3rd International Conference on Electronics, Biomedical Engineering and its Applications (ICEBEA'2013) April 29-30, 2013 Singapore A New Step –Up Photovoltaic Inverter with a Active Filter for Grid Applications S.Saravana Kumar, and J.Rekha source , other sources with inherent dc behaviour are relevant. Any dc load might be of interest, although the emphasis in this paper is on sources and loads with long lifetimes that would benefit from a power converter with similar life. The basic design challenge in Fig. 1 is that energy storage internal to the switching converter is required to support conservation of energy between two ports. In Fig. 1, the dc port has a constant power flow (1) Pdc = Po = VdcIdc Abstract— This paper presents minimum energy storage requirements for converters with a dc port and a single phase ac port. The minimum energy storage required to isolate the power ripple from the dc port is presented, so that the converters in both dc and ac port uses active filter. This paper presents a active filter port to manage minimum energy storage and differentiates capacitor ripple from power ripple. The designer can be allowed to choose vales of the capacitor such that the system differs from capacitor voltage. The combination of an ac link converter and a active filter leads to a dramatic increase in reliability: it is shown that converters with nominal ratings up to 230 W can be designed. This large increase in life is achieved with minimal extra cost. Keywords— Active filters, inverters, photovoltaic power generation, power conditioning, power converter reliability, rectifiers, single-phase converters. I. INTRODUCTION I N PHOTOVOLTAIC (PV) applications, the source (in the solar case) is a simple semiconductor device that lasts for decades. These applications require a power conversion interface between the utility grid and the device. In small-scale applications, the utility grid is a single-phase connection. Single-phase situations have the distinct disadvantage that the grid power flow is time varying, with a double-frequency variation about a nonzero mean [1].In PV applications, the flow from the panels must be dc. Any variation requires extra operating headroom and reduces the available average output. The net result is that a PV application, requires a dc energy port, while the grid interface requires a double frequency port. The inherent dc power on the device side must interface to single-phase time-varying grid power, and the power converter must provide energy storage to manage the difference. The general problem can be considered in terms of a twoport converter, as in Fig. 1. The dc port interfaces to the dc source or load. While the context of this paper is a PV dc Fig. 1.Block diagram of PV inverter The ac port has time-varying power flow Pac (t) = vac (t) iac (t) (2) For sinusoidal voltage, with vac (t) = Vo cos(ω t) iac (t) = Io cos (ω t − φ) (3) this yields (4) Pac (t) = VoIocos (φ)/2 + VoIocos (2ω t − φ)/2 The fundamental challenge of time-varying energy storage for single-phase power conversion applications is well established. Two conventional solutions exist: passive filters and active filters. Passive filters can include the conventional approach of an electrolytic capacitor attached to the dc port, or series inductance, or coupled filter designs [2]. In the most common passive solution, time-varying energy flow is provided by allowing a small ripple voltage on the dc port connected to an electrolytic capacitor. The ripple voltage produces a ripple power. II. PASSIVE FILTER SIZING The simplest form of a passive filter is a large capacitor connected at the dc port, as in Fig. 2, reflecting conventional design practice. With arbitrarily large capacitance, the voltage and dc side current at the dc port become approximately constant, while the power converter current takes whatever form is necessary to resolve the double-frequency ripple power issue. The challenge is that time-varying energy flow from a capacitor requires time-varying voltage, so requirements to maintain constant dc conflict with the need for S.Saravana Kumar is with B.S.Abdur Rahman University, TamilNadu, India. He is now with the Department of Electrical and Electronics Engineering, B.S.Abdur Rahman University,TamilNadu, India (e-mail: srkmtech23@gmail.com). J.Rehka. is with B.S.Abdur Rahman University,TamilNadu, India. She is now working in the Department of Electrical and Electronics Engineering, B.S.Abdur Rahman University, TamilNadu, India (e-mail: jrekha @ bsauni v . ac.in ). 165 3rd International Conference on Electronics, Biomedical Engineering and its Applications (ICEBEA'2013) April 29-30, 2013 Singapore power variation. A coupled inductor filter as in [2] breaks part of this trade off. It can be employed to divert ac ripple away from the dc port and into a capacitor [3].In that case, the capacitor voltage can be allowed to vary over a wide range with less direct impact on the dc port. absolute value function rather than a true double frequency. The authors report that, for a 42V bus and a power level of 110W, the expected capacitance is 100 μF if the dc bus is allowed to vary between 50 and 85V. This is reported as a good compromise for efficiency. While this method decouples the double-frequency ripple from the dc bus voltage switching ripple, the authors of [6] report that in practice a dc voltage ripple on the order of 8% remains with their approach. In [7],the circuit of [6] is modified to allow the ac sources to enforce a minimum capacitor voltage by