PROCESSING AND STORAGE TANKS ® PROCESSING SYSTEMS AND EQUIPMENT Paul Mueller Company Mueller® is Your One-Stop Supplier! Paul Mueller Company is your full service provider. Since our inception in 1940, we have evolved from a small-scale fabricator into a global process solution provider with nearly one million square feet of manufacturing space under roof. Our products are used in over 100 countries in a wide variety of applications. We offer a full range of tanks/vessels from shop fabricated alloy vessels up through 20 feet in diameter to field fabricated Our philosophy is simple: We are committed to meeting and exceeding our customers’ expectations of value by providing high quality equipment, excellent service, and complete process solutions. vessels up through 2,000,000 gallons, but we do more than tanks — we provide process solutions. We offer integrated systems, modular fabrication, field construction, plant maintenance and repair, and complete turnkey project execution. Mueller delivers outstanding equipment and unique solutions to the process industries with our technical expertise, innovative engineering, and manufacturing resources. We know that building a quality product starts from the ground up. Our sole purpose is to improve profit performance for our customers through our products and service offerings. Mueller has been built by focusing our extensive resources, process experience, and craftsmanship on solving the processing needs of our customers. State-of-the-art manufacturing facilities. Our centrally located Springfield, Missouri, facility is equipped with metal cutting, forming, and welding equipment that provides us with the most state-of-the-art fabrication and machining capabilities available today. We procure steel direct from the mill and fabricate all of our own structural components. Mueller products are made by our skilled craftsmen, whose average experience exceeds 15 years. On any given day, their talent and pride of workmanship can be observed in our production bays. Our process is well defined, and Mueller team members fully understand the importance their individual roles play in producing a quality product. Our central United States production facility lowers your transportation costs and speeds product delivery to your location. Mueller factory technicians and field service available. Our trained personnel offer rapid response to your service needs. Mueller Field Operations, Inc. Our field construction capabilities allow us to build on-site, offering our customers more versatility and flexibility. Mueller Transportation, Inc. allows us to provide you with competitive delivery rates on standard products. We offer dedicated handling for large or critical delivery items and are able to work with you directly to resolve any transportation issues. 1 Mueller – Your Custom Tank Shop Custom is the standard at Mueller®. In addition to our many standard tanks, we manufacture a vast array of custom tanks made to your specifications. Your tank, your way — that’s the way we do business. We are a custom fabrication facility and are ASME, CSA, and UL certified. Products often dictate tank design and configuration. Product viscosity, type of agitation, heat transfer requirements, material finishes, and types of fittings usually decide the final arrangement of the tank. Mueller custom fabricated tanks offer materials of construction from 300 series stainless steel to special types of alloys. Material finishes from mill or HRAP to electropolish. Material thickness from gauge material to 1 inch thick, and sizes from 20 inches to 20 feet in diameter can be accommodated and transported to your facility by Mueller Transportation, Inc. If your project is too large to ship in one piece or is designed to fit in tight quarters, Mueller Field Operations, Inc., offers on-site fabrication and installation to accommodate your specialty needs. From projects requiring a single portable vessel to multiple quantity large vessel orders, let Mueller contribute to the success of your next project! 2 Mueller Silo Storage Tanks Model “SV” Silos Mueller Model “SV” silos provide the ultimate in product protection during storage. The vertical design of the silo allows maximum product storage in a minimum of space. Mueller is the only silo manufacturer to go to the time and expense to offer a studwelded, circumferentially banded bottom construction which guarantees against fatigue, and are willing to back it up with an extended warranty. Mueller is also proud to offer the first patented, fully CIP-able horizontal agitator that meets the requirements of 3A Sanitary Standard 22 and the USDA Dairy Grading Branch Survey Program. We offer shop fabricated silos through 70,000 gallons or field-erected, USDA-accepted, 3A-approved silos through hundreds of thousands of gallons. Standard Features • Available in 5,000- through 70,000-gallon capacities. Popular sizes available for immediate delivery. • Flat-pitched bottom, cross-braced, stud welded, and circumferentially banded for extra strength under capacity loads and to prevent inner bottom movement. • Inner liner is type 304 stainless steel with large radius corners and a No. 4 finish for sanitation/cleaning