Leak Detector System CT Control Technology (India) Pvt. Ltd. Mutual Inductance Type Leak Detector and Electronics. Leaders in Low Level Measurements Document No. : 0515004 Rev A 05-15 Data Sheet Features • • • • • • • Product Overview The Leak Detector System consists of MI Type Leak Detector (MILD) and Electronics (MILDE). The Leak Detector System is used to detect the Leak of Sodium in double walled pipelines of Fast Breeder Reactors, which uses liquid Sodium as coolant. Highly Reliable High Accuracy and Repeatability LAN Interface Individual Fail Safe Relay Contacts Supports up to 16 channels Dual LAN interface Individual Trip Contacts for all channels The MILDE is having 8 modules catering for 16 Channels. The primaries of 2 detectors connected to one module, are connected in series, with one excitation sourcing the primary current. Individual signal conditioning is provided for each secondary channel. Market • Nuclear Fast Breeder Reactor Mutual Inductance Type Discrete Level Probe and Electronics Product Data Sheet, Part No. : 0515004 Rev A 05-15 The MILDE is having graphical display to indicate the status of Level of all 16 Channels and fail safe Relay contacts. Also MILDE is having dual LAN interface, to transfer all data to main control room. 1 PRODUCT DATA SHEET Product Specifications Probe Specifications Electronics Specifications Parameters Specifications Parameters Specifications Fluid: Operating Temperature: Liquid Sodium 473 – 823K (200 - 550⁰C) 240VAC ±10% @ 50Hz 283 – 323K (10 - 50⁰C) Bobbin Material: Sensing Element SS316L MI (Mineral Insulated) Cable Cable Diameter : 1mm No. Of Core : 1 Core Material : Copper Core Diameter : 0.33mm >100MΩ 4 Pin62 IN Series Circular Connector for Detector 6 Pin 62 In series for Relay Power Supply: Operating Temperature: No. Of Channels: Excitation to Probe: Insulation Resistance: Interface: Frequency Range: Frequency Resolution: Frequency Stability: Constant Current Range: Maximum Load Resistance: Line Regulation: Load Regulation: TC of Current: Input Signal from Probe: Input Impedance: Level Indication: Relay Contacts: Response Time Communication Interface: User Interface: Enclosure: Mutual Inductance Type Discrete Level Probe and Electronics Product Data Sheet, Part No. : 0515004 Rev A 05-15 2 16 Constant Current at Constant Frequency. 2KHz to 3KHz 1Hz Better than 25PPM/⁰C 80 to 100mA 50 Ohm Better than 0.1% Better than 0.1% (for Load Variation of 2 Ω to 50 Ω) Better than 100PPM/⁰C AC Signal < 6kHz, 5mV to 50mV (rms) >100 KΩ On LCD and Dual LAN 2 Set of C/O Relay Contact for each Set Point. <1 Sec for all the Levels Ethernet (Transmits Level and other information) 128x64 Graphical LCD and 8x2 Keypad EMI/EMC Compatible 3U Height, 19” Rack Mountable Instrument case PRODUCT DATASHEET Certifications EMI/EMC Certifications • • • • • • • • • • • Conducted Emission Test as per CISPR 11, Class A,2004 Radiated Emission Test as per CISPR 11, Class A, 2004 Radiated Susceptibility Test as per IEC 61000-4-3, 2006 Electrical Fast Transient Immunity Test as per IEC 61000-4-4, 2001 High Energy Surge Immunity Test as per IEC 61000-4-5, 2005 Conducted RF Immunity Test as per IEC 61000-4-9, 2001 Power Frequency Magnetic Field Immunity Test as per IEC 61000-4-8, 2001 Pulse Magnetic Field Test as per IEC 61000-4-9, 2001 Damped Oscillatory Test as per IEC 61000-4-12, 2001 Harmonics, Inter harmonics & Low Frequency Immunity Test as per IEC 61000-4-13, 2002 Variation of Power Frequency Immunity Test as per IEC 61000-4-28, 2002 Environmental Certifications • • • • • Dry Cold Test as per IS 9000 Part II, Section 4 Dry Heat Test as per IS 9000 Part III, Section 5 Temperature Cycling Test as per IS 9000 Part XIV, Section 2 Damp Heat Test as per IS 9000 Part V, Section 1 Drop Test as per IS 9000 Part VII, Section 3 Mutual Inductance Type Discrete Level Probe and Electronics Product Data Sheet, Part No. : 0515004 Rev A 05-15 3 PRODUCT DATASHEET Principle of Operation Principle of Operation The Mutual Inductance type Leak Detector is working on the principle of variation of mutual inductance between two windings when they are immersed in an electrically conducting fluid such as sodium. The sensing part of the Leak Detector consists of one primary winding and one secondary winding. The probe is inserted in a stainless steel pocket. The primary winding of the probe is excited by an AC constant current at a constant frequency. This generates a magnetic field linking both windings. Hence an emf is induced in the secondary coil. Liquid Sodium being a good electrical conductor, an emf will also be induced in the liquid Sodium. The liquid Sodium surrounding the probe acts as a short circuited winding, inducing eddy currents to flow in it. The magnetic flux produced by the eddy current will oppose the main flux produced by the primary winding. Hence the net flux linking the secondary winding decreases thereby is reducing the secondary voltage; as the liquid Sodium Leak increases. Thus the secondary voltage is an inverse linear function of Sodium Leak. When the sodium surrounds the windings, the induced signal in secondary is minimum. When there is no sodium around the winding, the induced signal in the secondary is maximum. The change in induced signal of the secondary is used for sodium Leak detection. Sensing Element The sensitive portion of the probe (bobbin) is made of SS316L. One layer of primary winding and two layers of secondary winding are wound over the bobbin for each sensor coil. The primary windings are connected in series (all primary windings will be wound in series during winding) and secondary windings are individual. The primary and secondary windings are wound with 1mm dia, SS sheathed mineral insulated cable with copper conductor core. Primary winding: Number of turns Number of layers : 22 : 1 Secondary winding: Number of turns Number of layers : 44 : 2 (22 turns per layer) The insulation resistance between the windings and electrical ground shall be >100 MΩ at 20°C and the value of insulation resistance shall be >1MΩ at 600°C. The voltage for insulation resistance measurement shall be 100V DC. All the terminals of the windings are extended by cables with cold end pot and terminated in a terminal box at the upper part of the Leak Detector. 62 IN series circular connectors (4 pins) are used for each Leak Detector and 6 Pin connectors for relay contacts.. The nominal constant current input for primary is 100 mA ± 0.1 mA (typical) at the constant frequency of 2.50 kHz. Secondary output is around 20mV (rms) without sodium and around 17mV (rms) when fully immersed in sodium respectively, when the primary exited with current of 100mA (rms). Mutual Inductance Type Discrete Level Probe and Electronics Product Data Sheet, Part No. : 0515004 Rev A 05-15 4 PRODUCT DATASHEET Product Drawing Electronics Front View Electronics Rear View Probe Drawing CT Control Technology (India) Pvt. Ltd. Leaders in Low Level Measurements th #7, “SRISHTI”, Sharada Colony, 8 Main Road, Basaveshwara Nagar, Bangalore – 560079, INDIA Tel : +91 80-22740336/41279403 e-mail: ctindia@controltechnology.co.in http://www.controltechnology.co.in Mutual Inductance Type Discrete Level Probe and Electronics Product Data Sheet, Part No. : 0515004 Rev A 05-15 5