connecting the ac side through a transformer and rectifier to the internal storage capacitor. Fig. 2.Conventional dc bus capacitor provides ripple power interface. For example, a 100W inverter with a 48V dc bus and an allowed voltage ripple of 1% requires 5760 μF in a 60 Hz system. The capacitor surely will be electrolytic to meet this need. In the passive case, energy storage levels are fundamental. Capacitor values can drop as voltage increases, but a drop in stored energy requirements can be accomplished only by allowing more voltage ripple. For example, if total peak-to-peak ripple of 15% ripple can be tolerated, the necessary capacitance in the 100W application drops to about 770 μF at 48V, and the stored energy is “only” 3.33 times the minimum amount. The trouble in a PV application is that voltage ripple at the dc source reduces effective available power: the PV source should be held at an optimum voltage to deliver maximum power [4].At mains frequency, ripple reduces the output nearly linearly, such that 10% peak-to-peak ripple reduces average power by about 5%, and so on. Fig. 3. Active filter configuration with dc control on the bus replaces the large dc-bus capacitor IV. RIPPLE PORT CONFIGURATION This paper considers an alternative active filter configuration, shown in Fig. 4, in which a third energy management port is added to the converter. This port can be physical or conceptual. III. ACTIVE FILTER SIZING The small signal approach in which capacitor voltage variation is limited was employed in [5], which sought to reduce capacitance requirements, but remained limited by because of the small voltage variation. In [6], the filter draws energy from the dc port and acts to divert double-frequency current from the dc bus. In this configuration, shown in Fig. 3, an inductor permits current control. Now the capacitor can be allowed to have voltage variation without direct impact on the dc bus, so a smaller value can be used compared to a passive filter. It is important that the aforementioned analysis was predicated on a nearly constant capacitor voltage ,but the higher voltage variation does indeed lead to a lower capacitor value. In Fig. 3, the capacitor voltage must be higher than the dc bus voltage in general, but substantial voltage variation above this value can be permitted. The control must act to force a double-frequency current in the inductor to follow the double-frequency power ripple, since the dc bus is to remain approximately fixed. In the circuit in Fig. 3, the capacitor value can be made small if the capacitor average voltage is allowed to increase while wide voltage variation is maintained. In the configuration shown, it would be preferable to keep the capacitor voltage close to the dc bus voltage value to keep efficiency high in the active filter stage. In [6], a current hysteresis control is employed to force the current to follow an Fig.4. Three-port configuration and power flow associated with ripple port Depending on the specific operating strategy, the hardware associated with this port can employ either the ac port or the third port. In this case, the voltage variation on the capacitor is large by design, and the power ripple is controlled directly to achieve the desired double-frequency value. A notable attribute in Fig. 4 is that, in contrast to [5]–[7], direct control of the ripple power implies control over the capacitor voltage and current rather than an injected bus current. On one hand, this avoids voltage limitations of the dc–dc topology in Fig. 3. On the other hand, the frequency behaviour is markedly different: the energy is to be controlled directly rather than indirectly. In [8], it is pointed out that since the capacitor energy is 1/2CV2, it is necessary to provide a voltage given by the square root of the desired time-varying power to achieve the necessary result. The authors of [8] do not discuss how this dynamic square root might be 166 3rd International Conference on Electronics, Biomedical Engineering and its Applications (ICEBEA'2013) April 29-30, 2013 Singapore accomplished, although well-known analogue circuits and obvious digital computational processes certainly could be employed. There are multiple square roots, and the time when is negative would impose problems. C.AC to AC Converter Stage Single phase cycloconverter is used in this converter stage, from DC-AC voltage.Cycloconverters are more commonly used because of the following reasons: i. Single phase AC power is readily available. ii. It is economical to provide AC supply to grid of capacity 230v, 50HZ rather than single phase rectifier. iii. The ripple frequency of the output current of the single phase cycloconverter is higher than that for three-phase cycloconverter. Single phase cycloconverter are commonly used in grid applications to produce a AC voltage and current for consumer loads. Like three phase cycloconverter, single phase cycloconverter also have two types that are step down and step up. As mentioned before in single phase cycloconverter, thyristors are used as switch and the total number of switches are eight, each thyristor conducts for 120o single phase cycloconverter into two groups which are top group and bottom group. For top group, thyristor with its anode at the highest potential will conduct at one time. The other three will be reversed. Thus for bottom group, thyristor with its cathode at the lowest potential will conduct. The other three will be reversed. TABLE I MINIMUM CAPACITANCE VALUES FOR VARIOUS VOLTAGES 0% RIPPLE, 100W