ease. • CIP system with vented door, separate vent line with screens, and a removable manifold assembly. • Horizontally mounted, USDA-accepted, mechanical agitator system built to 3A Sanitary Standard 22. • Three-inch rigid insulation on sides; 3" fiberglass on top; and 3" foam insulated outer bottom. • Standard exterior is stainless steel 2B finish or carbon steel, prime painted. • Liquid level-gauge connection for constant monitoring of fluid volume. • Insulated manway door with product sampling valve. • Dial thermometer and recording thermometer wells. • Designed for pad mounting on a flat concrete base. • Stainless steel alcove, 60" x 60" x 20". Options • 316L stainless steel inner for added durability. • Seismic designed per UBC ’97. Other seismic codes available upon request. • Mueller Temp-Plate® heat transfer surface provides precise, consistent temperature control. ASME code stamp is included on “SVW” models. • Heat tape and insulation on CIP and vent lines for added safety against freeze-up. • Stainless steel base ring. • Refrigeration controls can be included. • Ladders, catwalks, and/or circumferential guard rails to provide additional personnel safety. • Vertical agitation systems for silos up to 40,000 gallons when required for special product applications. • Mounted on legs with or without adjustable feet. • Calculations by registered professional engineers. • CIP line vacuum breaker loop for added vacuum protection. • Internal CIP and venting system. 3 4 Mueller Silo Storage Tanks Model “SV” Silos Horizontal Agitation Mueller’s patented, USDA-accepted, horizontal agitator is cleaned in place and complies with 3A Sanitary Standard 22 when installed in our silo-type storage tanks for milk and milk products. The agitator and seal assembly do not require removal from the tank for cleaning as is required for other horizontal agitators currently available. The newly designed agitator is satisfactory for use in plants that are accepted for the USDA Dairy Grading Branch Survey Program. This design is also capable of fully separating all sealed surfaces for periodic inspection without the need to remove the agitator shaft. For cleaning, simply open the manway door, install the CIP door and attachment assembly, turn on the agitator, and start your CIP cycle. There’s no need to loosen or remove the shaft, thus eliminating the confined space entry procedure. Horizontal agitation system with CIP attachment installed. Retrofit Option Retrofit for the patented, USDA-accepted, fully CIP-able horizontal agitator is also available for field installation. Mueller’s patented seal assembly. Silo Specifications 5 Dimensions (in) Agitator Capacity (U.S. Gallons/Liters) A B C HP RPM Empty Weight (lbs) 5,000 / 18,925 98 1041/2 1997/8 1 107 7,600 6,000 / 22,710 98 1041/2 2305/8 1 107 8,200 7,000 / 26,495 120 1261/2 1921/4 1 107 9,000 8,000 / 30,280 120 1261/2 2121/4 1 107 9,600 10,000 / 37,850 120 126 / 1 8 254 / 2 108 10,700 15,000 / 56,775 120 1261/2 3565/8 2 108 13,300 20,000 / 75,700 120 126 / 1 4 459 / 3 161 17,500 25,000 / 94,625 140 1461/2 4241/2 3 161 18,900 30,000 / 113,550 140 1461/2 5023/4 3 161 22,000 40,000 / 151,400 140 1461/2 6531/4 3 161 27,900 50,000 / 189,250 140 1461/2 8031/4 3 161 32,800 60,000 / 227,100 147 1531/4 8715/16 3 161 44,926 70,000 / 264,950 159 166 942 5 159 48,000 1 2 1 2 16" C A B Silo Construction and Design Standard heat trace and insulation on external lines. 3" fiberglass insulation on top head for expansion. 2" CIP and vent line. Four lifting lugs welded to top head and shell for added safety. Large knuckle radius for enhanced cleanability. 3" solid insulation throughout without spacers that can attract heat and cause sweating on outer jacket. 3" vent line. All-welded CIP spray dish with 3⁄ 8" space to flush debris. Painted or stainless exterior surfaces. Stainless steel #4 (3A) finish interior surface. (304 standard / 316L optional.) CIP supply manifold and CIP return keeps door open during CIP. Heavy-duty, 12" wide, ½" handhold. 60" x 60" x 20" deep, factory-installed stainless steel alcove with #4 (3A) internal finish eliminates field welding. Stainless steel studs are used to secure the inner and outer bottoms together on Mueller silo storage tanks. In addition, we use a heavy-duty stainless steel band welded circumferentially above the knuckle radius to the outer bottom. In effect, we have restrained the bottom across and around to eliminate any movement and fatigue near the alcove connections. 16" x 21" CIP door and insulated manway with choice of sample ports. Not shown is Mueller's patented, USDA-accepted, fully CIP-able horizontal agitator. 5" dial thermometer (25°F–125°F/ 0°C–50°C) with 26P422 projectile well for increased accuracy. Also includes a separate 26P397 recorder well and optional level sleeve. ¾"-per-foot slope for drainage. Foam urethane insulation for moisture barrier and undercoating. Heavy plate outer bottom with "spider web" gusseting. 