LCH0419.qxp 05/03/2007 4:30 PM Page 1 Square D® Services If your power equipment isn’t performing, your plant isn’t performing. Square D Services from Schneider Electric can help. Our experienced factory-trained technicians and engineers know how to get the most out of your power equipment. By using proven technology like Masterpact® replacement circuit breakers, our team can revitalize aging equipment in record time, no matter the make and model. From equipment start-up to problem analysis to corrective action and custom solutions, Square D Services will turn your equipment into your most reliable employee. Emergency Services and Disaster Recovery 1-888-778-2733 24 hours/day - 7 days/week Engineering Services Arc Flash Analysis Power Consulting Project Engineering/Custom Designs Electrical Systems Analysis Power Quality Correction What Can Square D Services Do for You? Circuit Loading Study Solutions that address NFPA 70E Standards and promote workplace safety Remote Power Management Services for power distribution, automation and control equipment Harmonics Assessment Energy Management Assessment Ungrounded to High Resistance Conversion Solutions designed to reduce downtime, improve reliability, extend equipment life Project Management Asset management Maintenance and Testing Services Engineering talent for all major OEM brands Nationwide services network Relay and Metering Calibration On-site Preventive Maintenance Infrared Testing Monitoring Systems Service Agreements Spare Parts LCH0419.qxp 05/03/2007 4:30 PM Page 3 Square D® Services New Installation Services Start-Up Services Installation Coordination On-site Training Turnkey Capabilities Project Management Site Measurement Services Infrared Viewing Window MV/LV Retrofit and Upgrade Services Direct Replacement Circuit Breakers Reconditioning Program for Circuit Breakers Retrofill Solutions Manufactured Products Station Breakers Circuit Breaker Conversion to Vacuum Starter Network Protectors Trip Unit Retrofits Legacy Equipment* Power-Zone (PZ 1, 2, 3)/Low Voltage Switchgear Relay and Metering Retrofits BOLT-LOC Switches Switchgear Expansions and Upgrades Drives/Soft Starts Low Voltage MCC Replacements Remote Racking Systems U.S. Service Locations Cincinnati, OH (513) 755-4445 East Haven, CT (203) 468-7555 Minneapolis, MN (877) 737-7697 St. Louis, MO (636) 257-8200 Atlanta, GA (770) 447-0351 Cleveland, OH (440) 746-3190 Fairfield, CA (707) 447-9122 Philadelphia, PA (610) 631-6701 Tampa, FL (800) 306-4737 Baltimore, MD (410) 847-1350 Dallas, TX (972) 471-6181 Greenville, SC (864) 963-4105 Portland, OR (503) 786-6421 Boston, MA (781) 232-1300 Denver, CO (303) 639-6635 Houston, TX (713) 690-6882 Raleigh, NC (888) 737-9898 Chicago, IL (219) 661-2885 Detroit, MI (248) 619-1013 Los Angeles, CA (714) 566-6400 Richmond, VA (804) 281-7274 ©2007 Schneider Electric. All rights reserved. mr Appleton, WI (877) 737-7697 *Contact the services location closest to you for a complete list of available legacy equipment For more information on Square D Services, visit www.squared-services.com Schneider Electric - North American Operating Division 1415 S. Roselle Road Palatine, IL 60067 Tel: 847-397-2600 Fax: 847-925-7500 Order Number 0180HO0601R5/07 SQUARE D SERVICES DAYSAYEARs315!2%$ 3TARTUP#OMMISSIONING3ERVICES 0OWER$ISTRIBUTION3YSTEMS The objectives of Start-up and Commissioning for power distribution systems are simple, but fundamental: s#ONFIRMTHESYSTEMHASBEENINSTALLEDPROPERLY s%NSURETHEEQUIPMENTOPERATESASSPECIFIED s-AKEANYNECESSARYMODIFICATIONSBASEDONOBSERVATIONSOFSITE conditions that are different than had been expected s'ATHERANDEVALUATEINITIALOPERATIONALDATA s6ERIFYCORRECTOPERATIONOFALLINTERFACESBETWEENNEWANDEXISTINGEQUIPMENT 3QUARE$3ERVICESFROM3CHNEIDER%LECTRICMEETSTHOSEOBJECTIVESFOR customers’ everyday. We have a nationwide team of more than 300 technicians in over 20 locations that are trained to protect your investments to all industry ACCEPTANCESTANDARDSINCLUDING.%4!THROUGHASERIESOFCHECKSANDTESTS ONNEWPOWEREQUIPMENT)NFACT.&0!"SECTIONLISTSBOTH.