IN1/571/714 WSL Head Motorized Off-Circuit Tap Changer Operating instructions HM 0.460.603 Shanghai Huaming Power Equipment Co.,Ltd. Contents 1. General…………………………………………………………………………………………………. 1 2. Technical data…………………………………………………………………………………………… 2 3. Structure………………………………………………………………………………………………… 2 4. Drying…………………………………………………………………………………………………… 2 5. Appendix………………………………………………………………………………………………... 2 Figure 1 Basic connection diagram………………………………………………………………….. 3 Figure 2 Overall dimensions a ……………………………………………………………………….. 4 Figure 3 Overall dimensions b ……………………………………………………………………….. 5 Figure 4 Overall dimensions c ………………………………………………………………………… 6 Figure 5 Overall dimensions d ………………………………………………………………………… 7 Figure 6 Overall dimensions e ………………………………………………………………………… 8 Figure 7 Dimensions of transformer mounting flange a……………………………………………… 9 Figure 8 Dimensions of transformer mounting flange b …………………………………………….. 10 IN1/571/714 1. General WSL head motorized off-circuit tap changer ˄hereinafter referred as OCTC˅ is structured as cage shape and non-oil chamber, which could be vertically mounted into transformer tank. ! 1.1 Designation of model: !!!M!!!ŕ!!!ŕ!0!ŕ!!!ŕ!!ġ!ŕ!!!C!!E X!! ŕ!! Head motorized Contact diameter for special design Number of operating position Number of circle contacts Highest voltage for equipment(kV) Max.rated through current (A) Connection code: linear IV, single-bridging V Cage structure Number of phase, S: 3-phase, D: 1-phase Off-circuit Table 1 Code of Connection Connection Linear regulation Single-bridging regulation Code IV V Remark: Linear regulation is only application for neutral point of star connection, without neutral point output terminal. 1.2 Application range The max. current of the tap changer is 600A, the highest voltages for equipment are 12kV and 40.5kV, It is divided to linear regulation at neutral point and single-bridging regulation at middle of winding, the max. operation position is up to 13 for single-bridging regulation and 14 for linear regulation. Warning: The tap changer can be operated for changing the tap of a winding only when the transformer is de-energized. 1 1 2. Technical data For technical data please refer to table 2 3. Structure This type off-circuit tap changer consists of gearing mechanism and body, gearing mechanism is on the head of the tap changer, which can be mounted onto top cover of transformer tank; while the body, structured as cage form and without oil compartment, can be mounted into transformer tank. Characteristics: (1) All gearing components are located inside the compartment above the flange, isolating from transformer. Gearing components features as compact structure, small size, good appearance and convenient for maintenance. Note: The gearing mechanism compartment on the tap changer head should be fully filled with transformer oil before putting into operation. (2) WSLV and WSLIV series off-circuit tap changer can be affiliated with HMWK-1 controller that can indicate the tap position and operate the tap changer manually by push button at control room. (3) Clip contact structure, good heat dissipation, reliable contact and strong ability to withstand short-circuit current. (4) Reliable operation is secured further by electrical and mechanical limit protection. (5) The control circuit of tap changer controller is interlocked with that of transformer, the power supply of controller is disconnected when transformer is energized, and therefore, ensuring tap changer could not operate in on-load condition. (6) It is only suitable for standard tank mounting 4. Drying 4.1 Open the top cover of tap changer 4.2 Drying procedure: under standard atmospheric pressure, heat up the tap changer at a temperature increasing rate of 10ć per hour until 110ć, and then keep drying with circulating hot air for 24 hours. !!!!Appendix 5. 