NFPA 70E: Arc Flash in District Energy with Distributed Generation Sources Presented By: Edd H. Lovette III, P.E., LEED-AP Jacobs Engineering • July 2, 2012 Arc Flash / Distributed Generation Introduction Who is Edd H. Lovette III, P.E., LEED-AP ? Arc Flash / Distributed Generation Overview – Calculation Approach – Generation Case Study – Mitigation Methods Calculation Approach • Develop the Model –System Topography –Utility Fault Currents – Receive from Utility –Generator Data – Receive from Gen. Mfg. Calculation Approach – Behind the Scenes: • Three Part Process • Part 1: Short Circuit Analysis – – – – Calculate System Available Fault Current Compare to Equipment Ratings Identify Deficiencies Available Fault Current Affects Arc Flash Energy Calculation Approach – Behind the Scenes: • Part 2: Coordination Study – Model Settings for Relays – Compare Settings on TCC Curve – Available Short Circuit Current Affects Arc Flash Energy – Breaker Operating Time Affects Arc Flash Energy Calculation Approach – Behind the Scenes: • Part 3: Arc Flash Evaluation – IEEE-1584 Calculations – Calculations Performed for Each Component – Incident (Arc Flash) Energy Identified – Develop Labels – Utilizes Short Circuit Current (Isc) from Part 1 – Utilizes Opening Time (t) from Part 2 Calculation Approach Lets Go Back To This Part • Part 2: Coordination Study – Available Short Circuit Current Affects Arc Flash Energy – Breaker Operating Time Affects Arc Flash Energy Calculation Approach Incident Energy “E” Calculation Approach Simplified IEEE1584 Equations Isc = Short Circuit Current t = Time E = Incident Energy log10(Ia) = 0.00402+0.983*log10(Isc) log10(En) = K1+K2+1.081*log10(Ia)+.0011G E = 4.814*C*En*(t/0.2)*(610^x/D^x) D, C, K1, K2, G = constants, x = distance 1000V< System Voltage < 15,000V Sample Time Current Curve (TCC) Calculation Approach Summary – 3 Steps • Short Circuit Study • Coordination Study • Arc Flash Evaluation – Short Circuit Current (Isc) Significant Impact On Energy – Time (t) Significant Impact On Energy Case Study Analysis – Case Study: Solar T60 | 5.5 MW | 12.47kV Case Study Analysis Case Study Analysis – Case 1: No Protection – Turbine 3-Phase Isc • 1949 Amps – Breaker Opening Time • 999999 Seconds – Arc Flash Incident Energy • Bus – 219,149 cal/cm2 • DANGEROUS Case Study Analysis – Case 2: SEL-300G • 51 Function Only • I2T Over-current – Turbine 3-Phase Isc • 1949 Amps – Breaker Opening Time • 5.2 Seconds – Arc Flash Incident Energy • Bus – 11.62 cal/cm2 • CATEGORY 3 Case Study Analysis – Case 3: SEL-300 w/ NGR • 51N Function Only • 36 Ohm NGR – Turbine 1-Phase Isc • 198 Amps – Breaker Opening Time • 0.58 Seconds – Arc Flash Incident Energy • Bus – 1.3 cal/cm2 • CATEGORY 1 Case Study Analysis – Case 4: SEL-387 • Still Includes 300G • 87 (Bus Differential) – Turbine 3-Phase Isc • 1949 Amps – Breaker Opening Time • 0.167 Seconds – Arc Flash Incident Energy • Bus – 0.37 cal/cm2 • CATEGORY 0 Case Study Analysis – 1: No Protection – 2: Over-current Protection • Traditional – 3: Neutral Ground Resistor • Low Current, Low Arcing • Less Chance to Turn to 3-Phase • Harder Coordination – 4: Bus Differential • Local Protection Only • Best Protection for Personnel Case Study Analysis – Resistance Grounding Reduces The Exposure But Provides Coordination Challenges • Low Fault Current • Affects Downstream Clearing – How to ground then…? Grounding Options – Ungrounded – Not acceptable with distribution, nor recommended for plant operations any longer – Low Resistance Grounded – Standard For “Unit Connected” Campus Generators – High Resistance Grounded – Standard For “IPP Style” Generators With GSUs. – Hybrid High Resistance Grounded – HRG and LRG <- Jacobs Recommended for Best Of All Options. Case Study Summary –Not Every Job Is The Same –Combination of Protection –System Evaluation Required Mitigation Methods – Personnel Protection (PPE) – Equipment Selection • Relaying • Grounding • Switchgear – Remote Control • Racking Devices • SCADA – De-energize NFPA 70E 2012 – Personal Protective Equipment (PPE) NFPA 70E 2012 – Personal Protective Equipment (PPE) Types of Electrical PPE • • • • • Clothing (Shirts/Pants/Coveralls/Suits) Face Protection Gloves Shoes Ear Protection NFPA 70E 2012 – Personal Protective Equipment (PPE) NFPA 70E 2012 – PPE Table 130.7(C)(10) – Protective Clothing and Personal Protective Equipment (PPE) Matrix Fine Print Notes: -Allow Layering, Can Get Confusing Equipment Selection –Relaying • Specification –Bus Differential –Ground Protection –Light Sensors (Retrofit) • Settings –Proper Coordination –Lower Settings –Maintenance Mode Equipment Selection –Grounding • Neutral Ground Resistor • Hybrid High Resistance Equipment Selection –Switchgear Rating – Arc Resistant • • • • Type 1 – Front Only Type 2 – Sides Suffix B – Instrument Compartment Separation Suffix C – Divided Vertical Sections Equipment Selection –Switchgear Rating – Arc Resistant • ANSI C27.20.7 –Category ZERO With Doors Closed: »Circuit Breaker Operation »Circuit Breaker Racking Remote Control –Racking Device –SCADA NFPA 70E 2012 – Avoid Energized Service Best Protection? DO WORK WHILE EQUIPMENT DE-ENERGIZED NFPA 70E 130.1 Requires Justification for Live Work Questions?