%4! GUIDELINESAND3QUARE$3ERVICESPROCEDURESASACCEPTABLEEXAMPLESFOR DEVELOPMENTOF&UNCTIONAL0ERFORMANCE4ESTS&04S 7EVISUALLYANDMECHANICALLYINSPECTEQUIPMENTTOMAKESUREITISIN compliance with purchase specifications and design intent and that no DAMAGEOCCURREDDURINGSHIPMENT7ECHECKTOMAKESUREDEVICESSUCH as relays and timers are setup properly and are functioning correctly. "EYONDTHATWEPERFORMELECTRICALTESTINGTOCHECKINSULATIONCURRENTPATH FUNCTIONALITYSEQUENCINGANDMORE /URGOAL4OCONFIRMYOUREQUIPMENTnEVENIFWEDIDNTMANUFACTUREITnIS installed properly, meets factory standards, passes our stringent performance tests and starts-up so you can avoid downtime delays in the future. $ONTTRUSTYOUREQUIPMENTWITHANYONEOTHERTHAN3QUARE$3ERVICESFROM 3CHNEIDER%LECTRIC&ORMOREINFORMATIONVISITWWW3QUARE$3ERVICESCOM Square D Start-up & Commissioning Services for: Power Distribution Equipment s4RANSFORMERSn$RY4YPE s4RANSFORMERSn,IQUID&ILLED s-EDIUM6OLTAGE3WITCHES s-EDIUM6OLTAGE6ACUUM OR3&#IRCUIT"REAKERS s-EDIUM6OLTAGE3TARTERS s3WITCHGEAR s,OW6OLTAGE#IRCUIT"REAKERS MOLDEDCASEANDPOWER s3WITCHBOARDS s!UTOMATIC4RANSFER3WITCHES s2ELAYSAND-ETERS s-OTOR#ONTROL#ENTERS s#ABLES s"USWAY s)NSTRUMENT4RANSFORMERS Why Choose Square D Services? s.&0!"SECTION LISTSBOTH.%4! guidelines and 3QUARE$3ERVICES procedures as acceptable examples for development OF&UNCTIONAL 0ERFORMANCE4ESTS &04S s!SSURANCETHAT EQUIPMENTISINSTALLED and functioning according to specifications. s3IMPLEAND immediate warranty resolution s&ACTORYTRAINED technicians, KNOWLEDGEABLEIN the latest design specifications and product developments Additional Solutions for Your Power Equipment 3QUARE$%XTENDED7ARRANTY0LAN !LTHOUGHALL3QUARE$PRODUCTSCOMEWITH ANMONTHWARRANTYYOURCOMPANYSPOWER DISTRIBUTIONEQUIPMENTISAMAJORPURCHASETHAT you’ll want to protect for years to come. You CANDOJUSTTHATWITHOUR%XTENDED7ARRANTY 0LANTHATCOVERSPOWERDISTRIBUTIONEQUIPMENT UPTOYEARSEVENIFITISALREADYINSTALLED 4RAINING When it comes to training employees on SAFEWORKPRACTICESANDMAXIMIZING2/) ONEQUIPMENTINVESTMENTSYOUCANTAFFORD to cut corners. You need a company and trainers you can trust. 3QUARE$3ERVICESFROM3CHNEIDER%LECTRIC HASDEVELOPEDAUNIQUETRAININGAPPROACH where certified factory trained technicians are our instructors. Our teachers are individuals THATKEEPTHEIRSKILLSSHARPBYACTUALLYWORKING ONELECTRICALEQUIPMENTFOROURCUSTOMERS4HESE instructors are experts who regularly refurbish, REPLACEANDORMAKERECOMMENDATIONSTO OPTIMIZEEXISTINGEQUIPMENTFOROURCUSTOMERS s'ROUNDING3YSTEMS s6OLTAGE2EGULATORS Drives and Controls s!#$RIVES s0,#S s3OFTWARE0ROGRAMMING s%XTENDEDWARRANTY on drives s.ATIONALNETWORKOF service locations and QUALIFIEDEXPERTS AVAILABLE -AINTENANCE0ROGRAMS 3QUARE$3ERVICESOFFERSPERIODICMAINTENANCE ANDINSPECTIONTOEXTENDEQUIPMENTLIFEANDHELP ensure its operating efficiency. Our comprehensive on-site preventitive maintenance services will KEEPEQUIPMENTOPERATINGSMOOTHLY7EALSO offer maintenance and testing services designed TOMEETSPECIALIZEDFACILITYNEEDS #ONTACTUSAT315!2%$ FORMOREINFORMATION 3CHNEIDER%LECTRICn.ORTH!MERICAN/PERATING$IVISION 3QUARE$3ERVICES !IRPARK$RIVE .ASHVILLE4. 4EL315!2%$ WWW3QUARE$3ERVICESCOM (/ ©3CHNEIDER%LECTRIC!LLRIGHTSRESERVED s/NSITEASSISTANCE with the integration of 3QUARE$PRODUCTSON complex projects s3URGE!RRESTERS Square D Engineering Services ® Power System Engineering For Electrical Distribution Systems ® Square D Engineering Services: Power System Engineering For Electrical Distribution Systems Electrical systems are serious business and you want serious professionals who can give you solid advice and recommendations to ensure safe, reliable and continuous power. The Square D Engineering Services team is as serious as they come. Since 1966, we’ve completed over thousands of systems studies for clients throughout the world. Our team consists of registered Professional Engineers, leaders of several IEEE committees and a variety of industry recognized experts, many of whom have published technical articles in numerous industry publications. E n g i n e e r i n g S e r vices also has project management professionals, centralized engineering studies and d e s i g n t e a m s, a n d r e g i o n a l l y assigned project engineers. These are professionals you can count on for consistent engineering studies, designs and analysis, thanks to our Engineering Study Standards. These standards are in place so that all projects for your facilities are executed using the same processes and systems no matter how many locations you have. What does all that mean for you? It means that whether it’s a Harmonics Assessment at the plant next door or concurrent Arc Flash Analyses at multiple locations, you can feel confident in our team and our company to get the job done. Benefits Arc Flash Analysis Five to ten arc flash explosions occur in electrical equipment every day in the United States. Facilities have a legal responsibility to provide a safe workplace for their employees and contractors, and to provide them with a place of employment which is free from all recognized hazards that could possibly cause death or serious physical injury