
(131°F), insulation class 105°C (221°F),
• 250 - 1500VA, temperature rise 80°C
(176°F), insulation class 130°C (266°F)
• SEMS (standard machine screw with lock
washer) standard
• Standard secondary fuse kits utilizing
13/32” x 1 ½” fuse clips included with
all transformers. Fuses are not included.
(See Edison fuse section for MEN fuses.)
• Optional primary fuse kits available
utilizing 13/32” x 1 ½” fuse clips (See
Edison fuse section for HCTR fuses.)
• Optional finger-safe terminal covers
• LIFETIME warranty
(limited to mfg defects)
Agency Approvals
• UL Listed (approved for U.S. and
Canada)
File E50394
• CE Mark standard on all units
• RoHS Compliant
Part Number
Price
PH50MQMJ
PH75MQMJ
PH100MQMJ
PH150MQMJ
PH250MQMJ
PH350MQMJ
PH500MQMJ
PH750MQMJ
PH1000MQMJ
PH1500MQMJ
$40.00
$43.00
$50.00
$62.00
$79.00
$92.00
$116.00
$157.00
$172.00
$229.00
50
75
100
150
250
350
500
750
1000
1500
Mtg.
Fig.
A
A
A
B
B
B
B
B
B
B
Primary
Voltage
(50/60Hz)
240x480
230x460
220x440
Secondary
Voltage
(Nominal)
Output
Current
(Amps)
120/240
Impedance %
VA
120x240
115x230
110x220
0.42/0.21
0.63/0.31
0.83/0.42
1.25/0.63
2.08/1.04
2.92/1.46
4.17/2.08
6.25/3.13
8.33/4.17
12.5/6.25
50
75
100
150
250
350
500
750
1000
1500
%z
Total Heat
Dissipation
(Watts)**
Weight
(lb)
8.3
8.7
8.4
8.0
7.8
7.0
5.0
4.9
3.9
3.9
11
14
14
18
29
33
40
54
69
101
3.50
3.54
4.50
5.70
7.50
10.1
14.2
16.6
23.6
34.0
Note: *VA capacity rated at the output of the transformer.
** Heat dissipation calculated based on full rated load on transformer.
Dimensions
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
HPS Imperator 480x240/240x120 Control Transformer Specifications
Volt-Amp
Rating*
Company
Information
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
B
B
Transformers
and Filters
Circuit Protection
Tools
C
GxH
C
GxH
Test
Equipment
Enclosures
A
D
E
FIGURE A
A
E
D
Enclosure
Climate Control
FIGURE B
(150VA to 1500VA)
(100VA and less)
Safety: Electrical
Components
HPS Imperator 480x240/240x120 Control Transformer Dimensions
Part Number
PH50MQMJ
PH75MQMJ
PH100MQMJ
PH150MQMJ
PH250MQMJ
PH350MQMJ
PH500MQMJ
PH750MQMJ
PH1000MQMJ
PH1500MQMJ
Mtg.
Fig.
A
A
A
B
B
B
B
B
B
B
Overall Dimensions
inches (mm)
A
B
C
3.00 (76.2)
3.25 (82.6)
3.25 (82.6)
4.00 (101.6)
4.50 (114.3)
4.50 (114.3)
4.75 (120.7)
5.13 (130.3)
5.25 (133.4)
5.25 (133.4)
4.38 (111.3)
3.88 (85.9)
4.19 (106.4)
4.94 (125.5)
5.44 (138.2)
5.19 (131.8)
5.94 (150.9)
6.69 (169.9)
6.81 (173.0)
8.19 (208.0)
3.19 (81.0)
3.56 (90.4)
3.63 (92.2)
3.81 (96.8)
3.81 (96.8)
4.44 (112.8)
4.31 (109.5)
4.31 (109.5)
4.94 (125.5)
4.94 (125.5)
Mounting Centers
inches (mm)
D
E
2.50 (63.5)
2.63 (66.8)
2.63 (66.8)
3.38 (85.9)
3.75 (95.3)
3.75 (95.3)
4.06 (103.1)
4.38 (111.3)
4.50 (114.3)
4.50 (114.3)
2.25 (57.2)
2.50 (63.5)
2.63 (66.8)
2.75 (69.9)
3.13 (79.5)
3.75 (95.3)
3.81 (96.8)
4.31 (109.5)
4.44 (112.8)
6.06 (153.9)
Mounting Slot
inches (mm)
GxH
Height with
Finger Guard
inches (mm)
Depth with
Finger Guard
inches (mm)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.75 (5.6 x 19.1)
0.22 x 0.75 (5.6 x 19.1)
0.22 x 0.75 (5.6 x 19.1)
0.31 x 0.94 (7.9 x 23.9)
0.31 x 0.81 (7.9 x 20.6)
0.31 x 0.81 (7.9 x 20.6)
0.38 x 1.00 (9.7 x 25.4)
4.00 (101.6)
4.37 (111.0)
4.44 (112.8)
4.31 (109.5)
4.31 (109.5)
4.94 (125.5)
4.81 (122.2)
4.81 (122.2)
5.44 (138.2)
5.44 (138.2)
5.82 (147.8)
5.32 (135.1)
5.63 (143.0)
6.44 (163.6)
6.94 (176.3)
6.69 (169.9)
7.44 (189.0)
8.19 (208.1)
8.31 (211.1)
9.69 (246.1)
Note: All dimensions are ±0.06 inches unless otherwise noted.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-5
Safety: Protective
Wear
Terms and
Conditions
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 480x240 / 240x120 VAC
Control Transformers Wiring Specifications
Wiring
HV
1
2
3
PH***MQMJ Schematic for 50, 75 and 100VA Units
HV
4
1
2
3
4
8
5
1
2
3
3
2 65
(Primary Volts)
240
480
240
480
7
6
High Voltage (HV)
4
230
460
230
460
4
2
3
2
1
4
3
2
LV
LV
HV
HV
3
4
5
2
(Secondary Volts)
1
3
5
7
115
230
115
230
8
3
4
4
3 17
2
5
3
(Primary Volts)
5
230
460
230
460
5
4
3
LV
2
4
1, 4
1, 4
6, 7
6, 7
1-5, 4-8
1-5, 4-8
Install Jumpers/Links
Between Lines
Load Lines
Connect To
Install Fuse
Clips To
3-4, 1-2
2-3
3-4, 1-2
2-3
1, 4
1, 4
4, 6
4, 6
1-5
1-5
(Secondary Volts)
2
LV
120
240
120
240
115
230
115
230
Install Jumpers/Links
Between Lines
Supply Lines
Connect To
Install Fuse
Clips To
2-3, 4-5
3-4
2-3, 4-5
3-4
2, 5
2, 5
1, 6
1, 6
2-7, 5-8
2-7, 5-8
Install Jumpers/Links
Between Lines
Load Lines
Connect To
Install Fuse
Clips To
4-5, 2-3
3-4
4-5, 2-3
3-4
2, 5
2, 5
1, 5
1, 5
2-7
2-7
220
440
220
440
Low Voltage (LV)
5
1-2, 3-4
2-3
1-2, 3-4
2-3
110
220
110
220
High Voltage (HV)
240
480
240
480
6
2
120
240
120
240
Install Fuse
Clips To
PH***MQMJ Schematic for 150VA to 1500VA Units
4
1
1
Supply Lines
Connect To
220
440
220
440
Low Voltage (LV)
4
Install Jumpers/Links
Between Lines
110
220
110
220
Notes
• FUSES NOT INCLUDED (see Edison fuse section for fuses).
• Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately.
• Jumper links to make primary/secondary series/parallel connections supplied, but not installed.
Book 3 (14.1)
eTX-6
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 380x277x208 / 240x120
VAC Control Transformers Specifications
Features
• Terminated with #8/32 slot/Phillips
terminal screws complete with SEMS
washer (suitable for 18 AWG to 14
AWG solid or 14 AWG stranded wire)
• Insulation system:
• 50 - 150VA, temperature rise 55°C
(131°F), insulation class 105°C (221°F),
• 250 - 500VA, temperature rise 80°C
(176°F), insulation class 130°C (266°F)
• SEMS (standard machine screw with lock
washer) standard
• Standard secondary fuse kits utilizing
13/32” x 1 ½” fuse clips included with
all transformers. Fuses are not included.
(See Edison fuse section for MEN fuses.)
• 6 00V class, machine tool rated industrial
control transformers
• 5 0/60 Hertz
• VA range from 50 VA up to 500 VA
•C
onstructed with high quality silicon
steel laminations that provide optimum
performance and reliability
• E ncapsulated coils, encased in a custom
injection molded cover, protect coils and
terminations from moisture, dirt and
other industrial airborne contaminants.
• T emperature Range: -20°C (-4°F) to 40°C
(104°F)
Company
Information
Terminal Blocks
• Optional primary fuse kits available
utilizing 13/32” x 1 ½” fuse clips (See
Edison fuse section for HCTR fuses.)
• Optional finger-safe terminal covers
• LIFETIME warranty
(limited to mfg. defects)
Agency Approvals
• UL Listed (approved for U.S. and
Canada)
File E50394
• CE Mark standard on all units
• RoHS Compliant
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
HPS Imperator 380x277x208/240x120 Control Transformer Specifications
Part Number
Price
Volt-Amp
Rating*
Mtg.
Fig.
PH50MGJ
PH75MGJ
PH100MGJ
PH150MGJ
PH250MGJ
PH350MGJ
PH500MGJ
$46.00
$47.00
$52.00
$69.00
$97.00
$116.00
50
75
100
150
250
350
A
A
A
B
B
B
$149.00
500
B
Primary
Voltage
(50/60Hz)
Output
Current
(Amps)
120/240
Secondary
Voltage
(Nominal)
208x277x380
120x240
Impedance %
Wiring Duct
VA
%z
Total Heat
Dissipation
(Watts)**
0.42/0.21
0.63/0.31
0.83/0.42
1.25/0.63
2.08/1.04
2.92/1.46
50
75
100
150
250
350
8.3
8.7
8.4
8.0
7.8
7.0
11
14
14
18
29
33
3.5
4.5
5.2
7.6
8.3
11.0
4.17/2.08
500
5.0
40
16.3
Weight
(lb)
Cable Ties
Wire
Note: *VA capacity rated at the output of the transformer.
** Heat dissipation calculated based on full rated load on transformer.
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
Dimensions
B
DC Converters
Transformers
and Filters
B
Circuit Protection
C
GxH
C
GxH
Tools
Test
Equipment
Enclosures
A
D
E
FIGURE A
A
Enclosure
Climate Control
E
D
(100VA and less)
FIGURE B
(150VA to 500VA)
Safety: Protective
Wear
HPS Imperator 380x277x208/240x120 Control Transformer Dimensions
Part Number Mtg.
Fig.
PH50MGJ
PH75MGJ
PH100MGJ
PH150MGJ
PH250MGJ
PH350MGJ
PH500MGJ
A
A
A
B
B
B
B
Overall Dimensions
inches (mm)
Mounting Centers
inches (mm)
Mounting Slot
inches (mm)
A
B
C
D
E
GXH
3.25 (82.6)
3.25 (82.6)
3.25 (82.6)
4.00 (101.6)
4.50 (114.3)
4.50 (114.3)
4.75 (120.7)
3.88 (98.6)
4.19 (106.4)
4.69 (119.1)
5.44 (138.2)
4.88 (124.0)
5.56 (141.2)
6.69 (169.9)
3.56 (90.4)
3.63 (92.2)
3.63 (92.2)
3.81 (96.8)
4.44 (112.8)
4.44 (112.8)
4.31 (109.5)
2.63 (66.8)
2.63 (66.8)
2.63 (66.8)
3.38 (85.9)
3.75 (95.3)
3.75 (95.3)
4.06 (103.1)
2.50 (63.5)
2.63 (66.8)
2.63 (66.8)
2.75 (69.9)
3.75 (95.3)
3.75 (95.3)
4.50 (114.3)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.75 (5.6 x 19.1)
0.22 x 0.75 (5.6 x 19.1)
0.22 x 0.75 (5.6 x 19.1)
0.31 x 0.94 (7.9 x 23.9)
Height with
Finger Guard,
inches (mm)
Depth with
Finger Guard
inches (mm)
4.37 (111.0)
4.44 (112.8)
4.44 (112.8)
4.50 (114.3)
4.94 (125.5)
4.94 (125.5)
4.81 (122.2)
5.32 (135.1)
5.63 (143.0)
6.13 (155.7)
6.94 (176.3)
6.38 (162.1)
7.06 (179.3)
8.19 (208.0)
Note: All dimensions are ±0.06 inches unless otherwise noted.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
Safety: Electrical
Components
eTX-7
Terms and
Conditions
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 380x277x208 / 240x120 VAC
Control Transformers Wiring Specifications
Wiring
PH***MGJ Schematic for 50, 75 and 100VA Units
HV
6
5
1
4
Dotted line represents
supplied jumper lead.
4
2
Supply Lines
Connect To
Install Fuse
Clips To
380
277
208
380
277
208
None
None
None
3-8
8-7
2-8
1, 3
1, 7
1, 2
6, 4
6, 4
6, 4
Unfused
Unfused
Unfused
1-5, 4-8
1-5, 4-8
1-5, 4-8
Low Voltage (LV)
(Secondary Volts)
Install Supplied Links
Between Terminals
Load Lines
Connect To
Install Fuse
Clips To
120
240
120
240
3-4, 1-2
2-3
3-4, 1-2
2-3
1, 4
1, 4
4, 6
4, 6
Unfused
Unfused
1-5
1-5
3
2
2 65
1
120V
Install Supplied Jumpers
Between Terminals
7
3
3
(Primary Volts)
8
380V
277V
208V
4
High Voltage (HV)
4
1
3
2
1
240V
LV
PH***MGJ Schematic for 150VA to 1000VA Units
HV
1
5
Dotted line represents
supplied jumper lead.
