Digital Energy SGT5000_OPT_RMS_01 Stop Alarm g Mute Test GE Digital Energy Installation Guide Uninterruptible Power Supply GE Consumer & Industrial SA General Electric Company CH – 6595 Riazzino (Locarno) Switzerland T +41 (0)91 / 850 51 51 F +41 (0)91 / 850 52 52 www.gepowerquality.com g imagination at work Digital Energy Model: RSB – Remote Signalling Box For: SG Series 60 - 600 CE S1 & S2 SG Series 10 - 750 UL S0 & S1 & S2 SitePro 10 - 40 CE S7 & S8 SitePro A 10 - 300 UL Issued by: Product Document Department – Riazzino - CH Approved by: R & D Department – Riazzino - CH Date of issue: 21.07.2011 File name: GE_UPS_OPM_APS_XCE_10K_M50_XGB_V020 Revision: 2.0 Identification No.: 11785 – 17013 – 17442 Up-dating Revision Concern Date 2.0 Update template – ECN 1588 21.07.2011 COPYRIGHT © 2011 by GE Consumer & Industrial SA All rights reserved. The information contained in this publication is intended solely for the purposes indicated. The present publication and any other documentation supplied with the UPS system is not to be reproduced, either in part or in its entirety, without the prior written consent of GE Digital Energy. The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail. The content of this publication may be subject to modification without prior notice. Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 2/10 Installation Guide RSB – Remote Signalling Box Digital Energy Table of contents Page 1 SAFETY RULES .................................................................................................................................................... 4 2 PRELIMINARY ..................................................................................................................................................... 5 3 INSTALLATION ................................................................................................................................................... 6 3.1 DESCRIPTION OF RSB - REMOTE SIGNALLING BOX ...................................................................................................................... 6 3.2 CONNECTION RSB TO UPS SG SERIES CE & UL WITH CUSTOMER INTERFACE IM0005 (ID 17442) ....................... 7 3. 3 CONNECTION RSB TO UPS SG SERIES CE & UL WITH CUSTOMER INTERFACE IM0171 (ID 17442) ....................... 8 3. 4 CONNECTION RSB TO UPS SITEPRO CE S7 & S8 WITH CUSTOMER INTERFACE IM0005 (ID 117875 & ID 17013) ............................................................................................................................................................................................................ 9 3. 5 CONNECTION RSB TO UPS SITEPRO CE S6 AND SITEPRO A UL WITH CUSTOMER INTERFACE IM0005 (ID 11785) .........................................................................................................................................................................................................10 Manufactured by: Distributed by: Your service contact: g GE Digital Energy™ General Electric Company 6595 Riazzino (Locarno) Switzerland Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 3/10 Installation Guide RSB – Remote Signalling Box Digital Energy 1 SAFETY RULES With this document, GE Digital Energy gives to the user all the necessary information about the correct installation and connection with the UPS units. Please carefully read this Installation Guide before installing or operating the equipment. If any problems are encountered with the procedures contained in this Installation Guide, please contact the nearest Service Centre before you proceed. All UPS installation, maintenance