to them. Arc Flash Analysis performed by Square D Engineering Services identifies approach boundaries and appropriate levels of Personal Protective Equipment (PPE) for employees. Each analysis is presented in a clear, ® tabular format in accordance with NFPA 70E : Electrical Safety in the Work TM ® Place and IEEE Standard 1584. • Written report of findings and recommendations including methods to reduce Arc Flash incident energy levels and enhance worker safety • PPE category recommendations for all electrical equipment within the scope of the analysis • Arc Flash incident energy equipment labels listing PPE category recommendations for attachment to existing enclosures. • NFPA70E onsite electrical safety training for company personnel Benefits Harmonics Assessment • Assesses harmonic distortion with respect to IEEE 519 Adjustable speed drives, UPS systems and other switched mode power supply devices can cause distortion of voltage and current waveforms resulting in equipment misoperation or failure. To combat this, many facilities use shunt power factor correction capacitors to avoid excessive power factor penalties. Unfortunately, correction capacitors combined with harmonic producing devices can produce resonant conditions where high levels of current and voltage appear in the system causing damage and extra costs. A harmonics assessment can pinpoint damaging distortions, identify excessive harmonic loading and poor power factor, optimize existing electrical distribution equipment and find cost saving opportunities. Power Quality Analysis Intermittent power quality disruptions can be costly. A Power Quality Analysis from Square D Engineering Services will identify disturbances originating inside your facility or from the electric utility system. Our professional engineers will recommend cost effective measures to reduce the number and severity of these disturbances. Poor power quality can impact manufacturing processes and system components, especially sensitive electronic equipment. • Identifies excessive harmonic loading and poor power factor • Evaluates harmonic mitigating savings opportunities • Optimizes the existing electrical distribution system • Ensures proper operation of sensitive equipment • Evaluates economics of power factor correction and harmonic filters Benefits • Solves process disruptions due to power disturbances • Reduces economic effects of poor power quality • Decreases maintenance costs • Identifies disturbances originating with the electric utility • Identifies wiring and grounding improvements Design Offers Power System Design • Turn key projects Designing power systems can be complicated and considerations must be taken in virtually every area including safety, reliability, simplicity, maintenance, flexibility, costs, voltages, protection, fault calculations, grounding, power factor control and effects, switching and voltage transformation, instruments and meters, cable construction and turn key installation. Square D Engineering Services has the engineering, design and project management expertise required to complete the most challenging projects in a safe and cost effective manner. • Equipment modification • Back up power • Grounding system modification • Equipment specification • Approval packages • Bid packages ® What Can Square D Engineering Services Do ForYou? Power System Assessment An on-site power system assessment evaluates the overall condition of your electrical system, providing documentation of system configuration, condition and maintenance. It also ver ifies proper operation of new or modified loads. Consider an onsite power assessment if: - You have a neglected, under-utilized or damaged electric power system - You have recently made changes to your electrical distribution system - There is a lack of single-lines, as-builts, maintenance records or other vital documentation - You are concerned about power system reliability Short Circuit & Coordination Study Square D Power Systems Engineers perform computer-based short-circuit analyses on all types of industrial and commercial equipment. These studies ensure the safe and reliable operation of your electr ical system. Our professional engineers calculate fault levels throughout your system and address the ability of the protective devices to respond under short-circuit or overload conditions. Where underrated or misapplied equipment is identified, ® we make recommendations to help you adhere to the requirements of NFPA , ® NEC and other electrical industry standards. Benefits • Evaluates overall condition of the