Lockouts
Designed to enable Battery Master Switches to
be securely locked.
Different colours and styles of lockout brackets
are available for a selection of Battery Master
Switches.
Remote Switching
Double Pole
Remote switching Battery Master Switches are switched electrically rather than manually, allowing them to be integrated anywhere within a vehicles system. These switches can be triggered
remotely from anywhere on the vehicle.
Double pole Battery Master Switches can control
two independent circuits or be used to isolate both
positive and or negative simultaneously.
Rated to IP65 and housed in robust polymer allows safe mounting
internally or externally.
12V & 24V models are available in single and double pole.
Double pole units are available in both the
manual and remote switching ranges.
Battery Master Switches
Fixed Handle
8
‘L’ Handle
11
Removable Key
14
‘T’ Handle
15
General
16
Remote Switching
17
Big Red
18
Battery Lockout Kits
20
Universal Lockout Kits
22
BMS - Accessories
24
BMS - Manual Switching
• Silver alloy contacts on most models.
75912B
• Weather resistant.
Fixed Handle
• Most switches able to be locked with optional
lockout bracket where available.
75910B
• Integral lockout with 75920 series - requires
no lockout bracket.
• 75920 series environmentally sealed - IP67.
75907
• Auxiliary contacts on selected models.
• 75912B double pole model.
BMS-20
Voltage :
Contacts :
75903
BMS-20
75920 Series
Ingress Protection :
75920
21mm
Ø 29mm
60mm
Ø 6mm
Ø 19mm
64mm
10mm
37mm
45mm
20mm
Ø 10mm
86mm
35mm
90mm
20mm
Ø 19mm
69mm
75920
Ø 10mm
42mm
24mm
75920-01B
BMS-20
Fixed Handle - Polymer
Part No.
8
Description
Main Contacts (A)
Intermittent
Continuous
Fits Panel Thickness
(mm)
75920
Single Pole - Red handle
3000
300
12
75920-01B
Single Pole - Yellow handle
3000
300
12
BMS-20
Single Pole
1000
125
8.8
6-36V
Silver Alloy
Copper
IP53
IP67
BMS - Manual Switching
21mm
21mm
21mm
Ø 19mm
Ø 6mm
51mm
112mm
48mm
Ø 19mm
40mm
Ø 6mm
106mm
Ø 19mm
Ø 5mm
Ø 5mm
35mm
Ø 10mm
35mm
Ø 5mm
35mm
25mm
35mm
Ø 10mm
27mm
35mm
25mm
Ø 10mm
35mm
35mm
Ø 12.5mm
25mm
35mm
51mm
122mm
Ø 6mm
112mm
Ø 19mm
68mm
68mm
68mm
BMS17, 75910B
75903
75912B
68mm
75907
Fixed Handle - Metal
Part No.
Description
Main Contacts (A)
Intermittent
Continuous
Auxiliary Contacts (A)
Continuous
Fits Panel Thickness
(mm)
75907
Single pole with Auxiliary
2000
300
20
6.4
BMS17
Single pole with Auxiliary
1000
300
20
6.4
75910B
Single pole with Auxiliary
1000
125
20
6.4
75903
Single pole with Auxiliary
1000
125
20
4.8
75912B
Double pole
750
125
—
6.5
9
BMS - Manual Switching
BMS-18
BMS-18R
BMS-18Y
LS11004-01
Padlock not supplied with
lockout brackets
BMS-3R
BMS-3Y
Padlock not supplied with
lockout brackets
Fixed Handle Lockout Brackets
Part No.
Description
BMS-18
2 piece metal
75907, BMS17, 75910B, 75912B
BMS-18R
2 piece metal - powder coated Red
75907, BMS17, 75910B, 75912B
BMS-18Y
2 piece metal - powder coated Yellow
75907, BMS17, 75910B, 75912B
LS11004-01
Hinged stainless steel - powder coated Red
75907, BMS17, 75910B, 75912B
LS11004-02
Hinged stainless steel - powder coated Yellow
75907, BMS17, 75910B, 75912B
BMS-3R
2 piece nylon - Red
BMS-20
BMS-3Y
2 piece nylon - Yellow
BMS-20
All brackets for use with padlock.
