CITY OF EDGEWATER FIRE STATION 55 50% CONSTRUCTION DOCUMENTS June 14, 2010 SECTION 16280 - SURGE PROTECTIVE DEVICES (TVSS) PART 1 - GENERAL 1.01 RELATED DOCUMENTS: The general provisions of the Contract and the requirements of Section 16050 apply to the Work specified in this Section. 1.02 SUMMARY: A. Provide SPD at designated electrical distribution equipment. SPD is also know as Transient Voltage Surge Suppressor (TVSS). B. Install low-exposure SPD at each 208/120V panelboard. C. Service Entrances: Install medium-exposure SPD at each main panelboard/switchboard. 1.03 QUALITY ASSURANCE: A. New: Provide all new equipment. B. Single Manufacturer: All equipment of each type shall be the product of one manufacturer. C. NEC: Equipment and installation shall comply with the National Electrical Code. D. UL 1449-98 (Third Edition): SPD shall be listed under UL Standard 1449 and named in UL Electrical Construction Materials Directory category (XUHT). SPD shall also be UL Classified in Accordance with IEEE C62.41-1991 and include the following statement in the product listing mark--”ALSO CLASSIFIED IN ACCORDANCE WITH IEEE C62.411991 RECOMMENDED PRACTICE”. E. UL 1283: Standard for Safety for Electromagnetic Interference Filters. F. MIL-STD 220: 50 G. NEMA LS-1: Low Voltage Surge Protective Devices. 1.04 A. B. insertion loss procedure. SUBMITTALS: Provide submittals according to Section 16050. Product Data: 1. Item-by-item SPD specification review annotated to certify compliance or deviation. 2. SPD manufacturer catalog data marked to indicate exact model proposed. SURGE PROTECTIVE DEVICES (SPD) 16280-1 3. Evidence of UL 1449 listing. 4. Submit proof of UL 1283 listing 5. NEMA LS-1 Data Sheet: Provide a Specification Format data sheet for each SPD. Data sheet shall be per the Specification Format given in Appendix of the NEMA standard. 6. UL-listed suppressed voltage ratings (SVR) in all modes. 7. Maximum Continuous Operating Voltage (MCOV). 8. SPD Maximum surge current. 9. Life cycle testing to prove number of hits SPD will survive at 10,000 Ampere C3 waveform. 10. SPD manufacturer product specifications. 12. Copy of manufacturer SPD warranty. C. Shop Drawings: 1. SPD manufacturer installation instructions and line drawings detailing dimensions and weight of enclosure. D. Closeout Submittals: Provide manuals according to Section 16050. PART 2 - PRODUCTS 2.01 A. B. 2.02 A. MANUFACTURERS: Reference Electrical Riser diagram. All SPD shall be furnished from the same manufacturer. SYSTEM DESCRIPTION: SPD Protection Modes: 1. The system shall protect in seven modes--three phases to neutral, three phases to ground, and neutral to ground. 2. N-G mode not required for SPD installed at building main switchboard for electric service entrance when that switchboard contains the Main Bonding Jumper of neutral to ground. B. Maximum Continuous Operating Voltage (MCOV): The complete SPD assembly plus all components in the suppression path shall have MCOV greater than 115% of the system nominal Line-Neutral RMS voltage. C. MOVs shall be fused. Fuses shall be factory-installed inside the SPD enclosure. Each module shall have a current-limiting fuse rated for 200,000 AIC in rejection fuse clips (or physically non-interchangeable fuse). Modules shall have additional internal thermal SURGE PROTECTIVE DEVICES (SPD) 16280-2 CITY OF EDGEWATER FIRE STATION 55 50% CONSTRUCTION DOCUMENTS June 14, 2010 fusing to protect all MOV failure modes. D. SPD shall have LED status indicator for each module. Indicator functions shall include blown-fuse-indication (continuity check). Three external visible indicators shall serve as summary indicators per phase. Indicators shall be visible on face of switchboard or on face of SPD enclosure for units externally mounted. E. Warranty: 1. The manufacturer shall provide a Five Year Product Warranty. 2. Manufacturer shall identify local field service organization or state that product must be shipped to factory for repair. 3. Identify warranty coverage for entire surge protection system or only the protection modules. 4. If module must be replaced, state replacement policy is to replace all modules. PART 3 - EXECUTION 3.01 A. INSTALLATION: Location: 1. General: TVSS/SPD products shall be installed on the load side of the electrical service main breaker. 2. The system shall be connected in parallel with the facility's wiring system. 3. Circuit Breaker: Provide dedicated circuit breaker to be a disconnect and overcurrent protective device for the SPD. Breaker shall be external to the SPD and connected to protect both the SPD and the conductors feeding the SPD. Breaker shall have fault current interrupting rating to match rating of panel or switchboard assembly. Circuit breaker shall be three-pole, not combined single-pole breakers. Minimum breaker ampacity shall be 30 Amperes; provide larger if recommended by SPD manufacturer. Circuit breaker functions include protecting the tap conductors to the SPD and disconnecting the SPD. 4. Panelboard: Parallel connection via branch circuit breaker. Provide a SPD closecoupled to the panelboard. Mount SPD on wall next to panel and join with conduit nipple. 5. Switchboard: Parallel connection via feeder circuit breaker. Install SPD within the switchboard enclosure but with indicators visible from the front, or SPD cover may be cut into front of switchboard. Maintain deadfront enclosure of switchboard. Provide deadfront hinged door in face of switchboard cubicle for access to all SPD module and parts replacement. SPD shall be installed at the factory by the switchboard manufacturer. Coordinate fabrication schedule of switchboard manufacturer and component delivery schedule from SPD manufacturer. B. Wire Connection Leads: SURGE PROTECTIVE DEVICES (SPD) 16280-3 1. Minimum wire size for leads to connect SPD shall be AWG #4--High Exposure, AWG #8--Medium Exposure and AWG #10–Low Exposure. Wire shall be stranded copper. 2. Keep length of leads as short as possible. Total lead length from lugs of circuit breaker in switchboard/panelboard to SPD terminal lugs shall not exceed eight/two feet. Install switchboard circuit breaker and SPD in same vertical section or immediately adjacent in contiguous sections. Install panelboard breaker on side of panel buss adjacent to external SPD. Position breaker up or down inside panel can as close as possible to the SPD. 3. Trim and remove excess lead length, rather than coiling in series. 4. Twist all wires from each SPD into one twisted bundle, which will minimize mutual inductance. Separate leads only to make terminal connections. 5. Avoid sharp bends in the connection leads. C. High Potential Testing Prohibited: Disconnect SPD from any conductors or equipment to be tested by ac or dc high potential testing (hi-pot testing or Meggar™ testing). SPD are not designed for and may not withstand high voltages applied for the duration of high potential testing. END OF SECTION SURGE PROTECTIVE DEVICES (SPD) 16280-4