Copyright © 2008 Year IEEE. Reprinted from IEEE ELECTRON DEVICE LETTERS, VOL. 29, NO. 3, MARCH 2008. Such permission of the IEEE does not in any way imply IEEE endorsement of any of Institute of Microelectronics’ products or services. Internal or personal use of this material is permitted. However, permission to reprint/republish this material for advertising or promotional purposes or for creating new collective works for resale or redistribution must be obtained from the IEEE by writing to pubs-permission@ieee.org. 228 IEEE ELECTRON DEVICE LETTERS, VOL. 29, NO. 3, MARCH 2008 Thin Amorphous Si/Si3N4-Based Light-Emitting Device Prepared With Low Thermal Budget W. K. Tan, M. B. Yu, Q. Chen, W. Y. Loh, J. D. Ye, X. H. Zhang, G. Q. Lo, and D.-L. Kwong Abstract—This letter reports for the first time on an electrically pumped silicon light-emitting device with a thin multilayer stacked amorphous silicon (α-Si, in thickness of 3–7 nm)/silicon nitride (∼10 nm) structure. The observed photoluminescence (PL) is tunable from ∼700 to ∼670 nm, and intensity increases by decreasing the α-Si thickness. The PL intensity can be enhanced through postdeposition annealing at relatively low temperatures and a short annealing time (e.g., as optimized at 700 ◦ C/10 min). Electroluminescence from devices that are built upon the proposed structure originates from electron–hole pair recombination, and the carrier injection mechanism is through Frenkel–Poole tunneling. Our proposed structure, being highly complimentary metal–oxide–semiconductor compatible, benefits from a low thermal budget process coupled with an accurate layer thickness control. Index Terms—Electroluminescence (EL), light emitting, photoluminescence (PL), α-Si/SiN multilayer stack. This letter reports, to the best of the authors’ knowledge, on the first demonstration of light emission from a multilayer stacked thin α-Si and SiN structure. The use of thin α-Si layers in a quantum-well fashion is expected to have better dimensional control as compared to the use of Si-nc. We choose α-Si instead of polycrystalline-Si or Si-nc since this can reduce the thermal budget; furthermore, it has been argued that α-Si has higher radiative recombination efficiency, as the disorder in the structure relaxes the selection rule [16]. We demonstrate that the light emission most likely originates from the quantum confinement of the α-Si. The photoluminescence (PL) intensity can be enhanced by postdeposition annealing at low thermal cycle (e.g., 700 ◦ C/10 min) while maintaining the amorphous state of the Si layers. From simple devices with p+-polyelectrode/ α-Si/SiN stacks/n+-Si substrate, the uniform EL that is visible to the naked eye was observed across the whole pad. I. I NTRODUCTION F OR THE light emitter in the Si photonics field, huge efforts have been devoted to circumvent the disadvantage of silicon to develop it as a viable optical material. Several approaches have been reported, including Si-nanocrystals (Si-nc) [1]–[3], Si/Ge superlattice [4], Si dislocation engineering [5], [6], and, recently, extremely thin silicon-on-insulator transistors [7], [8]. Among these materials and device structures, structures with Si-nc embedded in SiOx have been investigated the most since the report on its optical gain by Pavesi et al. [9]. Such a system, while efficient under optical excitation, is not suitable for fabricating electrically excited devices due to the large band offset between SiO2 and Si. Although electroluminescence (EL) has been demonstrated on such structures, operation is limited to either pulsed operation [10] or under high field conditions [1]. The tunability of the emission wavelength, particularly toward the shorter wavelengths, has also been a problem because the interfaces of Si with the surrounding SiO2 tend to form radiative sites [11]. Therefore, recent research has focused on embedding Si-nc in the SiNx matrix [12]–[14], whereas another approach used the field enhancement effect by forming Si nanopyramids at the SiOx /Si interface [15]. Manuscript received October 30, 2007; revised December 3, 2007. The review of this letter was arranged by Editor P. Yu. W. K. Tan, M. B. Yu, Q. Chen, W. Y. Loh, J. D. Ye, G. Q. Lo, and D.