3" elbow-style outlet and 3" inlet provide complete and thorough emptying and superior cleaning. We are the only manufacturer to go to this degree of detail to offer you trouble-free operation! Prime-painted base ring for securing to pad. 6 Mueller Processors Models “PCP” and “PCPC” Mueller processors are designed for maximum operating efficiency in heating and cooling a variety of dairy, beverage, food, and chemical processing applications. Model “PCP” has a flat-pitched bottom with an accessible side outlet. Designed for more viscous liquids, Model “PCPC” features a cone bottom with center outlet. Model “PCP” Bottom-Sweep Agitator (Standard on Model “PCP”): This agitator sweeps the bottom of the processor for rapid, heavy-duty mixing, and moves the product over the heat transfer surface for fast, efficient heating or cooling. Optional Side-Sweep Agitator: This unit is designed for use with viscous products up to 1,500 centipoise. The blades do not contact the sidewall. The HP and RPM are product and application specific. Model “PCPC” Sidewall and Bottom-Scraping Agitator (Standard on Model “PCPC”): This agitator is designed for viscous products up to 1,500 centipoise. In addition to the scraping of the sidewall and bottom, this agitator gives gentle agitation and rapidly moves the product across the heat transfer surface for more efficient heating or cooling. Standard Features • Stainless steel outer jacket and interior sidewall with No. 4 (3A) finish for sanitation and ease of cleaning. • Full sidewall and bottom Temp-Plate assures optimum performance. Options • Two inches of low-chloride sidewall and bottomhead insulation for minimum heat transfer loss. • D10FL leak detector outlet valve, air space heater, and thermometer connection add pasteurization capabilities to all standard processor units. • Agitator assembly with bottom guide and 2-speed, 460-volt, 60-hertz, 3-phase gear motor and fixed baffle. (International: 80-volt, 50-hertz, 3-phase). • Steam controls and water controls for heating and cooling systems, and manifold assembly with zonecontrol valves. • Adjustable stainless steel legs with ball feet. • No-foam inlet assembly. • Custom-designed agitation and baffle systems to meet specific mixing or processing requirements. Various models range from the agitation required for heavybodied, viscous products to the gentle stirring action needed in handling delicate products. • D10F outlet valve flange connection only. • Indicating and recording thermometer. • Projectile wells for indicating and recording thermometer probes. • Sight- and light-glass assemblies and inoculation ports are available for all models and sizes. • Three-inch air vent. • Stainless steel ladder. • Construction from different alloys to meet product compatibility. • CIP spray balls. • Hinged covers. • Stainless steel pipe connections for external zonecontrol valves allow processing of partial batches. 7 Model “PCP” Specifications Agitation Specifications Standard Dimensions (in) Rated Capacity (U.S. Gallons/Liters) O.D. B Outlet to Floor C Approx. O.A. D I.D. A 50 7 8 200 / 757 54 / 300 / 1,136 50 400 / 1,514 500 / 1,893 Heat Transfer Outlet Size 18 1 8 69 / 2" 547/8 18 805/8 2" 60 7 8 64 / 70 747/8 600 / 2,271 70 800 / 3,028 78 1,000 / 3,785 18 1 2 78 / 2" 18 803/4 2" 74 / 827/8 78 1,500 / 5,678 18 1 4 86 / 2" 161/2 863/4 2" 82 / 18 96 / 2" 96 1007/8 16 1005/8 3" 2,000 / 7,570 96 7 8 100 / 2,500 / 9,463 96 3,000 / 11,355 96 7 8 7 8 1 2 16 1 8 115 / 3" 1007/8 16 1311/8 3" 100 / 16 147 / 7 8 3" 1 8 TempPlate Zone 1 Entire Bottom & Sidewall to Rated Capacity Entire Bottom & Sidewall to 1/2 Rated Capacity TempPlate Zone 2 None Rated Capacity (U.S. Gallons/Liters) Agitator Motor Size & Speed High Low 200 / 757 HP .4 .22 RPM 34 17 HP .4 .22 RPM 34 17 HP .5 .25 RPM 35 17.5 HP 1 .5 RPM 35 17.5 HP 1.2 .6 RPM 35 17.5 HP 2.4 1.2 RPM 33 16.5 HP 2.4 1.2 RPM 37 18.5 HP 3 1.6 RPM 30 15 HP 3 1.6 RPM 30 15 HP 3 1.6 RPM 30 15 HP 3 1.6 RPM 30 15 300 / 1,136 400 / 1,514 Sidewall From 1/2 500 / 1,893 to Rated Capacity 600 / 2,271 800 / 3,028 1,000 / 3,785 Model “PCPC” Specifications Standard Dimensions (in) Heat Transfer Rated Capacity (U.S. Gallons/Liters) I.D. A O.D. B Outlet to Floor C Approx. O.A. D Outlet Size 200 / 757 50 547/8 20 7715/16 2" 300 / 1,136 50 547/8 20 805/8 2" 400 / 1,514 60 64 / 20 88 / 2" 500 / 1,893 70 747/8 20 913/8 3" 600 / 2,271 70 7 8 74 / 20 96 / 3" 800 / 3,028 78 827/8 20 10021/32 3" 1,000 / 3,785 78 82 / 20 111 / 3" 1,500 / 5,678 96 1007/8 20 1163/4 3" 2,000 / 7,570 96 1007/8 20 1317/8 3" 200 / 757 .5 - .3 22 - 11 .5 - .3 22 - 11 7 8 7 8 5 16 11 16 21 32 TempPlate Zone 1 TempPlate Zone 2 1,500 / 5,678 Bottom Sweep 2,000 / 7,570 2,500 / 9,463 3,000 / 11,355 Bottom Cone Sidewall to Rated Capacity Model (U.S. Gallons/Liters) Side & Bottom Scrape Agitator HP RPM 2,500 / 9,463 96 1007/8 20 1477/8 3" 300 / 1,136 3,000 / 11,355 96 100 / 20 163 / 3" 400 / 1,514 .75 - .375 22 - 11 500 / 1,893 1.5 - .75 22 - 11 600 / 2,271 1.5 - .75 22 - 11 800 / 3,028 2.4 - 1.2 23 - 11.5 1,000 / 3,785 2.4 - 1.2 23 - 11.5 1,500 / 5,678 4.5 - 2.5 20 - 10 2,000 / 7,570 4.5 - 2.5 20 - 10 2,500 / 9,463 7.5 20 - 10 3,000 / 11,355 3.5 20 - 10 7 8 7 8 A A D D B C C Model “PCP” B Model “PCPC” 8 Mueller Horizontal Storage Tanks Models “SH” Mueller Model “SH” tanks are a series of cylindrical, horizontal storage containers. These tanks are especially suited for bulkhead installation, as all product connections are located on the