3 2 8 Clean Rivers continued from page 1 Principal’s message by Gregg Davidson, PE, CEng Relocating or Working Remotely: Which Is Best? Jacobs Associates has seen considerable growth, both in staff size and geographical location of our offices and projects, over the last decade. This growth has been made possible by providing the appropriate level of professional expertise to not only successfully pursue a project but, more importantly, to deliver the project to a client’s expectations. even across the globe. This has and continues to work well, although, in our experience, it is only successful when the remote workers are “anchored” by a strong team at the project location. This is easy to say, but not so easy to do. Over the last few years, we here at Jacobs Associates have spent a considerable amount of time seeking to structure an approach that meets our client’s requirements while also providing our staff with career-developing work in an environment that they enjoy. In terms of the growth of the firm, the biggest asset we have is our staff. It is important to maintain this talent by recognizing each person’s individual strengths, both professionally and personally. As a specialist firm in the underground industry that does not have a presence in all the major US cities, we have been selective in strategically developing an approach to increasing, or even initiating, our presence in various market locations. Initially that was often achieved by teaming with strong local partners. This approach has served us well as we have expanded and has allowed us to readily provide our talents and expertise to new owners and partners. To sustain and enhance this growth, however, a more long-term approach is required. In our industry, and with the communication means currently available, it is not uncommon to have staff working remotely around the country, and We have found that “one size” does not fit all. Moving to a new location can be more difficult for some staff than for others. However, the prospect of working on a project that is challenging professionally provides an encouragement to staff members to seek alternative means of getting involved. That could be by working remotely, and/or frequent travel to the project site. There is no benefit in forcing all staff to move to a location on a permanent/long-term basis. Staff retention will suffer. However, no one benefits from a completely remote approach. second QUARTER Gregg Davidson is currently based in the firm’s Seattle office. He is the northwest regional manager and also serves as deputy project manager for the final design contract on the Northgate Link Extension Light Rail project in Seattle. The key is to strike a balance. We encourage our staff members to find ways of working that suit them, while always recognizing that as we grow in a particular center we must provide our anchor—staff invested in the project, area, and region. We have found that successful growth in new regions occurs once there is a champion—someone on the ground and wanting to take on new challenges. Others will follow, in person and/ or remotely. Because of intense flooding in these neighborhoods during the summer and fall of 2012, a Mayor’s Task Force recommended that the FST be fast tracked ahead of other tunnel contracts and established a completion date of March 2016. The FST will initially be used to temporarily store excess storm water during weather events. After such an event, a temporary pumping station will dewater the tunnel and discharge the stored water back into the existing sewer system. Within 10 years of completion of the FST project, the remainder of the Clean Rivers tunnel system will be completed, allowing the FST to gravity flow to the Blue Plains Plant for treatment, without pumping. To achieve the flood reduction by 2016, the Request for Proposal (RFP) is being generated and design-build teams will be shortlisted by spring 2013. The RFP will be released at a 30% design level, but finalized through collaboration with the shortlisted teams. Technical and cost proposals will be submitted in September 2013, and the selected design-build team will be given Notice to Proceed in October 2013. Reaping the Benefits of BIM Brightwater BT3 and Sunnydale Garner Awards Two Jacobs Associates projects were honored for the high quality of their design. On January 18, the Brightwater Conveyance System–BT3 Completion Contract received a Silver Award for “original/innovative application of new or existing techniques” from the American Council of Engineering Companies of Washington. On March 6, the Sunnydale Auxiliary Sewer Tunnel project team accepted the American Society of Civil Engineers (ASCE) Region 9 Outstanding Collection System Project Award. Brightwater’s BT3 Completion (BT3C) Contract provided an innovative contract solution to complete the BT-3 tunnel section of the Brightwater Conveyance System project. The Brightwater project consists of approximately 13 miles (21 km) of large-diameter tunnels, constructed at depths of 40 to 440 feet (12–134 m) below the ground surface through an urban/suburban area. During BT-3 tunnel construction, the TBM experienced excessive wear and was abandoned halfway into its 20,000-foot-long (6,096 m) drive. To complete excavation, King County negotiated the new cost-reimbursable BT3C Contract with the Jay Dee/Coluccio Joint Venture. Direct access to the TBM from the ground surface was not feasible because of high groundwater pressures and a tunnel depth of about 320 feet (98 m). Therefore, the approach selected by the design team and King County had the smaller BT3C TBM mine into the abandoned shield of the larger BT-3 TBM, utilizing ground freezing for ground improvement. Because of a highly collaborative effort by contractors, owner, and designer, the BT3 Completion Tunnel was completed quickly and successfully. BT3C Tunnel Team. SFPUC, SF Department of Public Works and Jacobs Associates receiving ASCE Region 9 award. VolUME 32 The Sunnydale Auxiliary Sewer Tunnel significantly increases the capacity and operational flexibility of San Francisco Public Utility Commission’s (SFPUC) existing 100-year-old sewer system in the Visitacion Valley community. The new 5,370-foot-long (1,367 m), 8- to 12-foot-diameter (2.4–3.7 m) sewer tunnel will be an important best management tool to minimize localized flooding in the City and reduce combined sewer discharges into the San Francisco Bay. The project team addressed the many challenges of this tunnel project by innovative use of technology and equipment, teamwork, sound decision making, value engineering, and an understanding of community and stakeholder concerns. The tunnel was completed successfully, safely, under the established budget and schedule, and in compliance with local subcontracting and hiring requirements. The project goal was always at the forefront: to provide this disadvantaged community with localized storm flooding protection and reliable wastewater service for the next hundred years. The Sunnydale Auxiliary Sewer Tunnel is a model for wastewater improvement efforts in SFPUC’s recently initiated Sewer System Improvement Program. Early in Jacobs Associates’ involvement, a decision was made to use Building Information Modeling (BIM) on all near-surface structures and drop shafts to improve drawing coordination and the overall quality of documentation. Once the workflow began, however, it became nimble assessment of design changes as they occur. The models also increase visibility (and therefore predictability) into the design and construction process by assembling all the major design components holistically. Doing this when decisions are fluid gives the team an opportunity to respond to traditional downstream considerations earlier in the process. The models also yield accurate quantity take-offs for cost estimates as well as an ideal workbench for constructability review. Finally, model-derived isometric drawings allow readers an excellent overview to the contract drawings. 3D assembly of Main Pump Station diversion structures and drop shaft to Blue Plains Tunnel. clear the models were adding value in ways that went well beyond our original intent. Coordination and clash detection are often at the top of every BIM wish list, but the value doesn’t end there. The parametric or associative nature of object-based solid modeling creates a flexible environment, allowing for The Clean Rivers project team has been leveraging the value of BIM through every step of the design process—improving work quality, increasing visibility for all project stakeholders, and identifying change when change is inexpensive to make. Mark is a senior staff engineer working on the Blue Plains Tunnel project. Amanda is a senior project engineer working on the Anacostia River Tunnel project. Joel is a lead associate working on First Street Tunnel design. Eric is a senior project consultant on multiple work packages for the Clean Rivers project. He brings proven project management expertise in the delivery of transit stations, from preliminary and final design through construction. Andrew was an integral team member in the successful design and construction of the Sea-Tac Link Light Rail Station and Tukwila Boulevard Station along the Central Link Light Rail route that connects Seattle–Tacoma Inter­ national Airport to downtown Seattle. Additionally, he served as the project manager for the We appreciate your feedback. finalliner@jacobssf.com Visit us at www.jacobssf.com or call us at 800.842.3794 Executive Editor Victor Romero, PE, CPEng Managing Editors Rebecca Anicich, CPSM; Julie McCullough (Acting) Contributing Editors Lauren Curley; LE McCutcheon, CPSM; PJ Roscoe; Carl Williams Art Direction/Design Seth McGinnis San Francisco, CA 415.434.1822 Boston, MA 781.852.0450 Cleveland, OH 216.292.9710 New York, NY 212.376.1310 Pasadena, CA 626.737.6520 © 2013 Jacobs Associates architectural finishes of the Terminal Walkway Pedestrian Bridge that links Sea-Tac Link Light Rail Station to an existing airport parking garage. Currently, Andrew is the contract package lead for the Northgate Link Light Rail Extension elevated guideway and station in the Northgate area of Seattle. He holds MA and BA degrees in Architecture from the University of Washington. Portland, OR 503.227.1800 San Diego, CA 619.565.2747 Seattle, WA 206.588.8200 Walnut Creek, CA 925.945.0677 Each year, Trenchless Technology magazine surveys North American engineering firms involved in the trenchless field for its annual Top 50 Trenchless Design Firm showcase. This year Jacobs Associates ranked at number 23—up from a ranking of 35 in 2011. The increase is a result of our new Trenchless Services Center, established in 2011 in Walnut Creek, California, which has expanded our capabilities in trenchless technology services and geotechnical engineering, including laboratory testing of soil and rock samples. Project update by Mark Kroncke, PE, Amanda Morgan, PE, Joel Kantola, PE, and Eric Westergren DC Clean Rivers Project Update consists of a 12,500-footlong (3,810 m), 23-foot ID (7 m), 100- to 120-footdeep (30–37 m) soft ground tunnel. Additionally, there are six drop shafts, three of which have deep adit connections to the ART, as well as two diversion chamber and several near-surface structures. Assembly of Blue Plains Tunnel TBM main drive and shield. The DC Clean Rivers project consists of several large-diameter soft ground tunnels that divert storm water and combined sewer overflow (CSO) by gravity from combined sewers near the Anacostia and Potomac rivers to the Blue Plains Advanced Wastewater Treatment Plant (Blue Plains Plant) at the southern tip of Washington DC. Since 2009, Jacobs Associates has provided program management services for the project’s tunnel components. Below is an update on four major aspects of this $2.6 billion District of Columbia Water and Sewer Authority (DC Water) project, which continues to be on schedule. Prepping for Blue Plains Tunnel TBM Launch Lead Associate Andrew Engel Welcomed Andrew Engel, AIA, joined Jacobs Associates’ Seattle office in February as a Lead Associate. Andrew has 23 years of diverse design experience, including 14 years specializing in the management of architectural transit designs. His understanding of the human factors of built environments, especially transit stations and their associated elements, will enhance how Jacobs Associates addresses public spaces and access within and around our underground structures. 2013 Work has steadily progressed on the Blue Plains Tunnel. Slurry wall construction for four of the five large-diameter shafts is complete. Their inside diameters (ID) range from 50 to 132 feet (15–40 m), and their depths from 110 to 170 feet (34–52 m). Excavation of the 50-foot ID (15 m) Bolling Air Force Base Drop Shaft and the 55-foot ID (17 m) Poplar Point Junction Shaft will be performed in the wet using clamshell-bucket methods. Excavation of the 132-foot ID (40 m) Pump Station Shaft and the 76-foot ID (23 m) Screening Shaft at the Treatment Plant site have both reached Seven design-build teams submitted Statements of Qualifications for ART in December 2011. Of these, three were short listed. These teams then particiBlue Plains Advanced Wastewater Treatment Facility along pated in a nine-month-long Potomac River. Photo courtesy of Traylor Bros., Inc. collaboration process with temporary slab elevation. These shafts are DC Water. Jacobs Associates provided technibeing readied for launch of the tunnel boring cal support during this process. The three machine (TBM), scheduled for late May 2013. shortlisted teams submitted both technical and price proposals on January 15, 2013. DC Water The fifth shaft slurry wall, with a 60-foot ID is in the process of selecting a design-build (18 m), located near Nationals Park in southteam based on a best value selection. The new west DC, is scheduled for completion by May team is expected to be selected in early spring. 2013. Prior to the start of shaft construction, Fast Tracking First Street a large-scale soil mixing operation—consistTunnel to Address Flooding ing of nearly 170 soil mix columns, 3 to 8 feet (1.0–2.5 m) in diameter, and 40 to 50-feet (12 Long-term flood prevention for the Bloomingto 15 m) deep—was installed to improve the dale and LeDroit Park residential neighborsoft fill and alluvial material at the site. hoods in northern DC is a key part of the Clean Choosing Design-Builder Rivers project. The most northern, or upstream, for Anacostia River Tunnel of the proposed flood control tunnels affecting these neighborhoods is the First Street TunThe Anacostia River Tunnel (ART) project is nel (FST)—a 2,700-foot-long (823 m), 80- to presently undergoing selection of its design160-foot-deep (24–49 m) soft ground tunnel. build team. ART is the second large-diameter Its minimum inside diameter is 18.5 feet (5.6 tunnel contract of the DC Clean Rivers Project. m). Four drop shafts will be required to divert The tunnel drive will begin near RFK Stadium wet weather flows into the tunnel. and connect to the Blue Plains Tunnel at the Continued on page 8 Poplar Point Junction Shaft. The ART project more news inside Washington, DC 571.357.1879 Auckland, New Zealand +64 9 551 2325 Docklands, VIC, AUS +61 3 8102 1800 Vancouver, BC, Canada 604.336.8630 Hitting Number 23 on the Trenchless Technology’s Top 50 List Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. • • • • • • Project Announcements Principal’s Message Project Awards Just Answers Retrofitting BART Tunnel Gorge 2nd Tunnel Final Design • • • • • • Four SoCal Project Wins San Jacinto Tunnel Vermont Trenchless Rehabilitation Muck Bucket Community Involvement New Lead Associate Project announcements Central Subway TBMs on the Move In February, Jacobs Associates and the San Francisco Municipal Transportation Agency (SFMTA) witnessed factory acceptance testing of Mom Chung, the first of the Central Subway Project’s two earth pressure balance tunnel boring machines (TBMs). Contractor Barnard Impregilo Healy JV, who was awarded the tunneling contract in January 2012 for $233.6 million, ordered the two TBMs from the Robbins Company. Mom Chung shipped from Guangzhou, China, on March 18, and the second TBM (Big Alma) will follow in a few weeks. Excavation begins this summer after TBM assembly in the launch box under an active San Francisco freeway. Each of the twin tunnels is approximately 1.5 miles long (2.4 km) and will be excavated primarily through the Colma and Franciscan formations, passing closely under existing Muni and BART tunnels. One-pass, precast concrete segments with gaskets are being fabricated by Precast Management Corporation in Nevada. TBM launch box installation is currently being completed, and work is proceeding on headwalls for two of the underground stations as well as compensation grout tubes and shafts for building protection during construction. Jacobs Associates is providing program management and construction management for the $1.6 billion Central Subway Program. Jacobs Associates and SFMTA staff with Mom Chung. Photo courtesy of The Robbins Co. TBM Bound for Landmark Waterview Project New Zealand’s landmark Waterview Connection project is one step closer to tunneling. The New Zealand Transport Agency’s Well-Connected Alliance formally accepted the world’s 10th largest TBM at a ceremony at the Herrenknecht factory in Guangzhou, China, on March 7. The 14.5-meter-diameter (47.6 ft) TBM was specifically designed for the unique ground conditions that will be encountered on this NZ$1.4 billion project, the biggest transport construction project in New Zealand’s history. The handover marks completion of 14 months of design, building, and testing. The TBM is due to arrive in Auckland in July, and will be reassembled at the project’s southern portal. Tunneling is scheduled to begin October. Jacobs Associates provided tunnel consulting services to NZTA during preparation of the minimum requirements for the tenders, then served as NZTA “embeds” on the two tender teams competing for the project. During the detailed design phase, we are providing peer review services to the alliance for the design of all tunnel and retaining wall structures. Waterview TBM at Herrenknecht factory in China. Bay Tunnel Hole-Through Milestone! On January 11 at 3 a.m., construction crews made history when the 15-foot-diameter (4.56 m) Hitachi-Zosen EPB-TBM reached the Newark Shaft location in the East Bay. The 5-mile-long (8 km) Bay Tunnel is the first TBM-excavated tunnel under San Francisco Bay, and the flagship project of the San Francisco Public Utilities Commission’s Water System Improvement Program (WSIP). The Michels/Jay Dee/Coluccio joint venture completed excavation in just 16 months— 8 months ahead of schedule. The tunnel lies at depths ranging from 75 to 110 feet (23 to 34 m) in sandy and silty clays under high groundwater pressures of up to 3.5 bar, and passes through a short section of highly weathered Franciscan Complex bedrock. The miners are now preparing the tunnel for installation of the 108-inch-diameter (2,740 mm) steel liner. The steel pipe, manufactured in California, will be installed in 40-foot (12.2 m) sections, welded together inside the tunnel, and backfilled with cellular concrete. As the prime consultant, Jacobs Associates led the tunnel design and is currently providing construction support services. Newark Retrieval Shaft TBM hole through. 