electrical system • Prioritizes system improvement needs • Improves electrical system availability and reliability • Provides essential power system documentation Benefits • Develops a computer model of the electrical system • Reduces possibility of down time due to short-circuits and overloads • Identifies underrated or misapplied electrical equipment • Extends electrical equipment life • Promotes workplace safety Benefits Circuit Loading Study • Evaluates loading concerns on the electrical distribution system A circuit loading study identifies actual electrical usage and utilizes onsite system measurements to determine available reserve capacity. These studies also identify power factor correction needs, substation capacity status and loading on a facility’s electrical circuits. • Focuses on key power system parameters that can indicate chronic or potential power system problems • Identifies excessive harmonic loading, poor power factor, heavily-loaded circuits, unbalanced voltages and poor voltage regulation Order Number 0180BR0402 © 2006 Schneider Electric . All Rights Reserved 1415 S. Roselle Road Palatine, IL 60067 Tel: 847-397-2600 Fax: 847-925-7500 1-888-778-2733 www.us.SquareD.com http://www.squared-services.com/engineeringservices.htm Retro- and Upgrade Services Remote Racking Systems For medium voltage circuit breakers SQUARE D Services offers remote racking systems that allow medium voltage circuit breaker racking operations to be performed from a distance. This system removes the operator from manual contact with the circuit breaker. Our Remote Racking System (RRS) controls movement of medium voltage circuit breakers via a control panel located away from the cell. The RRS allows the automatic racking and testing of a medium voltage circuit breaker from a remote location by using PLC and communication links. Designs for our remote racking system are available for most major switchgear manufacturers. Why choose SQUARE D Services? Circuit breaker racking functions are automatically controlled and monitored without direct contact Designs are available for most major equipment manufacturers National network of service locations and qualified experts, available 24/7 Features and Benefits of the Remote Racking System Main components include: - Racking actuator with the motor Limit switches Remote control unit Circuit breaker guide Control wiring disconnect Circuit breaker quick disconnect device All racking operations are performed from a safe distance, 25-30 feet away from circuit breaker cell via a control panel The original interlock system is maintained Circuit breaker is in trip-free condition during racking operation Remote indication of circuit breaker position inside switchgear Fully ANSI tested (more than 500 racking operations) Types of remote racking systems - Modification of an existing racking device - Remote Racking Systems (RRS) controlled by an operator - Automatically controlled RRS Can be used with air magnetic, SF6, or vacuum replacement medium voltage circuit breakers Contact your Square D sales representative, call Square D at 1-888-778-2733 or visit www.SquareD.com. Emergency Services Available 24 Hours/Day-7 Days/Week Industry Leading Expertise. Customized Solutions. © 2003 Schneider Electric All Rights Reserved Order Number 0180HO0305 Maintenance and Testing Wireless Temperature Monitoring Services Detects overheating in electrical equipment Troubleshoot thermal problems within your electrical equipment with the Wireless Temperature Monitoring System from Square D Services. Our system allows for easy field installation of wireless sensors into low and medium voltage equipment. These sensors can be placed in locations usually not accessible with an infrared camera during thermographic scans. Temperature data is transmitted from the sensors to a local receiver via radio frequency signals. The local receiver can be connected to a computer and multiple receivers can be connected in series to create a system. The data is then compiled by software (included) and presented for analysis. Features of the Wireless Temperature Monitoring System Why Choose Square D Services? Single point of contact Services available for a broad range of electrical equipment, including most major manufacturers National network of service locations and factory-trained service technicians ■ Unlimited number of monitoring points ■ Small, wireless, dielectric sensors ■ Unique RF identification for each sensor ■ Local receiver reads sensors up to 100 feet ■ Each local receiver accepts up to 100 sensors ■ Provides alarms