7
2
380V
277V
208V
6 5 4
Install Supplied Jumpers
Between Terminals
Supply Lines
Connect To
Install Fuse
Clips To
380
277
208
380
277
208
None
None
None
8-6
4-8
3-8
2, 6
2, 4
2, 3
1, 5
1, 5
1, 5
Unfused
Unfused
Unfused
2-7, 5-8
2-7, 5-8
2-7, 5-8
Low Voltage (LV)
(Secondary Volts)
Install Supplied Links
Between Terminals
Load Lines
Connect To
Install Fuse
Clips To
120
240
120
240
4-5, 2-3
3-4
4-5, 2-3
3-4
2, 5
2, 5
1, 5
1, 5
Unfused
Unfused
2-7
2-7
8
6
3
3 17
3 2 1
120V
(Primary Volts)
4
4
5
High Voltage (HV)
2
6 5 4 3 2 1
240V
LV
Notes
• FUSES NOT INCLUDED (see Edison fuse section for fuses).
• Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately.
• Jumper links to make primary/secondary series/parallel connections supplied, but not installed.
Book 3 (14.1)
eTX-8
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 240x120 / 24x12 VAC
Control Transformers Specifications
Features
• Terminated with #8/32 slot/Phillips
terminal screws complete with SEMS
washer (suitable for 18 AWG to 14
AWG solid or 14 AWG stranded wire,
not on PH750PG or PH1000PG). A ring or
spade connector must be used on larger
size wire.
• Insulation system:
• 50 - 150VA, temperature rise 55°C
(131°F), insulation class 105°C (221°F),
• 250 - 1000VA, temperature rise 80°C
(176°F), insulation class 130°C (266°F)
• Standard secondary fuse kits utilizing
13/32” x 1 ½” CC fuse clips included
with all transformers. Fuses are not
included. (See Edison fuse section for
MEN Midget fuses.)
• 6 00V class, machine tool rated industrial
control transformers
• 5 0/60 Hertz
• VA range from 50 VA up to 1000 VA
•C
onstructed with high quality silicon
steel laminations that provide optimum
performance and reliability
• E ncapsulated coils, encased in a custom
injection molded cover, protect coils and
terminations from moisture, dirt and
other industrial airborne contaminants.
• T emperature Range: -20°C (-4°F) to 40°C
(104°F)
Company
Information
Terminal Blocks
• Optional primary fuse kits available
utilizing 13/32” x 1 ½” fuse clips (See
Edison fuse section for HCTR fuses.)
• Optional finger-safe terminal covers
• LIFETIME warranty
(limited to mfg. defects)
Agency Approvals
• UL Listed (approved for U.S. and
Canada)
File E50394
• CE Mark standard on all units
• RoHS Compliant
Part Number
Price
Volt-Amp
Rating*
Mtg.
Fig.
PH50PG
PH75PG
PH100PG
PH150PG
PH250PG
PH350PG
PH500PG
PH750PG***
PH1000PG***
$40.00
$41.00
$46.00
$62.00
$79.00
$92.00
$116.00
$156.00
50
75
100
150
250
350
500
750
A
A
A
B
B
B
B
B
$175.00
1000
B
120x240
115x230
110x220
Secondary
Voltage
(Nominal)
Output
Current
(Amps)
12/24
12x24
11.5x23
11x22
Impedance %
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Wiring Duct
VA
%z
Total Heat
Dissipation
(Watts)**
4.17/2.08
6.25/3.13
8.33/4.17
12.5/6.25
20.8/10.4
29.2/14.6
41.7/20.8
62.5/31.3
50
75
100
150
250
350
500
750
8.3
8.7
8.4
8.0
7.8
7.0
5.0
4.9
11
14
14
18
29
33
40
54
3.5
3.5
4.5
5.7
7.5
10.1
14.2
16.6
83.3/41.7
1000
3.9
69
23.6
Weight
(lb)
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
Note: *VA capacity rated at the output of the transformer.
** Heat dissipation calculated based on full rated load on transformer.
*** Terminated with 1/4-20 screw on secondary side to accept ring terminal connector
Dimensions
Wiring
Accessories
Panel Interface
Connectors
HPS Imperator 240x120/24x12 Control Transformer Specifications
Primary
Voltage
(50/60Hz)
Power
Distribution
Blocks
DC Converters
B
Transformers
and Filters
B
Circuit Protection
C
GxH
Tools
C
GxH
Test
Equipment
Enclosures
A
D
E
A
E
D
Enclosure
Climate Control
Safety: Electrical
Components
FIGURE B (150VA to 1000VA)
FIGURE A(100VA and less)
HPS Imperator 240x120/24x12 Control Transformer Dimensions
Part Number Mtg.
Fig.
PH50PG
PH75PG
PH100PG
PH150PG
PH250PG
PH350PG
PH500PG
PH750PG
PH1000PG
A
A
A
B
B
B
B
B
B
Overall Dimensions
inches (mm)
A
B
C
3.00 (76.2)
3.25 (82.6)
3.25 (82.6)
4.00 (101.6)
4.50 (114.3)
4.50 (114.3)
4.75 (120.7)
5.13 (130.3)
5.25 (133.4)
4.38 (111.3)
3.88 (85.9)
4.19 (106.4)
4.94 (125.5)
5.44 (138.2)
5.19 (131.8)
5.94 (150.9)
6.69 (169.9)
6.81 (173.0)
3.19 (81.0)
3.56 (90.4)
3.63 (92.2)
3.81 (96.8)
3.81 (96.8)
4.44 (112.8)
4.31 (109.5)
4.31 (109.5)
4.94 (125.5)
Mounting Centers
inches (mm)
D
E
2.50 (63.5)
2.63 (66.8)
2.63 (66.8)
3.38 (85.9)
3.75 (95.3)
3.75 (95.3)
4.06 (103.1)
4.38 (111.3)
4.50 (114.3)
2.25 (57.2)
2.50 (63.5)
2.63 (66.8)
2.75 (69.9)
3.13 (79.5)
3.75 (95.3)
3.81 (96.8)
4.31 (109.5)
4.44 (112.8)
Mounting Slot
inches (mm)
GXH
Height with
Finger Guard,
inches (mm)
Depth with
Finger Guard
inches (mm)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.75 (5.6 x 19.1)
0.22 x 0.75 (5.6 x 19.1)
0.22 x 0.75 (5.6 x 19.1)
0.31 x 0.94 (7.9 x 23.9)
0.31 x 0.81 (7.9 x 20.6)
0.31 x 0.81 (7.9 x 20.6)
4.00 (101.6)
4.37 (111.0)
4.44 (112.8)
4.31 (109.5)
4.31 (109.5)
4.94 (125.5)
4.81 (122.2)
4.81 (122.2)
5.44 (138.2)
5.82 (147.8)
5.32 (135.1)
5.63 (143.0)
6.44 (163.6)
6.94 (176.3)
6.69 (169.9)
7.44 (189.0)
8.19 (208.1)
8.31 (211.1)
Note: All dimensions are ±0.06 inches unless otherwise noted.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-9
Safety: Protective
Wear
Terms and
Conditions
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 240x120 / 24x12 VAC
Control Transformers Wiring Specifications
Wiring
HV
110V
115V
120V
1
2
3
1
4
PH***PG Schematic for 50, 75 and 100VA Units
220V
230V
240V
3
2
4
8
5
1
2
3
3
2 65
(Primary Volts)
120
240
120
240
7
6
High Voltage (HV)
4
115
230
115
230
110
220
110
220
Low Voltage (LV)
4
4
3
2
1
11V
11.5V
12V
4
2
1
22V
23V
24V
HV
220V
230V
240V
4 5 6
1 2 3
4 5 6
1 2 3
3
LV
110V
115V
120V
(Secondary Volts)
1
1
7
5
6 5 4
8
3
4
4
3 17
3 2 1
5
2
6 5 4
11V
11.5V
12V
3 2 1
22V
23V
24V
LV
HV
110V
115V
120V
220V
230V
240V
1 2 3 4 5 6
1 2 3 4 5 6
1
6
7
2
4
4 3
3
4
3
2
11V
11.5V
12V
8
5
1
4 3
2 1
LV
11.5
23
11.5
23
2 1
22V
23V
24V
11
22
11
22
Supply Lines
Connect To
Install Fuse
Clips To
1-2, 3-4
2-3
1-2, 3-4
2-3
1, 4
1, 4
6, 7
6, 7
Unfused
Unfused
1-5, 4-8
1-5, 4-8
Install Supplied Links
Between Terminals
Load Lines
Connect To
Install Fuse
Clips To
3-4, 1-2
2-3
3-4, 1-2
2-3
1, 4
1, 4
4, 6
4, 6
Unfused
Unfused
1-5
1-5
Install Supplied Links
Between Terminals
Supply Lines
Connect To
Install Fuse
Clips To
2-3, 4-5
3-4
2-3, 4-5
3-4
2, 5
2, 5
1, 6
1, 6
Unfused
Unfused
2-7, 5-8
2-7, 5-8
Install Supplied Links
Between Terminals
Load Lines
Connect To
Install Fuse
Clips To
4-5, 2-3
3-4
4-5, 2-3
3-4
2, 5
2, 5
1, 5
1, 5
Unfused
Unfused
2-7
2-7
PH***PG Schematic for 150VA to 500VA Units
High Voltage (HV)
(Primary Volts)
120
240
120
240
6
2
12
24
12
24
Install Supplied Links
Between Terminals
115
230
115
230
110
220
110
220
Low Voltage (LV)
(Secondary Volts)
12
24
12
24
11.5
23
11.5
23
11
22
11
22
PH***PG Schematic for 750VA and 1000VA Units
High Voltage (HV)
(Primary Volts)
120
240
120
240
115
230
115
230
110
220
110
220
Low Voltage (LV)
(Secondary Volts)
12
24
11.5
23
11
22
Install Supplied Links
Between Terminals
Supply Lines
Connect To
Install Fuse
Clips To
2-3, 4-5
3-4
2-3, 4-5
3-4
2, 5
2, 5
1, 6
1, 6
Unfused
Unfused
2-7, 5-8
2-7, 5-8
Install Supplied Links
Between Terminals
Load Lines
Connect To
Install Fuse
Clips To
3-4, 1-2
2-3
1, 4
1, 4
Unfused
Unfused
Note: secondary fuse clips not available on PH750PG or PH1000PG.
Notes
• - FUSES NOT INCLUDED (see Edison fuse section for fuses).
• Jumper links to make primary/secondary series/parallel connections supplied, but not installed.
• Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately.
Book 3 (14.1)
eTX-10
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 480x240 / 120x25 VAC
Control Transformers Specifications
Features
• Terminated with #8/32 slot/Phillips
terminal screws complete with SEMS
washer (suitable for 18 AWG to 14
AWG solid or 14 AWG stranded wire)
• Insulation system:
• 50 - 150VA, temperature rise 55°C
(131°F), insulation class 105°C (221°F),
• 250 - 500VA, temperature rise 80°C
(176°F), insulation class 130°C (266°F)
• SEMS (standard machine screw with lock
washer) standard
• Standard secondary fuse kits utilizing
13/32” x 1 ½” fuse clips included with
all transformers. Fuses are not included.
(See Edison fuse section for MEN fuses.)
• 6 00V class, machine tool rated industrial
control transformers
• 5 0/60 Hertz
• VA range from 50 VA up to 500 VA
•C
onstructed with high quality silicon
steel laminations that provide optimum
performance and reliability
• E ncapsulated coils, encased in a custom
injection molded cover, protect coils and
terminations from moisture, dirt and
other industrial airborne contaminants.
• T emperature Range: -20°C (-4°F) to 40°C
(104°F)
Company
Information
Terminal Blocks
• Optional primary fuse kits available
utilizing 13/32” x 1 ½” fuse clips (See
Edison fuse section for HCTR fuses.)
• Optional finger-safe terminal covers
• LIFETIME warranty
(limited to mfg. defects)
Agency Approvals
• UL Listed (approved for U.S. and
Canada)
File E50394
• CE Mark standard on all units
• RoHS Compliant
Price
Volt-Amp
Rating*
Mtg.
Fig.
PH50MLI
PH100MLI
PH250MLI
PH350MLI
PH500MLI
$46.00
$52.00
$97.00
$116.00
50
100
250
350
A
A
B
B
$149.00
500
B
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
HPS Imperator 480x240/120x25 Control Transformer Specifications
Part Number
Power
Distribution
Blocks
Primary
Voltage
(50/60Hz)
Output
Current
(Amps)
25/120
Secondary
Voltage
(Nominal)
240x480
208x230x460
200x220x440
25x120
24x115
23x110
Impedance %
Wiring Duct
VA
%z
Total Heat
Dissipation
(Watts)**
2.0/0.47
4.0/0.83
10.0/2.08
14.0/2.92
50
100
250
350
8.3
8.4
7.8
7.0
11
14
29
33
4.0
5.2
10.1
11.0
20.0/4.17
500
5.0
40
16.3
Weight
(lb)
Wire
Note: *VA capacity rated at the output of the transformer.
** Heat dissipation calculated based on full rated load on transformer.
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
B
Dimensions
Cable Ties
Power Supplies
B
DC Converters
Transformers
and Filters
C
GxH
C
GxH
Circuit Protection
Tools
Test
Equipment
A
D
E
A
Enclosures
E
D
FIGURE A (100VA and less)
Enclosure
Climate Control
FIGURE B (150VA to 500VA)
Safety: Protective
Wear
HPS Imperator 480x240/120x25 Control Transformer Dimensions
Part Number
PH50MLI
PH100MLI
PH250MLI
PH350MLI
PH500MLI
Mtg.
Fig.