3 2 8 Clean Rivers continued from page 1 Principal’s message by Gregg Davidson, PE, CEng Relocating or Working Remotely: Which Is Best? Jacobs Associates has seen considerable growth, both in staff size and geographical location of our offices and projects, over the last decade. This growth has been made possible by providing the appropriate level of professional expertise to not only successfully pursue a project but, more importantly, to deliver the project to a client’s expectations. even across the globe. This has and continues to work well, although, in our experience, it is only successful when the remote workers are “anchored” by a strong team at the project location. This is easy to say, but not so easy to do. Over the last few years, we here at Jacobs Associates have spent a considerable amount of time seeking to structure an approach that meets our client’s requirements while also providing our staff with career-developing work in an environment that they enjoy. In terms of the growth of the firm, the biggest asset we have is our staff. It is important to maintain this talent by recognizing each person’s individual strengths, both professionally and personally. As a specialist firm in the underground industry that does not have a presence in all the major US cities, we have been selective in strategically developing an approach to increasing, or even initiating, our presence in various market locations. Initially that was often achieved by teaming with strong local partners. This approach has served us well as we have expanded and has allowed us to readily provide our talents and expertise to new owners and partners. To sustain and enhance this growth, however, a more long-term approach is required. In our industry, and with the communication means currently available, it is not uncommon to have staff working remotely around the country, and We have found that “one size” does not fit all. Moving to a new location can be more difficult for some staff than for others. However, the prospect of working on a project that is challenging professionally provides an encouragement to staff members to seek alternative means of getting involved. That could be by working remotely, and/or frequent travel to the project site. There is no benefit in forcing all staff to move to a location on a permanent/long-term basis. Staff retention will suffer. However, no one benefits from a completely remote approach. second QUARTER Gregg Davidson is currently based in the firm’s Seattle office. He is the northwest regional manager and also serves as deputy project manager for the final design contract on the Northgate Link Extension Light Rail project in Seattle. The key is to strike a balance. We encourage our staff members to find ways of working that suit them, while always recognizing that as we grow in a particular center we must provide our anchor—staff invested in the project, area, and region. We have found that successful growth in new regions occurs once there is a champion—someone on the ground and wanting to take on new challenges. Others will follow, in person and/ or remotely. Because of intense flooding in these neighborhoods during the summer and fall of 2012, a Mayor’s Task Force recommended that the FST be fast tracked ahead of other tunnel contracts and established a completion date of March 2016. The FST will initially be used to temporarily store excess storm water during weather events. After such an event, a temporary pumping station will dewater the tunnel and discharge the stored water back into the existing sewer system. Within 10 years of completion of the FST project, the remainder of the Clean Rivers tunnel system will be completed, allowing the FST to gravity flow to the Blue Plains Plant for treatment, without pumping. To achieve the flood reduction by 2016, the Request for Proposal (RFP) is being generated and design-build teams will be shortlisted by spring 2013. The RFP will be released at a 30% design level, but finalized through collaboration with the shortlisted teams. Technical and cost proposals will be submitted in September 2013, and the selected design-build team will be given Notice to Proceed in October 2013. Reaping the Benefits of BIM Brightwater BT3 and Sunnydale Garner Awards Two Jacobs Associates projects were honored for the high quality of their design. On January 18, the Brightwater Conveyance System–BT3 Completion Contract received a Silver Award for “original/innovative application of new or existing techniques” from the American Council of Engineering Companies of Washington. On March 6, the Sunnydale Auxiliary Sewer Tunnel project team accepted the American Society of Civil Engineers (ASCE) Region 9 Outstanding Collection System Project Award. Brightwater’s BT3 Completion (BT3C) Contract provided an innovative contract solution to complete the BT-3 tunnel section of the Brightwater Conveyance System project. The Brightwater project consists of approximately 13 miles (21 km) of large-diameter tunnels, constructed at depths of 40 to 440 feet (12–134 m) below the ground surface through an urban/suburban area. During BT-3 tunnel construction, the TBM experienced excessive wear and was abandoned halfway into its 20,000-foot-long (6,096 m) drive. To complete excavation, King County negotiated the new cost-reimbursable BT3C Contract with the Jay Dee/Coluccio Joint Venture. Direct access to the TBM from the ground surface was not feasible because of high groundwater pressures and a tunnel depth of about 320 feet (98 m). Therefore, the approach selected by the design team and King County had the smaller BT3C TBM mine into the abandoned shield of the larger BT-3 TBM, utilizing ground freezing for ground improvement. Because of a highly collaborative effort by contractors, owner, and designer, the BT3 Completion Tunnel was completed quickly and successfully. BT3C Tunnel Team. SFPUC, SF Department of Public Works and Jacobs Associates receiving ASCE Region 9 award. VolUME 32 The Sunnydale Auxiliary Sewer Tunnel significantly increases the capacity and operational flexibility of San Francisco Public Utility Commission’s (SFPUC) existing 100-year-old sewer system in the Visitacion Valley community. The new 5,370-foot-long (1,367 m), 8- to 12-foot-diameter (2.4–3.7 m) sewer tunnel will be an important best management tool to minimize localized flooding in the City and reduce combined sewer discharges into the San Francisco Bay. The project team addressed the many challenges of this tunnel project by innovative use of technology and equipment, teamwork, sound decision making, value engineering, and an understanding of community and stakeholder concerns. The tunnel was completed successfully, safely, under the established budget and schedule, and in compliance with local subcontracting and hiring requirements. The project goal was always at the forefront: to provide this disadvantaged community with localized storm flooding protection and reliable wastewater service for the next hundred years. The Sunnydale Auxiliary Sewer Tunnel is a model for wastewater improvement efforts in SFPUC’s recently initiated Sewer System Improvement Program. Early in Jacobs Associates’ involvement, a decision was made to use Building Information Modeling (BIM) on all near-surface structures and drop shafts to improve drawing coordination and the overall quality of documentation. Once the workflow began, however, it became nimble assessment of design changes as they occur. The models also increase visibility (and therefore predictability) into the design and construction process by assembling all the major design components holistically. Doing this when decisions are fluid gives the team an opportunity to respond to traditional downstream considerations earlier in the process. The models also yield accurate quantity take-offs for cost estimates as well as an ideal workbench for constructability review. Finally, model-derived isometric drawings allow readers an excellent overview to the contract drawings. 3D assembly of Main Pump Station diversion structures and drop shaft to Blue Plains Tunnel. clear the models were adding value in ways that went well beyond our original intent. Coordination and clash detection are often at the top of every BIM wish list, but the value doesn’t end there. The parametric or associative nature of object-based solid modeling creates a flexible environment, allowing for The Clean Rivers project team has been leveraging the value of BIM through every step of the design process—improving work quality, increasing visibility for all project stakeholders, and identifying change when change is inexpensive to make. Mark is a senior staff engineer working on the Blue Plains Tunnel project. Amanda is a senior project engineer working on the Anacostia River Tunnel project. Joel is a lead associate working on First Street Tunnel design. Eric is a senior project consultant on multiple work packages for the Clean Rivers project. He brings proven project management expertise in the delivery of transit stations, from preliminary and final design through construction. Andrew was an integral team member in the successful design and construction of the Sea-Tac Link Light Rail Station and Tukwila Boulevard Station along the Central Link Light Rail route that connects Seattle–Tacoma Inter­ national Airport to downtown Seattle. Additionally, he served as the project manager for the We appreciate your feedback. finalliner@jacobssf.com Visit us at www.jacobssf.com or call us at 800.842.3794 Executive Editor Victor Romero, PE, CPEng Managing Editors Rebecca Anicich, CPSM; Julie McCullough (Acting) Contributing Editors Lauren Curley; LE McCutcheon, CPSM; PJ Roscoe; Carl Williams Art Direction/Design Seth McGinnis San Francisco, CA 415.434.1822 Boston, MA 781.852.0450 Cleveland, OH 216.292.9710 New York, NY 212.376.1310 Pasadena, CA 626.737.6520 © 2013 Jacobs Associates architectural finishes of the Terminal Walkway Pedestrian Bridge that links Sea-Tac Link Light Rail Station to an existing airport parking garage. Currently, Andrew is the contract package lead for the Northgate Link Light Rail Extension elevated guideway and station in the Northgate area of Seattle. He holds MA and BA degrees in Architecture from the University of Washington. Portland, OR 503.227.1800 San Diego, CA 619.565.2747 Seattle, WA 206.588.8200 Walnut Creek, CA 925.945.0677 Each year, Trenchless Technology magazine surveys North American engineering firms involved in the trenchless field for its annual Top 50 Trenchless Design Firm showcase. This year Jacobs Associates ranked at number 23—up from a ranking of 35 in 2011. The increase is a result of our new Trenchless Services Center, established in 2011 in Walnut Creek, California, which has expanded our capabilities in trenchless technology services and geotechnical engineering, including laboratory testing of soil and rock samples. Project update by Mark Kroncke, PE, Amanda Morgan, PE, Joel Kantola, PE, and Eric Westergren DC Clean Rivers Project Update consists of a 12,500-footlong (3,810 m), 23-foot ID (7 m), 100- to 120-footdeep (30–37 m) soft ground tunnel. Additionally, there are six drop shafts, three of which have deep adit connections to the ART, as well as two diversion chamber and several near-surface structures. Assembly of Blue Plains Tunnel TBM main drive and shield. The DC Clean Rivers project consists of several large-diameter soft ground tunnels that divert storm water and combined sewer overflow (CSO) by gravity from combined sewers near the Anacostia and Potomac rivers to the Blue Plains Advanced Wastewater Treatment Plant (Blue Plains Plant) at the southern tip of Washington DC. Since 2009, Jacobs Associates has provided program management services for the project’s tunnel components. Below is an update on four major aspects of this $2.6 billion District of Columbia Water and Sewer Authority (DC Water) project, which continues to be on schedule. Prepping for Blue Plains Tunnel TBM Launch Lead Associate Andrew Engel Welcomed Andrew Engel, AIA, joined Jacobs Associates’ Seattle office in February as a Lead Associate. Andrew has 23 years of diverse design experience, including 14 years specializing in the management of architectural transit designs. His understanding of the human factors of built environments, especially transit stations and their associated elements, will enhance how Jacobs Associates addresses public spaces and access within and around our underground structures. 2013 Work has steadily progressed on the Blue Plains Tunnel. Slurry wall construction for four of the five large-diameter shafts is complete. Their inside diameters (ID) range from 50 to 132 feet (15–40 m), and their depths from 110 to 170 feet (34–52 m). Excavation of the 50-foot ID (15 m) Bolling Air Force Base Drop Shaft and the 55-foot ID (17 m) Poplar Point Junction Shaft will be performed in the wet using clamshell-bucket methods. Excavation of the 132-foot ID (40 m) Pump Station Shaft and the 76-foot ID (23 m) Screening Shaft at the Treatment Plant site have both reached Seven design-build teams submitted Statements of Qualifications for ART in December 2011. Of these, three were short listed. These teams then particiBlue Plains Advanced Wastewater Treatment Facility along pated in a nine-month-long Potomac River. Photo courtesy of Traylor Bros., Inc. collaboration process with temporary slab elevation. These shafts are DC Water. Jacobs Associates provided technibeing readied for launch of the tunnel boring cal support during this process. The three machine (TBM), scheduled for late May 2013. shortlisted teams submitted both technical and price proposals on January 15, 2013. DC Water The fifth shaft slurry wall, with a 60-foot ID is in the process of selecting a design-build (18 m), located near Nationals Park in southteam based on a best value selection. The new west DC, is scheduled for completion by May team is expected to be selected in early spring. 2013. Prior to the start of shaft construction, Fast Tracking First Street a large-scale soil mixing operation—consistTunnel to Address Flooding ing of nearly 170 soil mix columns, 3 to 8 feet (1.0–2.5 m) in diameter, and 40 to 50-feet (12 Long-term flood prevention for the Bloomingto 15 m) deep—was installed to improve the dale and LeDroit Park residential neighborsoft fill and alluvial material at the site. hoods in northern DC is a key part of the Clean Choosing Design-Builder Rivers project. The most northern, or upstream, for Anacostia River Tunnel of the proposed flood control tunnels affecting these neighborhoods is the First Street TunThe Anacostia River Tunnel (ART) project is nel (FST)—a 2,700-foot-long (823 m), 80- to presently undergoing selection of its design160-foot-deep (24–49 m) soft ground tunnel. build team. ART is the second large-diameter Its minimum inside diameter is 18.5 feet (5.6 tunnel contract of the DC Clean Rivers Project. m). Four drop shafts will be required to divert The tunnel drive will begin near RFK Stadium wet weather flows into the tunnel. and connect to the Blue Plains Tunnel at the Continued on page 8 Poplar Point Junction Shaft. The ART project more news inside Washington, DC 571.357.1879 Auckland, New Zealand +64 9 551 2325 Docklands, VIC, AUS +61 3 8102 1800 Vancouver, BC, Canada 604.336.8630 Hitting Number 23 on the Trenchless Technology’s Top 50 List Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. • • • • • • Project Announcements Principal’s Message Project Awards Just Answers Retrofitting BART Tunnel Gorge 2nd Tunnel Final Design • • • • • • Four SoCal Project Wins San Jacinto Tunnel Vermont Trenchless Rehabilitation Muck Bucket Community Involvement New Lead Associate Project announcements Central Subway TBMs on the Move In February, Jacobs Associates and the San Francisco Municipal Transportation Agency (SFMTA) witnessed factory acceptance testing of Mom Chung, the first of the Central Subway Project’s two earth pressure balance tunnel boring machines (TBMs). Contractor Barnard Impregilo Healy JV, who was awarded the tunneling contract in January 2012 for $233.6 million, ordered the two TBMs from the Robbins Company. Mom Chung shipped from Guangzhou, China, on March 18, and the second TBM (Big Alma) will follow in a few weeks. Excavation begins this summer after TBM assembly in the launch box under an active San Francisco freeway. Each of the twin tunnels is approximately 1.5 miles long (2.4 km) and will be excavated primarily through the Colma and Franciscan formations, passing closely under existing Muni and BART tunnels. One-pass, precast concrete segments with gaskets are being fabricated by Precast Management Corporation in Nevada. TBM launch box installation is currently being completed, and work is proceeding on headwalls for two of the underground stations as well as compensation grout tubes and shafts for building protection during construction. Jacobs Associates is providing program management and construction management for the $1.6 billion Central Subway Program. Jacobs Associates and SFMTA staff with Mom Chung. Photo courtesy of The Robbins Co. TBM Bound for Landmark Waterview Project New Zealand’s landmark Waterview Connection project is one step closer to tunneling. The New Zealand Transport Agency’s Well-Connected Alliance formally accepted the world’s 10th largest TBM at a ceremony at the Herrenknecht factory in Guangzhou, China, on March 7. The 14.5-meter-diameter (47.6 ft) TBM was specifically designed for the unique ground conditions that will be encountered on this NZ$1.4 billion project, the biggest transport construction project in New Zealand’s history. The handover marks completion of 14 months of design, building, and testing. The TBM is due to arrive in Auckland in July, and will be reassembled at the project’s southern portal. Tunneling is scheduled to begin October. Jacobs Associates provided tunnel consulting services to NZTA during preparation of the minimum requirements for the tenders, then served as NZTA “embeds” on the two tender teams competing for the project. During the detailed design phase, we are providing peer review services to the alliance for the design of all tunnel and retaining wall structures. Waterview TBM at Herrenknecht factory in China. Bay Tunnel Hole-Through Milestone! On January 11 at 3 a.m., construction crews made history when the 15-foot-diameter (4.56 m) Hitachi-Zosen EPB-TBM reached the Newark Shaft location in the East Bay. The 5-mile-long (8 km) Bay Tunnel is the first TBM-excavated tunnel under San Francisco Bay, and the flagship project of the San Francisco Public Utilities Commission’s Water System Improvement Program (WSIP). The Michels/Jay Dee/Coluccio joint venture completed excavation in just 16 months— 8 months ahead of schedule. The tunnel lies at depths ranging from 75 to 110 feet (23 to 34 m) in sandy and silty clays under high groundwater pressures of up to 3.5 bar, and passes through a short section of highly weathered Franciscan Complex bedrock. The miners are now preparing the tunnel for installation of the 108-inch-diameter (2,740 mm) steel liner. The steel pipe, manufactured in California, will be installed in 40-foot (12.2 m) sections, welded together inside the tunnel, and backfilled with cellular concrete. As the prime consultant, Jacobs Associates led the tunnel design and is currently providing construction support services. Newark Retrieval Shaft TBM hole through. 2 3 8 Clean Rivers continued from page 1 Principal’s message by Gregg Davidson, PE, CEng Relocating or Working Remotely: Which Is Best? Jacobs Associates has seen considerable growth, both in staff size and geographical location of our offices and projects, over the last decade. This growth has been made possible by providing the appropriate level of professional expertise to not only successfully pursue a project but, more importantly, to deliver the project to a client’s expectations. even across the globe. This has and continues to work well, although, in our experience, it is only successful when the remote workers are “anchored” by a strong team at the project location. This is easy to say, but not so easy to do. Over the last few years, we here at Jacobs Associates have spent a considerable amount of time seeking to structure an approach that meets our client’s requirements while also providing our staff with career-developing work in an environment that they enjoy. In terms of the growth of the firm, the biggest asset we have is our staff. It is important to maintain this talent by recognizing each person’s individual strengths, both professionally and personally. As a specialist firm in the underground industry that does not have a presence in all the major US cities, we have been selective in strategically developing an approach to increasing, or even initiating, our presence in various market locations. Initially that was often achieved by teaming with strong local partners. This approach has served us well as we have expanded and has allowed us to readily provide our talents and expertise to new owners and partners. To sustain and enhance this growth, however, a more long-term approach is required. In our industry, and with the communication means currently available, it is not uncommon to have staff working remotely around the country, and We have found that “one size” does not fit all. Moving to a new location can be more difficult for some staff than for others. However, the prospect of working on a project that is challenging professionally provides an encouragement to staff members to seek alternative means of getting involved. That could be by working remotely, and/or frequent travel to the project site. There is no benefit in forcing all staff to move to a location on a permanent/long-term basis. Staff retention will suffer. However, no one benefits from a completely remote approach. second QUARTER Gregg Davidson is currently based in the firm’s Seattle office. He is the northwest regional manager and also serves as deputy project manager for the final design contract on the Northgate Link Extension Light Rail project in Seattle. The key is to strike a balance. We encourage our staff members to find ways of working that suit them, while always recognizing that as we grow in a particular center we must provide our anchor—staff invested in the project, area, and region. We have found that successful growth in new regions occurs once there is a champion—someone on the ground and wanting to take on new challenges. Others will follow, in person and/ or remotely. Because of intense flooding in these neighborhoods during the summer and fall of 2012, a Mayor’s Task Force recommended that the FST be fast tracked ahead of other tunnel contracts and established a completion date of March 2016. The FST will initially be used to temporarily store excess storm water during weather events. After such an event, a temporary pumping station will dewater the tunnel and discharge the stored water back into the existing sewer system. Within 10 years of completion of the FST project, the remainder of the Clean Rivers tunnel system will be completed, allowing the FST to gravity flow to the Blue Plains Plant for treatment, without pumping. To achieve the flood reduction by 2016, the Request for Proposal (RFP) is being generated and design-build teams will be shortlisted by spring 2013. The RFP will be released at a 30% design level, but finalized through