and tabular/graphic reports ■ Complies with U.S. National Standards for RF Interference, Part 15 FCC Certified Benefits of the Wireless Temperature Monitoring System Leading expertise Customized solutions 1-888-SQUARED www.SquareD.com www.SquareD-services.com www.schneider-electric.com Emergency Services Available 24 Hours/Day-7 Days/Week ■ Does not alter existing switchgear certifications because the sensors do not affect dielectric integrity, or mechanical and electrical performance ■ Installs easily into any manufacturer’s existing switchgear ■ Monitors temperatures behind metal walls and barriers (finger clusters, etc.) ■ Sensor battery power provides five to eight years of continuous service and is easily replaceable during scheduled maintenance ■ Software can be programmed for two staged alarm settings ■ Communicates with PowerLogic® monitoring system (optional) ■ Data analysis performed by professional engineers (optional) © 2004 Schneider Electric All Rights Reserved Order Number 0180HO0401 Retro- and Upgrade Services H.VIR COMET® Infrared Inspection Window Safety and productivity can depend on your point of view The H.VIR COMET window is a patented transparent window which enables permanent access for inspection of electrical components in a safe and simple way without disturbing operations. Specially developed for infrared inspections, the window is made of a glasslike material that is transparent for infrared rays, which are registered by the thermographic camera. The complete unit is permanently fitted into electrical equipment to give continuous access for infrared inspections. With the H.VIR COMET window installed, infrared inspections can be performed at any time without downtime or danger of electric shock. Applications UL-recognized component for NEMA Type 3 and NEMA Type 12 equipment Simple, permanent installation Allows non-intrusive infrared inspections with no downtime Available in 2-, 3- and 4-inch viewing area diameters The H.VIR COMET Infrared window can be installed in many types of electrical equipment such as switchboards, switchgear, transformers, motor control centers, generators and junction boxes. It allows wavelength transmission all brands of infrared cameras. SPECIFICATIONS IR Transmission Thermal Conductivity Resistance @ 20 o C Resistance @ 150 o C Hardness Porosity Coatings Temperature Tolerances 1-888-SQUARED www.SquareD.com www.SquareD-services.com www.schneider-electric.com Emergency Services Available 24 Hours/Day-7 Days/Week Short Wave Long Wave 0.35µm to 5.5µm 0.35 µm to 12 µm 94% 9.71 W/mK @ 36o C 7.9 X 1017 ohm 6.7 x 1011 ohm up to 94% * 11.72 W/mK @ 13o C 7.9 X 1017 ohm 6.7 x 1011 ohm Knopp 150 None None 100 o C Knopp 82 None None 100 o C * Long Wave = 94% at 0.35µm to 82% at 11µm Installation and Engineering Services Square D Services has a nationwide network of service technicians who can safely and quickly install H.VIR COMET Infrared Windows, based upon your preferences or engineering recommendations. If you have questions regarding the quantity, size(s) or placement of the H.VIR COMET infrared windows, our Power Systems Engineers can help. After an on-site visit, they will determine the optimum configuration for your facility and provide installation drawings, if needed. Complete project management is available for large-scale installations. Infrared Inspection Services Square D Services offers infrared inspection services carried out by skilled techicians using state-of-the-art digital infrared equipment. Ongoing maintenance inspections can be conducted free of any operational interruptions, providing the advanced notice you need of potential problems. Why Choose Square D Services? Safely locate faulty electrical components before they cost money and downtime Engineering, installation and infrared inspection services also available Complete project management for largescale installations National network of service locations and qualified experts, available 24/7 Many times, the sources of heat associated with electrical equipment can be identified through infrared scanning. Abnormal heat produced by electrical systems may indicate potential electrical problems which may be caused by: ■ System overloads ■ Broken or oxidized wire strands ■ Loose connections ■ Improper grounding Unbalanced loads ■ Incorrectly adjusted equipment ■ Issues with inductive heating ■ High resistance terminations caused by thermal cycling 1-888-SQUARED www.SquareD.com www.SquareD-services.com www.schneider-electric.com We recommend infrared scanning in conjunction with a periodic