Your Experts in Paint and Porcelain Finishing
Pre-Treatment Washers
E-Coating Systems
Our customized pretreatment washers remove dirt, oils, greases and/
or light oxidation from steel, galvanized steel, aluminum or plastic
parts. This process prepares part surfaces for a strong bond to accept
your applied coating, and these cleaning machines can be designed
to treat part surfaces with many different chemistries. Our washer
systems are configured with 1 to 9 stages and heated by natural gas,
steam, hot water or electricity. Parts can be conveyed through the
washer several ways. Continuous conveyor speeds ranging from 3
to 60+ fpm are common, as well as batch-type indexing systems for
very large parts and/or low production volume parts. We also have
experience in single-stage pretreatment systems, which are similar
to traditional pretreatment systems but have unique specifications
to be considered.
Our E-coat systems are designed to efficiently work with paint from
any major paint manufacturer. Our engineers will work closely with
you and the paint supplier so that our E-coat equipment includes the
design features necessary to ensure the application of a high-quality
and uniform paint finish at the lowest possible cost. Our team of
organic paint finishing engineers offers years of E-coating experience
for new E-coat installations, as well as for retrofits or modifications to
existing equipment. Both anodic and cathodic E-coat systems can
be specified, and our continuous conveyor line speeds range from
3 to 60+ fpm. For very large or unusually shaped parts, we also offer
programmable hoist and other square transfer type systems.
Curing and Drying Ovens
Our custom-designed powder coating booths are typically installed
in an environmental room to ensure trouble-free powder application
and dirt-free parts. These rooms are equipped with automatic climate
control systems designed to maintain an environment at optimal
coating conditions. Ambient air in the room is maintained at uniform
temperature and humidity throughout the day and all areas of the
room, in order to provide ideal powder paint or enamel application
conditions. It is constructed from modular insulated panels, with all
internal surfaces reasonably smooth for easy cleaning.
We design and build a complete selection of dry-off ovens, curing
ovens, infrared ovens, and dehumidification systems. Configured to
ensure uniform curing without discoloration, our custom-designed
systems deliver the highest quality coating finish for steel, galvanized
steel, aluminum or plastic parts. Our modular-design ovens use interlocking panels containing non-settling, non-combustible, non-asbestos type industrial insulation rated for 700°F.
■ Roof Mounted, Floor Mounted and Elevated Ovens
■ Batch Type Ovens (small gas-fired or electrical batch)
■ Infrared, Convection and Combination IR/Convection Ovens
■ Ultra-Low and Low NOx Heating Systems
Powder Coating Systems
Porcelain Enamel Furnaces
Fluidized Bed Coating Systems
We offer porcelain enamel furnaces engineered to maximize efficiency,
achieve an optimum firing curve, and minimize dirt generation or
infiltration and maintenance. We design furnaces to cure enamel,
either wet or powder, from any of the major enamel suppliers, and our
furnaces finish parts uniformly and completely without discoloration
or dirt rejects. We offer various options including batch, intermittent,
or continuous type systems. Our heating system, electric or gas, is
designed to gradually and steadily raise the part temperature from
ambient to set point (1400° to 1600°F). Once the part reaches the set
point, its temperature can be maintained within 1/2 to 1% from the top
to the bottom of the part throughout the conveyor path in the furnace.
Our furnaces have many superior features and advantages that will
benefit your finishing process.
We can provide you with a fluidized bed powder coating system
where heated parts are either dipped directly into a container of
fluidized powder or passed through an electrically charged cloud of
powder, which is created above a container of fluidized powder. Our
fluidized bed systems feature automatic, fully-programmable coating
operations including adjustable fluid bed dwell times, repeatable
and consistent multi-axis part motion in the powder, and adjustable
preheat and post heat temperatures. They also include several energy
conservation features that our engineers can discuss during a meeting
at your facility, as well as review the benefits and costs of fluidized
bed coating with you to determine if it best fits your coating needs.
Liquid Spray Systems
We custom design, configure and install conveyors that best suit your
plant’s application and line layout. They feature required speeds,
efficient and reliable motors, and minimal downtime. Continuous
conveyor speeds ranging from 3 to 60+ fpm are common, as well as
batch-type indexing systems for very large parts and/or low production
volume parts. Our team has experience designing Enclosed Track,
Overhead I-Beam, and Chain On-Edge types of conveying systems.
Our liquid spray booths are each designed to allow the efficient
application of low or high solids solvent-based paints or water-based
paints while effectively removing overspray particles from the spray
booth exhaust. We offer a wide range of spray paint booth types and
styles, some of which include:
■ Dry Filter or Water Wash
■ Side Draft or Downdraft Flow
■ Manual or Automatic Spray
■ Continuous or Batch Spray
■ Monorail, Power & Free, or Floor Conveyor Types
Conveyor Systems
Enamel Mill Rooms
We can satisfy all of your mill room and lab requirements, and the
following list includes just a few of the items that are available: Ball
Mills (new and used), Grinding Media, Jar Mills, Ferrofilter, Rotospray
Sifter, Magnetic Filters, High-Shear and Air-Drive Mixers, Scales, and
Batch Furnaces.
Our mission is to design, engineer and build a paint
and/or porcelain enamel finishing system for you at a practical
cost and within your scheduled timeline. Our customized
finishing solutions are reliable, efficient, environmentallyfriendly, low-maintenance, and produce high-quality end
results that meet your specific need or application.
Engineered Finishing Systems’ commitment to our customers
never ends at system delivery – we continue our relationship
by providing superior technical support and ongoing service
well after the startup of your finishing system.
Customized Finishing Solutions to Fit Your
Specific Needs
Reliable and Knowledgeable Network of Fabrication
Companies and Vendor-Partners
Engineering Studies, Troubleshooting and Repairs
Complete Turnkey Responsibility
Professional Team with Over 40 Years of Experience
We are Engineered Finishing Systems. Leading in expertise… resulting in the best finish.
Crystal Lake, IL
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Phone: 815.893.6090
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info@engfinsys.com
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www.engineeredfinishingsystems.com