collaboration with the shortlisted teams. Technical and cost proposals will be submitted in September 2013, and the selected design-build team will be given Notice to Proceed in October 2013. Reaping the Benefits of BIM Brightwater BT3 and Sunnydale Garner Awards Two Jacobs Associates projects were honored for the high quality of their design. On January 18, the Brightwater Conveyance System–BT3 Completion Contract received a Silver Award for “original/innovative application of new or existing techniques” from the American Council of Engineering Companies of Washington. On March 6, the Sunnydale Auxiliary Sewer Tunnel project team accepted the American Society of Civil Engineers (ASCE) Region 9 Outstanding Collection System Project Award. Brightwater’s BT3 Completion (BT3C) Contract provided an innovative contract solution to complete the BT-3 tunnel section of the Brightwater Conveyance System project. The Brightwater project consists of approximately 13 miles (21 km) of large-diameter tunnels, constructed at depths of 40 to 440 feet (12–134 m) below the ground surface through an urban/suburban area. During BT-3 tunnel construction, the TBM experienced excessive wear and was abandoned halfway into its 20,000-foot-long (6,096 m) drive. To complete excavation, King County negotiated the new cost-reimbursable BT3C Contract with the Jay Dee/Coluccio Joint Venture. Direct access to the TBM from the ground surface was not feasible because of high groundwater pressures and a tunnel depth of about 320 feet (98 m). Therefore, the approach selected by the design team and King County had the smaller BT3C TBM mine into the abandoned shield of the larger BT-3 TBM, utilizing ground freezing for ground improvement. Because of a highly collaborative effort by contractors, owner, and designer, the BT3 Completion Tunnel was completed quickly and successfully. BT3C Tunnel Team. SFPUC, SF Department of Public Works and Jacobs Associates receiving ASCE Region 9 award. VolUME 32 The Sunnydale Auxiliary Sewer Tunnel significantly increases the capacity and operational flexibility of San Francisco Public Utility Commission’s (SFPUC) existing 100-year-old sewer system in the Visitacion Valley community. The new 5,370-foot-long (1,367 m), 8- to 12-foot-diameter (2.4–3.7 m) sewer tunnel will be an important best management tool to minimize localized flooding in the City and reduce combined sewer discharges into the San Francisco Bay. The project team addressed the many challenges of this tunnel project by innovative use of technology and equipment, teamwork, sound decision making, value engineering, and an understanding of community and stakeholder concerns. The tunnel was completed successfully, safely, under the established budget and schedule, and in compliance with local subcontracting and hiring requirements. The project goal was always at the forefront: to provide this disadvantaged community with localized storm flooding protection and reliable wastewater service for the next hundred years. The Sunnydale Auxiliary Sewer Tunnel is a model for wastewater improvement efforts in SFPUC’s recently initiated Sewer System Improvement Program. Early in Jacobs Associates’ involvement, a decision was made to use Building Information Modeling (BIM) on all near-surface structures and drop shafts to improve drawing coordination and the overall quality of documentation. Once the workflow began, however, it became nimble assessment of design changes as they occur. The models also increase visibility (and therefore predictability) into the design and construction process by assembling all the major design components holistically. Doing this when decisions are fluid gives the team an opportunity to respond to traditional downstream considerations earlier in the process. The models also yield accurate quantity take-offs for cost estimates as well as an ideal workbench for constructability review. Finally, model-derived isometric drawings allow readers an excellent overview to the contract drawings. 3D assembly of Main Pump Station diversion structures and drop shaft to Blue Plains Tunnel. clear the models were adding value in ways that went well beyond our original intent. Coordination and clash detection are often at the top of every BIM wish list, but the value doesn’t end there. The parametric or associative nature of object-based solid modeling creates a flexible environment, allowing for The Clean Rivers project team has been leveraging the value of BIM through every step of the design process—improving work quality, increasing visibility for all project stakeholders, and identifying change when change is inexpensive to make. Mark is a senior staff engineer working on the Blue Plains Tunnel project. Amanda is a senior project engineer working on the Anacostia River Tunnel project. Joel is a lead associate working on First Street Tunnel design. Eric is a senior project consultant on multiple work packages for the Clean Rivers project. He brings proven project management expertise in the delivery of transit stations, from preliminary and final design through construction. Andrew was an integral team member in the successful design and construction of the Sea-Tac Link Light Rail Station and Tukwila Boulevard Station along the Central Link Light Rail route that connects Seattle–Tacoma Inter­ national Airport to downtown Seattle. Additionally, he served as the project manager for the We appreciate your feedback. finalliner@jacobssf.com Visit us at www.jacobssf.com or call us at 800.842.3794 Executive Editor Victor Romero, PE, CPEng Managing Editors Rebecca Anicich, CPSM; Julie McCullough (Acting) Contributing Editors Lauren Curley; LE McCutcheon, CPSM; PJ Roscoe; Carl Williams Art Direction/Design Seth McGinnis San Francisco, CA 415.434.1822 Boston, MA 781.852.0450 Cleveland, OH 216.292.9710 New York, NY 212.376.1310 Pasadena, CA 626.737.6520 © 2013 Jacobs Associates architectural finishes of the Terminal Walkway Pedestrian Bridge that links Sea-Tac Link Light Rail Station to an existing airport parking garage. Currently, Andrew is the contract package lead for the Northgate Link Light Rail Extension elevated guideway and station in the Northgate area of Seattle. He holds MA and BA degrees in Architecture from the University of Washington. Portland, OR 503.227.1800 San Diego, CA 619.565.2747 Seattle, WA 206.588.8200 Walnut Creek, CA 925.945.0677 Each year, Trenchless Technology magazine surveys North American engineering firms involved in the trenchless field for its annual Top 50 Trenchless Design Firm showcase. This year Jacobs Associates ranked at number 23—up from a ranking of 35 in 2011. The increase is a result of our new Trenchless Services Center, established in 2011 in Walnut Creek, California, which has expanded our capabilities in trenchless technology services and geotechnical engineering, including laboratory testing of soil and rock samples. Project update by Mark Kroncke, PE, Amanda Morgan, PE, Joel Kantola, PE, and Eric Westergren DC Clean Rivers Project Update consists of a 12,500-footlong (3,810 m), 23-foot ID (7 m), 100- to 120-footdeep (30–37 m) soft ground tunnel. Additionally, there are six drop shafts, three of which have deep adit connections to the ART, as well as two diversion chamber and several near-surface structures. Assembly of Blue Plains Tunnel TBM main drive and shield. The DC Clean Rivers project consists of several large-diameter soft ground tunnels that divert storm water and combined sewer overflow (CSO) by gravity from combined sewers near the Anacostia and Potomac rivers to the Blue Plains Advanced Wastewater Treatment Plant (Blue Plains Plant) at the southern tip of Washington DC. Since 2009, Jacobs Associates has provided program management services for the project’s tunnel components. Below is an update on four major aspects of this $2.6 billion District of Columbia Water and Sewer Authority (DC Water) project, which continues to be on schedule. Prepping for Blue Plains Tunnel TBM Launch Lead Associate Andrew Engel Welcomed Andrew Engel, AIA, joined Jacobs Associates’ Seattle office in February as a Lead Associate. Andrew has 23 years of diverse design experience, including 14 years specializing in the management of architectural transit designs. His understanding of the human factors of built environments, especially transit stations and their associated elements, will enhance how Jacobs Associates addresses public spaces and access within and around our underground structures. 2013 Work has steadily progressed on the Blue Plains Tunnel. Slurry wall construction for four of the five large-diameter shafts is complete. Their inside diameters (ID) range from 50 to 132 feet (15–40 m), and their depths from 110 to 170 feet (34–52 m). Excavation of the 50-foot ID (15 m) Bolling Air Force Base Drop Shaft and the 55-foot ID (17 m) Poplar Point Junction Shaft will be performed in the wet using clamshell-bucket methods. Excavation of the 132-foot ID (40 m) Pump Station Shaft and the 76-foot ID (23 m) Screening Shaft at the Treatment Plant site have both reached Seven design-build teams submitted Statements of Qualifications for ART in December 2011. Of these, three were short listed. These teams then particiBlue Plains Advanced Wastewater Treatment Facility along pated in a nine-month-long Potomac River. Photo courtesy of Traylor Bros., Inc. collaboration process with temporary slab elevation. These shafts are DC Water. Jacobs Associates provided technibeing readied for launch of the tunnel boring cal support during this process. The three machine (TBM), scheduled for late May 2013. shortlisted teams submitted both technical and price proposals on January 15, 2013. DC Water The fifth shaft slurry wall, with a 60-foot ID is in the process of selecting a design-build (18 m), located near Nationals Park in southteam based on a best value selection. The new west DC, is scheduled for completion by May team is expected to be selected in early spring. 2013. Prior to the start of shaft construction, Fast Tracking First Street a large-scale soil mixing operation—consistTunnel to Address Flooding ing of nearly 170 soil mix columns, 3 to 8 feet (1.0–2.5 m) in diameter, and 40 to 50-feet (12 Long-term flood prevention for the Bloomingto 15 m) deep—was installed to improve the dale and LeDroit Park residential neighborsoft fill and alluvial material at the site. hoods in northern DC is a key part of the Clean Choosing Design-Builder Rivers project. The most northern, or upstream, for Anacostia River Tunnel of the proposed flood control tunnels affecting these neighborhoods is the First Street TunThe Anacostia River Tunnel (ART) project is nel (FST)—a 2,700-foot-long (823 m), 80- to presently undergoing selection of its design160-foot-deep (24–49 m) soft ground tunnel. build team. ART is the second large-diameter Its minimum inside diameter is 18.5 feet (5.6 tunnel contract of the DC Clean Rivers Project. m). Four drop shafts will be required to divert The tunnel drive will begin near RFK Stadium wet weather flows into the tunnel. and connect to the Blue Plains Tunnel at the Continued on page 8 Poplar Point Junction Shaft. The ART project more news inside Washington, DC 571.357.1879 Auckland, New Zealand +64 9 551 2325 Docklands, VIC, AUS +61 3 8102 1800 Vancouver, BC, Canada 604.336.8630 Hitting Number 23 on the Trenchless Technology’s Top 50 List Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. • • • • • • Project Announcements Principal’s Message Project Awards Just Answers Retrofitting BART Tunnel Gorge 2nd Tunnel Final Design • • • • • • Four SoCal Project Wins San Jacinto Tunnel Vermont Trenchless Rehabilitation Muck Bucket Community Involvement New Lead Associate Project announcements Central Subway TBMs on the Move In February, Jacobs Associates and the San Francisco Municipal Transportation Agency (SFMTA) witnessed factory acceptance testing of Mom Chung, the first of the Central Subway Project’s two earth pressure balance tunnel boring machines (TBMs). Contractor Barnard Impregilo Healy JV, who was awarded the tunneling contract in January 2012 for $233.6 million, ordered the two TBMs from the Robbins Company. Mom Chung shipped from Guangzhou, China, on March 18, and the second TBM (Big Alma) will follow in a few weeks. Excavation begins this summer after TBM assembly in the launch box under an active San Francisco freeway. Each of the twin tunnels is approximately 1.5 miles long (2.4 km) and will be excavated primarily through the Colma and Franciscan formations, passing closely under existing Muni and BART tunnels. One-pass, precast concrete segments with gaskets are being fabricated by Precast Management Corporation in Nevada. TBM launch box installation is currently being completed, and work is proceeding on headwalls for two of the underground stations as well as compensation grout tubes and shafts for building protection during construction. Jacobs Associates is providing program management and construction management for the $1.6 billion Central Subway Program. Jacobs Associates and SFMTA staff with Mom Chung. Photo courtesy of The Robbins Co. TBM Bound for Landmark Waterview Project New Zealand’s landmark Waterview Connection project is one step closer to tunneling. The New Zealand Transport Agency’s Well-Connected Alliance formally accepted the world’s 10th largest TBM at a ceremony at the Herrenknecht factory in Guangzhou, China, on March 7. The 14.5-meter-diameter (47.6 ft) TBM was specifically designed for the unique ground conditions that will be encountered on this NZ$1.4 billion project, the biggest transport construction project in New Zealand’s history. The handover marks completion of 14 months of design, building, and testing. The TBM is due to arrive in Auckland in July, and will be reassembled at the project’s southern portal. Tunneling is scheduled to begin October. Jacobs Associates provided tunnel consulting services to NZTA during preparation of the minimum requirements for the tenders, then served as NZTA “embeds” on the two tender teams competing for the project. During the detailed design phase, we are providing peer review services to the alliance for the design of all tunnel and retaining wall structures. Waterview TBM at Herrenknecht factory in China. Bay Tunnel Hole-Through Milestone! On January 11 at 3 a.m., construction crews made history when the 15-foot-diameter (4.56 m) Hitachi-Zosen EPB-TBM reached the Newark Shaft location in the East Bay. The 5-mile-long (8 km) Bay Tunnel is the first TBM-excavated tunnel under San Francisco Bay, and the flagship project of the San Francisco Public Utilities Commission’s Water System Improvement Program (WSIP). The Michels/Jay Dee/Coluccio joint venture completed excavation in just 16 months— 8 months ahead of schedule. The tunnel lies at depths ranging from 75 to 110 feet (23 to 34 m) in sandy and silty clays under high groundwater pressures of up to 3.5 bar, and passes through a short section of highly weathered Franciscan Complex bedrock. The miners are now preparing the tunnel for installation of the 108-inch-diameter (2,740 mm) steel liner. The steel pipe, manufactured in California, will be installed in 40-foot (12.2 m) sections, welded together inside the tunnel, and backfilled with cellular concrete. As the prime consultant, Jacobs Associates led the tunnel design and is currently providing construction support services. Newark Retrieval Shaft TBM hole through. 4 5 6 7 4 5 6 7 just answers by Stephanie Fekete Project update by Phaidra Campbell Project update by Karen Quinn, PE, and John Yao, PE, GE Project update by Brad Murray, PE Upgrading the Designer’s Digital Toolbox Gorge 2nd Tunnel Final Design Services Completed San Jacinto Tunnel: Adit Inspection and Repair Vermont Trenchless Culvert Rehabilitation Tunnel design engineers always seek better tools to understand ground behavior. Continuum modeling has improved our prediction of ground mass deformation and evaluation of tunnel support requirements. For homogenous materials that deform as a unit—soils, massive bedrock, highly jointed rock—we can use PLAXIS, Phase2, or FLAC software. However, in blocky materials, an excavation’s stability is governed by movement along rock discontinuities. The state-of-practice for assessing such stability relies on limit equilibrium software like RocScience’s Unwedge. However, only simple wedges can be modeled, and only one wedge assessed at a time. November 2012 marked completion of the Jacobs Associates–led Final Design Services for the Gorge 2nd Tunnel (G2T) project. Services consisted of design of a second power tunnel through rock between the existing Gorge Dam and the Gorge Powerhouse to increase the efficiency and powergenerating capacity of the powerhouse. Gorge Powerhouse is located on the Skagit River, in northern Washington State, and is one of three generating facilities operated by Seattle City Light (SCL) as part of the Skagit Hydroelectric Project. The second power tunnel will reduce head loss between the dam and powerhouse, raise head pressure at the turbines, increase torque on the generators, and produce more power for any given flow. The Metropolitan Water District of Southern California (Metropolitan) performed inspections of San Jacinto Tunnel’s east entrance adit in 2002 and 2003. These inspections revealed numerous cracks and areas of distress in the concrete lining for a segment of the adit. Since that time, Metropolitan has closely monitored the adit for damage and has performed annual inspections to ensure that it is safe for access. In 2009, Metropolitan commissioned a tunnel repair study by Jacobs Associates to evaluate the adit structure condition and feasible repair alternatives. Subsequently, Metropolitan hired Jacobs Associates to provide engineering services for adit repair, which includes structural design, preparation of contract documents, and preparation of construction cost and schedule estimates. Discontinuum modeling, using software such as Itasca’s 3DEC and UDEC, allows creation of a rock mass model (in 2D or 3D) based on the designer’s understanding of the rock mass structure. The designer can: (1) create a block of rock with specific properties; (2) divide it into smaller elements by following the natural discontinuities or joint sets and assign them specific properties (strength, stiffness, etc.); (3) apply boundary conditions (in situ stresses and gravity); and (4) virtually “excavate” the tunnel, allowing the rock blocks to move and interact as discrete bodies over “time.” This type of modeling is a powerful tool for confirming rock support requirements, in- cluding rock bolts (spacing, length, loads) and structural liners (loads). However, for the rock mass model to be sufficiently representative, a realistic database of rock mass structural features must be generated to provide reasonable understanding of the rock discontinuities present. CROWN Conventionally, discontinuity data are obtained from borehole logging and field mapping of surface outcrops or underground excavations. Because FACE of recent advances, laser scanning technology (LiDAR) can be a key tool for rapid and detailed documentation of a given rock mass. The scanner can TUNNEL produce a 3D point cloud model with ADVANCE millions of points in geometric space DIRECTION at an outcrop or tunnel excavation face in as little as 5 minutes. The rapid 3D LiDAR scan of tunnel heading: Joint surfaces identified scanning of the tunnel heading reduces and shown as circular planes intersecting model. geotechnical mapping interference with construction activities. The resulting disconpersistence can have a dramatic effect on the tinuity database provides the foundation for a results, so the model must always be calibrated highly representative 3D rock mass model. with observed rock mass behavior. Despite these advances in data collection, a geotechnical engineer’s critical eye is still necessary to construct a representative rock mass model. Parameters such as joint strength and Stephanie is a senior staff engineer in the Vancouver office, and recently coauthored a journal paper on 3D scanning and discon­ tinuum modeling (see “Muck Bucket” below). foot length (299 m), approximately 1,000 feet (300 m) from the west portal. The study will compare the cost benefits of different approaches for retrofitting the tunnels, including the “do nothing” alternative. It will also include development of design concepts, cost estimates, and schedules for implementing the concepts for retrofit. In addition, for each approach, the study will evaluate cost and The 2009 subsurface investigation included John is the project manager for the San Jacinto two exploration borings and seismic refraction Tunnel adit repair design. Karen is the project surveys to verify the location of the soil-to-rock engineer. Both work out of Jacobs Associates’ interface. The structural repair will extend from Pasadena office. the adit entrance to a short distance beyond the interface for a total length of 230 feet (70 m). The recommended repair solution calls for shotcrete-encased steel sets, typically spaced every 3.0 to 3.5 feet (0.9–1.1 m). The new structural support system will replace the existing lining’s function as ground support, and has been designed to survive the Maximum Considered Earthquake produced Road leading to the San Jacinto by a segment of the San East Entrance Adit. Andreas fault, located also are assisting the