maintenance and testing program to improve your equipment’s reliability. Using the H.VIR COMET infrared window may even qualify your facility for reduced insurance premiums. Check with your insurance carrier. Industry Leading Expertise. Customized Solutions. Emergency Services Available 24 Hours/Day-7 Days/Week © 2004 Schneider Electric All Rights Reserved Order Number 0180HO0402 Square D Solutions For Electrical Workplace Safety Understanding Arc Flash Our services team can provide on site analysis, assessment, NFPA 70E training and equipment solutions where existing equipment needs upgrading, or even replacement. According to the National Fire Protection Association (NFPA), an arc flash hazard is “a dangerous condition associated with the release of energy caused by an electric arc.” An arc flash is an explosion causing severe burns, injuries and/or death depending on the severity. We service Square D brand equipment as well as virtually all other brands of electrical equipment and maintain a ready inventory of replacment components. Contact your Square D sales representative, distributor or contact our Square D services team for assistance at 1-888-778-2733 or visit www.SquareD.com. Arc flash incidents typically occur in applications above 120V and can take place when an electrical service is being inspected or serviced. In fact, some incidents occur when a worker is removing a cover or trim from a piece of equipment. Arc Flash: Understanding The Need For Increased Electrical Safety Side view of an equipment rack during an arc flash explosion ©2003 Schneider Electric Order Number 0613BR0301R7/07 An arc flash is caused by a reduction of the insulation or the isolation distance between energized components. This could be caused by a tool being inserted or dropped into a breaker or service area, or other element that may be accidentally left behind that could compromise the distance between energized components. Often, incidents occur when a worker mistakenly fails to insure that the equipment has been properly de-energized. Employee Safety Five to 10 arc flash explosions occur in electric equipment every day in the United States, according to statistics compiled by CapSchell, Inc., a Chicago-based research and consulting firm that specializes in preventing workplace injuries and deaths. Injuries from arc flash events range from minor injuries to third degree burns and potential death due to the energy released. Other injuries include blindness, hearing loss, nerve damage and cardiac arrest. Potential Equipment Damage The damage caused by an arc flash explosion can be serious enough to render equipment unusable, which can cause a disruption in operation that can last anywhere from hours to days, depending upon the equipment, its age and how quickly service can be restored. The explosion can also bend and distort pieces of the equipment leaving it unsuitable for service. Because the temperatures of the arcing event can typically range from 5,000 degrees Fahrenheit and up, an arc can erode or destroy components in the service area as well, vaporizing the copper and steel components. What Is NFPA 70E? As part of the National Fire Protection Association guidelines, NFPA 70E is a recommended safety standard that provides awareness of arc flash hazards. NFPA 70E also provides information on flash analysis, which can help in choosing appropriate personal protective equipment (PPE) to enhance worker safety. A fundamental requirement of this standard is to de-energize equipment. How OSHA Is Involved The Occupational Safety and Health Administration (OSHA) is currently the enforcement agency driving arc flash safety in the industry. If they investigate an arc flash incident, OSHA insists that companies follow NFPA 70E as a guideline for workplace safety. OSHA can take “enforcement action” by levying fines if safety standards are not being followed. In addition, OSHA has begun to enforce the NFPA 70E guidelines as a part of their routine inspection procedures. Implications To Facility With increased understanding of the dangers of arc flash incidents, industry as a whole will need to adjust many different aspects of their electrical maintenance procedures. Before enforcement of these standards becomes commonplace, companies need to be aware of what is occuring throughout the industry on this subject. They also need to be notified that an enforcement agency is beginning to drive this change should it not be adopted voluntarily by industrial, commercial, institutional or municipal entities who operate electrical equipment. National