A
A
B
B
B
Overall Dimensions
inches (mm)
Mounting Centers
inches (mm)
Mounting Slot
inches (mm)
A
B
C
D
E
GXH
Height with
Finger Guard,
inches (mm)
3.25 (82.6)
3.25 (82.6)
4.50 (114.3)
4.50 (114.3)
4.75 (120.7)
4.06 (103.1)
4.69 (119.1)
5.19 (131.8)
5.56 (141.2)
6.69 (169.9)
3.56 (90.4)
3.63 (92.2)
4.44 (112.8)
4.44 (112.8)
4.31 (109.5)
2.63 (66.8)
2.63 (66.8)
3.75 (95.3)
3.75 (95.3)
4.06 (103.1)
2.50 (63.5)
2.63 (66.8)
3.75 (95.3)
3.75 (95.3)
4.50 (114.3)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.44 (5.6 x 11.2)
0.22 x 0.75 (5.6 x 19.1)
0.22 x 0.75 (5.6 x 19.1)
0.31 x 0.94 (7.9 x 23.9)
4.37 (111.0)
4.44 (112.8)
4.94 (125.5)
4.94 (125.5)
4.81 (122.2)
Depth with
Finger Guard
inches (mm)
5.32 (135.1)
6.13 (155.7)
6.38 (162.1)
7.06 (179.3)
8.19 (208.0)
Note: All dimensions are ±0.06 inches unless otherwise noted.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Safety: Electrical
Components
Transformers
eTX-11
Terms and
Conditions
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ 480x240 / 120x25 VAC
Control Transformers Wiring Specifications
Wiring
6
SECTION 1
5
1
PH***MLI Schematic for 50, 75 and 100VA Units
4
HV
Dotted line represents
supplied jumper lead.
High Voltage (HV)
8
480V/460V/440V
240V/230V/220V
3
480
240
2
6
1
5
HV
7
2
Dotted line represents
supplied jumper lead.
208V/200V
6
4
460
230
208
460
230
208
440
220
200
440
220
200
(Secondary Volts)
120V/115V/110V
4
1
LV
480
240
Low Voltage (LV)
25V/24V/23V
3
110
23
110
23
(Primary Volts)
480
240
3
115
24
115
24
High Voltage (HV)
8
480V/460V/440V
120
25
120
25
7
2
Install Supplied Jumpers
Between Terminals
Supply Lines
Connect To
Install Fuse
Clips To
None
None
None
3-8
8-7
2-8
1, 3
1, 7
1, 2
6, 4
6, 4
6, 4
Unfused
Unfused
Unfused
1-5, 4-8
1-5, 4-8
1-5, 4-8
Install Supplied Jumpers
Between Terminals
Load Lines
Connect To
Install Fuse
Clips To
None
None
None
None
1, 4
1, 3
4, 6
3, 6
Unfused
Unfused
1-5
1-5
PH***MLI Schematic for 150VA to 500VA Units
5
240V/230V/220V
440
220
200
440
220
200
(Secondary Volts)
120V/115V/110V
LV
460
230
208
460
230
208
Low Voltage (LV)
25V/24V/23V
4
1
480
240
7
208V/200V
3
(Primary Volts)
120
25
120
25
115
24
115
24
110
23
110
23
Install Supplied Jumpers
Between Terminals
Supply Lines
Connect To
Install Fuse
Clips To
None
None
None
8-6
4-8
3-8
2, 6
2, 4
2, 3
1, 5
1, 5
1, 5
Unfused
Unfused
Unfused
2-7, 5-8
2-7, 5-8
2-7, 5-8
Install Supplied Jumpers
Between Terminals
Load Lines
Connect To
Install Fuse
Clips To
None
None
None
None
2, 4
2, 3
1, 4
1, 3
Unfused
Unfused
2-7
2-7
Notes
• FUSES NOT INCLUDED (see Edison fuse section for fuses).
• Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately.
• Jumper links to make primary/secondary series/parallel connections supplied, but not installed.
• Transformers secondary is NOT designed for dual voltages. Secondary voltage is either 25/24/23V or 120/115/110V.
Book 3 (14.1)
eTX-12
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Imperator™ Transformers Accessories
– Terminal Covers and Fuse Kits
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Finger-safe terminal covers
Fuse Kits
These one-piece molded terminal covers are a quick and easy
way to provide safety and protection in the workplace. They
protect operators from potential shock hazards and guard
against accidental contact with the fuses.
These optional primary side fuse kits contain four fuse clips,
four mounting screws, and complete instructions.
Wiring
Accessories
The table below makes it easy to choose the correct terminal
covers and fuse kits for your Hammond control transformer.
ZIPLink
Connection
System
Transformer
Finger-Safe Terminal Covers
Part Number
Part # Pcs/
Pkg Price
PH50MQMJ
PH50PG
FG1
PH75MQMJ
PH100MQMJ
PH75PG
PH100PG
FG2
PH150MQMJ
PH250MQMJ
PH350MQMJ
PH500MQMJ
PH750MQMJ
PH1000MQMJ
PH1500MQMJ
PH150PG
PH250PG
PH350PG
PH500PG
Part #
FGF2 1 cover
FG3
1 cover
Finger-safe cover for all 150VA, PH250MQMJ and PH250PG fused and
$4.00
unfused control transformers. Cover fits primary or secondary side.
FG4
1 cover
Finger-safe cover for all 350VA, 500VA, 750VA, 1000VA, 1500VA trans$4.00 formers and the PH250MLI and PH250MGJ transformers fused and
unfused control transformers. Cover fits primary or secondary side.
1 cover
Finger-safe cover for all 750VA, 1000VA, 1500VA fused and unfused
$4.00
control transformers. Cover fits primary or secondary side.
PH750PG FG5
PH1000PG
PH50MLI
PH50MGJ
FG2
PH100MLI
PH150MGJ
Description
Finger-safe cover for MQMJ and PG series 50VA unfused control transformers. Cover fits primary side or secondary side.
Finger-safe cover for MQMJ and PG series 50VA unfused control trans$4.00
formers. Cover fits primary side or secondary side.
Finger-safe cover for all 75VA, all 100VA, PH50MLI and PH50MGJ fused
$3.50
control transformers. Cover fits primary or secondary side.
Finger-safe cover for 75VA, all 100VA, PH50MLI and PH50MGJ unfused
$4.00
control transformers. Cover fits primary or secondary side.
1 cover
Pcs/Pkg
Price
$3.50
FGF1 1 cover
PH75MGJ
PH100MGJ
Primary Side Fuse Kits
1 cover
1 cover
$3.50
FGF2 1 cover
$4.00
FG2
1 cover
$3.50
FGF2 1 cover
$4.00
FG3
$4.00
1 cover
PH250MLI
PH250MGJ
FG4
1 cover
$4.00
PH350MLI
PH500MLI
PH350MGJ
PH500MGJ
FG4
1 cover
$4.00
Finger-safe cover for all 75VA, all 100VA, PH50MLI and PH50MGJ
unfused control transformers. Cover fits primary or secondary side.
Finger-safe cover for 75VA, all 100VA, PH50MLI and PH50MGJ fused
control transformers. Cover fits primary or secondary side.
Finger-safe cover for all 75VA, all 100VA, PH50MLI and PH50MGJ
unfused control transformers. Cover fits primary or secondary side.
Finger-safe cover for 75VA, all 100VA, PH50MLI and PH50MGJ fused
control transformers. Cover fits primary or secondary side.
Finger-safe cover for all 150VA, PH250MQMJ and PH250PG fused and
unfused control transformers. Cover fits primary or secondary side.
Finger-safe cover for all 350VA, 500VA, 750VA, 1000VA, 1500VA transformers and the PH250MLI and PH250MGJ transformers fused and
unfused. Cover fits primary or secondary side.
Finger-safe cover for all 350VA, 500VA, 750VA, 1000VA, 1500VA transformers and the PH250MLI and PH250MGJ transformers fused and
unfused. Cover fits primary or secondary side.
clips,
PFK1 44 fuse
mounting screws
$6.00
PFK2
PFK3
4 fuse clips,
4 mounting screws
$6.00
Cable Ties
Wire
$6.00
Flexible Cord
Multi-conductor
Flex Cable
4 fuse clips,
PFK4 4 mounting screws
1 cover
PFK5
4 fuse clips,
4 mounting screws
1 cover
4 fuse clips,
PFK6 4 mounting screws
1 jumper wire
4 fuse clips,
PFK7 4 mounting screws
1 jumper wire
$5.75
$5.75
Data Cables
Wire
Management
Products
Power Supplies
$6.00
DC Converters
Transformers
and Filters
$6.00
Circuit Protection
Tools
Test
Equipment
Enclosures
3. Ensure mounting screws used for transformer installation (not supplied) are properly sized for transformer weight.
4. When mounting fuse clips, remove the appropriate captive washer screw(s) from terminal block and install fuse clip(s) and new terminal screw(s).
Fuse Clips accessories
Finger-safe Cover accessories
Sample Assembly Drawing for Finger
Guard Installation (for 150VA to 1500VA)
Panel Interface
Connectors
Wiring Duct
4 fuse clips,
4 mounting screws
2. For all bare wire connections, the recommended wire size range is 18 AWG to 14 AWG for solid wire,
and 14 AWG for stranded. A ring or spade connector must be used if using a wire size outside the range listed above.
Sample Assembly Drawing for Finger
Guard Installation (for 50, 75 and 100VA)
Sensor Cables
and Connectors
M12 Junction
Blocks
1. Torque all terminal screws between 12 and 14 in-lbs.
5. Please refer to wiring instructions included with the Hammond control transformer for connection details.
Multi-wire
Connectors
Sample Assembly Drawing for Fuse
Clip Installation (for 50, 75 and 100VA)
Sample Assembly Drawing for Fuse
Clip Installation (for 150VA to 1500VA)
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Standard secondary fuse kits utilizing 13/32” x 1 ½” fuse clips
included with all transformers. Fuses are not included. (See Edison
fuse section for MEN fuses.)
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-13
Prices as of April 16, 2014. Check Web site for most current prices.
Recommendations for Overcurrent Protection
UL and CSA (North American) Standards
UL and CSA (North American) Standards
North American standards, including UL 508, National Electric Code 450, and the Canadian Electrical Code, Part 1, require
overcurrent protection on all control circuit transformers. There are two options for overcurrent protection:
Option 1 (Primary only Protection)
Provide an overcurrent device in the primary circuit rated to the current of the transformer. The overcurrent limits are as follows:
• Primary 9 Amps or more: no more than 125% of rated current
• Primary 2 to 9 Amps:
no more than 167% of rated current
• Primary less than 2 Amps: no more than 300% of rated current for power circuits; no more than 500% of rated current for control circuits
Note: This method is considered less desirable, as start-up inrush to the transformer can frequently surpass the current rating of the device and result in
nuisance interruptions.
Option 2 (Primary and Secondary Protection)
The second option is to install overcurrent devices in both the primary and secondary circuits of the transformer. In this option,
the secondary device must be rated no more than 125% of rated current of the transformer and the primary no more than
250%. The Canadian Electrical Code permits 300% overcurrent on the primary for this option.
In both options listed, it is recommended that time delay fuses be considered to avoid unnecessary interruptions.
REFERENCES:
UL 508
UL 845
NEC 430-72
NEC 450-3
CEC Part 1, 26-256
Book 3 (14.1)
eTX-14
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Recommendations for Overcurrent
Protection UL and CSA (North American)
Standards, continued
HCTR Current Limiting Class CC Fuses
Part
Number
HCTR-25
HCTR-5
HCTR-75
HCTR1
HCTR1-25
HCTR1-5
HCTR2
HCTR2-5
HCTR3
HCTR3-5
HCTR4
HCTR5
HCTR6
HCTR7-5
HCTR8
HCTR10
HCTR15
HCTR20
HCTR25
HCTR30
PRIMARY (UL and CSA)
To assist in the selection of fuses, the following chart recommends the maximum primary fuse rating in amperes. The first
number shown is the maximum overcurrent protection when
the primary current is less than 2 amps and the overcurrent
protection device is rated for 300%. The second number
(shown in brackets) is recommended when the primary is
less than 2 amps and the overcurrent device is to be rated at
500% of rated current. Where only one number is indicated,
the primary is 2 amps or more and one rating of overcurrent
protection is shown as optimal. Choose the next higher fuse
rating if these numbers do not correspond with standard fuse
selections.
Recommended Maximum Primary Fuse Ratings in Amps Where
Primary Current is less than 2 Amps.
Primary Overload
Voltage Protection 50
115
120
220
208
230
240
277
380
440
460
480
300%
500%
300%
500%
300%
500%
300%
500%
300%
500%
300%
500%
300%
500%
300%
500%
300%
500%
300%
500%
300%
500%
1.25
(2.0)
1.25
(2.0)
0.6
(1.125)
0.6
(1.125)
0.6
(1.0)
0.6
(1.0)
0.5
(0.8)
0.3
(0.6)
0.3
(0.5)
0.3
(0.5)
0.3
(0.5)
AMP
Rating Pcs/Pkg Weight Price
0.25
0.5
0.75
1
1.25
1.5
2
2.5
3
3.5
4
5
6
7.5
8
10
15
20
25
30
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
$89.00
$79.00
$103.00
$81.00
$100.00
$80.00
$80.00
$89.00
$81.00
$98.00
$86.00
$84.00
$89.00
$98.00
$89.00
$87.00
$80.00
$86.00
$85.00
$87.00
100 150 250 350 500 750 1000 1500 2000 3000 5000
2.5
(4.0)
2.25
(4.0)
1.25
(2.25)
1.4
(2.25)
1.25
(2.0)
1.25
(2.0)
1.0
(1.8)
0.75
(1.25)
0.6
(1.125)
0.6
(1.0)
0.6
(1.0)
10.0
–
10.0
–
6.0
–
6.0
–
6.0
–
5.0
–
5.0
–
5.6
(9.0)
5.0
(8.0)
4.5
(8.0)
4.5
(7.5)
15.0
–
15.0
–
8.0
–
8.0
–
8.0
–
7.0
–
6.0
–
4.5
–
4.0
–
3.5
–
3.5
–
20.0
–
15.0
–
12.0
–
12.0
–
10.0
–
10.0
–
9.0
–
6.25
–
6.0
–
6.0
–
5.0
–
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
25.0
–
20.0
–
15.0
–
15.0
–
15.0
–
15.0
–
12.0
–
9.0
–
8.0
–
8.0
–
7.0
–
–
–
–
–
20.0
–
20.0
–
20.0
–
15.0
–
15.0
–
15.0
–
12.0
–
12.0
–
10.0
–
DC Converters
–
–
–
–
30.0
–
30.0
–
30.0
–
30.0
–
25.0
–
20.0
–
15.0
–
15.0
–
15.0
–
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
www.automationdirect.com/power-transformers
Wiring
Accessories
Power Supplies
1.8
(3.2)
1.8
(3.2)
1 .0
(1.6)
1.0
(1.8)
0.8
(1.6)
0.8
(1.5)
0.8
(1.25)
0.5
(0.8)
0.5
(0.8)
0.4
(0.8)
0.4
(0.75)
8.0
–
8.0
–
4.0
–
4.0
–
4.0
–
3.5
–
5.0
–
3.5
(6.25)
3.2
(5.6)
3.2
(5.0)
3.0
(5.0)
Power
Distribution
Blocks
Multi-wire
Connectors
Note: S
ee HCTR fuse catalog page for characteristic curves.