City on 60% and 90% technical specifications for this new 3.8-milelong-sewer (6.1 km) tunnel. The $5 million CM Support Task Order will allow Jacobs Associates to continue providing support to the CLA BOE’s Wastewater Conveyance Division on construction management, scheduling, claims consulting, cost estimating, constructability review, and document control services for various projects. Jacobs Associates is assisting AMEC with engineering services on the Wilshire Grand Hotel Tower redevelopment project. The existing 15-story hotel is being redeveloped into a 70-story, $1 billion hotel and office complex. The new facility will have 900 hotel rooms, 20 floors of office space, retail outfits, and restaurants. Korean Airlines is the project developer. The Tower will include a deep basement. Jacobs Associates will evaluate the impact of the basement excavation and building structure on adjacent Metro Red Line subway tunnels under 7th Street, develop a geotechnical instrumentation monitoring program, and assist AMEC with the tunnel monitoring program during construction. New Hires Boyce Havekost Caruso Congratulations go to Christopher Caruso, who recently earned his PE license in the state of Massachusetts, and Mark Kroncke, who recently earned his Professional Engineer (PE) license in the state of California. Bill Edgerton, PE, recently celebrated 25 years with Jacobs Associates. For 12 of these years he served as president, guiding the firm through a period of Kroncke Edgerton significant geographical expansion and personnel growth, while at the same time serving as project or program manager for several of Jacobs Associates’ signature projects, including the Brightwater project in Seattle, WA, and the DC Water CSO system in Washington, DC. In January, Stephanie Fekete, along with Mark Diederichs, published “Integration of three less than 3 miles (4.8 km) from the project site. The design also requires contact grouting to fill potential voids in the soil and ensure adequate ground confinement around the adit structure. Final design of the San Jacinto east entrance adit repair is being completed in April 2013. The Vermont Agency of Transportation (VAOT) is rehabilitating and replacing metal culverts installed during its original 1960s interstate system construction. Historically, available options were either rehabilitation through slip lining or open-cut reconstruction. Rehabilitation typically resulted in loss of culvert hydraulic capacity, and open-cut reconstruction required substantial traffic control and significantly impacted highway travel. As part of the upgrade, the culverts in South Burlington and Colchester in northern Vermont were recently rehabilitated. Both were in an advanced state of deterioration and within high earthen interstate embankments. Teamed with McFarland-Johnson, Jacobs Associates provided geotechnical site characterization, recommendations, and design for trenchless construction methods. This project was the recipient of a Federal Highway Administration “Highways for Life” grant, which made it more affordable for VAOT. The culverts are separated by a few miles along Interstate 89. Environmental constraints included adjacent streams and wetlands, and embankments exceeded 30 feet (9.1 m) of cover over the existing pipes. The original Colchester culvert diameter was 108 inches (2,745 mm), and the South Burlington culvert had a 72-inch (1,830 mm) vertical ellipse. Each culvert was approximately 300 feet long (91 m). Pipe ramming 60-inch culvert pipe adjacent to existing slip-lined South Burlington culvert. Fekete Davidson dimensional laser scanning with discontinuum modelling for stability analysis of tunnels in blocky rock masses” in the International Journal of Rock Mechanics & Mining Sciences, 57: 11–23. Gregg Davidson was featured in an interview in the April 2013 issue of World Tunnelling magazine. The Seattle office welcomed Julian Franco, PMP, in March as a Project Engineer. Julian received his BS in Agriculture Business and Management Engineering from the San Buenaventura University of Cali, Colombia, and holds a Project Manager Professional Certification (PMP) from the Project Manager Institute. For the last 8 years, Julian has provided project management support at Sound Transit in Seattle, WA, including the Northgate Link Extension Project. transfers Keith Johnson joined Jacobs Associates in March as a Marketing Manager and is based in the San Francisco office. He spent the last 12 years with a major A/E company as a proposal manager and lead graphic designer, serving a 19 state region in the Western United States. Keith’s background also includes print production, social media, newsletters, and other marketing communications. He looks forward to expanding his horizons to include strategic marketing and business development support. Wayne Kilker, PE, recently joined the Boston office as a Senior Project Consultant. He has over 40 years of experience in the geotechnical industry, and over 25 years on tunnel and shaft projects. Wayne previously worked on the Baltimore Red Line Tunnel Extension Risk Assessment project. He received an MS in Geotechnical Engineering from Arizona State University and a BS degree from the University of Minnesota. He is assisting on the DC Clean Rivers Project and Ottawa Light Rail Transit Tunnel Project. Thomas Pallua joined the Seattle office in March as a Project Geologist. Thomas has an MS in Geology from the University of Padova in Italy. He has more than 10 years of geotechnical consulting experience, including 7 years as owner and manager of a geotechnical consulting firm in Brunico, Italy. His experience includes both privately and publicly owned projects, including feasibility studies for hydropower plants, geological and geotechnical work for civil construction, and hydrogeological work. The design required slip lining the existing corrugated metal pipe culverts and installing new adjacent parallel crossings using trenchless methods. Contract documents provided for use of a range of preselected trenchless methods and lining options for the contractor, Morrill Construction, to choose from that were considered appropriate based on project design requirements and anticipated ground conditions. A contractor-led value engineering proposal allowed for the increase in hydraulic capacity of the existing culverts by enlarging the slip-line pipe diameter after removing a portion of the existing culvert inverts to eliminate a pipe sag. This rendered construction of the new Colchester parallel culvert crossing unnecessary, resulting in significant cost savings. The new 60-inch-diameter (1,525 mm) culvert in South Burlington was installed by pipe ramming. This VAOT project is a successful example of the use of trenchless technology for construction on larger culverts with higher fills. It demonstrates the feasibility of using contract specifications for trenchless culvert installation that provide options for installation method and pipe material. VAOT will be able to apply lessons learned from this project to future culvert rehabilitations. Brad is a senior project engineer in Jacobs Associates’ Boston office. He developed the VAOT project’s geotechnical baseline report and trenchless contract specifications. San Francisco Office Volunteers at SF Food Bank NEIS Phase 2A and CM Support Task Orders are associated with the CLA BOE’s Prequalified On-Call Wastewater and Environmental Engineering contract, which the City of Los Angeles renewed for an additional five years. Jacobs Associates assisted the Bureau of Engineering with preliminary and final design, construction management, and engineering support during construction on NEIS Phase 1, and recently completed the 50% design package review on NEIS 2A. We schedule for repairing the tunnels and restoring train service for different levels of fault offset. A cost benefit analysis will then be performed to determine which alternative would provide the most benefit to BART. The analysis will include an evaluation of the overall economic impact on the San Francisco Bay Area for the loss of train service for the estimated duration of repair. Staff Recognition On February 12, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction” at the annual Colorado School of Mines Pilot Tube Tunneling/ Microtunneling Short Course. At the Northwest Hydroelectric Association’s Annual Conference on February 20, Mark Havekost, PE, gave a presentation on “the designer’s perspective for remote site projects” as part of the “Northern Lights—Getting Hydro Work Done in Remote Locations” panel. An excavated tunnel diameter of 22 feet (6.7 m) was selected during the preliminary engineering phase based on results from hydraulic analysis, The San Jacinto Tunnel is part of the Colorado River Aqueduct, which conveys water from the Colorado River at Lake Havasu to Lake Mathews with a system of pumping stations, canals, tunnels, buried conduit, and siphons. The east entrance adit of the San Jacinto Tunnel was built in the 1930s to provide ingress and egress for construction activities at the eastern end of the tunnel. The 300-foot-long (91 m) adit is a 16-foot-high by 16-foot-wide (4.9 x 4.9 m) horseshoe-shaped tunnel with an unreinforced concrete lining. It begins in alluvial soil at the entrance and descends into bedrock after a couple of hundred feet. Although the integrity of the adit does not directly impact aqueduct operation, the adit facilitates inspections and maintenance of the main tunnel. Four Southern California Project Wins Retrofitting BART’s Berkeley Hills Tunnel Jacobs Associates was recently awarded a feasibility study contract to evaluate various alternatives to retrofit the Bay Area Rapid Transit (BART) Berkeley Hills Tunnel so that train service can be reestablished quickly following an earthquake event on the Hayward fault. The 3.2-mile-long (5.1 km) twin tunnels pass through the Berkeley Hills east of Berkeley and Oakland and cross through the active Hayward fault zone—estimated to extend over a 980 The design team consisted of Jacobs Associates (project management, tunnel and structural design, construction scheduling, cost estimating), HDR (hydraulics, water management, FERC license preparation), Northwest Hydraulics (hydraulic modeling), Herrera Environmental (Bacon Creek Quarry restoration), Pacific Geomatic Services (surveying), and Aspect Consulting (geotechnical investigation). cost/benefit analysis, and schedule estimates. Although SCL put project construction temHowever, at the 75% design phase, the tunnel porarily on hold, construction documents are diameter was optimized to 23 feet (7 m) to further ready to go when approval is given to comimprove hydraulic performance and reduce water mence construction. Final design was develvelocities in the unlined tunnel sections. G2T will oped through constant interaction between the be approximately 10,475 feet long (3,193 m) and design team and SCL, including site visits, risk parallel the existing 20.5-foot-diameter (6.2 m) management meetings, and the existing tunnel’s concrete-lined power tunnel. Most of the excainspection in 2010. vation will be with a main beam tunnel boring machine; however, portions of the access tunnel Phaidra Campbell is a project engineer for G2T and power tunnel connections will be excavated and currently works in the San Francisco office. using drill-and-blast methods. Rock along the alignment consists of Skagit Gneiss, a mineralogically banded, metamorphosed igneous rock of granitic composition. Most of the rock is anticipated to be strong and durable enough that the tunnel can remain unlined after construction. Other project features include upstream and downstream connections, a tunnel plug with steel bulkhead door, a rock trap, temporary bulkhead connections, rock scaling and bolting at the tunnel portal, water management during construction, Gorge Dam and Intake Structure looking and site restoration of Bacon Creek downstream on the Skagit River. Quarry using tunnel spoils. In February, Bob Regazzini was hired as a Senior Project Consultant in the Boston Office. Bob’s focus is on developing detailed construction cost estimates and schedules, and providing design support. He graduated from Northeastern University with a BS in Civil Engineering, and has over 30 years of experience in design and construction, including tunnels. Bob is currently assisting with the DC Clean Rivers Project. The Washington DC office welcomed Jenn Roberts as a Senior Staff Engineer in March. Jenn holds an MS from Imperial College London in Civil and Environmental Engineering. Her project experience includes the redesign of London’s Paddington Station, where she led the design team’s CEEQUAL (LEED Certification equivalent) certification process. The station received the highest possible rating. David Trumble joined the Melbourne office as a Project Engineer in February. His experience includes design and construction of above- and below-ground structures, and hydropower and transport infrastructure projects. He received his BE with Honors in Civil Engineering from Monash University in Melbourne, Australia. Steven Zhou, PE, joined the Cleveland office in March as a Senior Project Engineer. Steven has worked on a diverse range of underground projects, performing geotechnical and structural design services. He has a PhD in Geotechnical Engineering from Ohio State University and MS and BS degrees in Geotechnical and Structural Engineering from Tongji University in Shanghai, China. The River Supply Conduit Lower Reach Unit 1A (RSC-1A) is part of the Silver Lake Reservoir Complex (SLRC) Replacement Project, on which Jacobs Associates recently provided tunnel design services to the City of Los Angeles Department of Water and Power (LADWP). As a subconsultant to AMEC, we are now providing design support and field monitoring services during construction for the RSC-1A. The 6,400-foot-long (1,951 m) pipeline section, which includes a 2,890-foot-long (881 m) tunnel beneath Griffith Park, is part of a series of new water lines connecting a new hydroelectric generating station to the Headworks Reservoir to reserve storage capacity after the SLRC is removed from the LADWP water distribution system. The RSC 1A tunnel will be excavated through weathered granitic rock and alluvial soils using an earth balance pressure tunnel boring machine (EPB TBM). papers presented Project Engineer Kush Chohan, PE, transferred from the San Francisco to the New York office, where he is working on the Rondout-West Branch Bypass Tunnel project. Jacobs Associates staff members publish papers in proceedings for both national and international conferences, contributing to the advancement of underground engineering. In March, Senior Staff Engineer Amy Arnold transferred from Seattle to Auckland She is presently working on the Waterview Connection for the New Zealand Transport Authority. Culvert Replacement under High Interstate Embankments. Brad Murray and Dan Dobbels (Jacobs Associates); Darren Benoit (McFarland-Johnson, Inc.); Danny Landry and Greg Wilcox (Vermont Agency of Transportation); Jason Morrill and Barry Ward (Morrill Construction Co.). NO-DIG CONFERENCE (March 3–7) Dealing with Piles in the Path of Your Trenchless Installation. Glenn Boyce, Mark Havekost, Norm Joyal (Jacobs Associates). Geotechnical Exploration and Modeling for HDD Design in CobbleRich Fluvial Deposits below I-5/ Sacramento River near Redding California. Dru Nielson (Jacobs Associates); Matthew Wallin (Bennett Trenchless Engineers); Donald J. Kirker (NORCAL Geophysical Consultants); Mike Fisher (Water Works Engineers); Ryan Bailey (City of Redding). An Innovative Trenchless Technology: Mutual Tugging Method. Xianping Yao and Xiaoyan Hu (Shanghai Tunnel Engineering & Rail Transit Design and Research Institute); Yiming Sun and Glenn Boyce (Jacobs Associates). King County Uses New Shaft Technology on the Ballard Siphon Project. Ade Franklin and Marty Noble (King County Wastewater Treatment Dvn.); Jeremy Johnson (Jacobs Associates); Doug Genzlinger (Tetra Tech); Kim Staheli (Staheli Trenchless Consultants); John Fowler (James W. Fowler Co.). Miami-Dade’s Water Main Government Cut Replacement Project. Glenn Boyce (JA); Steve Mancini (Ric-Man Construction); Craig Camp (Hatch Mott MacDonald); Rick Zavitz (Mears Group); Orlando Castro (Hazen & Sawyer); Eduardo Vega (Miami-Dade County Water & Sewer Dept.). On February 27, San Francisco office employees volunteered at the San Francisco Food Bank. Heather Gregg, Vinnie Hung, Charlene Janzen, Roozbeh Mikola, Isabelle Pawlik, Mike Reesor, Theresa Umadhay, Yiming Sun, and Markus Williams helped to package over 3,400 pounds of rice for distribution to pantries and families in the community. With 25,000 volunteers each year, and 450 partner organizations throughout the community, the Food Bank provides a spectrum of services designed to support the health and well-being of those in our community who are struggling to make ends meet. Portland Office Supports Water for People Jacobs Associates’ Portland office supported the Northwest Oregon Sub-section of Water for People, which had its 7th Annual Gala in Portland, OR, on February 9, 2013. The proceeds from the gala go directly to the nonprofit organization, which helps people in developing countries improve quality of life through the improvement of sustainable drinking water, sanitation facilities, and hygiene education programs. 4 5 6 7 4 5 6 7 just answers by Stephanie Fekete Project update by Phaidra Campbell Project update by Karen Quinn, PE, and John Yao, PE, GE Project update by Brad Murray, PE Upgrading the Designer’s Digital Toolbox Gorge 2nd Tunnel Final Design Services Completed San Jacinto Tunnel: Adit Inspection and Repair Vermont Trenchless Culvert Rehabilitation Tunnel design engineers always seek better tools to understand ground behavior. Continuum modeling has improved our prediction of ground mass deformation and evaluation of tunnel support requirements. For homogenous materials that deform as a unit—soils, massive bedrock, highly jointed rock—we can use PLAXIS, Phase2, or FLAC software. However, in blocky materials, an excavation’s stability is governed by movement along rock discontinuities. The state-of-practice for assessing such stability relies on limit equilibrium software like RocScience’s Unwedge. However, only simple wedges can be modeled, and only one wedge assessed at a time. November 2012 marked completion of the Jacobs Associates–led Final Design Services for the Gorge 2nd Tunnel (G2T) project. Services consisted of design of a second power tunnel through rock between the existing Gorge Dam and the Gorge Powerhouse to increase the efficiency and powergenerating capacity of the powerhouse. Gorge Powerhouse is located on the Skagit River, in northern Washington State, and is one of three generating facilities operated by Seattle City Light (SCL) as part of the Skagit Hydroelectric Project. The second power tunnel will reduce head loss between the dam and powerhouse, raise head pressure at the turbines, increase torque on the generators, and produce more power for any given flow. The Metropolitan Water District of Southern California (Metropolitan) performed inspections of San Jacinto Tunnel’s east entrance adit in 2002 and 2003. These inspections revealed numerous cracks and areas of distress in the concrete lining for a segment of the adit. Since that time, Metropolitan has closely monitored the adit for damage and has performed annual inspections to ensure that it is safe for access. In 2009, Metropolitan commissioned a tunnel repair study by Jacobs Associates to evaluate the adit structure condition and feasible repair alternatives. Subsequently, Metropolitan hired Jacobs Associates to provide engineering services for adit repair, which includes structural design, preparation of contract documents, and preparation of construction cost and schedule estimates. Discontinuum modeling, using software such as Itasca’s 3DEC and UDEC, allows creation of a rock mass model (in 2D or 3D) based on the designer’s understanding of the rock mass structure. The designer can: (1) create a block of rock with specific properties; (2) divide it into smaller elements by following the natural discontinuities or joint sets and assign them specific properties (strength, stiffness, etc.); (3) apply boundary conditions (in situ stresses and gravity); and (4) virtually “excavate” the tunnel, allowing the rock blocks to move and interact as discrete bodies over “time.” This type of modeling is a powerful tool for confirming rock support requirements, in- cluding rock bolts (spacing, length, loads) and structural liners (loads). However, for the rock mass model to be sufficiently representative, a realistic database of rock mass structural features must be generated to provide reasonable understanding of the rock discontinuities present. CROWN Conventionally, discontinuity data are obtained from borehole logging and field mapping of surface outcrops or underground excavations. Because FACE of recent advances, laser scanning technology (LiDAR) can be a key tool for rapid and detailed documentation of a given rock mass. The scanner can TUNNEL produce a 3D point cloud model with ADVANCE millions of points in geometric space DIRECTION at an outcrop or tunnel excavation face in as little as 5 minutes. The rapid 3D LiDAR scan of tunnel heading: Joint surfaces identified