Electrical Code is a registered trademark of the National Fire Protection Association, Quincy, MA 02169 Understanding The Risks Of Failing To Comply What a Facility Can Do To Comply with NFPA 70E NFPA 70E compliance begins by instituting a comprehensive safety program with defined responsibilities. This can then be followed by defining and calculating arc flash incident energy for each equipment location in a facility. This is typically done through an arc flash assessment by an outside vendor, such as Square D/Schneider Electric. The assessment will provide a baseline to determine status of the equipment in place and recommend remedial actions if necessary to mitigate arc flash incidents. The assessment and recommendations may include: ■ Calculations for the degree of arc hazard ■ Personal protective equipment (PPE) for workers ■ Training for workers ■ Tools for safe work ■ Warning labels on equipment ■ Products, solutions or methods to limit arc flash, when possible Plant or safety managers will need to include arc flash safety training for their employees and electricians. In addition, they will need to update and enhance their safety procedures and manuals to comply with the NFPA 70E guidelines that OSHA is enforcing. The best practice is to work on equipment that has been properly de-energized. However, if electricians are required to work on energized or “hot” equipment, an assessment can help them select the appropriate level of protection, without reducing their dexterity. By completing a full arc flash assessment, a company can determine what equipment labeling and safe boundary distances are required and, ensure the best possible mix of worker safety, efficiency and compliance. The risks of not doing an assessment can be very expensive. First, without knowing the boundary distance of an arc flash event, it is impossible to know where to begin implementing safety procedures. The assessment activity provides the background necessary to make intelligent safety decisions. For instance, Level 4 PPE, which is very difficult to work in, may not provide protection from the impact of a blast and may not even be necessary in many cases. Attempting to complete work in a Level 4 suit (shown in photo at right) is very slow and time consuming. Also, depending upon the complexity of the job and manual dexterity required, some work is more difficult to complete in this type of suit. LowVoltage Brochure2 2/19/03 8:34 AM Page 1 Low Voltage Power Products Refurbishing & Upgrades Let the experience of SQUARE D® Services work for you LowVoltage Brochure2 2/19/03 8:34 AM Page 2 SQUARE D® Services Your Source for Low Voltage Service Solution Excellence SQUARE D® Services brings together exceptional low voltage circuit breaker, engineering and installation expertise in complete service solutions designed to save time and money. We offer innovative ways to minimize downtime, improve reliability and extend the life of existing equipment. Our solutions maximize your equipment investment and reduce risks. We offer years of experience in quality service and product design. This is evident in our engineering expertise, turnkey and project management capabilities, on-site and support services, and warranty programs. Direct Replacement Circuit Breakers SQUARE D Services offers a customengineered, low voltage direct replacement circuit breaker solution to modernize and extend the life of existing switchgear using MASTERPACT® circuit breakers. Designed to fit into an existing switchgear cell with minimal modification, MASTERPACT circuit breakers represent a state-of-the-art solution for switchgear upgrades – at a fraction of the cost and installation time of new equipment. Available for most manufacturers’ 600 V ANSI switchgear, the direct replacement circuit breaker solution: 2 ■ Enhances electrical system reliability ■ Requires minimal downtime for installation compared to new equipment ■ Lowers maintenance and operating expenses ■ Eliminates the need for obsolete or unavailable spare parts ■ Is installed, tested and commissioned by SQUARE D Service representatives ■ Features a one-year equipment warranty LowVoltage Brochure2 2/19/03 8:34 AM Page 3 C5 RECONDITIONING Program The cost-effective C5 RECONDITIONING program provides the industry’s most comprehensive refurbishment and reconditioning of all major brands of low voltage power circuit breakers. Circuit breakers are renewed for a fraction of the cost of buying new replacements. Plus, circuit breakers can be upgraded with solid state RMS sensing technology. The program