75
5.0
–
5.0
–
4.5
(7.5)
5.0
(8.0)
4.5
(7.5)
4.0
(7.0)
3.5
(9.0)
2.5
(4.5)
2.25
(3.5)
2.25
(3.5)
2.0
(3.5)
Terminal Blocks
ZIPLink
Connection
System
Hammond Transformers VA RATING
3.5
4.0
(6.5)
–
3.5
4.0
(6.5)
–
2 .0
3.2
(3.2) (5.6)
2.0
3.5
(3.5) (6.0)
1.8
3. 2
(3.2) (5.0)
1.8
3.0
(3.0) (5.0)
1.6
2.5
(4.5) (6.25)
1.125 1.8
(1.8) (3.2)
1 .0
1.6
(1.6) (2.8)
0.8
1.6
(1.6) (2.5)
0.8
1.5
(1.5) (2.5)
Company
Information
Transformers
eTX-15
Prices as of April 16, 2014. Check Web site for most current prices.
Recommendations for Overcurrent
Protection UL and CSA (North American)
Standards, continued
MEN General Purpose Midget Class Fuses
SECONDARY
Part
Number
MEN-5
MEN-6
MEN1
MEN1-4
MEN1-5
MEN2
MEN2-5
MEN3
MEN3-5
MEN4
MEN5
MEN6
MEN7
MEN8
MEN10
MEN12
MEN15
MEN20
MEN25
MEN30
The overcurrent protection listed below, in
amperes, is 125% of the rated current of the
transformer. Choose the next higher fuse rating if
these numbers do not correspond with standard
fuse selections.
Recommended Maximum Secondary Fuse Ratings in Amps.
AMP
Rating Pcs/Pkg Weight Price
0.5
0.6
1
1.4
1.5
2
2.5
3
3.5
4
5
6
7
8
10
12
15
20
25
30
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
10/1
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
0.2 lb
$33.00
$32.50
$30.50
$38.50
$32.00
$28.00
$30.50
$28.50
$28.00
$28.50
$28.00
$30.50
$28.00
$28.50
$28.00
$32.50
$29.00
$30.50
$33.00
$30.50
Note: See MEN fuse catalog page for characteristic curves.
Hammond Transformers VA RATING
Secondary Overload
Voltage Protection 50 75 100 150 250 350 500 750 1000 1500 2000 3000 5000
12
24
110
115
120
220
230
125%
5.3
7.9
11.0
16.0
27.0
–
–
–
–
–
–
–
–
125%
2.7
4.0
5.3
7.9
14.0
19.0
27.0
–
–
–
–
–
–
125%
0.6
0.9
1.2
1.8
2.9
4.0
5.7
8.6
12.0
18.0
23.0
–
–
125%
0.6
0.9
1.1
1.7
2.8
3.9
5.5
8.2
11.0
17.0
22.0
–
–
125%
0.6
0.8
1.1
1.6
2.7
3.7
5.3
7.9
11.0
16.0
21.0
–
–
125%
0.3
0.5
0.6
0.9
1.5
2.0
2.9
4.3
5.7
8.6
12.0
18.0
29.0
125%
0.3
0.5
0.6
0.9
1.4
2.0
2.8
4.1
5.5
8.2
11.0
17.0
28.0
Book 3 (14.1)
eTX-16
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial
Encapsulated Transformers
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Features
Totally enclosed to seal
out moisture and airborne
contaminants
Easily accessible
nameplate
Installation is made quick and easy
with keyhole mounting slots
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
All units are encapsulated
with an electrical grade
silica sand and resin
compound
Data Cables
NEMA 3R enclosure meets or
exceeds listing criteria including
NEMA and ANSI standards for
indoor and outdoor applications
Conduit knockouts and an easily
accessible wiring compartment
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Voltage Regulation
Tools
Test
Equipment
Voltage regulation in transformers is the difference between the “No-Load voltage” and
the “Full-Load voltage”. This is expressed in terms of percentage.
Regulation
=
Percentage
Wire
Management
Products
ENo-Load - EFull Load
EFull Load
Enclosures
Enclosure
Climate Control
(100%)
Safety: Electrical
Components
Safety: Protective
Wear
The secondary voltage (nominal) listed in these pages are at Full-Load, meaning the
point at which the transformer is operating at maximum permissible secondary current.
No-Load voltage can increase 6 to 10% max.
Terms and
Conditions
Warning: Secondary voltages of transformers may damage some loads. For example,
a transformer connected as 480/120 Volt but applied 495 Volt primary can
produce at No-Load a voltage of 134 Volts which will damage the inputs of
a PLC D0-06AA, whose maximum input voltage is 132 Volt. Notice that the
current of D0-06AA input is 10mA, making it very close to No-Load.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-17
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 480 x 240 VAC
Secondary 240 x 120 VAC
Features
•R
atings: Single phase from 0.50kVA to
25kVA; 60 Hz
• Electrostatic Shield: Standard on all
single phase units 0.75kVA and larger
•Q
uality Design: All units are encapsulated with electrical grade silica sand
and resin compounds which completely
enclose the core and coil to seal out
moisture, airborne contaminants and
eliminates corrosion and deterioration.
• Insulation: Offering UL class 130°C
(266°F) insulation, 95°C (203°F) temperature rise up to 1kVA on single phase;
180°C (356°F)
insulation, 135°C (275°F) temperature
rise on all units over 1kVA on single
phase. Quiet operation with sound levels below NEMA standards.
• E nclosures: NEMA 3R enclosures meet
or exceed listing criteria including
NEMA, ANSI, and OSHA standards for
indoor and outdoor service.
• To provide NEMA 3R protection (protection from falling rain), the transformer
must be mounted vertically with the
mounting tabs facing up.
• Rear and side entry conduit knockouts
into an easily accessible and roomy wiring compartment.
• Color is ANSI 61 gray, UL50
• Taps are convenient to select output
voltage.
•W
iring compartment: Provides tinned
copper lead wire terminations up to
5kVA, terminal pad termination on
7.5KVA and larger and standard ground
lug assembly for easy cable installation.
• Output voltage adjustable by taps.
•T
emperature Range: -20°C (-4°F) to
average ambient temperature 30°C
(86°F), not to exceed 40°C (104°F)
C1FC50LE
• I nstallation made quick and easy: All
encapsulated transformers are designed
for wall mounting and include keyhole
mounting slots.
• 10 year warranty (limited to mfg.
defects)
Agency Approvals
• UL Listed File No. E50394 (Type Q)
• CSA File No. LR3902 (Type Q)
• CE (up to 10 kVA)
• RoHS
C1F005LES
C1F1C5LES
HPS Fortress 480x240/240x120 Encapsulated Transformer Specifications
%z
4.17/2.08
500
7.6
35.8
15.0
6.25/3.13
750
5.6
57.2
18.0
1.0
8.33/4.17
1000
4.8
75.3
22.0
1.5
12.5/6.25
1500
4.1
100.0
25.0
$259.00
2.0
16.7/8.33
2000
4.3
121.6
40.0
$319.00
3.0
25.0/12.5
3000
3.7
160.8
55.0
$459.00
5.0
41.7/20.8
5000
4.2
314.0
88
$585.00
7.5
62.5/31.3
7500
3.6
402.0
145
$675.00
10
83.3/41.6
10000
3.7
525.0
165
$869.00
15
125/62.5
15000
2.4
585.0
286
$1,069.00
25
208.3/104.2
25000
2.0
838.0
346
kVA Rating
C1FC50LE
C1FC75LES
C1F1C0LES
C1F1C5LES
C1F002LES
C1F003LES
C1F005LES
C1F007LES
C1F010LES
C1F015LES**
C1F025LES**
$116.00
0.50
$145.00
0.75
$175.00
$209.00
240x480
Secondary
Voltage
(Nominal)
Impedance %
VA
Price
Primary
Voltage
(60Hz)
Output
Current
(Amps)
120/240
Total Heat
Dissipation
(Watts)*
Part Number
120x240
Product
Wt/Lbs
* Heat dissipation calculated based on full rated load on transformer.
** Not CE
Book 3 (14.1)
eTX-18
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 480 x 240 VAC
Secondary 240 x 120 VAC
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
Dimensions
Figure A - 500VA to 3kVA
ZIPLink
Connection
System
Figure B - 5kVA to 25kVA
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Dimensions inches [mm]
* Front bottom panel is hinged for access to terminals, shaded areas show
view of rear mounting holes and knockout.
Wire
Management
Products
HPS Fortress 480x240/240x120 Encapsulated Transformer Dimensions
Part
Number
Overall Dimensions
in (mm)
Mtg.
Fig.
A
C1FC50LE
C1FC75LES
C1F1C0LES
C1F1C5LES
C1F002LES
C1F003LES
C1F005LES
C1F007LES
C1F010LES
C1F015LES
C1F025LES
B
C
Mounting Holes
in (mm)
D
E
Mtg.
Hole
Dia.
in (mm)
F
G
Power Supplies
Rear
Mtg.
Holes
in (mm)
Knock Out Dimensions
in (mm)
H
J
K
L
A
5.00 (127.0) 4.75 (120.7) 9.25 (235.0) 8.25 (209.6) 3.88 (98.6) 7.75 (196.9) 0.22 (5.6) 1.25 (31.8) 1.00 (25.4) 1.50 (38.1) 2.00 (50.8)
A
5.00 (127.0) 4.75 (120.7) 9.25 (235.0) 8.25 (209.6) 3.88 (98.6) 7.75 (196.9) 0.22 (5.6) 1.25 (31.8) 1.00 (25.4) 1.50 (38.1) 2.00 (50.8)
A
5.88 (149.4) 5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 4.13 (104.9) 8.25 (209.6) 0.28 (7.1) 1.25 (31.8) 1.25 (31.8) 1.50 (38.1) 2.00 (50.8)
A
5.88 (149.4) 5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 4.13 (104.9) 8.25 (209.6) 0.28 (7.1) 1.25 (31.8) 1.25 (31.8) 1.50 (38.1) 2.00 (50.8)
A
7.00 (177.8) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7) 5.38 (136.7) 9.50 (241.3) 0.28 (7.1) 1.25 (31.8) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8)
M
N/A
7.00 (177.8) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7) 5.38 (136.7) 9.50 (241.3) 0.28 (7.1) 1.25 (31.8) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8)
B
10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.4) 7.38 (187.5) 15.38 (390.7) 0.44 (11.2) 1.25 (31.8) 4.00 (101.6) 2.00 (50.8) 2.00 (50.8) 6.00 (152.4)
B
12.25 (311.2) 9.25 (234.9) 17.63 (447.8) 15.56 (395.2) 9.38 (238.3) 14.88 (377.9) 0.44 (11.2) 2.00 (50.8) 5.00 (127.0) 2.00 (50.8) 2.00 (50.8) 8.00 (203.2)
B
12.25 (311.2) 9.25 (234.9) 20.88 (530.4) 18.88 (479.6) 9.38 (238.3) 18.13 (460.5) 0.44 (11.2) 2.00 (50.8) 5.00 (127.0) 2.00 (50.8) 2.00 (50.8) 8.00 (203.2)
B
14.50 (368.3) 10.75 (273.1) 21.38 (543.1) 19.38 (492.3) 11.63 (295.4) 18.63 (473.2) 0.44 (11.2) 2.00 (50.8) 6.00 (152.4) 2.00 (50.8) 2.00 (50.8) 10.00 (254.0)
B
14.50 (368.3) 10.75 (273.1) 27.38 (695.5) 24.88 (631.9) 11.13 (282.7) 24.50 (622.3) 0.56 (14.2) 2.00 (50.8) 6.00 (152.4) 2.00 (50.8) 2.00 (50.8) 10.00 (254.0)
Note: All dimensions have a tolerance of ±0.06 inches unless otherwise noted.
To provide NEMA 3R protection (protection from falling rain), the transformer must be mounted vertically with the mounting tabs facing up.
Additional information in installation insert.
Book 3 (14.1)
Transformers
Transformers
and Filters
Circuit Protection
Tools
A
www.automationdirect.com/power-transformers
DC Converters
eTX-19
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 480 x 240 VAC
Secondary 240 x 120 VAC
Wiring Diagram - For 500VA to 5kVA
SCHEMATIC
Primary Volts
480
240
Secondary Volts
240
120/240
120
CONNECTIONS
Connect lines to
Inter-connect
H1, H4
H1, H4
H2-H3
H1-H3, H2-H4
Connect lines to
X1, X4
X1, X2, X4
X1, X2
Inter-connect
X2-X3
X2-X3
X2-X4, X1-X3
Wiring Diagram - For 7.5kVA to 25kVA
SCHEMATIC
HV
H1
7 5 31
X4
X2
H2
2468
X3
LV
HV
H1
OR
X1 OR
Primary Volts
7 5 31
X4
2468
LV
X3
LV
Connect lines to
Inter-connect
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
1-2
2-3
3-4
4-5
5-6
6-7
7-8
H1-2, H2-1
H1-4, H2-3
H1-6, H2-5
H1-8, H2-7
504
492
480
468
456
444
432
H2
X2
CONNECTIONS
240
228
216
X1
LV
Secondary Volts
Connect lines to
Inter-connect
240
120
120/240
X1, X4
X1, X2
X1, X2, X4
X2- X3
X2-X4, X1-X3
X2-X3
Termination*
Part No.