10
Suits
LS11004-02
BMS - Manual Switching
• BMS-05L & BMS-12L feature an integrated
locking facility.
• BMS-05/L & BMS-12/L environmentally
sealed - IP66.
BMS-07
• Single and double pole models.
• Lockout brackets available for BMS-05 &
BMS-12.
BMS-12
• BMS-12/L features silver plated contacts.
‘L’ Handle
• BMS-ES extension stud available. See BMS
Accessories - page 24.
• Weather resistant.
Voltage :
Contacts :
BMS-12/L
Handle :
Body :
BMS-07
BMS-05/L, BMS-12/L
Ingress Protection : BMS-07
BMS-05/L, BMS-12/L
6-36V
Copper
Silver plated Copper
Zinc plated
Zinc plated
Bakelite
IP43
IP66
BMS-05L
Ø 8mm
165mm
76mm
80mm
Ø 22mm
Ø 22mm
46mm
46mm 35mm
Ø 8mm
35mm
70mm
35mm
Ø 10mm
Ø 10mm
142mm
Ø 6mm
110mm
40mm
80mm
105mm
Padlock not
supplied switches
100mm
120mm
66mm
120mm
140mm
Ø 6mm
BMS-05L
BMS-12L
‘L’ Handle - Lockable
Contacts (A)
Intermittent
Continuous
Part No.
Description
bms-05L
Single Pole
2500
250
bms-12L
Double Pole
2500
250
11
23mm
BMS - Manual Switching
18mm
244mm
36mm
Ø 16mm
45°
Ø 10mm
38mm
83mm
Ø 6mm
64mm
150mm
Ø 22mm
76mm
76mm
244mm
46mm
Ø 22mm
43mm
19mm
BMS-07
35mm
70mm
142mm
80mm
105mm
100mm
120mm
66mm
Ø 6mm
113mm
Ø 6mm
120mm
140mm
BMS-05
BMS-12
‘L’ Handle - Removable
12
Ø 10mm
Ø 10mm
40mm
35mm
Contacts (A)
Intermittent
Continuous
Part No.
Description
BMS-07
Single Pole
500
100
bms-05
Single Pole
2500
250
bms-12
Double Pole
2500
250
BMS - Manual Switching
Not supplied with
mounting hardware
BMS-2R
BMS-2Y
BMS-05K
BMS-05BKT
Padlock not supplied with
lockout brackets
LS11003-01
BMS-1R
LS11003-02
BMS-1Y
Padlock not supplied with
lockout brackets
BMS-12K
BMS-12BKT
Not supplied with
mounting hardware
Accessories - ‘L’ Handle
Part No.
Description
BMS-2R
Metal lockout bracket for use with a padlock. Powder coated Red
BMS-05
Suits
BMS-2Y
Metal lockout bracket for use with a padlock. Powder coated Yellow
BMS-05
BMS-05K
Spare lever handle key with rubber boot and chain
BMS-05BKT
Metal mounting bracket. Powder coated Black
BMS-1R
Metal lockout bracket for use with a padlock. Powder coated Red
BMS-05
BMS-05/L
BMS-12
BMS-1Y
Metal lockout bracket for use with a padlock. Powder coated Yellow
LS11003-01
Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Red
BMS-12, BMS-05
BMS-12
LS11003-02
Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Yellow
BMS-12, BMS-05
BMS-12K
Spare lever handle key with rubber boot
BMS-12BKT
Metal mounting bracket. Powder coated Black
BMS-12
BMS-12/L
13
BMS - Manual Switching
• Weather resistant.
• Removable keys.
Removable Key
• 75904-03 features auxiliary contacts.
• Silver alloy contacts.