front head. Tanks are built to 3A Sanitary Standards 01 and can be equipped to meet your specific needs for liquid product storage. Standard Features • Durable Type 304 stainless steel inner liner polished to a No. 4 (3A) sanitary finish. • Prime-painted carbon steel outer jacket. • Removable, 2" stainless steel inlet with special “no-foam” design. • Removable, 3" perforated air vent protects tank structure from vacuum. Options • Mueller Temp-Plate for precise temperature control (Model “SHW”). • Stainless steel front head with 10" cylinder band (recommended for bulkheading) or stainless steel jacket and legs. • Painted exterior finish for protection and enhanced appearance. • Liquid level gauge connection for continuous monitoring. • Recording thermometer well for temperature tracking. • Refrigeration controls for chilled water, R-22, or ammonia refrigerant systems. • A 16" x 20" insulated, stainless steel manway door with sampling valve. • Ladder with a platform for access to inlet and vent. • Adjustable carbon steel legs with concealed threads. • Horizontal, mechanical agitation system. • Three-inch, clamp-type outlet ferrule. • Two-inch rigid insulation. • Lifting lugs. Model “SH” Specifications Dimensions (in) Vertical Agitator (in) Add for Motor HP Propeller Dia. (in) No. of Legs 114 183/8 1 231/2 6 1431/8 114 183/8 1 231/2 6 102 / 1 4 169 / 114 3 8 18 / 1 1 2 23 / 8 1021/4 2115/8 114 183/8 1 231/2 8 120 124 / 3 4 165 / 136 1 8 20 / 1 1 2 23 / 8 120 1241/4 1871/4 136 201/8 1 231/2 8 10,000 / 37,850 120 124 / 1 2 230 / 136 1 8 20 / 2 27 10 12,000 / 45,420 120 1241/4 2731/4 136 201/8 2 27 10 15,000 / 56,775 120 124 / 338 / 136 20 / 2 27 14 Capacity (U.S. Gallons/Liters) Inside Dia. A Width B Length Height C D 3,000 / 11,355 98 1021/4 1123/8 4,000 / 15,140 98 1021/4 5,000 / 18,925 98 6,000 / 22,710 98 7,000 / 26,495 8,000 / 30,280 1 4 1 4 1 4 1 4 • CIP door and spray devices for automated cleaning. 9 3 4 C • Vertical agitation. • Combination sight and light glass with handy light fixture. Inquire about agitation systems available for Model “SH” tanks. • Dial thermometer with well. D 1 8 B A Model “OE” Standard Features • Tank-mounted wash system with piping and spray dishes. • 5,000- to 8,000-gallon sizes have 11/2" external wash line. • Positive manway wash. • Stainless steel inner liner and exterior. • Sweat copper connections on all coolers. • Foam-in-place urethane insulation. • Complete agitator assembly. • Eighteen-inch diameter manway opening with hinged cover, gasket, and clamp. • Remote, wall-mounted control cabinet with controls. • Spray dishes and external wash piping standard on 5,000- to 8,000-gallon coolers. • Stainless steel external ladder on 800-gallon and larger coolers. • Portable aluminum ladder on 2,700-gallon and larger coolers for internal access. • Stainless steel calibration stick for 500- to 1,600-gallon coolers. • Milk inlet/air vent combination is located in a 3" opening in the manhole cover. A rubber adapter is furnished to receive a 11/2" stainless steel milk pipeline. Options • Control and pump assembly. • Refrigeration packages available. • Pre-assembled refrigerant tubing. • Two-inch stainless steel, disc-type, clamp-on external outlet valve. Three-inch outlet valve standard on 4,000- to 8,000-gallon coolers. • Dial-type milk thermometer mounted in outlet valve head of cooler. • External liquid level gauge on 2,000- to 8,000-gallon coolers. Model “OE” Specifications Dimensions (in) Capacity (U.S. Gallons/Liters) Length A Width B Height* C Average Calibration Capacity U.S. gallons No. of Legs 500 / 1,893 78 60 52 550 4 600 / 2,271 90 60 52 628 4 800 / 3,028 80 71 61 805 4 1,000 / 3,785 102 71 61 1,049 6 1,350 / 5,110 102 80 70 1,356 6 1,600 / 6,056 120 80 70 1,600 6 2,000 / 7,570 155 80 72 2,085 8 2,700 / 10,220 155 90 82 2,780 8 3,000 / 11,355 176 90 82 3,175 10 4,000 / 15,140 196 97 86 4,075 12 5,000 / 18,925 196 108 94 5,180 12 6,000 / 22,710 196 119 100 6,105 16 7,000 / 26,495 228 119 101 7,100 18 A C B 8,000 / 30,280 228 126 108 8,370 18 *Product inlet height. These dimensions are not to be used for construction purposes. 10 Mueller Cook ‘N Cool Cook ‘N Cool Mueller Temp-Plate heat transfer surface maximizes heat transfer efficiency, heating, or cooling in the Mueller Cook ’N Cool unit. It can be used for cooking with steam and cooling with water in the same unit or cooling only with glycol, ammonia, or Freon®. Double-action agitation scrapes the heat transfer surface to prevent burn-on and a highspeed, counter-rotating turbine provides shear action for blending. Cook ’N Cool Heating and Cooling Curves 180 Heat Standard Features • Double-action agitation assembly includes both scraping and turbine-type agitators. • Temp-Plate heat transfer surface on bottom head for heating or cooling. • Large diameter provides maximum efficiency of heat transfer surface. Product Temperature (°F) 160 140 120 100 80 40 • Rated capacity plus 10" freeboard. Cool 60 0 15 30 45 60 75 90 Time (Minutes) • Type 304 stainless steel inner liner and outer jacket. Based on 500-gallon capacity, heating with 60 psig steam and cooling with 60 gpm and 35°F water. If viscosity of the product is greater than 100 cP, multiply the cooling