Single Pole Connectors
Index
Rating
Single Pole Connectors
300A - 400A, 600V AC
Type
Features and Benefits
Plugs/Receptacles/Protective Caps/Accessories
Dimensions
Specifications
Installation Instructions
Page Number
F-3
F-4
F-5
F-5
F-6
Single Pole Connectors
Section F
Index
Dimensions in Inches (mm)
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Single
SinglePole
PoleConnectorse
Connectors
Single Pole
Connectors
Single Pole Connectors
Single Pole Connectors
Male and Female Plugs
Features and Benefits
FEMALE PLUG
Double set screw
terminations.
Cable jacket
retaining wire.
High conductivity
brass contacts.
MALE PLUG
Ribbed housing for
superior gripping.
Easily identifiable cable cut
off points for secure fit.
Non conductive
retaining pin.
Molded in non-metallic
locking ring.
Dimensions in Inches (mm)
The contacts are made of high
conductivity brass. Male contacts
are self compensated for wear.
This provides a more, reliable
connection reducing the
possibility of arcing or burning of
contacts. In addition contacts
and sleeves are reusable.
Double cam design.
All housings are color coded in
one of five different colors for
convenient phase identification.
The specially formulated rubber
housing provides a shroud for
the male and female contacts.
The shroud protects the contacts
from abuse while limiting access
to live parts.
The product is UL Listed and
CSA Certified.The product has
an environmental rating of NEMA
3R.
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Features and Benefits
These single pole connectors
have been designed with ease of
assembly and disassembly in
mind. No special tools are
required. A high strength
nonconductive retaining pin is all
that is needed to securely lock
the contacts to the insulated
sleeve. Simply align the holes of
the housing and contact and
insert the pin, it’s that easy.
Disassembly is just as easy,
simply push the pin out of the
contact and housing then remove
the cable and contact.
Color coded
insulated sleeves.
F-3
Single Pole Connectors
Single Pole Connectors
300 and 400 Ampere, 600 Volts Maximum
Plugs, Receptacles, Protective Caps and Accessories
Plugs
HBL400PTBK
Amp
Color
300A
300A
300A
300A
300A
400A
400A
400A
400A
400A
Black
White
Red
Blue
Green
Black
White
Red
Blue
Green
Cable
Size
#4 - 2/0
#4 - 2/0
#4 - 2/0
#4 - 2/0
#4 - 2/0
2/0 - 4/0
2/0 - 4/0
2/0 - 4/0
2/0 - 4/0
2/0 - 4/0
Male
Plug
HBL200PTBK
HBL200PTW
HBL200PTR
HBL200PTBL
HBL200PTGN
HBL400PTBK
HBL400PTW
HBL400PTR
HBL400PTBL
HBL400PTGN
Female
Plug
HBL200CTBK
HBL200CTW
HBL200CTR
HBL200CTBL
HBL200CTGN
HBL400CTBK
HBL400CTW
HBL400CTR
HBL400CTBL
HBL400CTGN
Panel Mount Receptacle; 1/2” - 13 UNC Thread Stud
Amp
Color
Cable
Size
Male
Receptacle
Female
Receptacle
400A
400A
400A
400A
400A
Black
White
Red
Blue
Green
#4 - 4/0
#4 - 4/0
#4 - 4/0
#4 - 4/0
#4 - 4/0
HBLSITBK
HBLSITW
HBLSITR
HBLSITBL
HBLSITGN
HBLSRTBK
HBLSRTW
HBLSRTR
HBLSRTBL
HBLSRTGN
HBL400CTBK
Panel Mount Receptacle; Double Set Screw
HBLSRTBK
Amp
Color
400A
400A
400A
400A
400A
Black
White
Red
Blue
Green
Cable
Size
2/0 - 4/0
2/0 - 4/0
2/0 - 4/0
2/0 - 4/0
2/0 - 4/0
Male
Receptacle
HBL400ITBK
HBL400ITW
HBL400ITR
HBL400ITBL
HBL400ITGN
Female
Receptacle
HBL400RTBK
HBL400RTW
HBL400RTR
HBL400RTBL
HBL400RTGN
Male
HBLMCAPBK
HBLMCAPW
HBLMCAPR
HBLMCAPBL
HBLMCAPGN
Female
HBLFCAPBK
HBLFCAPW
HBLFCAPR
HBLFCAPBL
HBLFCAPGN
Protective Caps
Color
Black
White
Red
Blue
Green
HBL400ITBK
Accessories
Tapping “T”
Connector
HBLTBK
HBLMCAPBK
Distribution Block
HBL7DB
HBLFCAPBK
HBLTBK
F-4
TRI - TAP
Connector
HBL3TAP
HBL3TAP
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HBL7DB
Dimensions in Inches (mm)