C1FC50LE
C1FC75LES
C1F1C0LES
C1F1C5LES
C1F002LES
C1F003LES
C1F005LES
C1F007LES
C1F010LES
C1F015LES
C1F025LES
HV
LV
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#14 AWG Leads
#18 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#12 AWG Leads
#12 AWG Leads
Terminal Pad 1C
#10 AWG Leads
Terminal Pad 1C
#8 AWG Leads
Terminal Pad 1A
#6 AWG Leads
Terminal Pad 1A
Terminal Pad Diagram
1A = 0.28 [7.1] DIA
1C = 0.22 [5.6] DIA
Dimensions inches [mm]
* Transformers are provided with copper leads or copper terminal pads.
Book 3 (14.1)
eTX-20
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 277/240/208/120 VAC
Secondary 240 x 120 VAC
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
Features
•R
atings: Single phase from 100VA to
5kVA; 60 Hz
• Electrostatic Shield: Standard on all
single phase units 0.75kVA and larger
•Q
uality Design: All units are encapsulated with electrical grade silica sand
and resin compounds which completely
enclose the core and coil to seal out
moisture, airborne contaminants and
eliminates corrosion and deterioration.
• Insulation: Offering UL class 130°C
(266°F) insulation, 80°C (176°F) temperature rise up to 1kVA on single phase;
180°C (356°F)
insulation, 135°C (275°F) temperature
rise on all units over 1kVA on single
phase. Quiet operation with sound levels below NEMA standards.
• E nclosures: NEMA 3R enclosures meet
or exceed listing criteria including
NEMA, ANSI, and OSHA standards for
indoor and outdoor service.
• Rear and side entry conduit knockouts
into an easily accessible and roomy wiring compartment.
• Color is ANSI 61 gray, UL50
•W
iring compartment: Provides tinned
copper lead wire terminations and
standard ground lug assembly for easy
cable installation.
• Taps are convenient to select output
voltage.
• Output voltage adjustable by taps.
•T
emperature Range: -20°C (-4°F) to
average ambient temperature 30°C
(86°F), not to exceed 40°C (104°F)
• I nstallation made quick and easy: All
encapsulated transformers are designed
for wall mounting and include keyhole
mounting slots.
• 10 year warranty
(limited to mfg. defects)
Agency Approvals
• UL Listed File No. E50394 (Type Q)
• CSA File No. LR3902 (Type Q)
• CE
• RoHS
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
C1FC10WE
C1F1C0WES
C1F005WES
Test
Equipment
HPS Fortress Encapsulated Transformer Specifications
Part Number
Price
kVA Rating
C1FC10WE
C1FC25WE
C1FC50WE
C1F1C0WES
C1F002WES
C1F003WES
C1F005WES
$96.00
0.10
$119.00
$139.00
$199.00
1.0
$298.00
2.0
$385.00
$539.00
Primary
Voltage
(60Hz)
Secondary
Voltage
(Nominal)
Output
Current
(Amps)
120/240
Impedance %
Total Heat
Wt/
Dissipation Product
Lbs
(Watts)*
VA
%z
0.83/0.42
100
12.6
27
6.36
0.25
2.08/1.04
250
12.2
52
8.25
0.50
4.16/2.08
500
8.9
71
14.0
8.33/4.16
1000
5.4
91
22.0
16.67/8.33
2000
3.8
130
50.0
3.0
25.0/12.5
3000
4.3
138
86.0
5.0
41.67/20.83
5000
4.3
380
150.0
120/208/240/277
120/240
Note: * Heat dissipation calculated based on full rated load on transformer.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Tools
Transformers
eTX-21
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 277/240/208/120 VAC
Secondary 240 x 120 VAC
Dimensions
Figure A - 100VA to 2kVA
Figure B - 3kVA to 5kVA
* Front bottom panel is hinged for access to terminals, shaded areas show view
of rear mounting holes and knockout.
Dimensions inches [mm]
HPS Fortress Encapsulated Transformer Dimensions
Part Number Mtg.
Fig.
C1FC10WE
C1FC25WE
C1FC50WE
C1F1C0WES
C1F002WES
C1F003WES
C1F005WES
A
Overall Dimensions
in (mm)
B
C
D
Mounting Holes
in (mm)
E
F
Mounting Hole
Dia. in (mm)
G
Knock Out Dimensions
in (mm)
H
J
K
L
A
3.75 (95.3) 5.25 (133.4) 7.25 (184.2) 6.25 (158.8) 2.50 (63.5) 5.63 (143.0)
0.22 (5.6)
1.25 (31.8)
A
3.75 (95.3) 5.25 (133.4) 7.25 (184.2) 6.25 (158.8) 2.50 (63.5) 5.63 (143.0)
0.22 (5.6)
1.25 (31.8) 0.8 (20.3) 1.50 (38.1) 2.00 (50.8)
N/A
1.50 (38.1) 2.00 (50.8)
A
5.00 (127.0) 4.75 (120.7) 9.25 (234.9) 8.25 (209.5) 3.88 (98.5) 7.75 (196.9)
0.22 (5.6)
1.25 (31.8) 1.00 (25.4) 1.50 (38.1) 2.00 (50.8)
A
5.88 (149.4) 5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 4.13(104.9) 8.25 (209.6)
0.28 (7.1)
1.25 (31.8) 1.25 (31.8) 1.50 (38.1) 2.00 (50.8)
A
7.00 (177.8) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7) 5.38 (136.7) 9.50 (241.3)
0.28 (7.1)
1.25 (31.8) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8)
B
10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.4) 7.38 (187.5) 15.38 (390.7)
0.44 (11.2)
1.25 (31.8) 4.00 (101.6) 2.00 (50.8) 2.00 (50.8)
B
10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.4) 7.38 (187.5) 15.38 (390.7)
0.44 (11.2)
1.25 (31.8) 4.00 (101.6) 2.00 (50.8) 2.00 (50.8)
Note: All dimensions have a tolerance of ±0.06 inches unless otherwise noted.
To provide NEMA 3R protection (protection from falling rain), the transformer must be mounted vertically with the mounting tabs facing up.
Additional information in installation insert.
Book 3 (14.1)
eTX-22
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 277/240/208/120 VAC
Secondary 240 x 120 VAC
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
Wiring Diagram - For 100VA to 2kVA
ZIPLink
Connection
System
SCHEMATIC
H3 H5
H2 H4
H1
H3 H5
H2 H4
H1
OR
HV
X4
CONNECTIONS
X2
X3
X1
LV
OR
Primary Volts
Connect lines to
Inter-connect
277
240
208
120
H1, H5
H1, H4
H1, H3
H1, H2
-
HV
X4
X2
X3
LV
Secondary Volts
X1
240
120/240
120
LV
LV
Connect lines to
Inter-connect
X1, X4
X1, X2, X4
X1, X2
X2-X3
X2-X3
X2-X4, X1-X3
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Wiring Diagram - For 3kVA and 5kVA
SCHEMATIC
Flexible Cord
Primary Volts
CONNECTIONS
Connect lines to
Inter-connect
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
1-2
2-3
3-4
4-5
5-6
6-7
7-8
277
HV
H1
7 5 31
X4
X2
H2
2468
X3
LV
H1
OR
X1 OR
7 5 31
X4
240
HV
208
2468
X2
LV
H2
X3
LV
Multi-conductor
Flex Cable
120
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
X1
LV
Secondary Volts
Connect lines to
Inter-connect
240
120
120/240
X1, X4
X1, X2
X1, X2, X4
X2- X3
X2-X4, X1-X3
X2-X3
Circuit Protection
Tools
Test
Equipment
Enclosures
Termination*
Part No.
C1FC10WE
C1FC25WE
C1FC50WE
C1F1C0WES
C1F002WES
C1F003WES
C1F005WES
Data Cables
HV
LV
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#10 and #14 AWG Leads
#14 AWG Leads
#6 AWG Leads
#12 AWG Leads
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
* Transformers are provided with copper leads.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-23
Prices as of April 16, 2014. Check Web site for most current prices.
HPS FortressTM Commercial Encapsulated Transformers
Primary 480**/440/416/400/380 x
240**/220/208/200/190VAC Secondary 240 x 120 VAC
Features
•R
atings: Single phase from 0.25kVA to
5kVA; 50/60 Hz**
• Electrostatic Shield: Standard on all
single phase units 0.75kVA and larger
•Q
uality Design: All units are encapsulated with electrical grade silica sand
and resin compounds which completely
enclose the core and coil to seal out
moisture, airborne contaminants and
eliminates corrosion and deterioration.
• Insulation: Offering UL class 130°C
(266°F) insulation, 95°C (203°F) temperature rise up to 1kVA on single phase;
180°C (356°F)
insulation, 135°C (275°F) temperature
rise on all units over 1kVA on single
phase. Quiet operation with sound levels below NEMA standards.
• E nclosures: NEMA 3R enclosures meet
or exceed listing criteria including
NEMA, ANSI, and OSHA standards for
indoor and outdoor service.
• Rear and side entry conduit knockouts
into an easily accessible and roomy wiring compartment.
•W
iring compartment: Provides tinned
copper lead wire terminations and
standard ground lug assembly for easy
cable installation.
• Taps are convenient to select output
voltage.
• Output voltage adjustable by taps.
•T
emperature Range: -20°C (-4°F) to
average ambient temperature 30°C
(86°F), not to exceed 40°C (104°F)
C1FC25XE
• I nstallation made quick and easy: All
encapsulated transformers are designed
for wall mounting and include keyhole
mounting slots.
• 10 year warranty
(limited to mfg. defects)
Agency Approvals
• UL Listed File No. E50394 (Type Q)
• CSA File No. LR3902 (Type Q)
• CE
• RoHS
C1F1C0XES
C1F005XES
HPS Fortress Encapsulated Transformer Specifications
Part Number
Price
kVA Rating
C1FC25XE
C1FC50XE
C1F1C0XES
C1F002XES
C1F003XES
$119.00
0.25
$139.00
0.50
$209.00
1.0
$319.00
2.0
$415.00
3.0
C1F005XES
$579.00
5.0
Primary
Voltage
(50/60Hz)**
190/200/208/
220/240 x
380/400/416/
440/480
Secondary
Voltage
(Nominal)
120/240
Output
Current
(Amps)
120/240
Impedance %
VA
2.08/1.04
%z
Total Heat
Dissipation
(Watts)*
Product
Wt/Lbs
250
13.0
76
8.25
4.16/2.08
500
10.7
95
14.0
8.33/4.16
1000
5.4
110
26.0
16.67/8.33
2000
4.5
140
52.0
25.0/12.5
3000
4.3
145
65.0
41.67/20.83
5000
4.3
351
115.0
* Heat dissipation calculated based on full rated load on transformer.
** The primary voltage ratio of 240 or 480 is available at 60Hz only with a secondary voltage of approximately 130/262V
Book 3 (14.1)
eTX-24
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 480/440/416/400/380 x 240/220/208/200/190 VAC
Secondary 240 x 120 VAC
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
Dimensions
ZIPLink
Connection
System
Figure B - 3kVA to 5kVA
Figure A - 250VA to 2kVA
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Dimensions inches [mm]
* Front bottom panel is hinged for access to terminals, shaded areas show view
of rear mounting holes and knockout.
Wire
Management
Products
HPS Fortress Encapsulated Transformer Dimensions
Part
Number
C1FC25XE
C1FC50XE
C1F1C0XES
C1F002XES
C1F003XES
C1F005XES
Mtg.
Fig.
A
Overall Dimensions
in (mm)
B
C
D
Mounting Holes
in (mm)
E
F
Mounting Hole
Dia. in (mm)
G
Data Cables
Knock Out Dimensions
in (mm)
H
J
K
L
N/A
1.50 (38.1) 2.00 (50.8)
Power Supplies
DC Converters
A
3.75 (95.3) 5.25 (133.4) 7.25 (184.2) 6.25 (158.8) 2.50 (63.5) 5.63 (143.0)
0.22 (5.6)
1.25 (31.8)
A
4.50 (114.3) 5.75 (146.1) 7.25 (184.2) 6.25 (158.8) 3.13 (79.5) 5.63 (143.0)
0.22 (5.6)
1.25 (31.8) 0.81 (20.6) 1.50 (38.1) 2.00 (50.8)
A
5.88 (149.4) 5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 4.13 (104.9) 8.25 (209.6)
0.28 (7.1)
1.25 (31.8) 1.25 (31.8) 1.50 (38.1) 2.00 (50.8)
Circuit Protection
Tools
A
7.00 (177.8) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7) 5.38 (136.7) 9.50 (241.3)
0.28 (7.1)
1.25 (31.8) 1.50 (38.1) 15.0 (381.0) 2.00 (50.8)
B
10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.5) 7.38 (187.5) 15.38 (390.7)
0.44 (11.2)
1.25 (31.8) 4.00 (101.6) 2.00 (50.8) 2.00 (50.8)
B
10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.5) 7.38 (187.5) 15.38 (390.7)
0.44 (11.2)
1.25 (31.8) 4.00 (101.6) 2.00 (50.8) 2.00 (50.8)
Note: All dimensions have a tolerance of ±0.06 inches unless otherwise noted.
To provide NEMA 3R protection (protection from falling rain), the transformer must be mounted vertically with the mounting tabs facing up.
Additional information in installation insert.
Transformers
and Filters
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-25
Prices as of April 16, 2014. Check Web site for most current prices.