75904-03
BMS-10
Voltage :
Contacts :
Key :
Body :
6-36V
Silver Alloy
Zinc plated
Zinc plated
21mm
21mm
Ø 19mm
Ø 19mm
Ø 6mm
Ø 6mm
Mounting Dimensions
Ø 10mm
48mm
88mm
25mm
25mm
90mm
50mm
Mounting Dimensions
35mm
Ø 10mm
35mm
35mm
#10-32
68mm
68mm
75904-03
BMS-10
Removable Key
14
Main Contacts (A)
Intermittent
Continuous
Part No.
Description
75904-03
Single pole with Auxiliary
1000
bms-10
Single pole
1000
Auxiliary Contacts (A)
Continuous
Fits Panel Thickness
(mm)
125
20
4.8
125
—
4.8
BMS - Manual Switching
• Fixed ‘T’ handles.
• Marine model (BMS-15) with polyester coating.
• BMS-09 environmentally sealed - IP65.
• BMS-15 environmentally sealed - IP64.
• Silver alloy contacts.
BMS-15
Voltage :
Contacts :
BMS-09
BMS-15
BMS-09
BMS-15
Handle :
Body :
Ingress Protection :
BMS-09
BMS-15
6-36V
Silver Alloy
Copper
Die-cast
Polymer
Bakelite
IP65
IP64
‘T’ Handle
BMS-09
30mm
Ø 30mm
Ø 4mm
Ø 23mm
70°
Ø 10mm
37mm
45mm
68mm
80mm
68mm
Ø 10mm
83mm
89mm
144mm
58mm
52mm
Mounting Dimensions
Ø 8mm
82mm
BMS-09
BMS-15
‘T’ Handle
Contacts (A)
Intermittent
Continuous
Fits Panel Thickness
(mm)
Part No.
Description
bms-09
Single pole
2500
250
11
bms-15
Single pole marine
1000
150
—
15
BMS - Manual Switching
• Removable key.
• Dust cover.
BMS-06
• Corrosion resistant construction.
BMS-16
General
• BMS-16 features auxiliary contacts.
BMS-08
Voltage :
Contacts :
Handle:
Body :
Ingress Protection :
12-24V
Copper
Polymer PA6
Polymer PA6
BMS-08
IP53
BMS-06, BMS-16
IP43
38mm
58mm
Ø 6mm
66mm
BMS-06
Ø 6mm
66mm
BMS-08
BMS-16
General
16
Main Contacts (A)
Intermittent
Continuous
Auxiliary Contacts (A)
Continuous
Part No.
Description
BMS-06
Single Pole
500
100
—
bms-08
Single Pole
500
100
—
bms-16
Single Pole with Auxiliary
500
100
5
BMS-06K
Replacement key
BMS-16 Auxiliary Contacts : NO & NC.
116mm
35mm
6.3mm
33mm
38mm
Ø 10mm
33mm
45°
38mm
Ø 8mm
Ø 10mm
54mm
34mm 39mm
105mm
Ø 22mm
Ø 22mm
126mm
39mm
Ø 22mm
Ø 6mm
BMS - Remote Switching
• Remotely activated battery master switch.
Remote Switching
• Silver alloy contacts.
BMS-14
• Environmentally sealed - IP65.
• Double pole models supplied with terminal
insulators.
• Single pole models supplied with DIN
connector.
• Auxiliary output with single pole models.
Contacts :
Body :
Ingress Protection :
40mm
90mm
95mm
Ø 8.5mm
111mm
5mm
BMS-32
23mm
94mm
99mm
Ø 10mm
Silver Alloy
Polymer
IP65
60mm
144mm
Double Pole
Part No.
Voltage
Description
24
Double pole
bms-14
Contacts (A)
Intermittent
Continuous
2500
250
Coil (A)
Inrush
Continuous
3.4
0.3
Supplied with terminal insulators.
24mm
116mm
75mm
97mm
45mm
Ø 10mm
177mm
55mm
330mm
Single Pole
Part No.
Main Contacts (A)
Intermittent
Continuous
Voltage
Description
bms-32
12
Single Pole with Auxiliary
2500
bms-34
24
Single Pole with Auxiliary
2500
Auxiliary Contacts (A)
Continuous
Inrush
Coil (A)
Continuous
250
2
13.5
0.025
250
2
8.5
0.025
Supplied with DIN connector.