scanning of the tunnel heading reduces and shown as circular planes intersecting model. geotechnical mapping interference with construction activities. The resulting disconpersistence can have a dramatic effect on the tinuity database provides the foundation for a results, so the model must always be calibrated highly representative 3D rock mass model. with observed rock mass behavior. Despite these advances in data collection, a geotechnical engineer’s critical eye is still necessary to construct a representative rock mass model. Parameters such as joint strength and Stephanie is a senior staff engineer in the Vancouver office, and recently coauthored a journal paper on 3D scanning and discon­ tinuum modeling (see “Muck Bucket” below). foot length (299 m), approximately 1,000 feet (300 m) from the west portal. The study will compare the cost benefits of different approaches for retrofitting the tunnels, including the “do nothing” alternative. It will also include development of design concepts, cost estimates, and schedules for implementing the concepts for retrofit. In addition, for each approach, the study will evaluate cost and The 2009 subsurface investigation included John is the project manager for the San Jacinto two exploration borings and seismic refraction Tunnel adit repair design. Karen is the project surveys to verify the location of the soil-to-rock engineer. Both work out of Jacobs Associates’ interface. The structural repair will extend from Pasadena office. the adit entrance to a short distance beyond the interface for a total length of 230 feet (70 m). The recommended repair solution calls for shotcrete-encased steel sets, typically spaced every 3.0 to 3.5 feet (0.9–1.1 m). The new structural support system will replace the existing lining’s function as ground support, and has been designed to survive the Maximum Considered Earthquake produced Road leading to the San Jacinto by a segment of the San East Entrance Adit. Andreas fault, located also are assisting the City on 60% and 90% technical specifications for this new 3.8-milelong-sewer (6.1 km) tunnel. The $5 million CM Support Task Order will allow Jacobs Associates to continue providing support to the CLA BOE’s Wastewater Conveyance Division on construction management, scheduling, claims consulting, cost estimating, constructability review, and document control services for various projects. Jacobs Associates is assisting AMEC with engineering services on the Wilshire Grand Hotel Tower redevelopment project. The existing 15-story hotel is being redeveloped into a 70-story, $1 billion hotel and office complex. The new facility will have 900 hotel rooms, 20 floors of office space, retail outfits, and restaurants. Korean Airlines is the project developer. The Tower will include a deep basement. Jacobs Associates will evaluate the impact of the basement excavation and building structure on adjacent Metro Red Line subway tunnels under 7th Street, develop a geotechnical instrumentation monitoring program, and assist AMEC with the tunnel monitoring program during construction. New Hires Boyce Havekost Caruso Congratulations go to Christopher Caruso, who recently earned his PE license in the state of Massachusetts, and Mark Kroncke, who recently earned his Professional Engineer (PE) license in the state of California. Bill Edgerton, PE, recently celebrated 25 years with Jacobs Associates. For 12 of these years he served as president, guiding the firm through a period of Kroncke Edgerton significant geographical expansion and personnel growth, while at the same time serving as project or program manager for several of Jacobs Associates’ signature projects, including the Brightwater project in Seattle, WA, and the DC Water CSO system in Washington, DC. In January, Stephanie Fekete, along with Mark Diederichs, published “Integration of three less than 3 miles (4.8 km) from the project site. The design also requires contact grouting to fill potential voids in the soil and ensure adequate ground confinement around the adit structure. Final design of the San Jacinto east entrance adit repair is being completed in April 2013. The Vermont Agency of Transportation (VAOT) is rehabilitating and replacing metal culverts installed during its original 1960s interstate system construction. Historically, available options were either rehabilitation through slip lining or open-cut reconstruction. Rehabilitation typically resulted in loss of culvert hydraulic capacity, and open-cut reconstruction required substantial traffic control and significantly impacted highway travel. As part of the upgrade, the culverts in South Burlington and Colchester in northern Vermont were recently rehabilitated. Both were in an advanced state of deterioration and within high earthen interstate embankments. Teamed with McFarland-Johnson, Jacobs Associates provided geotechnical site characterization, recommendations, and design for trenchless construction methods. This project was the recipient of a Federal Highway Administration “Highways for Life” grant, which made it more affordable for VAOT. The culverts are separated by a few miles along Interstate 89. Environmental constraints included adjacent streams and wetlands, and embankments exceeded 30 feet (9.1 m) of cover over the existing pipes. The original Colchester culvert diameter was 108 inches (2,745 mm), and the South Burlington culvert had a 72-inch (1,830 mm) vertical ellipse. Each culvert was approximately 300 feet long (91 m). Pipe ramming 60-inch culvert pipe adjacent to existing slip-lined South Burlington culvert. Fekete Davidson dimensional laser scanning with discontinuum modelling for stability analysis of tunnels in blocky rock masses” in the International Journal of Rock Mechanics & Mining Sciences, 57: 11–23. Gregg Davidson was featured in an interview in the April 2013 issue of World Tunnelling magazine. The Seattle office welcomed Julian Franco, PMP, in March as a Project Engineer. Julian received his BS in Agriculture Business and Management Engineering from the San Buenaventura University of Cali, Colombia, and holds a Project Manager Professional Certification (PMP) from the Project Manager Institute. For the last 8 years, Julian has provided project management support at Sound Transit in Seattle, WA, including the Northgate Link Extension Project. transfers Keith Johnson joined Jacobs Associates in March as a Marketing Manager and is based in the San Francisco office. He spent the last 12 years with a major A/E company as a proposal manager and lead graphic designer, serving a 19 state region in the Western United States. Keith’s background also includes print production, social media, newsletters, and other marketing communications. He looks forward to expanding his horizons to include strategic marketing and business development support. Wayne Kilker, PE, recently joined the Boston office as a Senior Project Consultant. He has over 40 years of experience in the geotechnical industry, and over 25 years on tunnel and shaft projects. Wayne previously worked on the Baltimore Red Line Tunnel Extension Risk Assessment project. He received an MS in Geotechnical Engineering from Arizona State University and a BS degree from the University of Minnesota. He is assisting on the DC Clean Rivers Project and Ottawa Light Rail Transit Tunnel Project. Thomas Pallua joined the Seattle office in March as a Project Geologist. Thomas has an MS in Geology from the University of Padova in Italy. He has more than 10 years of geotechnical consulting experience, including 7 years as owner and manager of a geotechnical consulting firm in Brunico, Italy. His experience includes both privately and publicly owned projects, including feasibility studies for hydropower plants, geological and geotechnical work for civil construction, and hydrogeological work. The design required slip lining the existing corrugated metal pipe culverts and installing new adjacent parallel crossings using trenchless methods. Contract documents provided for use of a range of preselected trenchless methods and lining options for the contractor, Morrill Construction, to choose from that were considered appropriate based on project design requirements and anticipated ground conditions. A contractor-led value engineering proposal allowed for the increase in hydraulic capacity of the existing culverts by enlarging the slip-line pipe diameter after removing a portion of the existing culvert inverts to eliminate a pipe sag. This rendered construction of the new Colchester parallel culvert crossing unnecessary, resulting in significant cost savings. The new 60-inch-diameter (1,525 mm) culvert in South Burlington was installed by pipe ramming. This VAOT project is a successful example of the use of trenchless technology for construction on larger culverts with higher fills. It demonstrates the feasibility of using contract specifications for trenchless culvert installation that provide options for installation method and pipe material. VAOT will be able to apply lessons learned from this project to future culvert rehabilitations. Brad is a senior project engineer in Jacobs Associates’ Boston office. He developed the VAOT project’s geotechnical baseline report and trenchless contract specifications. San Francisco Office Volunteers at SF Food Bank NEIS Phase 2A and CM Support Task Orders are associated with the CLA BOE’s Prequalified On-Call Wastewater and Environmental Engineering contract, which the City of Los Angeles renewed for an additional five years. Jacobs Associates assisted the Bureau of Engineering with preliminary and final design, construction management, and engineering support during construction on NEIS Phase 1, and recently completed the 50% design package review on NEIS 2A. We schedule for repairing the tunnels and restoring train service for different levels of fault offset. A cost benefit analysis will then be performed to determine which alternative would provide the most benefit to BART. The analysis will include an evaluation of the overall economic impact on the San Francisco Bay Area for the loss of train service for the estimated duration of repair. Staff Recognition On February 12, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction” at the annual Colorado School of Mines Pilot Tube Tunneling/ Microtunneling Short Course. At the Northwest Hydroelectric Association’s Annual Conference on February 20, Mark Havekost, PE, gave a presentation on “the designer’s perspective for remote site projects” as part of the “Northern Lights—Getting Hydro Work Done in Remote Locations” panel. An excavated tunnel diameter of 22 feet (6.7 m) was selected during the preliminary engineering phase based on results from hydraulic analysis, The San Jacinto Tunnel is part of the Colorado River Aqueduct, which conveys water from the Colorado River at Lake Havasu to Lake Mathews with a system of pumping stations, canals, tunnels, buried conduit, and siphons. The east entrance adit of the San Jacinto Tunnel was built in the 1930s to provide ingress and egress for construction activities at the eastern end of the tunnel. The 300-foot-long (91 m) adit is a 16-foot-high by 16-foot-wide (4.9 x 4.9 m) horseshoe-shaped tunnel with an unreinforced concrete lining. It begins in alluvial soil at the entrance and descends into bedrock after a couple of hundred feet. Although the integrity of the adit does not directly impact aqueduct operation, the adit facilitates inspections and maintenance of the main tunnel. Four Southern California Project Wins Retrofitting BART’s Berkeley Hills Tunnel Jacobs Associates was recently awarded a feasibility study contract to evaluate various alternatives to retrofit the Bay Area Rapid Transit (BART) Berkeley Hills Tunnel so that train service can be reestablished quickly following an earthquake event on the Hayward fault. The 3.2-mile-long (5.1 km) twin tunnels pass through the Berkeley Hills east of Berkeley and Oakland and cross through the active Hayward fault zone—estimated to extend over a 980 The design team consisted of Jacobs Associates (project management, tunnel and structural design, construction scheduling, cost estimating), HDR (hydraulics, water management, FERC license preparation), Northwest Hydraulics (hydraulic modeling), Herrera Environmental (Bacon Creek Quarry restoration), Pacific Geomatic Services (surveying), and Aspect Consulting (geotechnical investigation). cost/benefit analysis, and schedule estimates. Although SCL put project construction temHowever, at the 75% design phase, the tunnel porarily on hold, construction documents are diameter was optimized to 23 feet (7 m) to further ready to go when approval is given to comimprove hydraulic performance and reduce water mence construction. Final design was develvelocities in the unlined tunnel sections. G2T will oped through constant interaction between the be approximately 10,475 feet long (3,193 m) and design team and SCL, including site visits, risk parallel the existing 20.5-foot-diameter (6.2 m) management meetings, and the existing tunnel’s concrete-lined power tunnel. Most of the excainspection in 2010. vation will be with a main beam tunnel boring machine; however, portions of the access tunnel Phaidra Campbell is a project engineer for G2T and power tunnel connections will be excavated and currently works in the San Francisco office. using drill-and-blast methods. Rock along the alignment consists of Skagit Gneiss, a mineralogically banded, metamorphosed igneous rock of granitic composition. Most of the rock is anticipated to be strong and durable enough that the tunnel can remain unlined after construction. Other project features include upstream and downstream connections, a tunnel plug with steel bulkhead door, a rock trap, temporary bulkhead connections, rock scaling and bolting at the tunnel portal, water management during construction, Gorge Dam and Intake Structure looking and site restoration of Bacon Creek downstream on the Skagit River. Quarry using tunnel spoils. In February, Bob Regazzini was hired as a Senior Project Consultant in the Boston Office. Bob’s focus is on developing detailed construction cost estimates and schedules, and providing design support. He graduated from Northeastern University with a BS in Civil Engineering, and has over 30 years of experience in design and construction, including tunnels. Bob is currently assisting with the DC Clean Rivers Project. The Washington DC office welcomed Jenn Roberts as a Senior Staff Engineer in March. Jenn holds an MS from Imperial College London in Civil and Environmental Engineering. Her project experience includes the redesign of London’s Paddington Station, where she led the design team’s CEEQUAL (LEED Certification equivalent) certification process. The station received the highest possible rating. David Trumble joined the Melbourne office as a Project Engineer in February. His experience includes design and construction of above- and below-ground structures, and hydropower and transport infrastructure projects. He received his BE with Honors in Civil Engineering from Monash University in Melbourne, Australia. Steven Zhou, PE, joined the Cleveland office in March as a Senior Project Engineer. Steven has worked on a diverse range of underground projects, performing geotechnical and structural design services. He has a PhD in Geotechnical Engineering from Ohio State University and MS and BS degrees in Geotechnical and Structural Engineering from Tongji University in Shanghai, China. The River Supply Conduit Lower Reach Unit 1A (RSC-1A) is part of the Silver Lake Reservoir Complex (SLRC) Replacement Project, on which Jacobs Associates recently provided tunnel design services to the City of Los Angeles Department of Water and Power (LADWP). As a subconsultant to AMEC, we are now providing design support and field monitoring services during construction for the RSC-1A. The 6,400-foot-long (1,951 m) pipeline section, which includes a 2,890-foot-long (881 m) tunnel beneath Griffith Park, is part of a series of new water lines connecting a new hydroelectric generating station to the Headworks Reservoir to reserve storage capacity after the SLRC is removed from the LADWP water distribution system. The RSC 1A tunnel will be excavated through weathered granitic rock and alluvial soils using an earth balance pressure tunnel boring machine (EPB TBM). papers presented Project Engineer Kush Chohan, PE, transferred from the San Francisco to the New York office, where he is working on the Rondout-West Branch Bypass Tunnel project. Jacobs Associates staff members publish papers in proceedings for both national and international conferences, contributing to the advancement of underground engineering. In March, Senior Staff Engineer Amy Arnold transferred from Seattle to Auckland She is presently working on the Waterview Connection for the New Zealand Transport Authority. Culvert Replacement under High Interstate Embankments. Brad Murray and Dan Dobbels (Jacobs Associates); Darren Benoit (McFarland-Johnson, Inc.); Danny Landry and Greg Wilcox (Vermont Agency of Transportation); Jason Morrill and Barry Ward (Morrill Construction Co.). NO-DIG CONFERENCE (March 3–7) Dealing with Piles in the Path of Your Trenchless Installation. Glenn Boyce, Mark Havekost, Norm Joyal (Jacobs Associates). Geotechnical Exploration and Modeling for HDD Design in CobbleRich Fluvial Deposits below I-5/ Sacramento River near Redding California. Dru Nielson (Jacobs Associates); Matthew Wallin (Bennett Trenchless Engineers); Donald J. Kirker (NORCAL Geophysical Consultants); Mike Fisher (Water Works Engineers); Ryan Bailey (City of Redding). An Innovative Trenchless Technology: Mutual Tugging Method. Xianping Yao and Xiaoyan Hu (Shanghai Tunnel Engineering & Rail Transit Design and Research Institute); Yiming Sun and Glenn Boyce (Jacobs Associates). King County Uses New Shaft Technology on the Ballard Siphon Project. Ade Franklin and Marty Noble (King County Wastewater Treatment Dvn.); Jeremy Johnson (Jacobs Associates); Doug Genzlinger (Tetra Tech); Kim Staheli (Staheli Trenchless Consultants); John Fowler (James W. Fowler Co.). Miami-Dade’s Water Main Government Cut Replacement Project. Glenn Boyce (JA); Steve Mancini (Ric-Man Construction); Craig Camp (Hatch Mott MacDonald); Rick Zavitz (Mears Group); Orlando Castro (Hazen & Sawyer); Eduardo Vega (Miami-Dade County Water & Sewer Dept.). On February 27, San Francisco office employees volunteered at the San Francisco Food Bank. Heather Gregg, Vinnie Hung, Charlene Janzen, Roozbeh Mikola, Isabelle Pawlik, Mike Reesor, Theresa Umadhay, Yiming Sun, and Markus Williams helped to package over 3,400 pounds of rice for distribution to pantries and families in the community. With 25,000 volunteers each year, and 450 partner organizations throughout the community, the Food Bank provides a spectrum of services designed to support the health and well-being of those in our community who are struggling to make ends meet. Portland Office Supports Water for People Jacobs Associates’ Portland office supported the Northwest Oregon Sub-section of Water for People, which had its 7th Annual Gala in Portland, OR, on February 9, 2013. The proceeds from the gala go directly to the nonprofit organization, which helps people in developing countries improve quality of life through the improvement of sustainable drinking water, sanitation facilities, and hygiene education programs. 