APPLICATION Peak Voltage Capacitance Required Before(2% ripple) 24V 921µF 23000µF 48V 230µF 5760µF 100V 53µF 1330µF 380V 3.7µF 92µF 600V 1.5µF 37µF V. CIRCUIT DESCRIPTION VI. MODELLING OF INVERTER The modelling of this inverter is done using PSIM software and the modelling diagram is shown in the Fig 6. Here as described in the previous section, the left hand side is the inverter (DC-AC)fed by PV supply which comprising of two switches connected to dc link and right hand side comprising of a eight switch thyristor bridge cycloconverter (AC-AC converter) with a ripple port. Both sides are linked by a single phase four winding transformer. Fig. 5. Circuit diagram of single phase DC-AC inverter The circuit diagram of single-phase step-up DC-AC inverter is shown in the Fig.5. Left hand side is a single phase inverter (DC-AC) fed by PV supply which comprises of active filter and two switches connected to dc link. Right hand side is a eight thyristor bridge cycloconverter (AC-AC converter) with a ripple port. Both sides are linked by a single phase step up transformer. A. Inverter Stage A simplified schematic diagram of a single-phase (DC-AC) inverter is given in Fig 5. Here the switches will conduct for 120o. Only one switch is on at any instant of time. The gating signals are applied for the conduction sequence of the switches is S1, S2. Due to the converter’s input-voltage-source characteristic, at least one switch must always be on, there exist two topological stages of the inverter’s operation. B. StepUp Stage The step-up stage is using a transformer to increase the voltage of the output of single-phase DC-AC (PP) inverter and the inverter’s output as input to the transformer and its output is again fed to a single-phase AC-AC converter. A singlephase two winding transformer connected in star-star mode acts as a step-up transformer for this inverter approach. The transformer ratio is set to a value according to its required supply voltage. While choosing the ratio, secondary winding should be greater than the primary. Fig.6 Simulation diagram of inverter 167 3rd International Conference on Electronics, Biomedical Engineering and its Applications (ICEBEA'2013) April 29-30, 2013 Singapore VII. SIMULATION RESULTS J Rekha received the B.E degree in Electrical and Electronics from Government Engineering College, Thrissur, Kerela,India in 2008 and Master of Technology(Power Electronics) from National Institute of Technology Calicut in 2010.She is currently working as Assistant Professor in the Department of Electrical and Electronics Engineering in B.S.Abdur Rahman University, Chennai,Tamil Nadu. Her area of interest include Power Converters, Power Electronics in Battery Charging Applications and Power Quality Improvement.. The modelling of this inverter is done using PSIM software and the modelling diagram is shown in the Fig.6. The output voltage and current of the inverter are depicted. According to the switching signals of the converter, the duty cycle D is varied, a PWM technique is used for switches S 1 , S 2 . The duty ratio D is defined by D= t ON/ T S , where t ON is the on-time interval of the switches and T S is the switching period. The inverter model is simulated for the following: Input Voltage = 24V DC Voltage Output Voltage ≈ 230V AC Voltage Transformer Ratio, n=N P /N S (n=2/4 i.e., n=1:2 Ratio) The waveforms for the input voltage and output voltage and for the model are shown below in the following Fig. 7 Fig. 7 Waveform of input voltage and output voltage [1] [2] [3] [4] [5] [6] [7] [8] REFERENCES R. Wang, F. Wang, D. Boroyevich, R. Burgos, R. Lai, P. Ning, and K. Rajashekara, “A high power density single-phase PWM rectifier with active ripple energy storage,” IEEE Trans. Power Electron., vol. 26, R. Balog and P. T. Krein, “Automatic tuning of coupled inductor filters,” in Proc. IEEE 33rd Annual. Power Electron. Spec. Conf., 2002, vol. 2, S. Y. R. Hui, S. N. Li, X. H. Tao, W. Chen, and. M. Ng, “A novel passive off-line light-emitting diode (LED) driver with long lifetime,” in Proc.IEEE Appl. Power Electron. Conf. Expo., Feb. 21–25, 2010, pp. 594–600.pp. 591–596.no. 5, pp. 1430–1443, May 2011. T. Esram and P. L. Chapman, “Comparison of photovoltaic array maximum power point tracking techniques,” IEEE Trans. Energy Convers., vol. 22,no. 2, pp. 439–449, Jun. 2007.title must be capitalized C.-Y. Hsu and H.-Y. Wu, “A new single-phase active power filter with reduced energy storage capacitor,” in Proc. 26th Annul. IEEE Power Electron.Spec. Conf., Jun. 18–22, 1995, vol. 1, pp. 202–208.”, A. C. Kyritsis, N. P. Papanikolaou, and E. C. Tatakis, “A novel parallel active filter for current pulsation smoothing on single stage gridconnected AC-PV modules,” in Proc. IEEE Eur. Conf. Power Electron. Appl., Sep.2–5, 2007, pp. 1–10. A. C. Kyritsis, N. P. Papanikolaou, and E. C. Tatakis, “Enhanced current pulsation smoothing parallel active filter for single stage grid-connected AC-PV modules,” in Proc. 13th Power Elect. Motion Control Conf., 2008,pp. 1287–1292 S. B. Kjaer and F. Blaabjerg, “Design optimization of a single phase inverter for photovoltaic applications,” in Proc. IEEE Power Electron.Spec. Conf., 2003, vol. 3, pp. 1183–1190. S.Saravana Kumar received the B.E degree in Electrical and Electronics from Kamaraj College of Engineering, Virudhunagar, Tamil Nadu, India in 2010.He is currently pursuing M.Tech in Power Electronics & Drives in B.S.Abdur Rahman University, Chennai,Tamil Nadu. His area of interests are power electronic converters and electrical drives. 168