17
C
BMS - Remote / Manual Switching
• Fully sealed, heavy duty, double pole.
• Designed for commercial, marine and
industrial applications, specifically those
carrying flammable loads.
• Anti-crack outer case material.
SSB100
• Highly resistant to impact, fuel oils,
petroleum etc.
Big Red
• Self extinguishing during fire.
• Manual and remote switching capabilities.
• LED display indicates switched position.
• Environmentally sealed - IP66.
• 2 year warranty.
Contacts :
Silver Alloy
Current Rating :
200A @ 5 Min
Current Rating - Intermittant :
500A
Handle :
Zinc Alloy
Body :
Thermoset Polyester
Weight :
3.8kg
Approvals :
AS3947.3.2001, C-Tick
Ingress Protection :
IP66
Delayed Switching - Manual vs Electrical
A unique feature of the Big Red battery isolator is delayed switching
of the auxiliary contacts. The delay is different when being electrically
switched vs manually switched.
For full details
on the iROS
Rollover Switch
see page 42.
Electrically Switched:
Approximately 2-3 milliseconds prior to the main contacts opening.
Manually Switched:
100-150 millisecond prior to the main contacts opening.
Ø 9mm
104mm
44mm
154mm
128mm
119mm
174mm
Ø 10mm
Illuminated LED
indicates power on
187mm
Big Red
Part No.
Voltage
Description
SSB100
24
Battery Isolator for use with AS2809.2 compliant rollover switch
SSB102
12
Battery Isolator for use with AS2809.2 compliant rollover switch
For full details of the iROS Rollover Switch see page 42.
18
Catalogu
Catalogues
Safety
•White Sound Reversing
Alarms
•Tonal Reversing Alarms
•CCTV Systems
•Obstacle Detection
•Horns & Buzzers
•Sirens & Intercoms
To get your copy visit ionnic.com
Electrical
Connectors
•DT Series
•DTM Series
•DTP Series
•DTHD Series
•HD10 Series
•HD30/HDP20 Series
•DRC Series
•PCB Headers
•Controller Area Network
•Contacts & Plugs
•Deutsch Connector Tools
To get your copy visit ionnic.com
Lighting | Safety | Electrical
BMS - Kits
Battery Lockout Kits
• Manufactured in Australia.
• Kits to suit popular mine site vehicles.
• Install with minimal engine bay modification.
• Models incorporate a battery isolator,
starter isolator or both.
• Available with either a 175A or 350A
‘Jump Start Receptacle’.
• Pre-assembled.
• Switches clearly labelled.
• Powder-coated brackets.
MS-LC03
Frame :
Wire Size :
Main Contacts :
Auxiliary Contacts :
MS-HL07
Easy Installation
Manufactured in Australia the IONNIC range
of battery lockout kits are pre-assembled
and designed to be installed with
minimal need for drilling or other
engine bay modifications. Kits
to suit the popular vehicles used
on mine sites are available in
multiple configurations all with
jump start receptacles.
High quality components are
used in their construction and
the attention to detail extends to
the use of terminal insulators and
conduit clips to ensure the harness
protection will always remain in place.
20
Powder Coated Aluminium
35mm2
Intermittent
1000A
Continuous
125A
Continuous
20A
BMS - Kits
MS-HL07
Toyota Hi-Lux - 2005 on (diesel)
Part No.
MS-HL03
Battery Isolator
Starter Isolator
Jump Start Receptacle (A)
•
•
175
MS-HL04
•
—
175
MS-HL05
—
•
175
MS-HL07
•
•
350
MS-HL08
•
—
350
MS-HL09
—
•
350
MS-LC03
Toyota Landcruiser - 70 Series V8 (diesel)
Part No.
Battery Isolator
Starter Isolator
MS-LC03
•
•
Jump Start Receptacle (A)
175
MS-LC04
•
—­
175
MS-LC05
—
•
175
MS-LC07
•
•
350
MS-LC08
•
—
350
MS-LC09
—
•
350
MS-FR07
Ford Ranger PX / Mazda BT50 - 2012 on
Part No.