4 5 6 7 4 5 6 7 just answers by Stephanie Fekete Project update by Phaidra Campbell Project update by Karen Quinn, PE, and John Yao, PE, GE Project update by Brad Murray, PE Upgrading the Designer’s Digital Toolbox Gorge 2nd Tunnel Final Design Services Completed San Jacinto Tunnel: Adit Inspection and Repair Vermont Trenchless Culvert Rehabilitation Tunnel design engineers always seek better tools to understand ground behavior. Continuum modeling has improved our prediction of ground mass deformation and evaluation of tunnel support requirements. For homogenous materials that deform as a unit—soils, massive bedrock, highly jointed rock—we can use PLAXIS, Phase2, or FLAC software. However, in blocky materials, an excavation’s stability is governed by movement along rock discontinuities. The state-of-practice for assessing such stability relies on limit equilibrium software like RocScience’s Unwedge. However, only simple wedges can be modeled, and only one wedge assessed at a time. November 2012 marked completion of the Jacobs Associates–led Final Design Services for the Gorge 2nd Tunnel (G2T) project. Services consisted of design of a second power tunnel through rock between the existing Gorge Dam and the Gorge Powerhouse to increase the efficiency and powergenerating capacity of the powerhouse. Gorge Powerhouse is located on the Skagit River, in northern Washington State, and is one of three generating facilities operated by Seattle City Light (SCL) as part of the Skagit Hydroelectric Project. The second power tunnel will reduce head loss between the dam and powerhouse, raise head pressure at the turbines, increase torque on the generators, and produce more power for any given flow. The Metropolitan Water District of Southern California (Metropolitan) performed inspections of San Jacinto Tunnel’s east entrance adit in 2002 and 2003. These inspections revealed numerous cracks and areas of distress in the concrete lining for a segment of the adit. Since that time, Metropolitan has closely monitored the adit for damage and has performed annual inspections to ensure that it is safe for access. In 2009, Metropolitan commissioned a tunnel repair study by Jacobs Associates to evaluate the adit structure condition and feasible repair alternatives. Subsequently, Metropolitan hired Jacobs Associates to provide engineering services for adit repair, which includes structural design, preparation of contract documents, and preparation of construction cost and schedule estimates. Discontinuum modeling, using software such as Itasca’s 3DEC and UDEC, allows creation of a rock mass model (in 2D or 3D) based on the designer’s understanding of the rock mass structure. The designer can: (1) create a block of rock with specific properties; (2) divide it into smaller elements by following the natural discontinuities or joint sets and assign them specific properties (strength, stiffness, etc.); (3) apply boundary conditions (in situ stresses and gravity); and (4) virtually “excavate” the tunnel, allowing the rock blocks to move and interact as discrete bodies over “time.” This type of modeling is a powerful tool for confirming rock support requirements, in- cluding rock bolts (spacing, length, loads) and structural liners (loads). However, for the rock mass model to be sufficiently representative, a realistic database of rock mass structural features must be generated to provide reasonable understanding of the rock discontinuities present. CROWN Conventionally, discontinuity data are obtained from borehole logging and field mapping of surface outcrops or underground excavations. Because FACE of recent advances, laser scanning technology (LiDAR) can be a key tool for rapid and detailed documentation of a given rock mass. The scanner can TUNNEL produce a 3D point cloud model with ADVANCE millions of points in geometric space DIRECTION at an outcrop or tunnel excavation face in as little as 5 minutes. The rapid 3D LiDAR scan of tunnel heading: Joint surfaces identified scanning of the tunnel heading reduces and shown as circular planes intersecting model. geotechnical mapping interference with construction activities. The resulting disconpersistence can have a dramatic effect on the tinuity database provides the foundation for a results, so the model must always be calibrated highly representative 3D rock mass model. with observed rock mass behavior. Despite these advances in data collection, a geotechnical engineer’s critical eye is still necessary to construct a representative rock mass model. Parameters such as joint strength and Stephanie is a senior staff engineer in the Vancouver office, and recently coauthored a journal paper on 3D scanning and discon­ tinuum modeling (see “Muck Bucket” below). foot length (299 m), approximately 1,000 feet (300 m) from the west portal. The study will compare the cost benefits of different approaches for retrofitting the tunnels, including the “do nothing” alternative. It will also include development of design concepts, cost estimates, and schedules for implementing the concepts for retrofit. In addition, for each approach, the study will evaluate cost and The 2009 subsurface investigation included John is the project manager for the San Jacinto two exploration borings and seismic refraction Tunnel adit repair design. Karen is the project surveys to verify the location of the soil-to-rock engineer. Both work out of Jacobs Associates’ interface. The structural repair will extend from Pasadena office. the adit entrance to a short distance beyond the interface for a total length of 230 feet (70 m). The recommended repair solution calls for shotcrete-encased steel sets, typically spaced every 3.0 to 3.5 feet (0.9–1.1 m). The new structural support system will replace the existing lining’s function as ground support, and has been designed to survive the Maximum Considered Earthquake produced Road leading to the San Jacinto by a segment of the San East Entrance Adit. Andreas fault, located also are assisting the City on 60% and 90% technical specifications for this new 3.8-milelong-sewer (6.1 km) tunnel. The $5 million CM Support Task Order will allow Jacobs Associates to continue providing support to the CLA BOE’s Wastewater Conveyance Division on construction management, scheduling, claims consulting, cost estimating, constructability review, and document control services for various projects. Jacobs Associates is assisting AMEC with engineering services on the Wilshire Grand Hotel Tower redevelopment project. The existing 15-story hotel is being redeveloped into a 70-story, $1 billion hotel and office complex. The new facility will have 900 hotel rooms, 20 floors of office space, retail outfits, and restaurants. Korean Airlines is the project developer. The Tower will include a deep basement. Jacobs Associates will evaluate the impact of the basement excavation and building structure on adjacent Metro Red Line subway tunnels under 7th Street, develop a geotechnical instrumentation monitoring program, and assist AMEC with the tunnel monitoring program during construction. New Hires Boyce Havekost Caruso Congratulations go to Christopher Caruso, who recently earned his PE license in the state of Massachusetts, and Mark Kroncke, who recently earned his Professional Engineer (PE) license in the state of California. Bill Edgerton, PE, recently celebrated 25 years with Jacobs Associates. For 12 of these years he served as president, guiding the firm through a period of Kroncke Edgerton significant geographical expansion and personnel growth, while at the same time serving as project or program manager for several of Jacobs Associates’ signature projects, including the Brightwater project in Seattle, WA, and the DC Water CSO system in Washington, DC. In January, Stephanie Fekete, along with Mark Diederichs, published “Integration of three less than 3 miles (4.8 km) from the project site. The design also requires contact grouting to fill potential voids in the soil and ensure adequate ground confinement around the adit structure. Final design of the San Jacinto east entrance adit repair is being completed in April 2013. The Vermont Agency of Transportation (VAOT) is rehabilitating and replacing metal culverts installed during its original 1960s interstate system construction. Historically, available options were either rehabilitation through slip lining or open-cut reconstruction. Rehabilitation typically resulted in loss of culvert hydraulic capacity, and open-cut reconstruction required substantial traffic control and significantly impacted highway travel. As part of the upgrade, the culverts in South Burlington and Colchester in northern Vermont were recently rehabilitated. Both were in an advanced state of deterioration and within high earthen interstate embankments. Teamed with McFarland-Johnson, Jacobs Associates provided geotechnical site characterization, recommendations, and design for trenchless construction methods. This project was the recipient of a Federal Highway Administration “Highways for Life” grant, which made it more affordable for VAOT. The culverts are separated by a few miles along Interstate 89. Environmental constraints included adjacent streams and wetlands, and embankments exceeded 30 feet (9.1 m) of cover over the existing pipes. The original Colchester culvert diameter was 108 inches (2,745 mm), and the South Burlington culvert had a 72-inch (1,830 mm) vertical ellipse. Each culvert was approximately 300 feet long (91 m). Pipe ramming 60-inch culvert pipe adjacent to existing slip-lined South Burlington culvert. Fekete Davidson dimensional laser scanning with discontinuum modelling for stability analysis of tunnels in blocky rock masses” in the International Journal of Rock Mechanics & Mining Sciences, 57: 11–23. Gregg Davidson was featured in an interview in the April 2013 issue of World Tunnelling magazine. The Seattle office welcomed Julian Franco, PMP, in March as a Project Engineer. Julian received his BS in Agriculture Business and Management Engineering from the San Buenaventura University of Cali, Colombia, and holds a Project Manager Professional Certification (PMP) from the Project Manager Institute. For the last 8 years, Julian has provided project management support at Sound Transit in Seattle, WA, including the Northgate Link Extension Project. transfers Keith Johnson joined Jacobs Associates in March as a Marketing Manager and is based in the San Francisco office. He spent the last 12 years with a major A/E company as a proposal manager and lead graphic designer, serving a 19 state region in the Western United States. Keith’s background also includes print production, social media, newsletters, and other marketing communications. He looks forward to expanding his horizons to include strategic marketing and business development support. Wayne Kilker, PE, recently joined the Boston office as a Senior Project Consultant. He has over 40 years of experience in the geotechnical industry, and over 25 years on tunnel and shaft projects. Wayne previously worked on the Baltimore Red Line Tunnel Extension Risk Assessment project. He received an MS in Geotechnical Engineering from Arizona State University and a BS degree from the University of Minnesota. He is assisting on the DC Clean Rivers Project and Ottawa Light Rail Transit Tunnel Project. Thomas Pallua joined the Seattle office in March as a Project Geologist. Thomas has an MS in Geology from the University of Padova in Italy. He has more than 10 years of geotechnical consulting experience, including 7 years as owner and manager of a geotechnical consulting firm in Brunico, Italy. His experience includes both privately and publicly owned projects, including feasibility studies for hydropower plants, geological and geotechnical work for civil construction, and hydrogeological work. The design required slip lining the existing corrugated metal pipe culverts and installing new adjacent parallel crossings using trenchless methods. Contract documents provided for use of a range of preselected trenchless methods and lining options for the contractor, Morrill Construction, to choose from that were considered appropriate based on project design requirements and anticipated ground conditions. A contractor-led value engineering proposal allowed for the increase in hydraulic capacity of the existing culverts by enlarging the slip-line pipe diameter after removing a portion of the existing culvert inverts to eliminate a pipe sag. This rendered construction of the new Colchester parallel culvert crossing unnecessary, resulting in significant cost savings. The new 60-inch-diameter (1,525 mm) culvert in South Burlington was installed by pipe ramming. This VAOT project is a successful example of the use of trenchless technology for construction on larger culverts with higher fills. It demonstrates the feasibility of using contract specifications for trenchless culvert installation that provide options for installation method and pipe material. VAOT will be able to apply lessons learned from this project to future culvert rehabilitations. Brad is a senior project engineer in Jacobs Associates’ Boston office. He developed the VAOT project’s geotechnical baseline report and trenchless contract specifications. San Francisco Office Volunteers at SF Food Bank NEIS Phase 2A and CM Support Task Orders are associated with the CLA BOE’s Prequalified On-Call Wastewater and Environmental Engineering contract, which the City of Los Angeles renewed for an additional five years. Jacobs Associates assisted the Bureau of Engineering with preliminary and final design, construction management, and engineering support during construction on NEIS Phase 1, and recently completed the 50% design package review on NEIS 2A. We schedule for repairing the tunnels and restoring train service for different levels of fault offset. A cost benefit analysis will then be performed to determine which alternative would provide the most benefit to BART. The analysis will include an evaluation of the overall economic impact on the San Francisco Bay Area for the loss of train service for the estimated duration of repair. Staff Recognition On February 12, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction” at the annual Colorado School of Mines Pilot Tube Tunneling/ Microtunneling Short Course. At the Northwest Hydroelectric Association’s Annual Conference on February 20, Mark Havekost, PE, gave a presentation on “the designer’s perspective for remote site projects” as part of the “Northern Lights—Getting Hydro Work Done in Remote Locations” panel. An excavated tunnel diameter of 22 feet (6.7 m) was selected during the preliminary engineering phase based on results from hydraulic analysis, The San Jacinto Tunnel is part of the Colorado River Aqueduct, which conveys water from the Colorado River at Lake Havasu to Lake Mathews with a system of pumping stations, canals, tunnels, buried conduit, and siphons. The east entrance adit of the San Jacinto Tunnel was built in the 1930s to provide ingress and egress for construction activities at the eastern end of the tunnel. The 300-foot-long (91 m) adit is a 16-foot-high by 16-foot-wide (4.9 x 4.9 m) horseshoe-shaped tunnel with an unreinforced concrete lining. It begins in alluvial soil at the entrance and descends into bedrock after a couple of hundred feet. Although the integrity of the adit does not directly impact aqueduct operation, the adit facilitates inspections and maintenance of the main tunnel. Four Southern California Project Wins Retrofitting BART’s Berkeley Hills Tunnel Jacobs Associates was recently awarded a feasibility study contract to evaluate various alternatives to retrofit the Bay Area Rapid Transit (BART) Berkeley Hills Tunnel so that train service can be reestablished quickly following an earthquake event on the Hayward fault. The 3.2-mile-long (5.1 km) twin tunnels pass through the Berkeley Hills east of Berkeley and Oakland and cross through the active Hayward fault zone—estimated to extend over a 980 The design team consisted of Jacobs Associates (project management, tunnel and structural design, construction scheduling, cost estimating), HDR (hydraulics, water management, FERC license preparation), Northwest Hydraulics (hydraulic modeling), Herrera Environmental (Bacon Creek Quarry restoration), Pacific Geomatic Services (surveying), and Aspect Consulting (geotechnical investigation). cost/benefit analysis, and schedule estimates. Although SCL put project construction temHowever, at the 75% design phase, the tunnel porarily on hold, construction documents are diameter was optimized to 23 feet (7 m) to further ready to go when approval is given to comimprove hydraulic performance and reduce water mence construction. Final design was develvelocities in the unlined tunnel sections. G2T will oped through constant interaction between the be approximately 10,475 feet long (3,193 m) and design team and SCL, including site visits, risk parallel the existing 20.5-foot-diameter (6.2 m) management meetings, and the existing tunnel’s concrete-lined power tunnel. Most of the excainspection in 2010. vation will be with a main beam tunnel boring machine; however, portions of the access tunnel Phaidra Campbell is a project engineer for G2T and power tunnel connections will be excavated and currently works in the San Francisco office. using drill-and-blast methods. Rock along the alignment consists of Skagit Gneiss, a mineralogically banded, metamorphosed igneous rock of granitic composition. Most of the rock is anticipated to be strong and durable enough that the tunnel can remain unlined after construction. Other project features include upstream and downstream connections, a tunnel plug with steel bulkhead door, a rock trap, temporary bulkhead connections, rock scaling and bolting at the tunnel portal, water management during construction, Gorge Dam and Intake Structure looking and site restoration of Bacon Creek downstream on the Skagit River. Quarry using tunnel spoils. In February, Bob Regazzini was hired as a Senior Project Consultant in the Boston Office. Bob’s focus is on developing detailed construction cost estimates and schedules, and providing design support. He graduated from Northeastern University with a BS in Civil Engineering, and has over 30 years of experience in design and construction, including tunnels. Bob is currently assisting with the DC Clean Rivers Project. The Washington DC office welcomed Jenn Roberts as a Senior Staff Engineer in March. Jenn holds an MS from Imperial College London in Civil and Environmental Engineering. Her project experience includes the redesign of London’s Paddington Station, where she led the design team’s CEEQUAL (LEED Certification equivalent) certification process. The station received the highest possible rating. David Trumble joined the Melbourne office as a Project Engineer in February. His experience includes design and construction of above- and below-ground structures, and hydropower and transport infrastructure projects. He received his BE with Honors in Civil Engineering from Monash University in Melbourne, Australia. Steven Zhou, PE, joined the Cleveland office in March as a Senior Project Engineer. Steven has worked on a diverse range of underground projects, performing geotechnical and structural design services. He has a PhD in Geotechnical Engineering from Ohio State University and MS and BS degrees in Geotechnical and Structural Engineering from Tongji University in Shanghai, China. The River Supply Conduit Lower Reach Unit 1A (RSC-1A) is part of the Silver Lake Reservoir Complex (SLRC) Replacement Project, on which Jacobs Associates recently provided tunnel design services to the City of Los Angeles Department of Water and Power (LADWP). As a subconsultant to AMEC, we are now providing design support and field monitoring services during construction for the RSC-1A. The 6,400-foot-long (1,951 m) pipeline section, which includes a 2,890-foot-long (881 m) tunnel beneath Griffith Park, is part of a series of new water lines connecting a new hydroelectric generating station to the Headworks Reservoir to reserve storage capacity after the SLRC is removed from the LADWP water distribution system. The RSC 1A tunnel will be excavated through weathered granitic rock and alluvial soils using an earth balance pressure tunnel boring machine (EPB TBM). papers presented Project Engineer Kush Chohan, PE, transferred from the San Francisco to the New York office, where he is working on the Rondout-West Branch Bypass Tunnel project. Jacobs Associates staff members publish papers in proceedings for both national and international conferences, contributing to the advancement of underground engineering. In March, Senior Staff Engineer Amy Arnold transferred from Seattle to Auckland She is presently working on the Waterview Connection for the New Zealand Transport Authority. Culvert Replacement under High Interstate Embankments. Brad Murray and Dan Dobbels (Jacobs Associates); Darren Benoit (McFarland-Johnson, Inc.); Danny Landry and Greg Wilcox (Vermont Agency of Transportation); Jason Morrill and Barry Ward (Morrill Construction Co.). NO-DIG CONFERENCE (March 3–7) Dealing with Piles in the Path of Your Trenchless Installation. Glenn Boyce, Mark Havekost, Norm Joyal (Jacobs Associates). Geotechnical Exploration and Modeling for HDD Design in CobbleRich Fluvial Deposits below I-5/ Sacramento River near Redding California. Dru Nielson (Jacobs Associates); Matthew Wallin (Bennett Trenchless Engineers); Donald J. Kirker (NORCAL Geophysical Consultants); Mike Fisher (Water Works Engineers); Ryan Bailey (City of Redding). An Innovative Trenchless Technology: Mutual Tugging Method. Xianping Yao and Xiaoyan Hu (Shanghai Tunnel Engineering & Rail Transit Design and Research Institute); Yiming Sun and Glenn Boyce (Jacobs Associates). King County Uses New Shaft Technology on the Ballard Siphon Project. Ade Franklin and Marty Noble (King County Wastewater Treatment Dvn.); Jeremy Johnson (Jacobs Associates); Doug Genzlinger (Tetra Tech); Kim Staheli (Staheli Trenchless Consultants); John Fowler (James W. Fowler Co.). Miami-Dade’s Water Main Government Cut Replacement Project. Glenn Boyce (JA); Steve Mancini (Ric-Man Construction); Craig Camp (Hatch Mott MacDonald); Rick Zavitz (Mears Group); Orlando Castro (Hazen & Sawyer); Eduardo Vega (Miami-Dade County Water & Sewer Dept.). On February 27, San Francisco office employees volunteered at the San Francisco Food Bank. Heather Gregg, Vinnie Hung, Charlene Janzen, Roozbeh Mikola, Isabelle Pawlik, Mike Reesor, Theresa Umadhay, Yiming Sun, and Markus Williams helped to package over 3,400 pounds of rice for distribution to pantries and families in the community. With 25,000 volunteers each year, and 450 partner organizations throughout the community, the Food Bank provides a spectrum of services designed to support the health and well-being of those in our community who are struggling to make ends meet. Portland Office Supports Water for People Jacobs Associates’ Portland office supported the Northwest Oregon Sub-section of Water for People, which had its 7th Annual Gala in Portland, OR, on February 9, 2013. The proceeds from the gala go directly to the nonprofit organization, which helps people in developing countries improve quality of life through the improvement of sustainable drinking water, sanitation facilities, and hygiene education programs. 