SECTION 264313 – SURGE PROTECTION DEVICES 264313/1 PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. 1.2 SUMMARY A. 1.3 Product Data: For each type of product indicated. Include rated capacities; shipping, installed, and operating weights; furnished specialties; accessories; and NEMA LS-1 data sheet. QUALITY ASSURANCE A. Standards: Comply with applicable NEMA, IEEE, UL and NFPA Standards. B. Listing and Labeling: Provide transformers specified in this Section that are listed and labeled. The terms “Listed” and “Labeled” shall be as defined in NFPA 70, Article 100, by a testing agency acceptable to Authorities Having Jurisdiction, and marked for intended PART 2 2.1 This Section includes surge suppression devices for low-voltage power, control, and communication equipment. SUBMITTAL DRAWINGS A. 1.4 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections apply to this Section. PRODUCTS MANUFACTURERS A. B. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Current Technologies, Inc. 2. Leviton Manufacturing Corporation 3. Liebert Corporation 4. United Power, Inc. 5. General Electric 6. Square D 7. Cuttler Hammer 8. Siemens Category: The SPD shall be tested to and comply with ANSI/IEEE C62.41.1 &2. The entire system shall be tested to MIL-STD-220A, ANSI/IEEE C62.41 1991, and tested per ANSI/IEEE C62.45 1992. 1. Category A - .5µS x 100 KHz Ring Wave FRED HAAS TOYOTA WORLD JJA, INC. PROJECT NO. 3916037.010 SECTION 264313 – SURGE PROTECTION DEVICES 2. Category B - .5µS x 100 KHz Ring Wave 3. Category B - Biwave 4. 2.2 2.3 a. 8 x 20 µSEC at 3,000 Amperes b. 1.2 x 50 µSEC at 6,000 Volts 264313/2 Category C3 - Biwave a. 8 x 20 µSEC at 10,000 Amperes b. 1.2 x 50 µSEC at 20,000 Volts C. UL Listing: The SPD shall be UL-1449 3rd Edition Listed as a complete system under the UL Standard for Transient Voltage Surge Suppressors and shall be UL-1283 Listed as a complete system under the UL Standard for EMI/RFI Filters. D. Performance Testing: The system shall be tested to 3,500 sequential ANSI/IEEE C62.41 Category C3 waveforms. The Category C3 waveform is defined as a 1.2 x 50 microsecond waveform at 20,000 volts and 8 x 20 microsecond waveform at 10,000 Amperes. E. Filter: The system shall be tested to MIL-STD 220A for electrical line noise attenuation per 50 Ohm insertion loss measurement method of RF Frequencies up to 100 MHz. SYSTEM OPERATING CHARACTERISTICS A. Voltage: The SPD system operating voltage shall be 480Y/277 volts, 3-phase, 4-wire, plus ground. B. Frequency: The nominal SPD system operating frequency shall be 60 Hertz. C. Environmental: The SPD system shall be designed to operate in the following environmental conditions: 1. Operating Temperature: ambient temperature between –400c to 850c 2. Relative Humidity: between 5% to 95% non-condensing 3. Operating Altitude: up to 10,000 feet above sea level. CONFIGURATION A. Equipment shall be multi-stage parallel protector rated for service entrance and including service entrance disconnect switch. The equipment surge current capacity, based on an 8 x 20 micro-second waveform per ANSI/IEEE C62.41 Category C3 rating, shall be a minimum of 200,000 Amperes per mode. B. Protection Modules: The system protection modules shall contain balanced arrays of metal oxide varistors (MOV) and metalized filtering capacitors. Each module shall be rated for minimum of 100,000 amperes based on an 8 x 20 microsecond waveform and shall be capable of optimally sharing surge currents. The system modules shall not contain silicon avalanche diodes (SAD), gas tubes or spark gaps. C. Protection Modes: The SPD shall provide Line to Neutral (L-N) (WYE); Line to Ground (LG) (WYE or Delta); Neutral to Ground (N-G) (WYE); and Line to Line (L-L) (Delta) FRED HAAS TOYOTA WORLD JJA, INC. PROJECT NO. 3916037.010 SECTION 264313 – SURGE PROTECTION DEVICES 264313/3 protection. 2.4 D. Filtering: The SPD system shall include noise filtering capability to provide 50 dB as measured by the 50 Ohm Insertion Loss Test. E. Performance Ratings: The system performance ratings shall be based on the UL 1449 listing ratings for IEEE C62.41 Category B equipment. The maximum UL 1449 Voltage Protection Rating for each of the specified protection modes shall be: 700 volts for 120, 120/208, or 120/240 volt systems. 2. 1200 volts for 277, or 277/480 volt systems. ACCESSORIES A. PART 3 3.1 1. Monitoring: All SPD equipment shall be provided with both local and remote monitoring capabilities as herein specified. Provide the following options: 1. The SPD system shall include on-line, press-to-test diagnostics allowing easy diagnostic testing verifying the operational integrity of all protection modules. The diagnostics board shall include long-life, solid-state, externally visible LED status indicators that monitor the on-line status of each phase of the unit. The diagnostics board shall also be provided with one (1) set of Normally Open (N/O) Normally Closed (N/C) Form C dry contact relays and shall individually monitor both common and normal modes. 2. Surge Counter Option (SCO): The SPD shall include a surge counter on the face of the enclosure that will count all surges and transients occurring above the system clamping voltage threshold. The SCO shall maintain data in the event of a power failure or disconnection from the AC power source. The SCO system shall provide a visual count of all surges and transients through LCD readout. The SCO circuitry shall prevent incorrect counting of ringing transients by registering all surges and transients occurring within 20 milliseconds as a single event. The SCO shall be capable of being reset by a push button switch on the surge counter meter faceplate. 3. Audible Alarm Option (AAO): The SPD shall include a solid-state audible alarm that will sound in the event that any protection module fails. The AAO shall include an enclosure-mounted transducer and lighted On/Off alarm silence switch with visual indication of silence selection. The AAO will interface and derive its power from the SAM board solely. No additional power supply source should be used. EXECUTION INSTALLATION A. The SPD equipment shall be installed in full accordance with the equipment manufacturer's recommendations. B. A qualified factory trained technician shall certify the final installation. A letter shall be provided by the manufacturer after acceptance of the installation that the equipment is operating within design specifications. C. The SPD equipment shall be installed to insure all required working and service clearances. FRED HAAS TOYOTA WORLD JJA, INC. PROJECT NO. 3916037.010 SECTION 264313 – SURGE PROTECTION DEVICES 264313/4 This shall include NEC requirements. 3.2 D. The SPD equipment shall be grounded in accordance with the equipment manufacturer. Extend a #6 AWG copper ground wire from the SPD ground lug to a grounding electrode. Ground conductor shall be installed in a non-ferrous (aluminum) conduit. E. On-Site Training: On-site training shall be provided by the manufacturer to demonstrate the normal monitoring capabilities of the SPD equipment. WARRANTY A. Manufacturer shall provide a product warranty for a period of not less than five (5) years from date of installation. Warranty shall cover unlimited replacement of system protection modules during the warranty period. END OF SECTION 264313 FRED HAAS TOYOTA WORLD JJA, INC. PROJECT NO. 3916037.010