Single Pole Connectors
Single Pole Connectors
Technical Specifications
300 and 400 Ampere
Specifications
Electrical
Voltage Rating
Amperage Rating
600 Volts Maximum.
400A Maximum.
Mechanical
Terminal Accommodation
Plug – 300A – #4 – 2/0
Plug – 400A – 2/0 – 4/0
Recpt. – 400A – 2/0 –
4/0
Product Identification
Ratings are a
permanent part of
device.
Thermoset Rubber
Brass
Phenolic
Base Compound
Contact Material
Retaining Pin Material
Environmental
UL Listed and CSA Certified.
NEMA 3R rated.
Flammability: HB or better per UL94 or CSA 22.2. 0.17
UL 498 for attachment plugs and receptacles.
UL 1691 draft standard for single pin and sleeve devices
intended for theatre, stage and studio applications.
National Electric Code (NEC), ANSI/NFPA 70.
Ampacity Chart (Type SC/PPC Wire)
Cable Size
#4
#2
2/0
4/0
Ampacity*
140
190
300
405
Note: * 90 Deg. C column NEC Table 400.5(B).
Dimensional Information (in/mm)
A
B
B
D
B
C
A
C E
A
D
C
Panel Mount Receptacle; 1/2”-13 UNC
Thread Stud
Male Plug
A
6.75”
(171.36)
B
2.08”
(52.81)
C
1.48”
(37.6)
D
A
B
3.20” 2.22”
2.22”
(81.30) (56.36) (56.36)
C
1.50”
(38.1)
D
4.36”
(111.3)
E
1.48”
(37.6)
Tapping Tee
A
1.48”
(37.6)
B
2.03”
(51.56)
C
4.89”
(124.14)
B
B
A
D
B
C
A
C E
A
C
D
Panel Mount Receptacle; Double Set Screw
Female Plug
A
6.73”
(170.86)
B
2.08”
(52.81)
C
1.07”
(27.2)
D
A
3.17” 2.25”
(80.48) (57.2)
Distribution Box
B
4”
(101.6)
Dimensions in Inches (mm)
C
1.50”
(38.1)
D
4.40”
(111.7)
E
1.48”
(37.6)
B
8.00”
(203.09)
C
1.73”
(43.92)
C
A
C
3.25”
(82.6)
A
8.34”
(211.8)
B
Specifications
A
14”
(355.6)
B
2.25”
(57.2)
Single Pin TRI-TAP
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F-5
Single Pole Connectors
Single Pole Connectors
Installations Instructions
Male and Female Plugs
Step 1
Push cord through back end of housing and out the front side, leaving at least 6 inches of cable past the
front end. Strip cord jacket 1 1/2 inches.
Step 2
Wrap solid copper wire (supplied with the product) tightly around cable jacket approximately 1/4 inch from
stripped end, leaving equal lengths loose. Twist wire securely (compressing the cable jacket) with pliers 4
or 5 times around the cord.
Step 3
Join the remaining lengths of the solid copper wire together and parallel with strands of the conductor.
Step 4
Wrap copper flashing (supplied with the product) around conductor strands and solid wire so it is flush
with the end of the strands.
Installation Instructions
Step 5
Slide wire bundle into contacts as far as possible and tighten the 2 set screws securely to 200 lb in.
torque.
Step 6
Position contact into housing and line up hole in contact with the hole in the housing. For the male contact
(pin), entrance groove is on same side as raised surface on housing. For female contact (sleeve), button
is on same side as the raised surface on the housing. Press retaining pin through housing and contact
until even on both sides.
Note: For Male and Female Receptacles
Mount on panel with 4 screws. Mounting hole pattern is square with 1.5” centers.
F-6
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Dimensions in Inches (mm)