4 5 6 7 4 5 6 7 just answers by Stephanie Fekete Project update by Phaidra Campbell Project update by Karen Quinn, PE, and John Yao, PE, GE Project update by Brad Murray, PE Upgrading the Designer’s Digital Toolbox Gorge 2nd Tunnel Final Design Services Completed San Jacinto Tunnel: Adit Inspection and Repair Vermont Trenchless Culvert Rehabilitation Tunnel design engineers always seek better tools to understand ground behavior. Continuum modeling has improved our prediction of ground mass deformation and evaluation of tunnel support requirements. For homogenous materials that deform as a unit—soils, massive bedrock, highly jointed rock—we can use PLAXIS, Phase2, or FLAC software. However, in blocky materials, an excavation’s stability is governed by movement along rock discontinuities. The state-of-practice for assessing such stability relies on limit equilibrium software like RocScience’s Unwedge. However, only simple wedges can be modeled, and only one wedge assessed at a time. November 2012 marked completion of the Jacobs Associates–led Final Design Services for the Gorge 2nd Tunnel (G2T) project. Services consisted of design of a second power tunnel through rock between the existing Gorge Dam and the Gorge Powerhouse to increase the efficiency and powergenerating capacity of the powerhouse. Gorge Powerhouse is located on the Skagit River, in northern Washington State, and is one of three generating facilities operated by Seattle City Light (SCL) as part of the Skagit Hydroelectric Project. The second power tunnel will reduce head loss between the dam and powerhouse, raise head pressure at the turbines, increase torque on the generators, and produce more power for any given flow. The Metropolitan Water District of Southern California (Metropolitan) performed inspections of San Jacinto Tunnel’s east entrance adit in 2002 and 2003. These inspections revealed numerous cracks and areas of distress in the concrete lining for a segment of the adit. Since that time, Metropolitan has closely monitored the adit for damage and has performed annual inspections to ensure that it is safe for access. In 2009, Metropolitan commissioned a tunnel repair study by Jacobs Associates to evaluate the adit structure condition and feasible repair alternatives. Subsequently, Metropolitan hired Jacobs Associates to provide engineering services for adit repair, which includes structural design, preparation of contract documents, and preparation of construction cost and schedule estimates. Discontinuum modeling, using software such as Itasca’s 3DEC and UDEC, allows creation of a rock mass model (in 2D or 3D) based on the designer’s understanding of the rock mass structure. The designer can: (1) create a block of rock with specific properties; (2) divide it into smaller elements by following the natural discontinuities or joint sets and assign them specific properties (strength, stiffness, etc.); (3) apply boundary conditions (in situ stresses and gravity); and (4) virtually “excavate” the tunnel, allowing the rock blocks to move and interact as discrete bodies over “time.” This type of modeling is a powerful tool for confirming rock support requirements, in- cluding rock bolts (spacing, length, loads) and structural liners (loads). However, for the rock mass model to be sufficiently representative, a realistic database of rock mass structural features must be generated to provide reasonable understanding of the rock discontinuities present. CROWN Conventionally, discontinuity data are obtained from borehole logging and field mapping of surface outcrops or underground excavations. Because FACE of recent advances, laser scanning technology (LiDAR) can be a key tool for rapid and detailed documentation of a given rock mass. The scanner can TUNNEL produce a 3D point cloud model with ADVANCE millions of points in geometric space DIRECTION at an outcrop or tunnel excavation face in as little as 5 minutes. The rapid 3D LiDAR scan of tunnel heading: Joint surfaces identified scanning of the tunnel heading reduces and shown as circular planes intersecting model. geotechnical mapping interference with construction activities. The resulting disconpersistence can have a dramatic effect on the tinuity database provides the foundation for a results, so the model must always be calibrated highly representative 3D rock mass model. with observed rock mass behavior. Despite these advances in data collection, a geotechnical engineer’s critical eye is still necessary to construct a representative rock mass model. Parameters such as joint strength and Stephanie is a senior staff engineer in the Vancouver office, and recently coauthored a journal paper on 3D scanning and discon­ tinuum modeling (see “Muck Bucket” below). foot length (299 m), approximately 1,000 feet (300 m) from the west portal. The study will compare the cost benefits of different approaches for retrofitting the tunnels, including the “do nothing” alternative. It will also include development of design concepts, cost estimates, and schedules for implementing the concepts for retrofit. In addition, for each approach, the study will evaluate cost and The 2009 subsurface investigation included John is the project manager for the San Jacinto two exploration borings and seismic refraction Tunnel adit repair design. Karen is the project surveys to verify the location of the soil-to-rock engineer. Both work out of Jacobs Associates’ interface. The structural repair will extend from Pasadena office. the adit entrance to a short distance beyond the interface for a total length of 230 feet (70 m). The recommended repair solution calls for shotcrete-encased steel sets, typically spaced every 3.0 to 3.5 feet (0.9–1.1 m). The new structural support system will replace the existing lining’s function as ground support, and has been designed to survive the Maximum Considered Earthquake produced Road leading to the San Jacinto by a segment of the San East Entrance Adit. Andreas fault, located also are assisting the City on 60% and 90% technical specifications for this new 3.8-milelong-sewer (6.1 km) tunnel. The $5 million CM Support Task Order will allow Jacobs Associates to continue providing support to the CLA BOE’s Wastewater Conveyance Division on construction management, scheduling, claims consulting, cost estimating, constructability review, and document control services for various projects. Jacobs Associates is assisting AMEC with engineering services on the Wilshire Grand Hotel Tower redevelopment project. The existing 15-story hotel is being redeveloped into a 70-story, $1 billion hotel and office complex. The new facility will have 900 hotel rooms, 20 floors of office space, retail outfits, and restaurants. Korean Airlines is the project developer. The Tower will include a deep basement. Jacobs Associates will evaluate the impact of the basement excavation and building structure on adjacent Metro Red Line subway tunnels under 7th Street, develop a geotechnical instrumentation monitoring program, and assist AMEC with the tunnel monitoring program during construction. New Hires Boyce Havekost Caruso Congratulations go to Christopher Caruso, who recently earned his PE license in the state of Massachusetts, and Mark Kroncke, who recently earned his Professional Engineer (PE) license in the state of California. Bill Edgerton, PE, recently celebrated 25 years with Jacobs Associates. For 12 of these years he served as president, guiding the firm through a period of Kroncke Edgerton significant geographical expansion and personnel growth, while at the same time serving as project or program manager for several of Jacobs Associates’ signature projects, including the Brightwater project in Seattle, WA, and the DC Water CSO system in Washington, DC. In January, Stephanie Fekete, along with Mark Diederichs, published “Integration of three less than 3 miles (4.8 km) from the project site. The design also requires contact grouting to fill potential voids in the soil and ensure adequate ground confinement around the adit structure. Final design of the San Jacinto east entrance adit repair is being completed in April 2013. The Vermont Agency of Transportation (VAOT) is rehabilitating and replacing metal culverts installed during its original 1960s interstate system construction. Historically, available options were either rehabilitation through slip lining or open-cut reconstruction. Rehabilitation typically resulted in loss of culvert hydraulic capacity, and open-cut reconstruction required substantial traffic control and significantly impacted highway travel. As part of the upgrade, the culverts in South Burlington and Colchester in northern Vermont were recently rehabilitated. Both were in an advanced state of deterioration and within high earthen interstate embankments. Teamed with McFarland-Johnson, Jacobs Associates provided geotechnical site characterization, recommendations, and design for trenchless construction methods. This project was the recipient of a Federal Highway Administration “Highways for Life” grant, which made it more affordable for VAOT. The culverts are separated by a few miles along Interstate 89. Environmental constraints included adjacent streams and wetlands, and embankments exceeded 30 feet (9.1 m) of cover over the existing pipes. The original Colchester culvert diameter was 108 inches (2,745 mm), and the South Burlington culvert had a 72-inch (1,830 mm) vertical ellipse. Each culvert was approximately 300 feet long (91 m). Pipe ramming 60-inch culvert pipe adjacent to existing slip-lined South Burlington culvert. Fekete Davidson dimensional laser scanning with discontinuum modelling for stability analysis of tunnels in blocky rock masses” in the International Journal of Rock Mechanics & Mining Sciences, 57: 11–23. Gregg Davidson was featured in an interview in the April 2013 issue of World Tunnelling magazine. The Seattle office welcomed Julian Franco, PMP, in March as a Project Engineer. Julian received his BS in Agriculture Business and Management Engineering from the San Buenaventura University of Cali, Colombia, and holds a Project Manager Professional Certification (PMP) from the Project Manager Institute. For the last 8 years, Julian has provided project management support at Sound Transit in Seattle, WA, including the Northgate Link Extension Project. transfers Keith Johnson joined Jacobs Associates in March as a Marketing Manager and is based in the San Francisco office. He spent the last 12 years with a major A/E company as a proposal manager and lead graphic designer, serving a 19 state region in the Western United States. Keith’s background also includes print production, social media, newsletters, and other marketing communications. He looks forward to expanding his horizons to include strategic marketing and business development support. Wayne Kilker, PE, recently joined the Boston office as a Senior Project Consultant. He has over 40 years of experience in the geotechnical industry, and over 25 years on tunnel and shaft projects. Wayne previously worked on the Baltimore Red Line Tunnel Extension Risk Assessment project. He received an MS in Geotechnical Engineering from Arizona State University and a BS degree from the University of Minnesota. He is assisting on the DC Clean Rivers Project and Ottawa Light Rail Transit Tunnel Project. Thomas Pallua joined the Seattle office in March as a Project Geologist. Thomas has an MS in Geology from the University of Padova in Italy. He has more than 10 years of geotechnical consulting experience, including 7 years as owner and manager of a geotechnical consulting firm in Brunico, Italy. His experience includes both privately and publicly owned projects, including feasibility studies for hydropower plants, geological and geotechnical work for civil construction, and hydrogeological work. The design required slip lining the existing corrugated metal pipe culverts and installing new adjacent parallel crossings using trenchless methods. Contract documents provided for use of a range of preselected trenchless methods and lining options for the contractor, Morrill Construction, to choose from that were considered appropriate based on project design requirements and anticipated ground conditions. A contractor-led value engineering proposal allowed for the increase in hydraulic capacity of the existing culverts by enlarging the slip-line pipe diameter after removing a portion of the existing culvert inverts to eliminate a pipe sag. This rendered construction of the new Colchester parallel culvert crossing unnecessary, resulting in significant cost savings. The new 60-inch-diameter (1,525 mm) culvert in South Burlington was installed by pipe ramming. This VAOT project is a successful example of the use of trenchless technology for construction on larger culverts with higher fills. It demonstrates the feasibility of using contract specifications for trenchless culvert installation that provide options for installation method and pipe material. VAOT will be able to apply lessons learned from this project to future culvert rehabilitations. Brad is a senior project engineer in Jacobs Associates’ Boston office. He developed the VAOT project’s geotechnical baseline report and trenchless contract specifications. San Francisco Office Volunteers at SF Food Bank NEIS Phase 2A and CM Support Task Orders are associated with the CLA BOE’s Prequalified On-Call Wastewater and Environmental Engineering contract, which the City of Los Angeles renewed for an additional five years. Jacobs Associates assisted the Bureau of Engineering with preliminary and final design, construction management, and engineering support during construction on NEIS Phase 1, and recently completed the 50% design package review on NEIS 2A. We schedule for repairing the tunnels and restoring train service for different levels of fault offset. A cost benefit analysis will then be performed to determine which alternative would provide the most benefit to BART. The analysis will include an evaluation of the overall economic impact on the San Francisco Bay Area for the loss of train service for the estimated duration of repair. Staff Recognition On February 12, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction” at the annual Colorado School of Mines Pilot Tube Tunneling/ Microtunneling Short Course. At the Northwest Hydroelectric Association’s Annual Conference on February 20, Mark Havekost, PE, gave a presentation on “the designer’s perspective for remote site projects” as part of the “Northern Lights—Getting Hydro Work Done in Remote Locations” panel. An excavated tunnel diameter of 22 feet (6.7 m) was selected during the preliminary engineering phase based on results from hydraulic analysis, The San Jacinto Tunnel is part of the Colorado River Aqueduct, which conveys water from the Colorado River at Lake Havasu to Lake Mathews with a system of pumping stations, canals, tunnels, buried conduit, and siphons. The east entrance adit of the San Jacinto Tunnel was built in the 1930s to provide ingress and egress for construction activities at the eastern end of the tunnel. The 300-foot-long (91 m) adit is a 16-foot-high by 16-foot-wide (4.9 x 4.9 m) horseshoe-shaped tunnel with an unreinforced concrete lining. It begins in alluvial soil at the entrance and descends into bedrock after a couple of hundred feet. Although the integrity of the adit does not directly impact aqueduct operation, the adit facilitates inspections and maintenance of the main tunnel. Four Southern California Project Wins Retrofitting BART’s Berkeley Hills Tunnel Jacobs Associates was recently awarded a feasibility study contract to evaluate various alternatives to retrofit the Bay Area Rapid Transit (BART) Berkeley Hills Tunnel so that train service can be reestablished quickly following an earthquake event on the Hayward fault. The 3.2-mile-long (5.1 km) twin tunnels pass through the Berkeley Hills east of Berkeley and Oakland and cross through the active Hayward fault zone—estimated to extend over a 980 The design team consisted of Jacobs Associates (project management, tunnel and structural design, construction scheduling, cost estimating), HDR (hydraulics, water management, FERC license preparation), Northwest Hydraulics (hydraulic modeling), Herrera Environmental (Bacon Creek Quarry restoration), Pacific Geomatic Services (surveying), and Aspect Consulting (geotechnical investigation). cost/benefit analysis, and schedule estimates. Although SCL put project construction temHowever, at the 75% design phase, the tunnel porarily on hold, construction documents are diameter was optimized to 23 feet (7 m) to further ready to go when approval is given to comimprove hydraulic performance and reduce water mence construction. Final design was develvelocities in the unlined tunnel sections. G2T will oped through constant interaction between the be approximately 10,475 feet long (3,193 m) and design team and SCL, including site visits, risk parallel the existing 20.5-foot-diameter (6.2 m) management meetings, and the existing tunnel’s concrete-lined power tunnel. Most of the excainspection in 2010. vation will be with a main beam tunnel boring machine; however, portions of the access tunnel Phaidra Campbell is a project engineer for G2T and power tunnel connections will be excavated and currently works in the San Francisco office. using drill-and-blast methods. Rock along the alignment consists of Skagit Gneiss, a mineralogically banded, metamorphosed igneous rock of granitic composition. Most of the rock is anticipated to be strong and durable enough that the tunnel can remain unlined after construction. Other project features include upstream and downstream connections, a tunnel plug with steel bulkhead door, a rock trap, temporary bulkhead connections, rock scaling and bolting at the tunnel portal, water management during construction, Gorge Dam and Intake Structure looking and site restoration of Bacon Creek downstream on the Skagit River. Quarry using tunnel spoils. In February, Bob Regazzini was hired as a Senior Project Consultant in the Boston Office. Bob’s focus is on developing detailed construction cost estimates and schedules, and providing design support. He graduated from Northeastern University with a BS in Civil Engineering, and has over 30 years of experience in design and construction, including tunnels. Bob is currently assisting with the DC Clean Rivers Project. The Washington DC office welcomed Jenn Roberts as a Senior Staff Engineer in March. Jenn holds an MS from Imperial College London in Civil and Environmental Engineering. Her project experience includes the redesign of London’s Paddington Station, where she led the design team’s CEEQUAL (LEED Certification equivalent) certification process. The station received the highest possible rating. David Trumble joined the Melbourne office as a Project Engineer in February. His experience includes design and construction of above- and below-ground structures, and hydropower and transport infrastructure projects. He received his BE with Honors in Civil Engineering from Monash University in Melbourne, Australia. Steven Zhou, PE, joined the Cleveland office in March as a Senior Project Engineer. Steven has worked on a diverse range of underground projects, performing geotechnical and structural design services. He has a PhD in Geotechnical Engineering from Ohio State University and MS and BS degrees in Geotechnical and Structural Engineering from Tongji University in Shanghai, China. The River Supply Conduit Lower Reach Unit 1A (RSC-1A) is part of the Silver Lake Reservoir Complex (SLRC) Replacement Project, on which Jacobs Associates recently provided tunnel design services to the City of Los Angeles Department of Water and Power (LADWP). As a subconsultant to AMEC, we are now providing design support and field monitoring services during construction for the RSC-1A. The 6,400-foot-long (1,951 m) pipeline section, which includes a 2,890-foot-long (881 m) tunnel beneath Griffith Park, is part of a series of new water lines connecting a new hydroelectric generating station to the Headworks Reservoir to reserve storage capacity after the SLRC is removed from the LADWP water distribution system. The RSC 1A tunnel will be excavated through weathered granitic rock and alluvial soils using an earth balance pressure tunnel boring machine (EPB TBM). papers presented Project Engineer Kush Chohan, PE, transferred from the San Francisco to the New York office, where he is working on the Rondout-West Branch Bypass Tunnel project. Jacobs Associates staff members publish papers in proceedings for both national and international conferences, contributing to the advancement of underground engineering. In March, Senior Staff Engineer Amy Arnold transferred from Seattle to Auckland She is presently working on the Waterview Connection for the New Zealand Transport Authority. Culvert Replacement under High Interstate Embankments. Brad Murray and Dan Dobbels (Jacobs Associates); Darren Benoit (McFarland-Johnson, Inc.); Danny Landry and Greg Wilcox (Vermont Agency of Transportation); Jason Morrill and Barry Ward (Morrill Construction Co.). NO-DIG CONFERENCE (March 3–7) Dealing with Piles in the Path of Your Trenchless Installation. Glenn Boyce, Mark Havekost, Norm Joyal (Jacobs Associates). Geotechnical Exploration and Modeling for HDD Design in CobbleRich Fluvial Deposits below I-5/ Sacramento River near Redding California. Dru Nielson (Jacobs Associates); Matthew Wallin (Bennett Trenchless Engineers); Donald J. Kirker (NORCAL Geophysical Consultants); Mike Fisher (Water Works Engineers); Ryan Bailey (City of Redding). An Innovative Trenchless Technology: Mutual Tugging Method. Xianping Yao and Xiaoyan Hu (Shanghai Tunnel Engineering & Rail Transit Design and Research Institute); Yiming Sun and Glenn Boyce (Jacobs Associates). King County Uses New Shaft Technology on the Ballard Siphon Project. Ade Franklin and Marty Noble (King County Wastewater Treatment Dvn.); Jeremy Johnson (Jacobs Associates); Doug Genzlinger (Tetra Tech); Kim Staheli (Staheli Trenchless Consultants); John Fowler (James W. Fowler Co.). Miami-Dade’s Water Main Government Cut Replacement Project. Glenn Boyce (JA); Steve Mancini (Ric-Man Construction); Craig Camp (Hatch Mott MacDonald); Rick Zavitz (Mears Group); Orlando Castro (Hazen & Sawyer); Eduardo Vega (Miami-Dade County Water & Sewer Dept.). On February 27, San Francisco office employees volunteered at the San Francisco Food Bank. Heather Gregg, Vinnie Hung, Charlene Janzen, Roozbeh Mikola, Isabelle Pawlik, Mike Reesor, Theresa Umadhay, Yiming Sun, and Markus Williams helped to package over 3,400 pounds of rice for distribution to pantries and families in the community. With 25,000 volunteers each year, and 450 partner organizations throughout the community, the Food Bank provides a spectrum of services designed to support the health and well-being of those in our community who are struggling to make ends meet. Portland Office Supports Water for People Jacobs Associates’ Portland office supported the Northwest Oregon Sub-section of Water for People, which had its 7th Annual Gala in Portland, OR, on February 9, 2013. The proceeds from the gala go directly to the nonprofit organization, which helps people in developing countries improve quality of life through the improvement of sustainable drinking water, sanitation facilities, and hygiene education programs. 