time for water by (viscosity, cP). • Three-inch clamp-type outlet ferrule. • Stacked mixer drive, dual agitation, single speed, 230/460 volt, 60 hertz, 3-phase gear motor(s). • Two-inch Inswool (low chloride) insulation. • One thermometer well. C A • Adjustable stainless steel legs. B 120° • Easy to clean with large radius corners. D • Sanitary construction includes No. 4 finish on interior and exterior with internal and external welds ground and polished. Darker shaded area refers to the double-action agitator assembly. Cook ’N Cool Specifications Volume* (U.S. Gallons/Liters) I.D. (in) Dim. A OD (in) Dim. B (in) Dim. C (in) Dim. D (in) 250 / 946 72 76.5 90 18 500 / 1,893 108 112.5 96 750 / 2,839 108 112.5 1,000 / 3,785 108 1,500 / 5,678 2,000 / 7,570 Bottom Scrape RPM HP RPM Impeller Diameter No. of Legs Bottom Cone** 37.5 5 21.0 1.5 86 26" 4 25 ft2 11 48.0 10 15.6 2.0 86 27" 4 52 ft2 105 18 48.0 10 15.6 3.0 58 38" 4 52 ft2 112.5 111 24 48.0 10 15.6 3.0 58 38" 4 52 ft2 144 148.5 121 18 58.25 15 12.0 5.0 43 48" 6 110 ft2 144 148.5 128 25 58.25 15 12.0 5.0 43 48" 6 110 ft2 *10" of straight wall above rated capacity to prevent spillage during agitation. **Heat transfer area. 11 Turbine HP Mueller Whey Crystallizers Whey Crystallizers Since the beginning of cheesemaking, the remaining by-product (whey) has been of little value to cheesemakers. With Mueller whey crystallizer tanks, whey can be transformed into useful products and profits. Whey crystallizers are designed to offer the maximum efficiency in cooling and continuous agitation — the two requirements for effective crystallization. Mueller Temp-Plate heat transfer surface cools whey to 40°F while solids are maintained in suspension and continuously agitated, forming crystals useful in many industries. Two inches of insulation on sidewalls and bottom of crystallizers also aid in the cooling process. Each Mueller crystallizer tank is equipped with a self-centering manway door, projectile well with 5" dial thermometer, recording thermometer well, outlet connection, and CIP and vent arrangement. Standard Features Options • Capacities range from 3,000 to 20,000 gallons. • Type 304 stainless steel inner liner, polished to No. 4 finish. • In-plant model: No. 4 polished, Type 304 stainless steel outer jacket and cone bottom. • Outside models have carbon steel outer jacket painted with rust-inhibitive primer and a stainless steel alcove that opens into the processing area. • Outside models available with either a cone or flat-pitched bottom. • Heavy-duty, vertical, side- and bottom-sweep agitator provides uniform suspension of solids and thorough product movement across the cooling surface area. • Stainless steel exterior and legs available with outside models. • Two-speed or variablespeed agitator motor. • Extended alcove and additional insulation. • Mueller Temp-Plate provides optimum cooling efficiency for proper crystallization. • Ladder, safety cage, and guard rail. • A 16" x 20" self-centering insulated manway door with sampling valve. • Recording thermometer. • Dial-type thermometer and a recording thermometer well. • Liquid-level indicators. • A CIP spray device and separate overflow vent lines provide thorough cleaning and vacuum protection. A vent door and fail- safe assembly are also provided. • Refrigeration controls. • A 21/2" outlet ferrule. Inquire about agitation systems available for whey crystallizers. Whey Crystallizer Specifications Capacity (U.S. Gallons/Liters) ID (in) OD (in) A* (in) B** (in) Pitch** (in) C* (in) D** (in) 3,000 / 11,355 96 1001/2 977/8 993/8 4,000 / 15,140 96 100 / 5,000 / 18,925 96 6,000 / 22,710 6 1571/2 1417/8 129 / 3 8 131 / 6 3 8 189 / 1737/8 1001/2 1613/4 1631/4 6 2213/8 2053/4 96 1001/2 1935/8 1951/8 6 2531/4 2375/8 7,000 / 26,495 120 1241/2 1437/8 1441/4 71/2 2095/8 1911/4 8,000 / 30,280 120 124 / 164 / 164 / 7/ 230 2115/8 1 2 1 2 3 4 1 4 5 8 1 2 9,000 / 34,065 120 1241/2 1843/4 185 71/2 2501/2 232 10,000 / 37,850 120 124 / 205 / 205 / 1 2 7/ 270 / 2521/2 15,000 / 56,775 120 1241/2 3071/4 3075/8 71/2 373 3545/8 20,000 / 75,700 140 144 / 300 / 301 8/ 374 / 3513/4 1 2 1 2 1 8 3 4 1 2 3 4 7 8 1 4 Approx. 22" Approx. 22" ID ID C B C A OD OD Pitch 18" 24" *Cone bottom. **Flat-pitched bottom. These dimensions are not to be used for construction purposes. 12 Mueller Multi-Compartment Storage Tanks Single- and Multi-Compartment Storage Tanks Mueller single- and multi-compartment tanks are designed to provide storage and thorough mixing of most viscous food processing liquids. Their use results in optimum utilization of floor space. The tanks are available in three models: “HM” with a hinged cover and “SOM” and “SRM” with a solid top and manway. Both solid-top models have pitched tops for water drainage. Standard Features • Standard Type 304 stainless steel construction with both interior and exterior surfaces polished to a No. 4 (3A) finish. • Units available with one, two, three, or four compartments. Insulated adjacent compartments can be used with extreme temperature variations without appreciable heat transfer. Options • Mueller Temp-Plate heat transfer surfaces are designed for use with a variety of cooling and heating media, available on any or all