includes the five Cs of reconditioning: nce Qualified technicians recondition the circuit breaker to extend the life of your equipment and improve reliability. ■ Checking. Following the complete disassembly of the circuit breaker, individual components are checked for wear ■ Cleaning. Key components are cleaned, re-plated, re-painted and lubricated ■ Correcting. Identified problems are corrected through refurbishment or component replacement ■ Calibrating. Each circuit breaker is calibrated to meet original equipment specifications ■ Certifying. After re-assembly and testing, the circuit breaker is certified, guaranteeing many more years of reliable performance Circuit Breaker Retrofill Circuit breaker retrofill solutions are a costeffective method of upgrading and extending the life of existing switchgear. This “cell within a cell” retrofill solution provides a MASTERPACT cradle and circuit breaker, along with a new racking mechanism, and primary and secondary connections in each switchgear cell. Existing cells are modified to accept the new cradle and circuit breaker, including a customengineered connection between the cradle and the switchgear line and load side bus. The retrofill process is overseen by factory-trained technicians and is available for most brands of 600 V ANSI switchgear. In addition, a circuit breaker retrofill: ■ Reduces downtime costs compared to new switchgear installation ■ Provides a cost-effective electrical system upgrade ■ Maintains electrical system integrity during the upgrade ■ Eliminates the need for obsolete or unavailable spare parts ■ Features a one-year equipment warranty Solid State Trip Unit Retrofit As an option under the C5 RECONDITIONING program, a solid-state trip unit retrofit brings a low voltage, power air circuit breaker to current standards of overcurrent and ground fault protection. This is accomplished by replacing the old direct operating electromechanical trip unit with new current sensors, a self-powered solidstate electronic trip unit, tripping actuator and all copper connectors and mounting parts. Benefits to choosing this retrofit include: ■ Reliability. Older type air circuit breakers – fitted with the original series electromechanical trip units – do not always function reliably. Tripping characteristics become nonrepeatable and coordination difficult ■ Cost savings. This is a cost-effective alternative to upgrade to new circuit breaker technology ■ Flexibility. Electronic protection provides more functions, as well as a vehicle for monitoring and communications. 3 LowVoltage Brochure2 2/19/03 8:34 AM Page 4 The MASTERPACT® and MICROLOGIC® Lines MASTERPACT NT/NW universal power circuit breakers are designed to protect electrical systems from damage caused by overloads, short circuits and equipment ground faults. Providing the latest in breaker technology, MASTERPACT circuit breakers feature high ampere interrupting and short-time current ratings, MODBUS® communication protocol and field-installable devices, including sensor plugs and accessories. Additional benefits include: ■ Drawout breakers with four racking positions with status indicator on cradle ■ High ampere interrupting rating (AIR) ■ High short-time current rating ■ Drawout or fixed mount, 3- or 4-pole construction ■ Integral ground-fault protection for equipment ■ Protective relaying functions ■ Zone-selective interlocking (ZSI), which can reduce damage in the event of a fault ■ Field-installable accessories ■ Constructions that meet UL 489, UL 1066, ANSI, IEC 60947-2 and CE Mark standards MASTERPACT NW Circuit Breaker MASTERPACT NT Circuit Breaker Why Choose SQUARE D® Services? SQUARE D Services offers the widest range of reliable solutions to extend the life of your electrical equipment. Our products and services are supported by the industry’s top electrical engineering talent and include a one-year warranty. SQUARE D Services is backed by a national network of service locations and qualified experts. Emergency services are available 24 hours a day, 7 days a week. For “smarter breakers,” a complete line of MICROLOGIC trip units are available for use with MASTERPACT circuit breakers. These trip units provide advanced functionality, such as a communications interface, power metering and monitoring capabilities, which allow for integration and coordination of your electrical system. MICROLOGIC Trip Units Contact your Square D sales representative for additional information, call us at 1-888-778-2733 or visit www.SquareD.com. Order Number 0180BR0201 © 2003 Schneider Electric All Rights Reserved