2 3 8 Clean Rivers continued from page 1 Principal’s message by Gregg Davidson, PE, CEng Relocating or Working Remotely: Which Is Best? Jacobs Associates has seen considerable growth, both in staff size and geographical location of our offices and projects, over the last decade. This growth has been made possible by providing the appropriate level of professional expertise to not only successfully pursue a project but, more importantly, to deliver the project to a client’s expectations. even across the globe. This has and continues to work well, although, in our experience, it is only successful when the remote workers are “anchored” by a strong team at the project location. This is easy to say, but not so easy to do. Over the last few years, we here at Jacobs Associates have spent a considerable amount of time seeking to structure an approach that meets our client’s requirements while also providing our staff with career-developing work in an environment that they enjoy. In terms of the growth of the firm, the biggest asset we have is our staff. It is important to maintain this talent by recognizing each person’s individual strengths, both professionally and personally. As a specialist firm in the underground industry that does not have a presence in all the major US cities, we have been selective in strategically developing an approach to increasing, or even initiating, our presence in various market locations. Initially that was often achieved by teaming with strong local partners. This approach has served us well as we have expanded and has allowed us to readily provide our talents and expertise to new owners and partners. To sustain and enhance this growth, however, a more long-term approach is required. In our industry, and with the communication means currently available, it is not uncommon to have staff working remotely around the country, and We have found that “one size” does not fit all. Moving to a new location can be more difficult for some staff than for others. However, the prospect of working on a project that is challenging professionally provides an encouragement to staff members to seek alternative means of getting involved. That could be by working remotely, and/or frequent travel to the project site. There is no benefit in forcing all staff to move to a location on a permanent/long-term basis. Staff retention will suffer. However, no one benefits from a completely remote approach. second QUARTER Gregg Davidson is currently based in the firm’s Seattle office. He is the northwest regional manager and also serves as deputy project manager for the final design contract on the Northgate Link Extension Light Rail project in Seattle. The key is to strike a balance. We encourage our staff members to find ways of working that suit them, while always recognizing that as we grow in a particular center we must provide our anchor—staff invested in the project, area, and region. We have found that successful growth in new regions occurs once there is a champion—someone on the ground and wanting to take on new challenges. Others will follow, in person and/ or remotely. Because of intense flooding in these neighborhoods during the summer and fall of 2012, a Mayor’s Task Force recommended that the FST be fast tracked ahead of other tunnel contracts and established a completion date of March 2016. The FST will initially be used to temporarily store excess storm water during weather events. After such an event, a temporary pumping station will dewater the tunnel and discharge the stored water back into the existing sewer system. Within 10 years of completion of the FST project, the remainder of the Clean Rivers tunnel system will be completed, allowing the FST to gravity flow to the Blue Plains Plant for treatment, without pumping. To achieve the flood reduction by 2016, the Request for Proposal (RFP) is being generated and design-build teams will be shortlisted by spring 2013. The RFP will be released at a 30% design level, but finalized through collaboration with the shortlisted teams. Technical and cost proposals will be submitted in September 2013, and the selected design-build team will be given Notice to Proceed in October 2013. Reaping the Benefits of BIM Brightwater BT3 and Sunnydale Garner Awards Two Jacobs Associates projects were honored for the high quality of their design. On January 18, the Brightwater Conveyance System–BT3 Completion Contract received a Silver Award for “original/innovative application of new or existing techniques” from the American Council of Engineering Companies of Washington. On March 6, the Sunnydale Auxiliary Sewer Tunnel project team accepted the American Society of Civil Engineers (ASCE) Region 9 Outstanding Collection System Project Award. Brightwater’s BT3 Completion (BT3C) Contract provided an innovative contract solution to complete the BT-3 tunnel section of the Brightwater Conveyance System project. The Brightwater project consists of approximately 13 miles (21 km) of large-diameter tunnels, constructed at depths of 40 to 440 feet (12–134 m) below the ground surface through an urban/suburban area. During BT-3 tunnel construction, the TBM experienced excessive wear and was abandoned halfway into its 20,000-foot-long (6,096 m) drive. To complete excavation, King County negotiated the new cost-reimbursable BT3C Contract with the Jay Dee/Coluccio Joint Venture. Direct access to the TBM from the ground surface was not feasible because of high groundwater pressures and a tunnel depth of about 320 feet (98 m). Therefore, the approach selected by the design team and King County had the smaller BT3C TBM mine into the abandoned shield of the larger BT-3 TBM, utilizing ground freezing for ground improvement. Because of a highly collaborative effort by contractors, owner, and designer, the BT3 Completion Tunnel was completed quickly and successfully. BT3C Tunnel Team. SFPUC, SF Department of Public Works and Jacobs Associates receiving ASCE Region 9 award. VolUME 32 The Sunnydale Auxiliary Sewer Tunnel significantly increases the capacity and operational flexibility of San Francisco Public Utility Commission’s (SFPUC) existing 100-year-old sewer system in the Visitacion Valley community. The new 5,370-foot-long (1,367 m), 8- to 12-foot-diameter (2.4–3.7 m) sewer tunnel will be an important best management tool to minimize localized flooding in the City and reduce combined sewer discharges into the San Francisco Bay. The project team addressed the many challenges of this tunnel project by innovative use of technology and equipment, teamwork, sound decision making, value engineering, and an understanding of community and stakeholder concerns. The tunnel was completed successfully, safely, under the established budget and schedule, and in compliance with local subcontracting and hiring requirements. The project goal was always at the forefront: to provide this disadvantaged community with localized storm flooding protection and reliable wastewater service for the next hundred years. The Sunnydale Auxiliary Sewer Tunnel is a model for wastewater improvement efforts in SFPUC’s recently initiated Sewer System Improvement Program. Early in Jacobs Associates’ involvement, a decision was made to use Building Information Modeling (BIM) on all near-surface structures and drop shafts to improve drawing coordination and the overall quality of documentation. Once the workflow began, however, it became nimble assessment of design changes as they occur. The models also increase visibility (and therefore predictability) into the design and construction process by assembling all the major design components holistically. Doing this when decisions are fluid gives the team an opportunity to respond to traditional downstream considerations earlier in the process. The models also yield accurate quantity take-offs for cost estimates as well as an ideal workbench for constructability review. Finally, model-derived isometric drawings allow readers an excellent overview to the contract drawings. 3D assembly of Main Pump Station diversion structures and drop shaft to Blue Plains Tunnel. clear the models were adding value in ways that went well beyond our original intent. Coordination and clash detection are often at the top of every BIM wish list, but the value doesn’t end there. The parametric or associative nature of object-based solid modeling creates a flexible environment, allowing for The Clean Rivers project team has been leveraging the value of BIM through every step of the design process—improving work quality, increasing visibility for all project stakeholders, and identifying change when change is inexpensive to make. Mark is a senior staff engineer working on the Blue Plains Tunnel project. Amanda is a senior project engineer working on the Anacostia River Tunnel project. Joel is a lead associate working on First Street Tunnel design. Eric is a senior project consultant on multiple work packages for the Clean Rivers project. He brings proven project management expertise in the delivery of transit stations, from preliminary and final design through construction. Andrew was an integral team member in the successful design and construction of the Sea-Tac Link Light Rail Station and Tukwila Boulevard Station along the Central Link Light Rail route that connects Seattle–Tacoma Inter­ national Airport to downtown Seattle. Additionally, he served as the project manager for the We appreciate your feedback. finalliner@jacobssf.com Visit us at www.jacobssf.com or call us at 800.842.3794 Executive Editor Victor Romero, PE, CPEng Managing Editors Rebecca Anicich, CPSM; Julie McCullough (Acting) Contributing Editors Lauren Curley; LE McCutcheon, CPSM; PJ Roscoe; Carl Williams Art Direction/Design Seth McGinnis San Francisco, CA 415.434.1822 Boston, MA 781.852.0450 Cleveland, OH 216.292.9710 New York, NY 212.376.1310 Pasadena, CA 626.737.6520 © 2013 Jacobs Associates architectural finishes of the Terminal Walkway Pedestrian Bridge that links Sea-Tac Link Light Rail Station to an existing airport parking garage. Currently, Andrew is the contract package lead for the Northgate Link Light Rail Extension elevated guideway and station in the Northgate area of Seattle. He holds MA and BA degrees in Architecture from the University of Washington. Portland, OR 503.227.1800 San Diego, CA 619.565.2747 Seattle, WA 206.588.8200 Walnut Creek, CA 925.945.0677 Each year, Trenchless Technology magazine surveys North American engineering firms involved in the trenchless field for its annual Top 50 Trenchless Design Firm showcase. This year Jacobs Associates ranked at number 23—up from a ranking of 35 in 2011. The increase is a result of our new Trenchless Services Center, established in 2011 in Walnut Creek, California, which has expanded our capabilities in trenchless technology services and geotechnical engineering, including laboratory testing of soil and rock samples. Project update by Mark Kroncke, PE, Amanda Morgan, PE, Joel Kantola, PE, and Eric Westergren DC Clean Rivers Project Update consists of a 12,500-footlong (3,810 m), 23-foot ID (7 m), 100- to 120-footdeep (30–37 m) soft ground tunnel. Additionally, there are six drop shafts, three of which have deep adit connections to the ART, as well as two diversion chamber and several near-surface structures. Assembly of Blue Plains Tunnel TBM main drive and shield. The DC Clean Rivers project consists of several large-diameter soft ground tunnels that divert storm water and combined sewer overflow (CSO) by gravity from combined sewers near the Anacostia and Potomac rivers to the Blue Plains Advanced Wastewater Treatment Plant (Blue Plains Plant) at the southern tip of Washington DC. Since 2009, Jacobs Associates has provided program management services for the project’s tunnel components. Below is an update on four major aspects of this $2.6 billion District of Columbia Water and Sewer Authority (DC Water) project, which continues to be on schedule. Prepping for Blue Plains Tunnel TBM Launch Lead Associate Andrew Engel Welcomed Andrew Engel, AIA, joined Jacobs Associates’ Seattle office in February as a Lead Associate. Andrew has 23 years of diverse design experience, including 14 years specializing in the management of architectural transit designs. His understanding of the human factors of built environments, especially transit stations and their associated elements, will enhance how Jacobs Associates addresses public spaces and access within and around our underground structures. 2013 Work has steadily progressed on the Blue Plains Tunnel. Slurry wall construction for four of the five large-diameter shafts is complete. Their inside diameters (ID) range from 50 to 132 feet (15–40 m), and their depths from 110 to 170 feet (34–52 m). Excavation of the 50-foot ID (15 m) Bolling Air Force Base Drop Shaft and the 55-foot ID (17 m) Poplar Point Junction Shaft will be performed in the wet using clamshell-bucket methods. Excavation of the 132-foot ID (40 m) Pump Station Shaft and the 76-foot ID (23 m) Screening Shaft at the Treatment Plant site have both reached Seven design-build teams submitted Statements of Qualifications for ART in December 2011. Of these, three were short listed. These teams then particiBlue Plains Advanced Wastewater Treatment Facility along pated in a nine-month-long Potomac River. Photo courtesy of Traylor Bros., Inc. collaboration process with temporary slab elevation. These shafts are DC Water. Jacobs Associates provided technibeing readied for launch of the tunnel boring cal support during this process. The three machine (TBM), scheduled for late May 2013. shortlisted teams submitted both technical and price proposals on January 15, 2013. DC Water The fifth shaft slurry wall, with a 60-foot ID is in the process of selecting a design-build (18 m), located near Nationals Park in southteam based on a best value selection. The new west DC, is scheduled for completion by May team is expected to be selected in early spring. 2013. Prior to the start of shaft construction, Fast Tracking First Street a large-scale soil mixing operation—consistTunnel to Address Flooding ing of nearly 170 soil mix columns, 3 to 8 feet (1.0–2.5 m) in diameter, and 40 to 50-feet (12 Long-term flood prevention for the Bloomingto 15 m) deep—was installed to improve the dale and LeDroit Park residential neighborsoft fill and alluvial material at the site. hoods in northern DC is a key part of the Clean Choosing Design-Builder Rivers project. The most northern, or upstream, for Anacostia River Tunnel of the proposed flood control tunnels affecting these neighborhoods is the First Street TunThe Anacostia River Tunnel (ART) project is nel (FST)—a 2,700-foot-long (823 m), 80- to presently undergoing selection of its design160-foot-deep (24–49 m) soft ground tunnel. build team. ART is the second large-diameter Its minimum inside diameter is 18.5 feet (5.6 tunnel contract of the DC Clean Rivers Project. m). Four drop shafts will be required to divert The tunnel drive will begin near RFK Stadium wet weather flows into the tunnel. and connect to the Blue Plains Tunnel at the Continued on page 8 Poplar Point Junction Shaft. The ART project more news inside Washington, DC 571.357.1879 Auckland, New Zealand +64 9 551 2325 Docklands, VIC, AUS +61 3 8102 1800 Vancouver, BC, Canada 604.336.8630 Hitting Number 23 on the Trenchless Technology’s Top 50 List Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. • • • • • • Project Announcements Principal’s Message Project Awards Just Answers Retrofitting BART Tunnel Gorge 2nd Tunnel Final Design • • • • • • Four SoCal Project Wins San Jacinto Tunnel Vermont Trenchless Rehabilitation Muck Bucket Community Involvement New Lead Associate Project announcements Central Subway TBMs on the Move In February, Jacobs Associates and the San Francisco Municipal Transportation Agency (SFMTA) witnessed factory acceptance testing of Mom Chung, the first of the Central Subway Project’s two earth pressure balance tunnel boring machines (TBMs). Contractor Barnard Impregilo Healy JV, who was awarded the tunneling contract in January 2012 for $233.6 million, ordered the two TBMs from the Robbins Company. Mom Chung shipped from Guangzhou, China, on March 18, and the second TBM (Big Alma) will follow in a few weeks. Excavation begins this summer after TBM assembly in the launch box under an active San Francisco freeway. Each of the twin tunnels is approximately 1.5 miles long (2.4 km) and will be excavated primarily through the Colma and Franciscan formations, passing closely under existing Muni and BART tunnels. One-pass, precast concrete segments with gaskets are being fabricated by Precast Management Corporation in Nevada. TBM launch box installation is currently being completed, and work is proceeding on headwalls for two of the underground stations as well as compensation grout tubes and shafts for building protection during construction. Jacobs Associates is providing program management and construction management for the $1.6 billion Central Subway Program. Jacobs Associates and SFMTA staff with Mom Chung. Photo courtesy of The Robbins Co. TBM Bound for Landmark Waterview Project New Zealand’s landmark Waterview Connection project is one step closer to tunneling. The New Zealand Transport Agency’s Well-Connected Alliance formally accepted the world’s 10th largest TBM at a ceremony at the Herrenknecht factory in Guangzhou, China, on March 7. The 14.5-meter-diameter (47.6 ft) TBM was specifically designed for the unique ground conditions that will be encountered on this NZ$1.4 billion project, the biggest transport construction project in New Zealand’s history. The handover marks completion of 14 months of design, building, and testing. The TBM is due to arrive in Auckland in July, and will be reassembled at the project’s southern portal. Tunneling is scheduled to begin October. Jacobs Associates provided tunnel consulting services to NZTA during preparation of the minimum requirements for the tenders, then served as NZTA “embeds” on the two tender teams competing for the project. During the detailed design phase, we are providing peer review services to the alliance for the design of all tunnel and retaining wall structures. Waterview TBM at Herrenknecht factory in China. Bay Tunnel Hole-Through Milestone! On January 11 at 3 a.m., construction crews made history when the 15-foot-diameter (4.56 m) Hitachi-Zosen EPB-TBM reached the Newark Shaft location in the East Bay. The 5-mile-long (8 km) Bay Tunnel is the first TBM-excavated tunnel under San Francisco Bay, and the flagship project of the San Francisco Public Utilities Commission’s Water System Improvement Program (WSIP). The Michels/Jay Dee/Coluccio joint venture completed excavation in just 16 months— 8 months ahead of schedule. The tunnel lies at depths ranging from 75 to 110 feet (23 to 34 m) in sandy and silty clays under high groundwater pressures of up to 3.5 bar, and passes through a short section of highly weathered Franciscan Complex bedrock. The miners are now preparing the tunnel for installation of the 108-inch-diameter (2,740 mm) steel liner. The steel pipe, manufactured in California, will be installed in 40-foot (12.2 m) sections, welded together inside the tunnel, and backfilled with cellular concrete. As the prime consultant, Jacobs Associates led the tunnel design and is currently providing construction support services. Newark Retrieval Shaft TBM hole through.