-L. Kwong are with the Institute of Microelectronics, A*STAR, Singapore 117685 (e-mail: logq@ime.a-star.edu.sg). X. H. Zhang is with the Institute of Materials Research and Engineering, A*STAR, Singapore 117602. Color versions of one or more of the figures in this paper are available online at http://ieeexplore.ieee.org. Digital Object Identifier 10.1109/LED.2007.915379 II. E XPERIMENTAL For active layers, ten periods of alternating α-Si/SiN layers are deposited through plasma-enhanced chemical vapor deposition on p-type Si substrate (100). The SiN layers were deposited by using SiH4 /NH3 with N2 dilution, with gas flows for SiH4 /NH3 and N2 at 110/38 and 2500 sccm, respectively, during the deposition. The RF power was 410 W. Deposition temperature and pressure were at 400 ◦ C and 4.2 torr, respectively. α-Si layers were deposited using SiH4 (20 sccm) with Ar dilution (2500 sccm). The RF power was 50 W. Deposition temperature and pressure were also at 400 ◦ C and 4.2 torr, respectively. The α-Si layers for wafers SL5, SL6, and SL7 were ∼3, ∼5, and ∼7 nm, respectively. The SiN layers were kept at 10 nm for all cases. Small samples were diced out of the wafers and were subsequently subjected to annealing at various temperatures and time in the N2 ambient. For an electrically biased light-emitting device (LED), the starting n-substrate was as-implanted to form the N+-bottom layer. The same active multilayers of α-Si/SiN were deposited, followed by poly-Si ∼100-nm deposition, which was implanted with B11 to form the P+-poly. Circular and square structures with size of 1–9 mm2 were patterned by lithography and reactive ion etching through poly-Si/active layers to expose the bottom N+-region, and were then subjected to annealing at 700 ◦ C/10 min. III. R ESULTS AND D ISCUSSION Fig. 1 shows the EL testing device structure. The inset in Fig. 1 shows the TEM of the annealed samples, which did not 0741-3106/$25.00 © 2008 IEEE TAN et al.: THIN AMORPHOUS Si/Si3 N4 -BASED LED PREPARED WITH LOW THERMAL BUDGET Fig. 1. Schematic of the EL device. An expanded view showing the TEM of the active region after being annealed at high temperature. The two TEM image insets (a and b) compare the devices used for EL and PL measurements, respectively (with identical layer structures, annealed at identical conditions). The other inset shows a selective area electron diffraction pattern indicating the amorphous state. Fig. 2. Relative PL intensity measured at room temperature for samples from SL5 annealed at various temperatures for a fixed period of 10 min. Note that the 500 ◦ C point on the axis corresponds to the as-grown condition. The inset shows the PL spectra of SL5, SL6, and SL7. reveal the formation of Si-nc. The inset in the TEM is the electron diffraction pattern of the α-Si layers, which further confirmed the amorphous state after the annealing. Further proofs of the amorphous state of the Si layers were collected using micro-Raman spectroscopy. Fig. 2 plots the PL intensity as samples being optimized through different postdeposition annealing temperatures for a fix annealing time of 10 min. From Fig. 2, it can be seen that the PL intensity initially increases with increasing annealing temperature up to 700 ◦ C (enhanced ∼2.7× that of as-grown), after which the PL intensity decreases with increasing annealing. The effect of the annealing time was also investigated. It was noted that for the periods investigated (10, 30, 60, and 90 min), the annealing time has little effect on the PL intensity. The inset in Fig. 2 shows the spectra for samples from SL5, SL6, and SL7. It can be seen that the peak PL wavelength exhibits a blue shift from ∼706 to ∼674 nm as the α-Si thickness is reduced from ∼7 to ∼3 nm. It is noted that the PL intensity also increases with decreasing α-Si layer thickness. As such, we proposed that the origin of the PL is from the quantum-confined α-Si layers [17]. Compared to that in [18] and [19], the optimum PL was 229 Fig. 3. Plot of the current density versus the effective applied field. The current flow shows little polarity dependence. The inset shows the Arrhenius plot for operating temperatures between 20 ◦ C and 80 ◦ C. also achieved at an annealing temperature of 700 ◦ C with a short annealing time. However, the major differences between ours and that of Dal Negro et al. [18], [19] are the amorphous