Testing laboratory for climatic, mechanical
and corrosive environmental stress
CERTIFICATE of QUALITY TEST
Test report - No. 10142 / 13
Client
ADDI-DATA GmbH
Airpark Business Center
Airport Boulevard B210
77836 Rheinmünster
Equipment under test
Ethernet System
type MSX-E3011
Quantity
1 system
manufacturing date
September 2013
Purpose
Test of the dynamic-mechanical robustness, of the
climatic resistance and oft the degree of protection IP65
according to the standards
Test program
Dry heat
Damp heat, cyclic
Vibration, sinusoidal
Degree of protection IP65
Test period
30 September to 28 October 2013
Realization / results
see page 2 to 6
Total number of pages
11 (incl. 3 appendices)
Test result
The test was realized according to the standards
and to the demands of the client.
according to IEC 60068-2-2
according to IEC 60068-2-14
according to IEC 60068-2-6
according to IEC 60529
The further evaluation will be done by the client.
Dipl.-Ing. R. Lein
head of test lab / test manager
Berlin, 11 November 2013
Dipl.-Ing. (FH) G. Zieten
test engineer
Test report-No. 10142 / 13 page 2 / 6
1
Purpose
Test of the dynamic-mechanical robustness, of the climatic resistance and oft the degree of protection
IP65 of the MSX-E3011 under defined environmental conditions according to the standards.
2
Equipment under test (EUT)
Ethernet System
Quantity
system components
type
MSX-E3011-BD
CMX-21
CMX-61
CMX-80
delivery date of the EUT
3
type MSX-E3011
1 system
serial no.
A-D 810759
A-D 461952
A-D 456269
A-D 389263, A-D 389267, A-D 389269, A-D 389277,
A-D 389282, A-D 389287, A-D 389289, A-D 389290,
A-D 414395, A-D 414396, A-D 428214, A-D 440373,
A-D 414394, A-D 440397, A-D 447986
24 September 2013
Basics
3.1 Demands of the client
3.2 Used standards
IEC 60068-1:1988 + Corr. 1988 + A1:1992
DIN EN 60068-1:1995-03
„Environmental testing - Part 1: General and guidance“
IEC 60068-2-2:2007
DIN EN 60068-2-2; VDE 0468-2-2:2008-05
„Environmental testing - Part 2-2: Tests - Test B: Dry heat“
IEC 60068-2-6:2007
DIN EN 60068-2-6; VDE 0468-2-6:2008-10
„Environmental testing - Part 2-6: Tests - Test Fc: Vibration (sinusoidal)“
IEC 60068-2-30:2005
DIN EN 60068-2-30:2006-06
„Environmental testing - Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle)“
IEC 60068-2-47:2005
DIN EN 60068-2-47:2006-03
„Environmental testing - Part 2-47: Tests - Mounting of specimens for vibration, impact
and similar dynamic tests“
IEC 60529:1989 + A1:1999
DIN EN 60529; VDE 0470-1:2000-09
„Degrees of protection provided by enclosures (IP code)“
Test report-No. 10142 / 13 page 3 / 6
4
Test program
4.1 Dry heat - Test B
according to IEC 60068-2-2 as well as to the demands of the client
EUT
Ethernet System MSX-E3011
operating
test temperature
(+55 ± 2)°C
test duration
4d
relative humidity
each < 50 %
4.2 Damp heat, cyclic - Test Db
according to IEC 60068-2-30 as well as to the demands of the client
EUT
Ethernet System MSX-E3011
operating during 2nd cycle
lower test temperature
(+25 2)°C
relative humidity
(95 3) %
upper test temperature
(+40 2)°C
relative humidity
(93 3) %
dwell time
each 9 h
rate of temperature change
each 3 h
(0.17 K/min)
test duration
48 h
(2 cycles, each 24 h)
4.3 Vibration, sinusoidal at standard conditions - Test Fc
according to IEC 60068-2-6 as well as to the demands of the client
EUT
Ethernet System MSX-E3011
not operating
frequency range
amplitude
sweep rate
number of axes
test duration
10 - 55 Hz
15 mm (2 g)
1 octave/min
3
2:15 h
(10 cycles per axis / 3 x 0:45 h)
Visual inspection (according to paragraphs 4.1 to 4.3)
The sample was inspected before and after each individual test, for the presence of cracks,
distortions, breaks, thermal damages and any other changes.
Functional test (according to paragraphs 4.1 to 4.3)
Before and after each single test as well as during the tests with operating specimen,
a functional test will be performed according to the demands of the client.
For this purpose the sample will be connected to a voltage of 24 VDC and to a notebook.
The status LED and the software status will be checked.
4.4 Degrees of protection IP6X (protection against access to hazardous parts)
according to the IEC 60529 § 13.2 as well as to the demands of the client
EUT
EUT position
Ethernet System MSX-E3011, not operating
general purpose, horizontal
Before the dust test, the protection against access to hazardous parts IP6X shall be verified using
a standardized wire. The access probe 1.0 mm (force 1 N) must not penetrate the housing at any
point.