HPS Fortress™ Commercial Encapsulated Transformers
Primary 480/440/416/400/380 x 240/220/208/200/190 VAC
Secondary 240 x 120 VAC
Wiring Diagram - For 250VA to 2kVA
SCHEMATIC
H1
H2 H3 H4 H5
X4
H6
X3
Primary Volts
480 (60Hz)
440 (50/60Hz)
416 (50/60Hz)
400 (50/60Hz)
380 (50/60Hz)
240 (60 Hz)
220 (50/60Hz)
208 (50/60Hz)
200 (50/60Hz)
190 (50/60Hz)
H7 H8 H9 H10
X2
CONNECTIONS
Connect lines to
Inter-connect
H1, H10
H1, H10
H1, H9
H1, H8
H1, H7
H1, H10
H1, H10
H1, H9
H1, H8
H1, H7
H5-H6
H5-H6
H4-H6
H3-H6
H2-H6
H1-H6, H5-H10
H1-H6, H5-H10
H1-H6, H4-H9
H1-H6, H3-H8
H1-H6, H2-H7
Secondary Volts
Connect lines to
Inter-connect
240
120/240
120
X1, X4
X1, X2, X4
X1, X4
X2-X3
X2-X3
X2-X4, X1-X3
X1
Wiring Diagram - For 3kVA and 5kVA
SCHEMATIC
Primary Volts
CONNECTIONS
Connect lines to
Inter-connect
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
H1, H2
1-2
2-3
3-4
4-5
5-6
6-7
7-8
H1-2, H2-1
H1-4, H2-3
H1-6, H2-5
H1-8, H2-7
440 or 480
HV
H1
7 5 31
X4
X2
H2
2468
X3
LV
OR
X1 OR
416
HV
H1
7 5 31
X4
400
2468
X2
LV
H2
X3
LV
380
220 or 240
208
200
190
X1
LV
Secondary Volts
Connect lines to
Inter-connect
240
120
120/240
X1, X4
X1, X2
X1, X2, X4
X2- X3
X2-X4, X1-X3
X2-X3
Termination*
Part No.
C1FC25XE
C1FC50XE
C1F1C0XES
C1F002XES
C1F003XES
C1F005XES
HV
LV
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#18 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#14 AWG Leads
#12 AWG Leads
* Transformers are provided with copper leads.
Book 3 (14.1)
eTX-26
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Jefferson Electric Buck-Boost Transformers
Terminal Blocks
What is a buck-boost
transformer?
Power
Distribution
Blocks
Buck-boost transformers are designed
to maximize the performance and life of
electrical equipment. They are typically
used to power loads with specific voltage
requirements that differ from the available
line voltage.
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
The 2008 NEC Handbook Section 210.9
provides the following definition for a
buck-boost transformer:
Sensor Cables
and Connectors
A buck-boost transformer is classified
as an autotransformer. A buck-boost
transformer provides a means of raising
(boosting) or lowering (bucking) a supply
line voltage by a small amount (usually
no more than 20 percent).
A buck-boost is a transformer with two
primary windings (H1-H2 and H3-H4)
and two secondary windings (X1-X2 and
X3-X4). Its primary and secondary windings are connected so that the electrical
characteristics are changed from a transformer that has its primary and secondary
windings isolated from each other to one
that has primary and secondary windings
connected to buck or boost the voltage as
an autotransformer, correcting voltage by
up to 20 percent.
A single unit is used to boost or buck
single-phase voltage. Two or three units
are used to boost or buck three-phase
voltage. An autotransformer requires little
physical space, is economical, and above
all, is efficient.
A Buck-Boost transformer can have two
main applications:
1. When connected as an autotransformer, you can buck (lower) or
boost (raise) available line voltage
anywhere from 5 to 20 percent.
2. When connected as an isolation transformer, they can be used
to step-down supply power to low
voltage circuits at the nameplate
rating listed.
Standards/Approvals
Company
Information
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Applications*
Wire
Management
Products
• Air conditioners
• Heating elements
• Motor applications (not motor control circuits per NFPA 79 9.1.1.1)
• 277 volt supply for lighting systems
Power Supplies
DC Converters
Transformers
and Filters
Features
• Encapsulated with electrical grade resin
• Cores of high-quality electrical steel
• Aluminum/copper windings (see nameplate for product specific information)
• 60 Hz operation
• NEMA 3R-rated enclosures
• 135ºC temperature rise, 180ºC insulation class or 95ºC temperature rise,
130ºC insulation class depending on kVA size
• Heat-cured ASA-61 gray powder coat finish
• Slotted mounting holes for quick and easy mounting
• Permanently affixed wiring diagram
• 10-year limited warranty (limited to mfg. defects)
• Single-phase encapsulated isolation transformer ratings 50VA to 2kVA
• Ambient temperature 0 - 25ºC (32 - 77ºF)
(Per UL506, UL5085-1, 2 General Purpose Transformers)
• Built in accordance with UL1446, CAN/
CSA - C22.2 No. 0
• Agency Approval UL File #E4466
* Note: Buck-boost transformers do not compensate for fluctuating line voltages.
They should only be used when line voltage is relatively constant.
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-27
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost Single-phase Connections
NEC Handbook 2008 Exhibit 210.18 Typical single-phase connection diagrams for buck or boost transformers
connected as autotransformers to change 240 volts single-phase to 208 volts and vice versa.
Boost (increase)
HV = High Voltage
LV = Low Voltage
Buck (decrease)
Courtesy of NFPA, from 2008 Handbook
Difference between an autotransformer
and an isolation transformer
The principal difference between an autotransformer and an isolation
transformer is the separation of secondary windings. In an autotransformer, the input (or primary) and the output (or secondary) are electrically connected, while in an isolation transformer they are completely
separated, as shown to the right.
Because autotransformers require fewer windings and smaller cores,
they are typically lighter and less costly than conventional isolation transformers with the same ratings. Autotransformers do have some performance advantages too. They have increased power handling capability,
flatter frequency response, lower insertion loss and lower distortion than
conventional transformers of similar size and cost. They do not, however,
provide electrical isolation or stabilize fluctuating supply line voltages.
Autotransformer (“Autoformers”)
Autotransformers are best suited for applications where the line voltage
needs to be matched to a protected piece of equipment, for example to
adapt a piece of equipment manufacturered in one country to operate
in another where the line voltage is slightly different. Autotransformers
are a smart choice if the difference between the input and desired output
voltages is nominal.
Isolation (or Insulating) Transformer
Book 3 (14.1)
eTX-28
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Fusing Buck-Boost Transformers
Company
Information
Terminal Blocks
The method for determining the correct size overcurrent protection for an autotransformer is covered
in the 2008 National Electric Code (NEC) 450.4 Autotransformers 600 Volts, Nominal, or Less.
Power
Distribution
Blocks
(A) Overcurrent Protection: Each autotransformer 600 volts, nominal, or less shall
be protected by an individual overcurrent device installed in series with each
ungrounded input conductor. Such overcurrent device shall be rated or set at not
more than 125 percent of the rated full-load input current of the autotransformer.
Where this calculation does not correspond to a standard rating of a fuse or
nonadjustable circuit breaker and the rated input current is 9 amperes or more,
the next higher standard rating described in 240.6 shall be permitted. An overcurrent device shall not be installed in series with the shunt winding (the winding
common to both the input and the output circuits) of the autotransformer between
Points A and B as shown in Exhibit 450.6 (below).
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Courtesy of NFPA, from 2008 Handbook
Power Supplies
Exhibit 450.6 provides an example of overcurrent protection for an autotransformer. It shows a
two-winding, single-phase transformer connected to boost a 208-volt supply to 240 volts. The
autotransformer is provided with a two-pole disconnect switch with both overcurrent devices (OC-1a
and OC-1b) located on the supply side of the autotransformer.
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-29
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost Transformer
Selection Information
How to select the proper transformer
To select the proper transformer for buck-boost applications, determine the following first:
Line Voltage
The voltage that you want to buck (decrease) or boost (increase). This can be found by
measuring the supply line voltage with a voltmeter.
Load Voltage
The voltage at which your equipment is designed to operate. This is listed on the nameplate
of the load equipment.
Load kVA or load Amps
You do not need to know both. One is sufficient for selection purposes. This information
usually can be found on the nameplate of the equipment that you want to operate.
Supply Line and Equipment Frequencies
The supply line frequency must be the same as the frequency of the equipment to be operated. This will be 60 Hz for buck-boost transformers.
Number of Phases
Single-phase or three-phase line and load should match because a transformer is not
capable of converting single-phase to three-phase.
The Type of Electrical Configuration
Delta or Wye.
How to use the selection charts
on the following pages
Example:
(Assume the following information)
1. Find the appropriate single-phase, three-phase
delta or three-phase wye table.
2. Read across the appropriate input/output voltage
rows and find the nearest ratio of required load
voltage to line voltage for the application desired.
(High voltage (HV) and low voltage (LV) may be
either input or output voltage depending on the
circumstances.)
3. Reading vertically down the column beginning
with your application voltage ratio, locate in one
of the kVA rows a kVA capacity equal to or larger
than your load requirement.
4. Now move left across the kVA row to locate the
appropriate transformer catalog number for your
application.
1. A reasonably constant line voltage of 200 volts.
2. A required equipment voltage of 236 volts.
3. 1.6 kVA load capacity needed.
4. Single-phase line and equipment.
In the voltage rows, 208 is closest to our line
voltage of 200. The 236 high voltage meets our
requirements.
Reading vertically down this column, find 1.8 kVA,
the closest larger kVA to our required 1.6 load kVA.
Moving left across this row, you will find the
transformer catalog number to be 416-1221-000.
Book 3 (14.1)
eTX-30
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost Single-Phase Selection Chart
Terminal Blocks
Single-Phase Connection
Part Number
416-1100-000
416-1101-000
416-1111-000
416-1121-000
416-1131-000
416-1141-000
416-1151-000
416-1161-000
416-1171-000
Input or
Output
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
Wiring Diagram
Input or
Part Number
Output
LV Amps
416-1201-000
HV Amps
LV Amps
416-1211-000
HV Amps
LV Amps
416-1221-000
HV Amps
LV Amps
416-1231-000
HV Amps
LV Amps
416-1241-000
HV Amps
LV Amps
416-1251-000
HV Amps
LV Amps
416-1261-000
HV Amps
LV Amps
416-1271-000
HV Amps
Wiring Diagram
LV
HV
kVA
kVA
kVA
kVA
kVA
kVA
kVA
kVA
kVA
LV
HV
kVA
kVA
kVA
kVA
kVA
kVA
kVA
kVA
Company
Information
100
120
109
120
120
132
120
144
208
230
218
240
240
252
240
264
2.5
0.3
2.1
5.0
0.5
4.2
7.5
0.8
6.3
12.5
1.3
10.4
25.0
2.5
20.8
37.5
3.8
31.3
50.0
5.0
42.0
75.0
7.5
63.0
100.0
10.0
83.0
2
4.6
0.5
4.2
9.2
1.0
8.3
13.8
1.5
12.5
22.9
2.5
20.8
45.8
5.0
41.7
68.8
7.5
62.5
92.0
10.0
83.0
138.0
15.0
125.0
183.0
22.0
167.0
1
4.6
0.6
4.2
9.2
1.1
8.3
13.8
1.7
12.5
22.9
2.8
20.8
45.8
5.5
41.7
68.8
8.3
62.5
92.0
11.0
83.0
138.0
16.5
125.0
183.0
22.0
167.0
1
2.5
0.3
2.1
5.0
0.6
4.2
7.5
0.9
6.3
12.5
1.5
10.4
25.0
3.0
20.8
37.5
4.5
31.3
50.0
6.0
42.0
75.0
9.0
63.0
100.0
12.0
83.0
2
2.3
0.5
2.1
4.6
1.0
4.2
6.9
1.4
6.3
11.5
2.4
10.4
22.9
4.8
20.8
34.4
7.2
31.3
46.0
9.5
42.0
69.0
14.3
63.0
92.0
19.1
83.0
4
2.3
0.5
2.1
4.6
1.0
4.2
6.9
1.5
6.3
11.5
2.5
10.4
22.9
5.0
20.8
34.4
7.5
31.3
46.0
10.0
42.0
69.0
15.0
63.0
92.0
20.0
83.0
4
4.4
1.1
4.2
8.8
2.1
8.3
13.1
3.2
12.5
21.9
5.3
20.8
43.8
10.5
41.7
65.6
15.8
62.5
88.0
21.0
83.0
131.0
31.5
125.0
175.0
42.0
167.0
3
2.3
0.6
2.1
4.6
1.1
4.2
6.9
1.7
6.3
11.5
2.8
10.4
22.9
5.5
20.8
34.4
8.3
31.3
46.0
11.0
42.0
69.0
16.5
63.0
92.0
22.0
83.0
4
95
120
106
120
120
136
120
152
208
236
212
240
225
240
240
272
4.0
0.4
3.1
5.9
0.6
4.7
9.9
0.9
7.8
19.8
1.9
15.6
29.7
2.8
23.4
40.0
3.8
31.0
59.0
5.6
47.0
79.0
7.5
63.0
7.1
0.8
6.3
10.6
1.1
9.4
17.7
1.9
15.6
35.4
3.8
31.3
53.1
5.6
46.9
71.0
7.5
63.0
106.0
11.3
94.0
142.0
15.0
125.0
7.1
0.9
6.3
10.6
1.3
9.4
17.7
2.1
15.6
35.4
4.3
31.3
53.1
6.4
46.9
71.0
8.5
63.0
106.0
12.8
94.0
142
17.0
125.0
4.0
0.5
3.1
5.9
0.7
4.7
9.9
1.2
7.8
19.8
2.4
15.6
29.7
3.6
23.4
40.0
4.8
31.0
59.0
7.1
47.0
79
9.5
63.0
3.5
0.7
3.1
5.3
1.1
4.7
8.9
1.8
7.8
17.7
3.7
15.6
26.6
5.5
23.4
35.0
7.4
31.0
53.0
11.1
47.0
71.0
14.7
63.0
3.5
0.8
3.1
5.3
1.1
4.7
8.9
1.9
7.8
17.7
3.8
15.6
26.6
5.6
23.4
35.0
7.5
31.0
53.0
11.3
47.0
71.0
15.0
63.0
6.7
1.5
6.3
10.0
2.3
9.4
16.7
3.8
15.6
33.3
7.5
31.3
50.0
11.3
46.9
67.0
15.0
63.0
100.0
22.5
94.0
133.0
30.0
125.0
3.5
0.9
3.1
5.3
1.3
4.7
8.9
2.1
7.8
17.7
4.3
15.6
26.6
6.4
23.4
35.0
8.5
31.0
53.0
12.8
47.0
71.0
17.0
63.0
2
1
1
2
4
4
3
4
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-31
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost 3-Phase Open Delta
Selection Chart
Please note: Three-phase open delta connections require two transformers.