nature of Si in our structure and the fact that wavelength tunability can be achieved. To investigate the charge injection in the devices, the current density–voltage (J–V ) characteristics of the devices were measured. Fig. 3 plots the typical current density versus the applied field characteristic of a device with 9-mm2 area measured at a chuck temperature of 30 ◦ C. There is little polarity dependence. We note that the injected current density is low for the applied fields even when compared to [1], where an oxide dielectric was used. However, this could have been a result of a resistive top electrode that resulted in a reduced applied field across the active layers. The inset shows the Arrhenius plot for various applied fields, plotted between operating temperatures of 20 ◦ C and 80 ◦ C. The current flow through our structure is well fitted by charge transport through Frenkel–Poole tunneling. The barrier height of 1.024 eV is extrapolated from the data, which is a reasonable value considering that the conduction band offset and the valance band offset between Si and SiN are 2.4 and 1.8 eV, respectively [20]. Fig. 4 shows the EL spectra of devices fabricated from active layers that are identical to those of SL5, SL6, and SL7. Blue shifting of the emission wavelength is also observed for the LEDs as the thickness of the α-Si layers decreased. There is a blue shift for all the EL spectra compared to that of the PL spectra of identical layers. This might have resulted from the additional thermal processes during the fabrication of the LEDs or a result of the absorption of the poly-Si electrodes (we could not measure the PL from these devices due to the huge absorption of the electrodes). EL is observed under the forward bias (positive voltage applied to top electrode) and reversed bias (negative voltage) conditions for currents ≥ 0.5 mA with both spectra virtually identical, whereas in [21], EL is only observed under the forward bias condition. The inset in Fig. 4(a) shows the integrated EL intensity of one device for an increasing injection current. It can be seen that the EL intensity linearly increases with an increasing current. There is virtually no change to either the shape or the position 230 IEEE ELECTRON DEVICE LETTERS, VOL. 29, NO. 3, MARCH 2008 as the active region of the LED. Blue shifting of emission wavelengths is also observed as the α-Si layers in the active region decrease. The low external efficiency of the present devices (as typical operating voltages are ≥ 40 V) is expected to increase by improving the conductance of the top electrode and with the use of even thinner dielectric layers. ACKNOWLEDGMENT The authors would like to thank the staff in the SPT Laboratory of the Institute of Microelectronics, Singapore, for their assistance in sample preparations. R EFERENCES Fig. 4. (a) EL spectra of device active layers identical to SL5, SL6, and SL7. The coupling has not been optimized for each measurement. This accounts for the lower EL intensity of the device with 5-nm α-Si layer thickness. The inset shows the integrated EL intensity with an increasing injection current. (b) Square device lighted when biased. The inset shows the same die taken under the lighted condition, showing the details of the die. of the EL spectra with an increasing current. The EL most likely originates from electron–hole pair recombination in the quantum-confined α-Si layers [20]. Fig. 4(b) shows a picture of a die consisting of several LEDs, with bias applied to one of the square devices (taken under very dim light conditions). The inset shows the same die taken under the lighted condition without any bias. The EL is visible to the naked eye under dim light conditions. It can be clearly seen that light is emitted only from the excited region (9-mm2 square pad) and not from an isolated defected region that would have otherwise resulted in a radial emission pattern. By calibrating the measurement system to a commercial orange LED, the measured wall plug efficiency is in the order of 10−9 . Although this figure seems very low, we stress here that this is a gross underestimate of the actual efficiency, as the output power is only collected from a small area of the pad using a multimode fiber. 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