compartments of each tank. • Stainless steel agitator shield to prevent contaminants from entering the tank. • Bottoms are pitched to an industry standard. Two-inch, clamp-type outlet ferrule for easy, complete drainage and connection compatibility. • One and a half-inch rigid insulation on each side of each compartment. C D • A calibration rod is available to measure the contents of each compartment. • Two-inch stainless steel outlet valves. Multi-Compartment Storage Tank Specifications "HM" A A "SOM" Dimensions (in) Number of Compartments* C E A B 1 2 3 4 D Approx. E 100 / 379 411/4 351/4 301/4 603/8 901/2 1205/8 27 491/2 200 / 757 41 / 1 2 46 / 39 / 78 / 117 / 156 / 36 603/4 300 / 1,136 481/4 511/2 43 857/8 1283/4 1715/8 393/4 651/4 400 / 1,514 531/4 52 501/4 1003/8 1501/2 200 47 661/2 500 / 1,893 653/4 52 501/4 1003/8 1501/2 200 47 661/2 600 / 2,271 78 / 52 1 4 50 / 100 / 150 / 200 47 661/2 800 / 3,028 733/8 521/2 661/8 132 1977/8 2633/4 623/4 693/4 1,000 / 3,785 82 / 60 66 / 132 197 / 263 / 62 / 741/2 1 4 1 4 3 8 1 2 E B Capacity Per Unit (U.S. Gallons/Liters) 5 8 "SRM" E 1 4 3 8 1 8 3 8 1 2 7 8 3 4 3 4 *For model “HM,” deduct 1" between compartments. These dimensions are not to be used for construction purposes. Ask for information on agitation systems available for this product. 13 B A B Mueller Porta-Tank® Porta-Tanks Food-Grade Porta-Tanks Cone-Bottom Porta-Tanks If you are interested in achieving better bottom-line profits, we have good news for you. Our Porta-Tank can save you money by increasing efficiency and safe handling while transporting your bulk product. The all-stainless-steel Porta-Tank is available in two models and seven sizes. Sanitary or industrial finishes are available. Cone-bottom Porta-Tanks are built for handling and moving viscous product smoothly and quickly. Whatever your transporting needs, we have a Porta-Tank that will decrease your handling time and transportation costs and increase your efficiency and bottom-line profits. Standard Features Options • Sanitary construction includes round inside corners with a 2B interior finish and interior welds fully ground and polished. Exterior material is 2B with welds taped and buffed. • A 2" disc-type outlet valve with safety lock for easy-to-reach unloading. Safety lock and position of outlet valve prevent accidental loss of product and contamination of product in lower stacked Porta-Tanks. • A 2" clamp-type outlet ferrule is located in a recessed alcove to prevent damage. • Available Mueller Matic® automatic washing system which cleans and sanitizes the Porta-Tank inside, automatically saving time and labor costs on maintenance. • Sturdy-stacking corners allow stacking two high (full) or three high (empty). • Specially designed lifting channels permit the Porta-Tank to be lifted from all sides, which results in easier and faster handling and reduced labor costs. • Available industrial-grade finish (2B interior with welds buffed) keeps non-sanitary products safe from loss. • Other fitting options are available at a reasonable cost. • An 18" or 221/2" diameter positive seal manway with quick-release clamp gives easy access to inside of Porta-Tank for inspection and cleaning. Available with bolt-type clamp for pressure unloading. Inquire about specifications and agitation systems available for all of our Porta-Tank models. 44" square Porta-Tank Specifications Food Grade Capacity (U.S. Gallons/Liters) A - Stacking Height (in) B - Straight Wall Height (in) Empty Shipping Weight (lbs) 235 / 889 345/8 44 x 44 x 24 high 365 335 / 1,268 5 8 46 / 44 x 44 x 36 high 430 435 / 1,646 585/8 44 x 44 x 48 high 495 535 / 2,025 71 44 x 44 x 60 high 560 Cone Bottom Capacity (U.S. Gallons/Liters) Overall Height Dimensions Straight Wall Height Empty Shipping Weight (lbs) Food Grade Porta-Tank A B 44" square 165 / 625 461/2 44 x 44 x 12 high 475 265 / 1,003 1 2 58 / 44 x 44 x 24 high 550 365 / 1,382 701/2 44 x 44 x 36 high 600 B A Cone Bottom Porta-Tank 14 Mueller Single-Wall Storage Tanks Models “F” and “D” Mueller single-wall tanks have applications in virtually every area of the food, dairy, and beverage processing industries. These versatile tanks are ideal for storage, mixing, and blending of product ingredients. Mueller Models “F” and “D” vertical storage tanks are available in a wide variety of sizes, materials, and finishes to meet your specific storage requirements. Options Model “F” Tanks Model “D” Tanks The distinguishing characteristic of the Mueller Model “F” vertical tank is a dished bottom with a center drain. This tank is designed for use with more viscous fluids, such as ice cream mixes, heavy syrups, or other applications where rapid, complete drainage is critical. The Model “D” vertical, cylindrical tank features a flat-pitched bottom with a side outlet for easy access. It is designed for use with low-viscosity fluids such as milk, broths, or other light-bodied products. • Several types of agitation systems for product mixing applications. • Four types of internal and external finishes provide economical compliance with sanitation requirements. 