Three-Phase Open Delta Connection
Part Number
Input or
Output
LV
HV
LV Amps
kVA
416-1100-000
HV Amps
LV Amps
416-1101-000
kVA
HV Amps
LV Amps
416-1111-000
kVA
HV Amps
LV Amps
416-1121-000
kVA
2.3
2.3
4.4
4.4
2.3
0.8
0.9
1.7
1.8
1.0
2.1
2.1
4.2
4.2
2.1
4.6
4.6
8.8
8.8
4.6
1.7
1.7
3.5
3.6
1.9
4.2
4.2
8.3
8.3
4.2
6.9
6.9
13.1
13.1
6.9
2.5
2.6
5.2
5.5
2.9
6.3
6.3
12.5
12.5
6.3
11.5
11.5
21.9
21.9
11.5
8.7
9.1
4.8
20.8
20.8
10.4
22.9
22.9
43.8
43.8
22.9
8.3
8.7
17.4
18.2
9.5
20.8
20.8
41.7
41.7
20.8
34.4
34.4
65.6
65.6
34.4
12.4
13.0
26.0
27.3
14.3
31.3
31.3
62.5
62.5
31.3
46.0
46.0
88.0
88.0
46.0
kVA 16.5
17.3
34.7
36.4
19.1
42.0
42.0
83.0
83.0
42.0
69.0
69.0
131.0
131.0
69.0
kVA 24.8
26.0
52.1
54.6
28.6
63.0
63.0
125.0
125.0
63.0
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
416-1171-000
240
264
4.3
kVA
416-1161-000
240
252
10.4
HV Amps
LV Amps
416-1151-000
229
240
4.1
kVA
416-1141-000
218
240
10.4
HV Amps
LV Amps
416-1131-000
208
230
92.0
92.0
175.0
175.0
92.0
kVA 33.0
34.6
69.4
72.7
38.1
83.0
83.0
167.0
167.0
83.0
10
10
9
9
10
HV Amps
Wiring Diagram
Part Number
Input or
Output
LV
HV
LV Amps
kVA
416-1201-000
HV Amps
LV Amps
416-1211-000
kVA
HV Amps
LV Amps
416-1221-000
kVA
HV Amps
LV Amps
416-1231-000
kVA
HV Amps
LV Amps
416-1271-000
HV Amps
Wiring Diagram
3.5
3.5
6.7
3.5
1.3
1.3
2.6
1.5
3.1
3.1
6.3
3.1
5.3
5.3
10.0
5.3
1.9
2.0
3.9
2.2
4.7
4.7
9.4
4.7
8.9
8.9
16.7
8.9
3.2
3.3
6.5
3.7
7.8
7.8
15.6
7.8
17.7
17.7
33.3
17.7
6.5
13.0
7.4
31.3
15.6
26.6
26.6
50.0
26.6
9.6
9.8
19.5
11.0
23.4
23.4
46.9
23.4
35.0
35.0
67.0
35.0
12.8
13.0
26.0
14.7
31.0
31.0
63.0
31.0
53.0
53.0
100.0
53.0
kVA 19.1
19.5
39.0
22.1
47.0
47.0
94.0
47.0
71.0
71.0
133.0
71.0
kVA 25.5
26.0
52.0
29.4
63.0
63.0
125.0
63.0
10
10
9
10
kVA
416-1261-000
240
272
15.6
HV Amps
LV Amps
HV Amps
LV Amps
225
240
6.4
kVA
416-1251-000
212
240
15.6
HV Amps
LV Amps
416-1241-000
208
236
Book 3 (14.1)
eTX-32
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost 3-Phase Wye Selection Chart
Terminal Blocks
Please note: Three-phase wye delta connections require three transformers.
Power
Distribution
Blocks
Three-Phase Wye Connection
Part Number
416-1100-000
416-1101-000
416-1111-000
416-1121-000
416-1131-000
416-1141-000
416-1151-000
416-1161-000
416-1171-000
Input or
Output
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
Wiring Diagram
Part Number
416-1201-000
416-1211-000
416-1221-000
416-1231-000
416-1241-000
416-1251-000
416-1261-000
416-1271-000
Input or
Output
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
LV Amps
HV Amps
Wiring Diagram
LV
HV
kVA
kVA
kVA
kVA
kVA
kVA
kVA
kVA
kVA
LV
HV
kVA
kVA
kVA
kVA
kVA
kVA
kVA
kVA
Company
Information
173
208
189
208
208
229
208
249
378
416
397
416
416
437
416
457
2.5
0.7
2.1
5.0
1.5
4.2
7.5
2.2
6.3
12.5
3.7
10.4
25.0
7.5
20.8
37.5
11.2
31.3
50.0
15.0
42.0
75.0
22.5
63.0
100.0
30.0
83.0
6
1.8
0.6
1.6
3.5
1.2
3.1
13.8
4.5
12.5
22.9
7.5
20.8
45.8
15.0
41.7
68.8
22.5
62.5
92.0
30.0
83.0
138.0
45.0
125.0
183.0
60.0
167.0
5
4.6
1.7
4.2
9.2
3.3
8.3
13.8
5.0
12.5
22.9
8.3
20.8
45.8
16.5
41.7
68.8
24.8
62.5
92.0
33.0
83.0
138.0
49.5
125.0
183.0
66.0
167.0
5
2.5
0.9
2.1
5.0
1.8
4.2
7.5
2.7
6.3
12.5
4.5
10.4
25.0
9.0
20.8
37.5
13.5
31.3
50.0
18.0
42.0
75.0
27.0
63.0
100.0
36.0
83.0
6
2.3
1.5
2.1
4.6
3.0
4.2
6.9
4.5
6.3
11.5
7.5
10.4
22.9
15.0
20.8
34.4
22.5
31.3
46.0
30.0
42.0
69.0
45.0
63.0
92.0
60.0
83.0
8
4.4
3.0
4.2
8.8
6.0
8.3
13.1
9.0
12.5
21.9
15.0
20.8
43.8
30.1
41.7
65.6
45.1
62.5
88.0
60.2
83.0
131.0
90.2
125.0
175.0
120.3
167.0
7
4.4
3.2
4.2
8.8
6.3
8.3
13.1
9.5
12.5
21.9
15.8
20.8
43.8
31.5
41.7
65.6
47.3
62.5
88.0
63.0
83.0
131.0
94.6
125.0
175.0
126.0
167.0
7
2.3
1.7
2.1
4.6
3.3
4.2
6.9
5.0
6.3
11.5
8.3
10.4
22.9
16.5
20.8
34.4
24.8
31.3
46.0
33.0
42.0
69.0
49.5
63.0
92.0
66.0
83.0
8
164
208
183
208
208
235
208
263
367
416
390
416
416
443
416
471
Transformers
and Filters
4.0
1.1
3.1
5.9
1.7
4.7
9.9
2.8
7.8
19.8
5.6
15.6
29.7
8.4
23.4
40.0
11.2
31.0
59.0
16.9
47.0
79.0
22.5
63.0
6
7.1
2.2
6.3
10.6
3.4
9.4
17.7
5.6
15.6
35.4
11.2
31.3
53.1
16.8
46.9
71.0
22.5
63.0
106.0
33.7
94.0
142.0
44.9
125.0
5
7.1
2.6
6.3
10.6
3.8
9.4
17.7
6.4
15.6
35.4
12.8
31.3
53.1
19.1
46.9
71.0
25.5
63.0
106.0
38.3
94.0
142.0
51.0
125.0
5
4.0
1.4
3.1
5.9
2.1
4.7
9.9
3.6
7.8
19.8
7.1
15.6
29.7
10.7
23.4
40.0
14.3
31.0
59.0
21.4
47.0
79.0
28.5
63.0
6
3.5
2.3
3.1
5.3
3.4
4.7
8.9
5.6
7.8
17.7
11.3
15.6
26.6
16.9
23.4
35.0
22.5
31.0
53.0
33.8
47.0
71.0
45.0
63.0
8
6.7
4.5
6.3
10.0
6.8
9.4
16.7
11.3
15.6
33.3
22.5
31.3
50.0
33.8
46.9
67.0
45.0
63.0
100.0
67.5
94.0
133.0
90.1
125.0
7
6.7
4.8
6.3
10.0
7.2
9.4
16.7
12.0
15.6
33.3
24.0
31.3
50.0
36.0
46.9
67.0
48.0
63.0
100.00
72.1
94.0
133.0
96.1
125.0
7
3.5
2.6
3.1
5.3
3.8
4.7
8.9
6.4
7.8
17.7
12.8
15.6
26.6
19.1
23.4
35.0
25.5
31.0
53.0
38.3
47.0
71.0
51.0
63.0
8
Circuit Protection
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
Wiring
Accessories
eTX-33
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost Wiring Diagrams
Wiring Diagram 1
Wiring Diagram 2
Wiring Diagram 3
Wiring Diagram 4
Wiring Diagram 5
Wiring Diagram 6
Wiring Diagram 7
Wiring Diagram 8
Wiring Diagram 9
Wiring Diagram 10
Book 3 (14.1)
eTX-34
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost Transformers General
Specifications and Terminations
Company
Information
Terminal Blocks
Power
Distribution
Blocks
120 x 240 V - 16/32 V 60 Hz
120 x 240 V - 12/24 V 60 Hz
Single-Phase - 600V Class Transformers General Specifications
Termination
HV
LV
Height
(in.)
Width
(in.)
Depth
(in.)
Shipping
Weight (lbs.)
Price
416-1100-000
#18 AWG Leads
#18 AWG Leads
8.03
3.31
3.08
4.4
$53.00
416-1101-000
#18 AWG Leads
#18 AWG Leads
8.03
3.31
3.08
4.8
$62.00
#18 AWG Leads
#18 AWG Leads
8.03
3.31
3.08
5.6
$63.00
#18 AWG Leads
#14 AWG Leads
8.03
3.31
3.08
6.7
$69.00
416-1131-000
#18 AWG Leads
#10 AWG Leads
10.19
5.06
4.59
15.0
$98.00
0.75
416-1141-000
#18 AWG Leads
#8 AWG Leads
10.19
5.06
4.59
17.0
$101.00
1
416-1151-000
#18 AWG Leads
#8 AWG Leads
10.19
5.06
4.59
19.5
$124.00
1.5
416-1161-000
#18 AWG Leads
#6 AWG Leads
12.50
6.69
5.34
35.0
$167.00
2
416-1171-000
#16 AWG Leads
#4 AWG Leads
12.50
6.69
5.34
41.2
$229.00
KVA
Part Number
Width
(in.)
Depth
(in.)
Shipping
Weight (lbs.)
Price
0.10
0.15
0.25
416-1221-000
0.50
416-1231-000
0.75
KVA
Part Number
0.05
0.10
0.15
416-1111-000
0.25
416-1121-000
0.50
Temp.
Rise °C
Wiring
Accessories
95
135
Temp.
Rise °C
Termination
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
HV
LV
Height
(in.)
416-1201-000
#18 AWG Leads
#18 AWG Leads
8.03
3.31
3.08
4.8
$55.00
416-1211-000
#18 AWG Leads
#18 AWG Leads
8.03
3.31
3.08
5.6
$58.00
#18 AWG Leads
#14 AWG Leads
8.03
3.31
3.08
6.7
$63.00
Multi-conductor
Flex Cable
#18 AWG Leads
#10 AWG Leads
10.19
5.06
4.59
15.0
$91.00
Data Cables
416-1241-000
#18 AWG Leads
#10 AWG Leads
10.19
5.06
4.59
17.0
$101.00
1
416-1251-000
#18 AWG Leads
#8 AWG Leads
10.19
5.06
4.59
19.5
$125.00
1.5
416-1261-000
#18 AWG Leads
#6 AWG Leads
12.50
6.69
5.34
35.0
$164.00
2
416-1271-000
#16 AWG Leads
#6 AWG Leads
12.50
6.69
5.34
41.2
$203.00
95
135
Wire
Flexible Cord
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-35
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost Transformer Connections
Used as an Isolation Transformer
Maximum Secondary Current
KVA
Part Number
0.05
2
416-1100-000
416-1101-000
416-1111-000
416-1121-000
416-1131-000
416-1141-000
416-1151-000
416-1161-000
416-1171-000
KVA
Part Number
0.10
416-1201-000
416-1211-000
416-1221-000
416-1231-000
416-1241-000
416-1251-000
416-1261-000
416-1271-000
0.10
0.15
0.25
0.50
0.75
1
1.5
0.15
0.25
0.50
0.75
1
1.5
2
Maximum Secondary Amperage
12V
24V
4.16
2.08
8.33
4.16
12.5
6.25
20.8
10.4
41.6
20.8
62.5
31.2
83.3
41.6
125
62.5
166.6
83.3
Maximum Secondary Amperage
16V
32V
6.25
3.12
9.38
4.69
15.6
7.81
31.2
15.6
46.8
23.4
62.5
31.2
93.7
46.8
125
62.5
Isolation Transformer Connections
Connections
Primary Volts
Interconnect
Primary Lines
to Connect to
240
H2 to H3
H1-H4
H1 to H3
120
H2 to H4
Secondary Volts
24
32
12
16
H1-H4
Interconnect
Primary Lines
to Connect to
X2 to X3
X1-X4
X1 to X3
X2 to X4
X1-X4
Book 3 (14.1)
eTX-36
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
Dimensional Diagrams
Company
Information
Terminal Blocks
Housing Dimensions
Inches (mm)
Part Numbers
A
B
C
D
E
F
G
H
I
J
416-1100-000
416-1101-000
416-1111-000
416-1121-000
416-1201-000
416-1211-000
416-1221-000
416-1131-000
416-1141-000
416-1151-000
416-1231-000
416-1241-000
416-1251-000
8.03 (203.96)
10.19 (258.83)
3.31 (80.07)
5.06 (128.52)
3.08 (78.23)
4.56 (115.82)
6.81 (172.97)
9.06 (230.12)
6.19 (157.23)
8.38 (212.85)
2.25 (57.15)
2.25 (57.15)
1.00 (25.4)
1.00 (25.4)
1/2” (12.7)
1/2” (12.7) & 3/4” (19.05)
1.00 (25.4)
1.25 (31.75)
1.50 (38.1)
1.50 (38.1)
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Housing Dimensions
Inches (mm)
Part
Numbers
A
B
C
D
E
F
G
H1
H2
I
J
K
416-1161-000
416-1171-000
Test
Equipment
416-1261-000
416-1271-000
12.50 (317.5)
6.69 (169.93)
Safety: Protective
Wear
5.34 (135.64)
10.56 (268.22)
Terms and
Conditions
12.00 (304.8)
2.25 (57.15)
1.50 (38.1)
3/4” (19.05) & 1” (25.4)
1/2” (12.7) & 3/4” (19.05)
1/2” (12.7) & 3/4” (19.05)
1/2” (12.7) & 3/4” (19.05)
3.5 (88.9)
1.50 (38.1)
1.50 (38.1)
Transformers
Enclosure
Climate Control
Safety: Electrical
Components
Book 3 (14.1)
www.automationdirect.com/power-transformers
Enclosures
eTX-37
Prices as of April 16, 2014. Check Web site for most current prices.