Battery Isolator
Starter Isolator
Jump Start Receptacle (A)
MS-FR03
•
•
175
MS-FR07
•
•
350
21
Universal Lockout Kits
BMS - Kits
• Manufactured in Australia.
MSU-08
• Fit on any vehicle.
• Kits to suit battery or starter isolation.
• Available with either a 175A or 350A
‘Jump Start Receptacle’.
• Engraved switch label included.
• Powder-coated brackets.
MSU-05
Bracket :
Main Contacts :
Auxiliary Contacts :
Versatile & Compact
Manufactured in Australia the IONNIC Universal Lockout Kits
provide an easy way to install battery or starter isolation switches.
Along with engraved labels, the lockouts are colour coded to
industry standards clearly showing the difference between starter
and battery circuits.
Kits include either 175A or 350A 'Jump Start Receptacle'
conveniently attaching to the outside of the bracket.
The heavy duty mounting bracket is manufactured from 4mm
powder coated aluminium and is designed to allow for multiple
mounting options.
22
• Compact size.
Powder Coated Aluminium
Intermittent
1000A
Continuous
125A
Continuous
20A
BMS - Kits
120mm
80mm
54mm
93mm
OR
112mm
13mm
25mm
80mm
Ø 9mm
Ø 10mm
OR
35mm
15mm
30mm
Universal Lockout Kit - 175A Jump Start
Part No.
Engraved Label
Lockout Bracket
MSU-04
"BATTERY ISOLATOR"
Red
MSU-05
"STARTER ISOLATOR"
Yellow
Supplied in component form.
Kits Contain:
1 x Universal mounting bracket
1 x 175A High current connector
1 x Single pole fixed handle BMS17
1 x Two piece metal lockout bracket Red or Yellow
1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR”
2 x 30mm button-head M6 bolt
127mm
80mm
70mm
93mm
OR
Ø 10mm
126mm
108mm
13mm
25mm
Ø 9mm
OR
35mm
15mm
30mm
Universal Lockout Kit - 350A Jump Start
Part No.
Engraved Label
Lockout Bracket
MSU-08
"BATTERY ISOLATOR"
Red
MSU-09
"STARTER ISOLATOR"
Yellow
Supplied in component form.
Kits Contain:
1 x Universal mounting bracket
1 x 350A High current connector
1 x Single pole fixed handle BMS17
1 x Two piece metal lockout bracket Red or Yellow
1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR”
2 x 40mm button-head M6 bolt
23
I
45mm
35mm
13mm
19mm
BMS - Accessories
Cable Diameter
25mm
17mm
16mm
SY2900-RED
27mm
Cable Diameter
SY2980-RED
SY2900-BLK
SY2980-BLK
14mm
21mm
Terminal Insulators - Alternator Cap
Red
Black
Wire Size (mm2)
Cable Diameter (mm)
Type
SY2900-RED
SY2900-BLK
1-6
4-6
Standard Duty
SY2980-RED
SY2980-BLK
4 - 10
8
Standard Duty
SY2971-BLK
SY2968-RED
C
F
D
B
Cable Diameter
E
Finger Tab for easy removing
Terminal Insulators - 200 Series
Red
Black
Wire Size (mm2)
Cable Diameter (mm)
Type
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
SY2960-RED
SY2960-BLK
2 - 10
3-6
Standard Duty
13
19
54
18
22
SY2965-RED
SY2965-BLK
10 - 25
8 - 14
Medium Duty
18
22
63
21
24
SY2968-RED
SY2968-BLK
35 - 50
14 - 18
Heavy Duty
21
26
78
26
28
SY2971-RED
SY2971-BLK
70
14 - 18
Heavy Duty
26
31
80
30
33
SY2975-RED
SY2975-BLK
95 - 120
20 - 24
Heavy Duty
34
38
86
38
41
Extension Stud
24
Part No.
Description
BMS-ES
M10 brass extension stud - 60mm