Test report-No. 10142 / 13 page 4 / 6
4.5 Protection against solid foreign objects IP6X (dust tight)
according to the IEC 60529 § 13.4 as well as to the demands of the client
EUT
Ethernet System MSX-E3011, not operating
EUT position
general purpose, horizontal
The certification of the degrees of protection IP6X is to be carried out in compliance
with the specifications of the standards.
The specimen will be placed inside the dust chamber within a whirling air flow
with finely distributed dust. For the test IP6X with vacuum, a suction hose must be led
to the inside of the samples.
Using vacuum a volume of 80X the volume of the specimen will be removed without
exceeding a flow-rate of 60 Volumes per hour. Under no circumstance may the vacuum
exceed 2kPa.
Once a flow-rate of 40-60 Volumes/h has been achieved, the test will last at least 2h.
Talcum powder will be used as test dust (composition and grain size distribution in
compliance with the regulation).
Visual inspection
After the dust test IP6X, the sample will be examined for external damage and any
other alterations. The housing of the sample will be opened and examined for
penetrated dust after the test IPX5.
4.6 Protection against water jets IPX5
according to the IEC 60529 § 14.2.5 as well as to the demands of the client
For the certification of the degrees of protection IPX5 the following specifications of the
standard apply:
EUT
EUT position
Ethernet System MSX-E3011, not operating
general purpose, horizontal
test set-up
water jets from a standardized jet nozzle
with 6.3 mm inner diameter
12.5 l/min 5 %
proportional to the specified water flow rate
must differ by no more than 5 K to that of the samples
approx. 2.5 m (jet nozzle to housing)
at least 3 min
water flow rate
water pressure
water temperature
clearance
duration
Visual inspection
After the water jet test IPX5 the sample will be examined for external damage and
any other alterations. In the subsequent visual inspection of the opened sample, it will be
examined whether water or dust can penetrate inside the sample.
Functional test (according to paragraphs 4.4 to 4.6)
Before and after the tests a functional test shall be performed according to the demands
of the client. For this purpose the samples will be connected to a voltage of 24 VDC
and to a notebook. The status LED and the software status will be checked.
Test report-No. 10142 / 13 page 5 / 6
5
Realization
The environmental tests were carried out one by one according to the program of testing methods
(complex 4.1 to 4.6) according to the standards and to the demands of the client.
Visual inspections
Before and after each single test, the MSX-E3011 were examined visually for external
damages and any other changes. After the test IPX5 a visual inspection of the opened
sample, was examined whether water or dust can penetrate inside the sample.
Functional tests
Before and after each single test as well as during the tests with operating specimen,
a functional test was performed according to the demands of the client.
For this purpose the sample was connected to a voltage of 24 VDC and to a notebook.
The status LED and the software status was checked.
Fastening of the specimen
During the vibration test (complex 4.3), the specimen was mounted to an aluminum plate with
35 mm rail mount. This plate with the specimen was directly installed in the respective axis
on the vibration table, see pictures appendix 2.
Measuring and test equipment
temperature chamber 21
climatic chamber
shaker
acceleration sensor
acceleration sensor
rigid IEC steel wire
infrared thermometer
jet nozzle
pump evm
dust chamber 24
turntable IPXX
power supply
notebook
WS 115 (SN: 03-45654, Binder)
VCS³ 4034 (SN: 58679984850010, Vötsch)
S55240/LS-340 (SN: 226/12, TIRA)
752-500 (SN: 12858, Endevco)
352C22 (SN: 119770, PCB)
P 10.27 (SN: 5011594, PTL)
Fluke 561 (SN: 14950036, Fluke)
SD 6,3 (Gödel)
5-16n5 (SN: CN5230021, Ebara)
SK 160 (Aucoteam)
(SN: -, Gödel)
DC HCS-3302 (SN: G281000752, Manson)
2GHz, 2 GB (SN: 282009515001365, Sony)
Test report-No. 10142 / 13 page 6 / 6
6
Results
6.1 Climatic tests (according to paragraphs 4.1 and 4.2)
During the environmental tests of the MSX-E3011 with
-
dry heat (+ 55°C, 4 d)
damp heat, cyclic (25°C/95 % r.h. and 55°C/93 % r.h.)
- test B
- test Db
neither environmental nor corrosive defects were detected.
The operability was ensured before, partially during and after the environmental tests.
6.2 Dynamic-mechanical test (according to paragraph 4.3)
During and after the dynamic-mechanical tests of the MSX-E3011 with
-
vibration, sinusoidal
(10 – 55 Hz, 15 mm / 2g, 3 x 0:45 h)
- test Fc
no external damages were determined at the specimen.
The operability was ensured before and after the test.
