Fifth SI Edition CHAPTER 5 MECHANICS OF MATERIALS Ferdinand P. Beer E. Russell Johnston, Jr. John T. DeWolf David F. Mazurek Analysis and Design of Beams for Bending Lecture Notes: J. Walt Oler Texas Tech University © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek •Why are Cast-Iron beams made thicker on tension face ? © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS Prestress in concrete © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • Wind loading (bending and shear stress) • Self weight (buckling) • It is stiff and does not stoop and also does not shatter. Its properties per unit weight are better than most manufactured materials. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Arrangement of cells • Its superb properties result from the arrangement of the cells and the microscopic structure of the cell walls. • Over 90 percent of the cells in wood are long, thin tubes that are closely packed together, pointing along the branches and trunk. As well as helping them to transport water to the leaves, this is ideal for providing support because they point in the direction in which the wood is stressed. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • Trees mainly have to resist bending forces. • The long, thin wood cells are well suited to resist the forces; the cells on the concave side resist being compressed, rather like pillars, while those on the convex side resist being stretched, rather like ropes. Consequently, wood is very strong along the grain. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Pre-stressing of wood • Wood has just one problem; because wood cells are long, thin-walled tubes, they are very prone to buckling, just like drinking straws. This means that wood is only about half as strong when compressed as when stretched, as the cells tend to fail along a so-called compression crease. If a wooden rod is bent, the compression crease will form on the concave side. This will subsequently weaken the rod. Trees prevent this happening to their trunks and branches by pre-stressing them. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • New wood cells are laid down on the outside of the trunk in a fully hydrated state. As they mature their cell walls dry out and this tends to make them shorter. However, because they are already attached to the wood inside they cannot shrink and will be held in tension. Because this happens to each new layer of cells, the outer part of the trunk is held in tension, while the inside of the trunk is held in compression. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • The advantage of this is that when the tree is bent over by the wind, the wood cells on the surface are not actually compressed but some of the pre-tension is released. On the other, convex side the cells will be subjected to even greater tensile forces, but they can cope very easily with those. The consequence is that tree trunks can bend a long way without breaking. This fact was exploited for centuries by shipwrights who made their masts, as far as possible, from complete tree trunks. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Contents Introduction Shear and Bending Moment Diagrams Sample Problem 5.1 Sample Problem 5.2 Relations Among Load, Shear, and Bending Moment Sample Problem 5.3 Sample Problem 5.5 Design of Prismatic Beams for Bending Sample Problem 5.8 © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 14 Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek 5- 15 Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek 5- 16 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Introduction • Objective - Analysis and design of beams • Beams - structural members supporting loads at various points along the member • Transverse loadings of beams are classified as concentrated loads or distributed loads • Applied loads result in internal forces consisting of a shear force (from the shear stress distribution) and a bending couple (from the normal stress distribution) • Normal stress is often the critical design criteria x My I m Mc M I S Requires determination of the location and magnitude of largest bending moment © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 17 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Introduction Classification of Beam Supports © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 18 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Boundary conditons •M=0 at x =0 and x = L •Shear force is not zero at the ends. •M=0 at x=L •If a point load is applied at x=L the shear force will be equal to this. •If a linearly distributed load (going to zero at x=L) is applied at x = L then V = 0. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 19 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Shear and Bending Moment Diagrams • Determination of maximum normal and shearing stresses requires identification of maximum internal shear force and bending couple. • Shear force and bending couple at a point are determined by passing a section through the beam and applying an equilibrium analysis on the beam portions on either side of the section. • Sign conventions for shear forces V and V’ and bending couples M and M’ © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 20 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.1 SOLUTION: • Treating the entire beam as a rigid body, determine the reaction forces For the timber beam and loading shown, draw the shear and bendmoment diagrams and determine the maximum normal stress due to bending. • Section the beam at points near supports and load application points. Apply equilibrium analyses on resulting free-bodies to determine internal shear forces and bending couples • Identify the maximum shear and bending-moment from plots of their distributions. • Apply the elastic flexure formulas to determine the corresponding maximum normal stress. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 21 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.1 SOLUTION: • Treating the entire beam as a rigid body, determine the reaction forces from Fy 0 M B : RB 46 kN RD 14 kN • Section the beam and apply equilibrium analyses on resulting free-bodies Fy 0 20 kN V1 0 V1 20 kN M1 0 20 kN 0 m M1 0 M1 0 Fy 0 20 kN V2 0 V2 20 kN M2 0 20 kN 2.5 m M 2 0 M 2 50 kN m © 2009 The McGraw-Hill Companies, Inc. All rights reserved. V3 26 kN M 3 50 kN m V4 26 kN M 4 28 kN m V5 14 kN M 5 28 kN m V6 14 kN M6 0 5- 22 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.1 • Identify the maximum shear and bendingmoment from plots of their distributions. Vm 26 kN M m M B 50 kN m • Apply the elastic flexure formulas to determine the corresponding maximum normal stress. S 16 b h 2 16 0.080 m 0.250 m 2 833.33 10 6 m3 MB 50 103 N m m S 833.33 10 6 m3 m 60.0 106 Pa © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 23 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.2 SOLUTION: • Replace the 45 kN load with an equivalent force-couple system at D. Find the reactions at B by considering the beam as a rigid body. • Section the beam at points near the support and load application points. Apply equilibrium analyses on The structure shown is constructed of a resulting free-bodies to determine W 250x167 rolled-steel beam. (a) Draw internal shear forces and bending the shear and bending-moment diagrams couples. for the beam and the given loading. (b) determine normal stress in sections just • Apply the elastic flexure formulas to to the right and left of point D. determine the maximum normal stress to the left and right of point D. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 24 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.2 SOLUTION: • Replace the 45 kN load with equivalent forcecouple system at D. Find reactions at B. • Section the beam and apply equilibrium analyses on resulting free-bodies. From A to C : F 0 45x V 0 M 0 45x x M 0 y 1 2 1 V 45 x kN M 22.5 x 2 kNm From C to D : F 0 M 0 y 2 108 V 0 108x 1.2 M 0 M 129.6 108 x kNm From D to B : V 153 kN © 2009 The McGraw-Hill Companies, Inc. All rights reserved. V 108 kN M 305.1 153x kNm 5- 25 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.2 • Apply the elastic flexure formulas to determine the maximum normal stress to the left and right of point D. From Appendix C for a W250x167 rolled steel shape, S = 2.08x10-3 m3 about the X-X axis. To the left of D : 226.8 103 Nm m 2.08 10-3 m 3 S M m 109 MPa To the right of D : 199.8 103 Nm m 2.08 10-3 m 3 S M © 2009 The McGraw-Hill Companies, Inc. All rights reserved. m 96 MPa 5- 26 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Relations Among Load, Shear, and Bending Moment • Relationship between load and shear: Fy 0 : V V V w x 0 V w x dV w dx xD VD VC w dx xC • Relationship between shear and bending moment: M C 0 : M M M V x wx x 0 M V x 12 w x 2 2 dM V dx M D MC xD V dx xC © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 27 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.3 SOLUTION: • Taking the entire beam as a free body, determine the reactions at A and D. • Apply the relationship between shear and load to develop the shear diagram. Draw the shear and bending moment diagrams for the beam and loading shown. • Apply the relationship between bending moment and shear to develop the bending moment diagram. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 28 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.3 SOLUTION: • Taking the entire beam as a free body, determine the reactions at A and D. M A 0 0 D7.2 m 90 kN 1.8 m 54 kN 4.2 m 52.8 kN 8.4 m D 115.6 kN F y 0 0 Ay 90 kN 54 kN 115.6 kN 52.8 kN Ay 81.2 kN • Apply the relationship between shear and load to develop the shear diagram. dV w dx dV w dx - zero slope between concentrated loads - linear variation over uniform load segment © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 29 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.3 • Apply the relationship between bending moment and shear to develop the bending moment diagram. dM V dx dM V dx - bending moment at A and E is zero - bending moment variation between A, B, C and D is linear - bending moment variation between D and E is quadratic - net change in bending moment is equal to areas under shear distribution segments - total of all bending moment changes across the beam should be zero © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 30 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.5 SOLUTION: • Taking the entire beam as a free body, determine the reactions at C. • Apply the relationship between shear and load to develop the shear diagram. Draw the shear and bending moment diagrams for the beam and loading shown. • Apply the relationship between bending moment and shear to develop the bending moment diagram. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 31 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.5 SOLUTION: • Taking the entire beam as a free body, determine the reactions at C. Fy 0 12 w0a RC a M C 0 12 w0 a L M C 3 RC 12 w0 a a M C 12 w0 a L 3 Results from integration of the load and shear distributions should be equivalent. • Apply the relationship between shear and load to develop the shear diagram. a 2 x x VB V A w0 1 dx w0 x a 2a 0 0 a VB 12 w0 a area under load curve - No change in shear between B and C. - Compatible with free body analysis © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 32 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.5 • Apply the relationship between bending moment and shear to develop the bending moment diagram. a 2 x 2 x3 x M B M A w0 x dx w0 2 6a 2a 0 0 a M B 13 w0 a 2 L M B M C 12 w0 a dx 12 w0 aL a a a w0 a M C 16 w0 a3L a L 2 3 Results at C are compatible with free-body analysis © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 33 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Design of Prismatic Beams for Bending • The largest normal stress is found at the surface where the maximum bending moment occurs. M max c M max m I S • A safe design requires that the maximum normal stress be less than the allowable stress for the material used. This criteria leads to the determination of the minimum acceptable section modulus. m all S min M max all • Among beam section choices which have an acceptable section modulus, the one with the smallest weight per unit length or cross sectional area will be the least expensive and the best choice. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 34 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.8 SOLUTION: • Considering the entire beam as a freebody, determine the reactions at A and D. A simply supported steel beam is to carry the distributed and concentrated loads shown. Knowing that the allowable normal stress for the grade of steel to be used is 160 MPa, select the wide-flange shape that should be used. • Develop the shear diagram for the beam and load distribution. From the diagram, determine the maximum bending moment. • Determine the minimum acceptable beam section modulus. Choose the best standard section which meets this criteria. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 35 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.8 • Considering the entire beam as a free-body, determine the reactions at A and D. M A 0 D5 m 60 kN 1.5 m 50 kN 4 m D 58.0 kN Fy 0 Ay 58.0 kN 60 kN 50 kN Ay 52.0 kN • Develop the shear diagram and determine the maximum bending moment. V A Ay 52.0 kN VB V A area under load curve 60 kN VB 8 kN • Maximum bending moment occurs at V = 0 or x = 2.6 m. M max area under shear curve, A to E 67.6 kN © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 36 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 5.8 • Determine the minimum acceptable beam section modulus. M max 67.6 kN m Smin 160 MPa all 422.5 106 m3 422.5 103 mm3 Shape S 103 mm3 W410 38.8 637 W360 32.9 474 W310 38.7 549 W250 44.8 535 W200 46.1 448 • Choose the best standard section (i.e. lightest) which meets this criteria. W 360 32.9 © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 5- 37 Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • Reactions at the supports =430w • For the overhanging end M= -wx2/2 Maximum bending moment is at x=a, i.e., M= -wa2/2. • Between the supports the B.M = 430w(x-a) - wx2/2 • The maximum of this is found by substituting dM/dx =0 and occurs at x=430 mm, If the support is moved to the right maximum moment between the supports will decrease but support at the overhang will increase. Equate maximum bending moments: 430*430/2 -430 a – a2/2 = 0 a = 178.11 mm © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • Reactions at the supports =430w • For the overhanging end M= -wx2/2 Maximum bending moment is at x=a, i.e., M= -wa2/2. • Between the supports the B.M = 430w(x-a) - wx2/2 • The maximum of this is found by substituting dM/dx =0 and occurs at x=430 mm, If the support is moved to the right maximum moment between the supports will decrease but support at the overhang will increase. Equate maximum bending moments: 430*430/2 -430 a – a2/2 = 0 a = 178.11 mm © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS M =15.86 x 1000 w © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Orientation Turbines can be categorized into two overarching classes based on the orientation of the rotor Vertical Axis Horizontal Axis © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • When air flows over a blade, L(Lift) and D(Drag) forces are generated on the blade. These can be resolved into components normal (N) and shear A along the axis as shown at one point on the blade. Drag and lift forces as well as N and A are actually distributed over the whole length of the blade. The normal force is distributed along the length and can be seen as a uniformly distributed load (UDL). © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek •Figure 1 shows a VAWT. The dimensions of the blade and its cross-section are shown in figure 2. Determine the a) maximum bending deformation, b) bending moment and maximum stress in the blade. • The blade, made of Al has an aerofoil cross-section shown. The moment of inertia for the aerofoil section is Iz=2.4 x 10-7 m4 and its area A=4.36x10-3 m2, UDL acting = 10.08 kN/m. • The lift and drag forces vary 360 degrees of rotation of the blade. But • here a constant uniformly distributed load (UDL) is assumed acting along the length of the blade. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. NACA 0015 aerofoil cross section with chord length 206mm (symmetric , 00 indicates no camber) Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek • The beam ABCD is shown in the horizontal configuration in the above figure. It is fixed at B and C. • For drawing the BMD and for finding the deflections we use results derived earlier. The beam can be thought of as made of three beams, cantilevers AB and CD and a fixed-fixed beam BC. • we is a fixed-fixed beam with cantilevers at both ends ,i.e, fixed at 0.56m from either ends. • The solution is shown on next slide. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Solution •q = 10.08 kN/m •We analyse the blade as a fixed fixed beam in the middle and two •Cantilever beams at the ends which are shown in the figures •q= 10.08 kN/m •L=0.56 m © 2009 The McGraw-Hill Companies, Inc. All rights reserved. •L = 1.46 m Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Solution •q = 10.08 kN/m •We analyse the blade as a fixed fixed beam in the middle and two •Cantilever beams at the ends which are shown in the figures • E-Young’s modulus • Izz = moment of inertia about x axis • L=length of the beam •Yield strength of Aluminium = 200 MPa •y=0.0154, Izz = 2.4*10^-7 m^4 •Maximum bending moment = 1.58 kNm •Maximum stress = M*y/Izz=102 MPa •Factor of safety = 200/102 = 1.96 © 2009 The McGraw-Hill Companies, Inc. All rights reserved. •q= 10.08 kN/m •L=0.56 m •L = 1.46 m Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek •Bending moment diagram for the blade © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Horizontal axis wind turbine (HAWT) • The blades of this turbine are analysed as cantilever beams. • The fixed end at the hub has the maximum stresses and that at the free end has maximum deflection © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek Principal area moments of inertia