15 Standard Features • Constructed of Type 304 stainless steel for durability. • Lift-off, hinged, or domed covers with manways. • Open top for easy access, quick inspection, and effective cleaning through 2,000-gallon sizes. Larger sizes have a dome top with manway. • Fabrication from other alloys to meet specific product compatibility requirements. • Stainless steel legs with adjustable ball feet through 1,000-gallon sizes. • Convenient stainless steel, portable agitator mount bracket. • CIP systems for quick, easy cleaning. • Larger sizes have aluminum-painted, carbon steel legs with adjustable ball feet and additional bracing for added strength. • Mueller heat transfer surface available. • Industry standard, 11/2" clamp-type outlet ferrule. Model “F” Specifications Gauge Capacity (U.S. Gallons/Liters) Max. Gallons* A B C Top Bottom Upper Lower No. of Legs 200 / 757 220 36 461/2 51/2 14 14 14 14 3 300 / 1,136 330 48 38 / 1 2 6/ 14 14 14 14 4 400 / 1,514 440 48 521/2 61/2 14 14 14 14 4 500 / 1,893 525 48 63 / 1 2 6/ 14 14 14 14 4 600 / 2,271 630 57 53 71/4 12 12 14 14 4 800 / 3,028 840 57 72 71/4 12 12 14 14 4 1,000 / 3,785 1,050 66 661/4 8 12 12 14 14 4 1,500 / 5,678 1,575 84 60 / 1 2 9/ 12 12 14 12 4 2,000 / 7,570 2,100 84 821/4 91/2 12 12 14 12 4 3,000** / 11,355 3,150 84 126 / 9/ 12 12 14 12 4 4,000** / 15,140 4,150 96 127 101/2 12 12 12 12 4 5,000** / 18,925 5,150 109 1211/2 115/8 12 10 12 10 4 6,000** / 22,710 6,150 109 1461/4 115/8 12 10 12 10 4 8,000** / 30,280 8,150 120 160 121/2 12 10 12 10 6 10,000** / 37,850 10,150 133 1613/4 135/8 12 10 12 10 8 Dimensions (inches) 1 4 1 4 1 4 1 4 Heads 1 2 Sidewall A B C 2" 12" A B C *Maximum U.S. gallons at lip of tank. **Tanks 3,000 gallon and larger have dome tops. Larger sizes available. 12" Model “D” Specifications Dimensions (inches) Gauge Capacity (U.S. Gallons/Liters) Max. Gallons* A B C Sidewall Bottom No. of Legs 200 / 757 220 36 49 21/4 14 12 3 300 / 1,136 330 48 41 3 14 12 4 400 / 1,514 440 48 55 3 14 12 4 500 / 1,893 525 48 66 3 14 12 4 600 / 2,271 630 57 551/2 35/8 14 12 4 5 8 800 / 3,028 840 57 74 / 3/ 14 12 4 1,000 / 3,785 1,050 66 691/4 41/8 14 12 5 1,500 / 5,678 1,575 84 63 / 1 4 5/ 14 12 5 2,000 / 7,570 2,100 84 86 51/4 14 12 5 1 2 1 2 Mueller offers a variety of singlewall tanks for all of your storage requirements! *Maximum U.S. gallons at lip of tank. 16 Mueller Wine Processing Equipment Model “DF” Wine Fermenting and Storage Tanks Standard Features When it comes to fine winemaking, your operation is dependent on quality tanks. Mueller is a leader in the design and manufacture of equipment that meets the strict quality standards set by today’s prominent winemakers. We manufacture and field install a broad line of equipment for all phases of the winemaking process, including wine fermentation and storage tanks, champagne tanks, de-juicing tanks, rotary fermenters, Porta-Tanks, thermal storage equipment, Accu-Therm® plate heat exchangers, falling film chillers, pomace removal tanks, field-fabricated tanks, and our all-stainless-steel wine barrels. Designed specifically for the winemaking industry, Mueller stainless steel wine tanks reflect the quality craftsmanship and strict attention to detail that makes Mueller equipment the most desired in the industry. Custom fabrication is always an option to meet your particular requirements. This lets you determine the height-to-diameter ratio that best suits your process, the correct component arrangement to meet your needs, and the amount of heat transfer surface necessary to produce your fine products. • Corrosion resistant, Type 304 stainless steel construction. Options • Sanitary, attractive No. 2B finish inside and out. • Mueller Temp-Plate heat transfer surface provides efficient cooling using either pumped ammonia or glycol refrigerant. Heat transfer surface is polished to a No. 4 finish inside and out. • Precision manway assemblies installed with a smooth radius on both sides of the manway collar to ensure superior cleanability as well as improved structural integrity. • External sight gauges. • Temp-Plate heat transfer surface circuited for R-12 or R-22 refrigerants. • Large radius corners for thorough, easy cleaning. • Insulated and fully welded stainless steel outer jacket. • Strong, 12-gauge truncated top heads and 12- and 14-gauge sidewalls. • Sample valves. • Flat-pitched bottom head with easy access side drain. • Constructed of Type 316 or 316L stainless steel. • Four-inch top vent assembly and 2" racking clamp connections. • Two projectile wells for temperature monitoring. • Highly polished material and weld finishes. • Lifting and anchoring lugs. • Red wine tanks have an 18" outside opening manway flush with tank bottom and a 4" outlet clamp connection. White wine tanks have a side entering, 16" x 20" inside closing manway and 2" outlet clamp connection. • Seismic-designed tank stands constructed of aluminum; painted carbon steel is also available. Mueller Tapered Wine Tanks Our tapered wine tank’s novel design allows the grape cap to wedge into the upper part of the tapered shell, thus making it easier to re-submerse, which enhances the extraction process. These innovative tanks are available in insulated or single-wall versions. 