Buck-Boost Transformer Cross-reference
Automation
Direct
416-1100-000
416-1101-000
416-1111-000
416-1121-000
416-1131-000
416-1141-000
416-1151-000
416-1161-000
416-1171-000
416-1201-000
416-1211-000
416-1221-000
416-1231-000
416-1241-000
416-1251-000
416-1261-000
416-1271-000
Sola-Hevi
Duty
Cuttler
Hammer
9T51B0102
HS19B50
S10N04A81N
9T51B0104
HS19B100
S10N04A82N
J150A1EA1A01
9T51B0105
HS19B150
S10N04A83N
205BB1224
J250A1EA1A02
9T51B0107
HS19B250
S10N04A26N
500SV43B
505BB1224
J500A1EA1A02
9T51B0108
HS19F500B
S10N04A51N
750SV43F
705BB1224
J750A1EA1A02
9T51B0109
HS19F750B
S10N04A76N
SB12N1F
1S43F
1BB1224
J001K1EA1A02
9T51B0110
HS19F1B
S10N04A01N
SB12N1.5F
1.5S43F
105BB1224
J1X5K1EA1A02
9T51B0111
HS19F1.5A
S10N04A16N
Hammond
Acme
Federal
QC05ERCB
T1-81047
SB12N.050F
QC10ERCB
T1-81048
SB12N.100F
QC15ERCB
T1-81049
SB12N.150F
QC25ERCB
T1-81050
QC50ERCB
QC75ERCB
Square D
Siemens
Micron
GE
50SV43A
050BB1224
J050A1EA1A01
100SV43A
100BB1224
J100A1EA1A01
150SV43A
150BB1224
SB12N.250F
250SV43B
T1-81051
SB12N.500F
T1-81052
SB12N.750F
Q1C0ERCB
T1-11683
Q1C5ERCF
T1-11684
Q002ERCF
T-1-11685
SB12N2F
2S43F
2BB1224
J002K1EA1A02
9T51B0112
HS19F2A
S10N04A02N
QC10ESCB
T-1-81055
SB16N.100F
100SV46A
100BB1632
J100A1EB1A01
9T51B0124
HS20B100
S10N06A82N
QC15ESCB
T-1-81056
SB16N.150F
150SV46A
150BB1632
J150A1EB1A01
9T51B0125
HS20B150
S10N06A83N
QC25ESCB
T1-81057
SB16N.250F
250SV46B
205BB1632
J250A1EB1A02
9T51B0127
HS20B250
S10N06A26N
QC50ESCB
T1-81058
SB16N.500F
500SV46B
505BB1632
J500A1EB1A02
9T51B0128
HS20F500B
S10N06A51N
QC75ESCB
T1-81059
SB16N.750F
750SV46F
705BB1632
J750A1EB1A02
9T51B0129
HS20F750B
S10N06A76N
Q1C0ESCB
T1-13073
SB16N1F
1S46F
1BB1632
J001K1EB1A02
9T51B0130
HS20F1B
S10N06A01N
Q1C5ESCF
T1-13074
SB16N1.5F
1.5S46F
105BB1632
J1X5K1EB1A02
9T51B0131
HS20F1.5A
S10N06A16N
Q002ESCF
T-1-13075
SB16N2F
2S46F
2BB1632
J002K1EB1A02
9T51B0132
HS20F2A
S10N06A02N
Note: All cross reference results are to the best of our knowledge. Please compare and verify all product specifications before selecting.
Book 3 (14.1)
eTX-38
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
AEGIS Powerline Filters
Company
Information
Terminal Blocks
The AEGIS Series Powerline filters/surge protectors are specifically designed to protect against the full
spectrum of transient disturbances and are engineered to filter the entire sine wave. The Powerline filters are
designed to react instantly to changes in voltage regardless of phase angle or polarity. As a result, AEGIS
devices are effective against both low- and high-energy transients to prevent immediate equipment damage
and failure of sensitve electronic equipment over time. Select the hybrid (ADPH) when the equipment value
is the higher or the highest level of RFI/EMI protection is required.
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
Connection
System
Multi-wire
Connectors
Features
• Compact design
• DIN rail included 35 mm
• Meets latest UL safety standards for SPD (surge protective
device) and EMI filtering protection
• Contains no replaceable parts or items that require
periodic maintenance
• Alarm contact available (ADPH series only)
• 10-year warranty
Part Number
• UL1449 3rd Ed – Type 2 SPD
ADPV12001
Applications
• Process control systems
• Operator interface stations
• Programmable logic controllers (PLCs)
• Scanning devices
• Automatic teller machines (ATMs)
• Cash registers
• Alarm systems
•Robotics
• Control equipment
• CAD/CAM systems
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
ADPH12010
Wiring Duct
AEGIS Powerline Filters
Description
Price
120VAC input, 1A w/LED
$190.00
ADPV12003
120VAC input, 3A w/LED
$219.00
ADPV12005
120VAC input, 5A w/LED
$253.00
ADPV24001
240VAC input, 1A w/LED
$200.00
ADPV24003
240VAC input, 3A w/LED
$229.00
ADPV24005
240VAC input, 5A w/LED
$263.00
ADPH12010
Hybrid filter, 120VAC input, 10A w/LED and alarm contacts
$399.00
ADPH12015
Hybrid filter, 120VAC input, 15A w/LED and alarm contacts
$530.00
ADPH24010
Hybrid filter, 240VAC input, 10A w/LED and alarm contacts
$409.00
ADPH24015
Hybrid filter, 240VAC input, 15A w/LED and alarm contacts
$539.00
Wire
Flexible Cord
Multi-conductor
Flex Cable
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Standards and Certifications
Tools
•
•
•
•
•
•
cURus E316410
CSA 163545
UL 1449 Third Edition
UL 1283 Fifth Edition
Built in an ISO 9001 facility
Designed and tested in accordance with:
– IEEE C62.41.1
– IEEE C62.41.2
– IEEE C62.43-2005
– IEEE C62.45-2002
– IEEE C62.48-2005
– IEEE C62.62-2010
• RoHS compliant
Test
Equipment
Enclosures
Enclosure
Climate Control
Safety: Electrical
Components
Safety: Protective
Wear
Terms and
Conditions
ADPV12003
Book 3 (14.1)
www.automationdirect.com/power-transformers
Cable Ties
Transformers
eTX-39
Prices as of April 16, 2014. Check Web site for most current prices.
AEGIS Powerline Filters
Technical Specifications
AEGIS Powerline Filters Technical Specifications
ADPH120xx
ADPH240xx
ADPV120xx
ADPV240xx
100-127 VAC
200-240 VAC
100-127 VAC
200-240 VAC
Input voltage range
Amperage
Frequency
Protection modes
Max continuous operations voltage (MCOV)
EMI/RFI filtering attenuation
Filter bandwidth
Peak surge current per phase/mode
UL nominal discharge current
(VPR) UL voltage protection rating L-N / L-G / N-G
Operating temperature
Response time
Status indicator
Alarm contacts
SCCR
Product weight
10A, 15A
50/60 Hz
L-N, L-G, N-G
1A, 3A, 5A
50/60 Hz
L-N, L-G, N-G
150V
275V
75dB at 110kHz
10kHz to 100MHz
60/30 kA
5kA
400/330/330
700/600/600
-40°C to + 50°C [-40°F to 122°F]
< 1 nanosecond
LED
Yes (form C)
5kA
1.77 lb [0.80 kg]
150V
275V
50dB at 100kHz
10kHz to 100MHz
40/20 kA
5kA
400/330/330
700/600/600
-40°C to + 50°C [-40°F to 122°F]
< 1 nanosecond
LED
No
5kA
1.15 lb [0.52 kg]
22-10 AWG stranded copper for input/output terminals 22-10 AWG stranded copper for input/output terminals
Wire gauge range
30-18 AWG stranded/solid copper alarm contacts
–
9 lb·in [1.02 N·m] for input/output terminals
9 lb·in [1.02 N·m] for input/output terminals
Torque Specs
Environment protection ratings
Component Material Type
Alarm contact ratings*
Input/output terminal size range for ferrules and
ring/fork
Alarm contacts terminal size range for ferrules and
ring/fork terminals
Mounting
4 lb·in [0.45 N·m] alarm contacts terminals
–
NEMA 1
NEMA 1
Plastic enclosure, type 950, rated UL94 V-0
8A @ 250VAC / 30VDC
Plastic enclosure, type 950, rated UL94 V-0
–
#6 stud size, 1/4” OD max
#4 stud size, 3/16” OD max
–
(35 mm) DIN rail mountable. No mounting orientation restrictions.
*Alarm contact and LED activation indicates power at output terminals.
Maximum EMI/RFI Attenuation – MIL-STD-220
Model
ADPH120xx
ADPV120xx
10kHz
100kHz
1MHz
10MHz
30dB
27dB
74dB
56dB
76dB
55dB
37dB
36dB
100MHz Max Attenuation Frequency
36dB
28dB
101dB at 0.5 MHz
66dB at 0.085 MHz
Let-Through Voltages Based on IEEE Std. C62.62-2010 Testing Waveforms
Model
ADPH120xx
ADPV120xx
25V
35V
360V
30V
40V
370V
IEEE Category A, 100kHz ring wave, 6000V, 200A
IEEE Category B, 100kHz ring wave, 6000V, 500A
IEEE Category B, 100kHz ring wave, 6000V, 3000A (UL 1449-3 VPR)
Note: All tests conducted on 120VAC units only.
Three-wire design has normal and common mode protection (L-N, L-G, N-G)
Power
Input
L
Primary
Surge
Protection
High
High
Series
Frequency Blocking Performance
Capacitor Inductors Tracking Filter
Secondary
Surge
Protection
Optional
Form C
Contacts*
Power
Output
Normal
Mode
Normal
Mode
N
G
Status
Indicator
Lights
LED
Form C
L
N
Common
Mode
Common
Mode
* Available
on the
series
*Available
onPHthe
PHonly.
series
G
only.
Book 3 (14.1)
eTX-40
Transformers
1-800-633-0405
Prices as of April 16, 2014. Check Web site for most current prices.
AEGIS Powerline Filters
Company
Information
Terminal Blocks
Dimensions
in [mm]
Power
Distribution
Blocks
Wiring
Accessories
ADPH
ZIPLink
Connection
System
Multi-wire
Connectors
Sensor Cables
and Connectors
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Cable Ties
Wire
Flexible Cord
Multi-conductor
Flex Cable
ADPV
Data Cables
Wire
Management
Products
Power Supplies
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
Enclosures
See our website: www.AutomationDirect.com for complete engineering drawings
Enclosure
Climate Control
Wiring Diagram
Safety: Electrical
Components
Safety: Protective
Wear
L
LINE INPUT
FROM SOURCE
N
GND
Terms and
Conditions
L
RELAY
CONTACTS
NO COM NC
TO LOAD OR
PROTECTED
EQUIPMENT
N
GND
REMOTE
INDICATION
(ADPH MODEL ONLY)
Book 3 (14.1)
www.automationdirect.com/power-transformers
Transformers
eTX-41
Prices as of April 16, 2014. Check Web site for most current prices.
Convenience Outlet
The hard way
The convenient way
Need power in your panel?
Have you ever needed to plug in your laptop or oscilloscope at
the control enclosure only to find there was no outlet available?
Our customers asked us for a solution to this problem. We
turned to our friends at FACTS Engineering for help. To install the
FA-REC3 outlet, snap the outlet on the DIN rail, terminate three
wires, and that’s it! It doesn’t get much more convenient than
that. Practically every enclosure installed these days has DIN rail
incorporated into the control design. Instead of buying metallic
boxes, covers, outlets, and strain reliefs, why not just install one
of our convenience outlets?
Specifications
• Output voltage:125VAC
• Outlet type:NEMA 5-15R
• Output current:15A maximum
• Total current:Must not exceed 15A
if all outlets are used
• GFCI:None
• Mounting:35mm DIN rail
• Wire capacity:14 to 12 AWG
• Tightening torque:6 in-lbs.
• Operating temp.:0 to 60° C (32 to 140°F)
• Circuit protection:None
• UL 508 listed
FA-REC3
$22.00
Book 3 (14.1)
eTX-42
Transformers
1-800-633-0405