6.3 Tests for degree of protection (according to paragraphs 4.4 and 4.6)
The tests for the certification of the degrees of protection for the MSX-E3011 with
-
protection against access to hazardous parts - test IP6X
protection against solid foreign objects
protection against water jets
- test IP6X
- test IPX5
neither mechanical damages nor any other changes of the specimen were determined.
Protection against access to hazardous parts IP6X
The standardized test wire (Ø 1 mm, force 1 N) could not penetrate into the housing.
During the following functional test, the operability was ensured.
Protection against solid foreign objects IP6X (dust tight)
After the test no traces of dust were detected inside the housing.
During the following functional test, the operability was ensured.
Protection against water jets IPX5
After the test no traces of water were detected inside the housing.
During the following functional test, the operability was ensured.
The test was realized according to the standards
and to the demands of the client.
The further evaluation will be done by the client.
The results of the test only refer to the above mentioned equipment under test.
The report or individual pages of this test report may only be copied following the written consent
of the test laboratory. The test report-No. 10142 / 13 includes 6 pages and appendix 1 to 3.
appendix 1 – climatic protocols
appendix 2 – protocols of the vibration test
appendix 3 – pictures
Appendix 1 to test report-No. 10142 / 13 page 1 / 1
100
90
80
temperature [°C]
70
60
50
40
30
20
10
0
30.09.13 12:00 01.10.13 00:00 01.10.13 12:00 02.10.13 00:00 02.10.13 12:00 03.10.13 00:00 03.10.13 12:00 04.10.13 00:00 04.10.13 12:00 05.10.13 00:00
date / time
100
100
90
90
80
80
70
70
60
60
50
50
40
40
30
30
20
20
10
10
0
08.10.13 12:00
09.10.13 00:00
09.10.13 12:00
10.10.13 00:00
10.10.13 12:00
humidity [%]
temperature [°C]
Temperature behavior of test chamber WS21 during test with dry heat
( +55°C / 4 d), according to complex 4.1
0
11.10.13 00:00
date / time
Temperature and humidity behavior of climatic test chamber VCS³ during test with damp heat, cyclic
(+25°C / +55°C / 95 % r.h. (2 cycles / each 24 h)), according to complex 4.2
Appendix 2 to test report-No. 10142 / 13 page 1 / 1
Vibration, sinusoidal, x-axis, 10 - 55 Hz, ± 0,15 mm / 2 g
Vibration, sinusoidal, y-axis, 10 - 55 Hz, ± 0,15 mm / 2 g
Vibration, sinusoidal, z-axis, 10 - 55 Hz, ± 0,15 mm / 2 g
Anlage 3 zum Pb-Nr. 10142 / 13 Seite 1 / 3
Pictures
Picture 1
Ethernet System MSX-E3011
before all tests
Picture 2
Ethernet System MSX-E3011
in the climatic test chamber WS 21
before the climatic test dry heat
Picture 3
Ethernet System MSX-E3011
in the climatic test chamber with test equipment
before the climatic test damp heat, cyclic
Picture 4
Ethernet System MSX-E3011
in the climatic test chamber VCS³ 4034
before the climatic test damp heat, cyclic
Picture 5
Ethernet System MSX-E3011 on the
vibration test facility S55240
before the vibration test in x-axis
Picture 6
Ethernet System MSX-E3011 on the
vibration table with acceleration sensors
before the vibration test in x-axis
Anlage 3 zum Pb-Nr. 10142 / 13 Seite 2 / 3
Picture 7
Ethernet System MSX-E3011 on the
vibration test facility S55240
before the vibration test in y-axis
Picture 8
Ethernet System MSX-E3011 on the
vibration table with acceleration sensors
before the vibration test in y-axis
Picture 9
Ethernet System MSX-E3011 on the
vibration test facility S55240
before the vibration test in z-axis
Picture 10
Ethernet System MSX-E3011 on the
vibration table with acceleration sensors
before the vibration test in z-axis
picture11
Ethernet System MSX-E3011
with standardized test wire (Ø 1 mm, force 1 N)
before the protection against hazardous parts IP6X
picture 12
Ethernet System MSX-E3011
with standardized test wire (Ø 1 mm, force 1 N)
during the protection against hazardous parts IP6X
Anlage 3 zum Pb-Nr. 10142 / 13 Seite 3 / 3
picture 13
Ethernet System MSX-E3011
in the dust chamber SK160
before the protection against solid foreign objects IP6X
picture 14
Ethernet System MSX-E3011
in the dust chamber SK160
after the protection against solid foreign objects IP6X
picture 15
Ethernet System MSX-E3011
on the turn table with standardized water jet
during the protection against water jets IPX5
picture 16
Ethernet System MSX-E3011
on the turn table with standardized water jet
during the protection against water jets IPX5
picture 17
Ethernet System MSX-E3011
without detectable traces of dust and water
after the protection against water jets IPX5
picture 18
Ethernet System MSX-E3011
without detectable traces of dust and water
after the protection against water jets IPX5