17 Model “DF” Wine Tank Specifications Capacity (U.S. Gallons/Liters) Width (in) Height (in) Heat Transfer Surface (sq ft) 500 / 1,893 49 85 19 1,000 / 3,785 61 101 46 1,500 / 5,678 71 112 52 3,000 / 11,356 89 134 66 4,500 / 17,034 101 153 99 6,000 / 22,712 118 156 116 12,000 / 45,424 140 208 276 Mueller Stainless Steel Wine Barrels Mueller’s stainless steel wine barrels give winemakers the best of both worlds. You can age wines without adding oak flavor to the wine and use whatever ratio of oak-to-steel barrel you want, without sacrificing complexity. Furthermore, you can age smaller lots of different yeasts or even different vineyards in both steel and oak barrels and blend them as you see fit. When you add Mueller’s stainless steel barrels to your winemaking program, you have the flexibility to create wines that were not possible before. If you want to make a white wine without exposing it to oak and have the ability to micro-manage how your wine develops, a Mueller stainless steel wine barrel is a perfect fit. The 75-gallon barrel has one 2" tri-clamp ferrule connection, is available with fixed ends, and will stack on your existing barrel racks. Wine Barrel Specifications Capacity (U.S. Gallons/Liters) Length (in) Width (in) Weight (lbs) 75 / 283.9 383/4 255/8 101 18 Mueller Brewing Equipment Satisfying Brewers of Quality Beer for Years When you buy Mueller brewing equipment, you are purchasing much more than the superior equipment itself. You are investing in a company that has served the brewing industry for over 45 years and is one of the largest manufacturers of brewery cellar tanks in the world. You are buying our commitment to provide the best technical support and after-purchase service available. Our manufacturing process is well defined and all Mueller team members fully understand the importance of their individual responsibility in producing a quality product. Our expert brewery team is an integral part of the quality pledge we offer our customers. By having in-depth knowledge of every phase of brewing, we not only offer the solutions you need from brewhouses to cellar tanks — we offer everything in between. Mueller custom beer fermentation and storage tanks are designed for optimum process control. Tank sizes from 10 to 7,000 BBL with diameters up to 30 feet are available to satisfy the needs of your brewery. From design to installation, and throughout the lifetime of your Mueller brewing equipment, we stand behind you every step of the way. Cheers! 19 20 Mueller Field Operations, Inc. Complete Service From Start to Finish Mueller Field Operations, Inc., a wholly owned subsidiary of Paul Mueller Company, offers complete construction services with particular emphasis on expanded scope projects utilizing our construction management, engineering, procurement, and field integration capabilities. We also provide specialized labor for on-site field erected tanks/vessels, equipment installation, vessel retrofit, vessel repair, and process piping that allows us to go beyond the capabilities of our manufacturing facility. Mueller Field Operations, Inc. has extensive experience in providing on-site solutions in sanitary design for the food, juice, dairy, beer, wine, and pharmaceutical industries. Industrial applications, such as ASME and API code stamped equipment, are also available through our services. In-house manufacturing of components in our state-of-the-art facility ensures that all parts such as tank heads, cylinders, manways, fittings, agitators, and heat transfer surface are fabricated correctly and coordinated to support our construction schedule in the field. From project start to finish, we instill stringent quality control processes for design, component manufacturing, equipment transport, field installation, commissioning, final performance testing, to project completion. We also offer complete maintenance and start-up services to ensure our customer’s needs are upheld. Mueller Field Operations, Inc. is supported by Paul Mueller Company’s nearly one-million-square-foot manufacturing facilities, centrally located in Springfield, Missouri, and Osceola, Iowa. Manufactured components are delivered to the job site by Mueller’s own fleet of trucks. …We’re with you from the ground up. 21 22 Mueller Transportation, Inc. Mueller Quality Delivered Right to Your Door Mueller has the capability to deliver by rail or on our own fleet of trucks. Use of our trucks, and our central location, enables us to provide quick delivery throughout the U.S.A. 23 24 Paul Mueller Company Mueller is Your Process Solutions Provider! For nearly 70 years, Paul Mueller Company has earned distinction for delivering outstanding equipment and unique solutions to the process industries. Your production plant is an integrated system that requires a broad range of disciplines to optimize. Mueller has the technical expertise, innovative engineering, and manufacturing resources to implement a process system specific to your needs. From silos to modular systems to complete turnkey plants, when you think of process, think Mueller… …Your Systems Specialists! 25 26 ® P.O. Box 828 • Springfield, Missouri, 65801-0828, U.S.A. Phone: (417) 575-9000 • 1-800-MUELLER • Fax: (417) 575-9669 www.muel.com • E-mail: processing@muel.com ©2004-09 Paul Mueller Company PR-1316-5