and service work should be performed by qualified service personnel only. KNOWLEDGE and FULL compliance of the safety instructions and the warnings contained in this manual are THE ONLY CONDITION to avoid any dangerous situations during installation, operation, maintenance work, and to preserve the maximum reliability of the UPS system. NOTE ! The installation and cabling of the option “RSB – Remote Signalling Box” must be performed by QUALIFIED SERVICE PERSON. Please refer to the “Safety Rules” included in the “User Manual” of the UPS. Please read carefully the UPS “User Manual & Installation Guide” before installing or operating the equipment. If any problems are encountered with the description of this “Installation Guide”, please contact the nearest Service Centre before proceeding. Please for the installation and cabling of the “RSB – Remote Signalling Box” in Computer Room use only type DP (DP1, DP1-P or DP2, DP2-P) or equivalent cable. GE Digital Energy refuses any responsibility in case of non-observance, unauthorised alterations or improper use of the delivered equipment. Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 4/10 Installation Guide RSB – Remote Signalling Box Digital Energy 2 PRELIMINARY The purpose of this Document is, to explain in a step by step procedure how to install the optional “RSB – Remote Signalling Box” . NOTE ! The work to be done is reserved to Service engineers which have been previously trained on these UPS's, and therefore have thorough knowledge about the function and handling of this equipment. IMPORTANT For the installation of the “APS – 24Vdc Auxiliary Power Supply” please refer to the “Installation Guide” included in to the KIT. Please for the installation and cabling of the “RSB – Remote Signalling Box” in Computer Room use only type DP (DP1, DP1-P or DP2, DP2-P) or equivalent cable. Content of the RSB – Remote Signalling Box ID 17442 for SG Series CE & UL (see Section 3.2 & 3.3) A 1 RSB - Remote Signalling Box B 1 terminal block XA female C 1 Set cables for connection APS 24Vdc D 1 APS - 24Vdc Auxiliary Power Supply E 1 Set screws F 1 Plug J2 Sub D - Male 25 pin ID 17013 for SitePro CE S7 & S8 (see Section 3.4) B A C 1 APS - 24Vdc Auxiliary Power Supply B 1 Set screws C 1 Plug J2 Sub D - Male 25 pin D 1 RSB - Remote Signalling Box E 1 Set cables for connection APS 24Vdc F 1 Profile for APS 24Vdc ID 17785 for SitePro CE S6 & SitePro A UL (see Section 3.5) OPT_RSB Kit_01 G A D F E Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx A 1 RSB - Remote Signalling Box B 1 Plug J2 Sub D - Male 25 pin C 1 APS - 24Vdc Auxiliary Power Supply D 1 Profile for APS 24Vdc E 1 Set cables for connection APS 24Vdc F 1 terminal block XA female G 1 Installation Guide for APS - 24Vdc Auxiliary Power Supply Page 5/10 Installation Guide RSB – Remote Signalling Box Digital Energy 3 INSTALLATION NOTE ! The installation and cabling of the option “RSB – Remote Signalling Box” must be performed by QUALIFIED SERVICE PERSON. Please refer to the “Safety Rules” included in the “User Manual” of the UPS. Please read carefully the UPS “User Manual & Installation Guide” before installing or operating the equipment. If any problems are encountered with the description of this “Installation Guide”, please contact the nearest Service Centre before proceeding. Please for the installation and cabling of the “RSB – Remote Signalling Box” in Computer Room use only type DP (DP1, DP1-P or DP2, DP2-P) or equivalent cable. 