2 IN1/571/714 Table 2 Technical Data WSL IV-600 & WSLV-600 Model WDL IV-600 & WDLV-6001) Max. rated through-current (A) 600 Phase S for 3-phase, D for 1-phase 5 class: Ø 382, Ø456, Ø490, Ø 516, Ø576, Contact diameter (mm) Short-circuit withstand current (kA) please refer to operating instructions for details Thermal stability (3s) 9 Dynamic stability 22.5 (peak value) V-single-bridging regulation at middle of the winding Connection code IV-linear regulation at neutral point Max. operation positions Single-bridging regulation: 13; linear regulation: 14 Rated power frequency withstand voltage ground Insulation to Highest voltage for equipment (kV) (kV, 1min) Rated lightning impulse withstand voltage (kV, 1.2/50s) Connection mode phases Rated lightning impulse withstand voltage (kV,1.2/50s) Internal Insulation level Rated power frequency Between withstand voltage (kV, 1min) 12 40.5 35 85 75 200 V IV V IV 35 18 85 35 75 35 200 75 Rated power frequency 2) Between withstand voltage (kV, 1min) 18 45 max. and Rated lightning impulse min. tap withstand voltage (kV,1.2/50s) 35 105 10 10 30 30 Rated power frequency 3)Between withstand voltage (kV, 1min) adjacent Rated lightning impulse taps withstand voltage (kV,1.2/50s) Mechanical endurance Drying Type of controller Power supply voltage for motor and HMWK-1 controller 1) Not less than 200,000 operations Vapor: Max. 125ଇ Vacuum :Max.110ଇ HMWK-1 380V/AC, 50Hz The overall dimensions for single phase WDL OCTC will be submitted when ordering 2) & 3) Insulation data between Max. and Min. tap and adjacent taps is only for standard design, for special B contact diameter OCTC, it will be offered when ordering. 3 Single bridging 5 6 4 2 8 6 4 2 6 4 1 3 5 3 2 8 6 1 3 5 7 1 10 8 6 4 2 7 5 2 4 3 12 10 8 6 4 2 10 9 1 14 12 10 8 6 4 2 12 7 1 3 5 7 9 11 2 5 4 3 4 12 13 10 11 3 14 9 8 7 1 3 5 7 9 11 13 1 6 2 10X9 11 8 10 5 8X7 6X5 9 6 1 3 5 7 9 1 8 7 1 2 6 4 3 5 14X13 12X11 Linear 5 6 5 4 3 2 1 7 6 4 8 7 6 5 4 3 2 1 1 3 2 10 9 8 7 6 5 4 3 2 1 8 5 1 4 3 2 8 10 11 9 8 12 7 1 6 2 5 4 12X12 3 9 7 10 6 1 5 4 2 3 10X10 8X8 6X6 12 11 10 9 8 7 6 5 4 3 2 1 6 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 13 14 1 2 6 5 4 3 14X14 Figure 1 Basic connection diagram 4 IN1/571/714 D-D Single bridging 6X5(D) / / / / D-D Single bridging 8X7(D) D-D D-D 4 5 4 5 6 3 3 7 6 2 8 2 1 1 Linear 8X8(D) Linera 6X6(D) Rated voltage L1 L2 L 12kV 102 195 558 40.5kV 179 280 797 WSLIV-600/12(40.5)-6X6D (8X8D) WSLV-600/12(40.5)-6X5D (8X7D) Figure 2 Overall dimensions a 5 D-D Single bridging 8X7(BD) / / / / D-D Linear 8X8(BD) Rated voltage L1 L2 L 12kV 102 195 558 40.5kV 179 280 797 WSLIV-600/12(40.5)-8X8BD WSLV-600/12(40.5)- 8X7BD Figure 3 Overall dimensions b 6 IN1/571/714 D-D Single bridging 10X9(D) / / / / D-D Linear 10X10(D) Rated voltage L1 L2 12kV 102 195 558 40.5kV 179 280 797 WSLIV-600/12(40.5)-10X10D WSLV-600/12(40.5)-10X9D Figure 4 Overall dimensions c 7 L D-D Single bridging 14X13(D) D-D Linear 14X14(D) Linear 10X10(BD) Single bridging 10X9(BD) Rated voltage L1 L2 L 12kV 102 195 558 40.5kV 179 280 797 WSLIV-600/12(40.5)-10X10BD (14X14D) WSLV-600/12(40.5)-10X9BD (14X13D) Figure 5 Overall dimensions d 8 IN1/571/714 D-D Single bridging 12X11(D) / / / / D-D Linear 12X12(D) Rated voltage L1 L2 L 12kV 102 195 558 40.5kV 179 280 797 WLSIV-600/12(40.5)-12X12D WSLV-600/12(40.5)-12X11D Figure 6 Overall dimensions e 9 18-M12 uniformly distributed WSLIV-600/12(40.5)-6X6D; 8X8D; 8X8BD; 10X10D WSLV-600/12(40.5)-6X5D; 8X7D; 8X7BD; 10X9BD Figure 7 Dimensions of transformer mounting flange a 10 IN1/571/714 18-M12 unifromly distributed WSLIV-600/12(40.5)-10X10BD; 12X12D; 14X14D WSLV-600/12(40.5)-10X 9BD; 12X11D; 14X13D Figure 8 Dimensions of transformer mounting flange b 11 SHANGHAI HUAMING POWER EQUIPMENT CO.,LTD. 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