3.1 DESCRIPTION OF RSB - REMOTE SIGNALLING BOX The optional RSB - Remote Signalling Box allows monitoring of the operation of the UPS, using the potential free contacts fitted on the “P4 - Customer Interface Board“ of the UPS. It can be used by simply putting the box on a desktop or on a wall or, removing the box, it can be surface mounted. The Remote Panel contains an internal buzzer and the following status indicators: SGT5000_OPT_RMS_01 Stop Alarm g Mute Test GE Digital Energy Fig. 3.1-1 RSB – Remote Signalling Box Mimic diagram With LEDs indicating the operation of Rectifier and Inverter, and the power source supplying the critical Load. Alarm Indicating a critical situation on the UPS (LED light and audible alarm). Stop Indicating the UPS is preparing to shut down in a short time. Mute Push button resets the buzzer. Test Push button checks all the LEDs and the buzzer of the remote panel. The cable connecting the RSB to the UPS cabinet must be min. 16 wires/0.25mm2 (24 AWG - DP). The plug B (only used with IM0005 – Customer Interface Board) is included in the delivery of the option RSB (cable connecting UPS with RSB not included). Maximal allowable length: 300 m (985 ft). The alarms on free potential contacts can be connected on terminals X1 instead J2 (see correlation X1 – J2 in User Manual of UPS - Section 9.1). If the remote signal panel is plugged on connector J2, the terminal block X1 cannot be used to drive an external alarms monitoring device, because it is supplied by the internal UPS low voltage power supply. Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 6/10 Installation Guide RSB – Remote Signalling Box Digital Energy 3.2 CONNECTION RSB TO UPS SG SERIES CE & UL WITH CUSTOMER INTERFACE IM0005 (ID 17442) Pink + Red 1 49 50 55 56 A IM0005 - Customer Interface OPT_RSB_17442-IM0005_01GB m 77 COMMON ALLARM AUX. BUZZER STOP OPERATION P.S.: The above mentioned colors are suitables only for XY standard cable 16 17 19 20 22 23 X3 130mm / 5 1/4" white/green brown/green white/yellow yellow/brown X4 m grey/pink blue/red J2 1 LOAD ON MAINS J2 B PLUG SUB D - MALE 9 black violet 37 38 40 42 43 LOAD ON INVERTER 44 1 2 3 4 1 green yellow Grey + Blue XA TERMINALS BLOCK /3 " white brown IM6544 X15 2 max 300m / 985ft Cable Type XY 16 x 0,25mm red pink blue grey UTILITY FAILURE 1 2 31 32 33 34 14 B - J2 - SUB D - MALE 24V GND 1 2 3 4 5 6 7 8 9 10 11 REMOTE SIGNALLING BOX XA 1 2 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 13 14 15 16 17 18 19 20 21 22 XA TERMINALS BLOCK A pink red grey blue Stop Alarm g Mute Test GE Digital Energy 216mm / 8 1/2" Fig. 3.2-1 Connection RSB to UPS SG Series CE & UL with Customer Interface IM0005 (ID 17442) A B XA Terminals X3, X4 and X15 fitted inside the RSB – Remote Signalling Box. Plug J2 (sub D - male - 25 pin) must be connected to the connector J2 (sub D - female-25 pin) located on “IM0005 - Customer Interface Board“. Terminal block XA for 24Vdc / 1A supply RSB – Remote Signalling Box. Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 7/10 Installation Guide RSB – Remote Signalling Box Digital Energy 3.3 CONNECTION RSB TO UPS SG SERIES CE & UL WITH CUSTOMER INTERFACE IM0171 (ID 17442) pink + red XA 16 15 19 18 8 7 LOAD ON INVERTER black violet LOAD ON MAINS green yellow COMMON ALLARM white brown grey/pink BUZZER ALLARM blue/red STOP OPERATION 37 38 40 42 43 44 X15 IM0171 - Customer Interface d SNMP car X4 49 50 55 56 16 17 19 20 22 23 A 10 11 7 8 9 4 5 6 20 21 22 1 2 3 17 18 19 15 16 12 13 14 X1 OPT_RSB_17442-IM0171_01GB /3 " white/green brown/green 1 2 31 32 33 34 max 300m / 985ft UTILITY FAILURE 2 (+) m 13 12 yellow/brown grey + blue 77 m 5 4 white/yellow XA Terminals block 2 (+) Cable XY 16 x 0,25mm blue grey X1 P4 - Customer Interface 3 2 24V GND/PE Remote Signalling Box 1 (-) IM6544 red pink blue XA 1 (-) X3 130mm / 5 1/4" XA red grey O EP O E P+ - A pink 34 12 Stop Alarm Mute Test P.S.: The above mentioned colors are suitables only for XY standard cable 216mm / 8 1/2" Fig. 3.3-1 Connection RSB to UPS SG Series CE & UL with Customer Interface IM0171 (ID 17442) A X1 XA Terminals X3, X4 and X15 fitted inside the RSB – Remote Signalling Box. Terminal block X1 located on “IM00171 - Customer Interface Board“. Terminal block XA for 24Vdc supply RSB – Remote Signalling Box. Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 8/10 Installation Guide RSB – Remote Signalling Box Digital Energy 3.4 CONNECTION RSB TO UPS SITEPRO CE S7 & S8 WITH CUSTOMER INTERFACE IM0005 (ID 117875 & ID 17013) C _ L N LOAD ON MAINS white/green brown/green white/yellow yellow/brown 1 A P4 - Customer Interface X4 49 50 55 56 SP_OPT_010-040_S7_RSB_01GB 3 grey/pink blue/red J5 max 300m / 985ft CABLE TYPE XY 16 x 0,25mm m m black violet 37 38 40 42 43 LOAD ON INVERTER 44 X1 COMMON ALLARM AUX. BUZZER STOP OPERATION 16 17 19 20 22 23 Stop X3 130mm 5 1/4" in green yellow JP3 X2 77 white brown IM6544 X15 1 2 3 4 5 6 7 8 9 10 11 UTILITY FAILURE 1 2 31 32 33 34 J2 PLUG SUB D - MALE J2 1 2 J4 24V GND B 12 13 14 15 16 17 18 19 20 21 22 blue grey red pink J2 - SUB D - MALE B- 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 grey + blue J3 1 +_ A REMOTE SIGNALLING 9 Only for SitePro 30-40kVA XB1 XB2 F50 XB3 14 XB TERMINALS BLOCK XB TERMINALS BLOCK in C pink + red Alarm g Mute Test GE Digital Energy P.S.: The above mentioned colors are suitables only for XY standard cable 216mm 8 1/2" in Fig. 3.4-1 Connection RSB to UPS SitePro C E S 7 & S 8 with Customer Interface IM0005 (ID 117875 & ID 17013) A B C Terminals X3, X4 and X15 fitted inside the RSB – Remote Signalling Box. Plug J2 (sub D - male - 25 pin) must be connected to the connector J2 (sub D - female-25 pin) located on “P4 - Customer Interface Board“. Terminal block XA for 24Vdc / 1A supply RSB – Remote Signalling Box. Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 9/10 Installation Guide RSB – Remote Signalling Box Digital Energy 3.5 CONNECTION RSB TO UPS SITEPRO CE S6 AND SITEPRO A UL WITH CUSTOMER INTERFACE IM0005 (ID 11785) P4 - IM0005E Customer Interface SP_A_010-040_S6_remote signalling-connection_02 1 LOAD ON MAINS grey/pink blue/red white/green brown/green white/yellow yellow/brown COMMON ALLARM AUX. BUZZER STOP OPERATION P.S.: The above mentioned colors are suitables only for XY standard cable 9 1 14 JP3 X2 J2 PLUG SUB D - MALE X1 J11 J5 1 2 max 300m / 985ft CABLE TYPE XY 16 x 0,25mm A X4 49 50 55 56 16 17 19 20 22 23 m in m black violet 37 38 40 42 43 LOAD ON INVERTER 44 IM6544 X15 B 77 white brown 1 2 31 32 33 34 J2 3 blue grey 24V GND J4 XA 1 2 3 4 5 6 7 8 9 10 11 REMOTE SIGNALLING UTILITY FAILURE green yellow XA TERMINALS BLOCK FEMALE X3 Stop operation 130mm 5 1/4" in J2 - SUB D - MALE B- 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C J3 A grey blue 1 2 3 4 5 pink red red pink 5432 1 XA TERMINALS BLOCK FEMALE 12 13 14 15 16 17 18 19 20 21 22 C Alarm Alarm Reset Lamp Test 216mm 8 1/2" in Fig. 3.5-1 Connection RSB to UPS SitePro A UL with Customer Interface IM0005 (ID 11785) A B C Terminals X3, X4 and X15 fitted inside the RSB – Remote Signalling Box. Plug J2 (sub D - male - 25 pin) must be connected to the connector J2 (sub D - female-25 pin) located on “P4 - Customer Interface Board“. Terminal block XA for 24Vdc / 1A supply RSB – Remote Signalling Box. Modifications reserved GE_UPS_OPM_RSB_SGS_10K_M50_XGB_V020.docx Page 10/10 Installation Guide RSB – Remote Signalling Box