Fuse Cannisters Load-break Dead-break Fuse Cannisters TPL 44-837, May 2000, Page 1 of 4 Current Limiting Fuse Cannisters, Load-break and Dead-break Designs General Information and Ratings ABB Power T&D Company Inc. ABB General Description Dead-break Cannister Lower Contact Assembly The Drywell Current Limiting Fuse Cannister is a removable fuse assembly for use in single and three phase pad-mounted transformers. The fuse well assembly accepts general purpose current limiting fuses and is available in both load-break and dead-break designs. The combination of the drywell current limiting fuse cannister and the general purpose current limiting fuse provides a reliable, versatile and easily serviced current limiting protection system for transformers. Features and Advantages Test Proven Quality and Reliability The ABB Fuse Cannister has passed a series of design tests which offer verification of the design reliability. The tests are covered in TD 44-817 and are listed below: 1. Switching Test 2. Fault Close Test 3. Dielectric Test 4. Short Time Current Test 5. Temperature Thermocycle Test 6. Safe Transit Test In addition to the design testing, the following production tests are done: 1: Audit - Dimension check to verify critical dimensions. 2. 100% - Seal test to verify sealing integrity. Current Limiting Capability The Drywell Current Limiting Fuse Cannister will accept general purpose current limiting fuses of the CX/NX, ELX and GP variety. The current limiting fuse provides instantaneous Load-break Cannister Lower Contact Assembly protection for the system and transformer from faults within the interrupting rating of the fuse. Current limiting fuses offer faster response times and higher interrupting ratings than expulsion type fuses. Load-break Design The Load-break Current Limiting Fuse Cannister has an arc quenching device inside the cannister to permit load-break switching operations. The load make/load break capability of the fuse cannister provides the additional versatility and economy of load switching at the fuse itself without the need for additional switches. Dead-break Design The dead-break design does not have arc stretching and quenching capability. If a transformer already has a high voltage switch, the dead-break design offers an economical method of providing current limiting fuse protection. The deadbreak design offers all the features of the load-break design except for the loadmake/loadbreak and fault close capability. Drawout Assembly The current limiting fuse is removed from the cannister at the front of the transformer using a standard hot stick. Once removed, the fuse can be inspected and/or replaced as necessary without disturbing the seal integrity of the transformer. Straight or Slant Mounting The ABB fuse cannister is available in both straight and slant mounting designs. The slant mounting is especially suited to single phase pad-mount transformer where the slanted design permits for shorter tank depth and a lower profile design. Page 2 of 4 Rugged Fuse Assembly The cannister is made up of two basic parts: the fuse cannister body assembly and the draw out assembly. All of the insulating parts are glass reinforced thermoset materials which are both arc and track resistant. The cannister body is assembled from glass wound epoxy tubing and a molded thermoset epoxy housing with brass electrical contacts. The upper draw out assembly is made from molded thermoset polyester and stainless steel hook eye and end cap. High Strength Contact Structure The fuse cannister contacts are brass to copper at the bushing lead connection and copper to brass at the cannister to winding connection. The combination of brass and copper provides the necessary conductivity and high strength for the internal lead connections. A spiral spring contact made of a silver plated copper alloy is used at the winding connection contact to insure consistent contact surface and balanced contact pressure. The contact to cannister interface is uniquely designed to provide transformer access to the contacts and yet maintain the seal integrity of the cannister. High Current Withstand Both the load-break and dead-break fuse cannisters are designed to withstand a 10 cycle, 60Hz current of 10,000 amperes without damage to the cannister or contact structure. This design ensures that both the cannister and contact structure will withstand high current surges without impairing the cannister’s ability to meet its functional requirements. Accessories End Cap Cover The end cap cover (451B806G02) is used to insulate the lower lead clamp and end cap assembly of the fuse cannister. The end cap cover is made from a black thermo-plastic polyester, and is designed to fit over the cannister end cap and lead clamp assembly. The end cap is supplied as standard equipment on load-break fuse cannisters. The end cap is not provided with dead-break fuse cannisters and must be ordered separately. Mounting Flange The mounting flange comes in two configurations; straight (5995A52G01), and slant.(5995A53G01). Both flanges are made from zinc plated steel with a yellow chromate sealer. On standard fuse cannisters, the mounting flange is supplied with the cannister as part of the mounting hardware. Page 3 of 4 Load-break Cannister Cutaway View To Order - Specify Style N umber C anni ster Fuse Type Type kV Mounti ng BIL (kV) C onti nuous Short Ti me Arrangement C urrent (Amperes) 60 Hz # Style C urrent Wi thstand Load-make/ Number (1.3 Voltage Load-break asymmetry (kV) Operati ons Factor i n at 200 Amperes) Amperes D ead-break C X/NX 8.3 Strai ght 95 200 10,000 34 N/A 608C 617G22 D ead-break C X/NX 8.3 Slant 95 200 10,000 34 N/A 608C 617G24 D ead-break C X/NX 15 Strai ght 125 200 10,000 40 N/A 608C 617G51 D ead-break C X/NX 15 Slant 125 200 10,000 40 N/A 608C 617G53 D ead-break C X/NX 23 Strai ght 150 200 10,000 50 N/A 608C 617G35 D ead-break C X/NX 23 Slant 150 200 10,000 50 N/A 608C 617G36 Load-break C X/NX 8.3 Strai ght 95 200 10,000 34 10 608C 433G11 Load-break C X/NX 8.3 Slant 95 200 10,000 34 10 608C 433G12 Load-break C X/NX 15 Strai ght 125 200 10,000 40 10 608C 433G43 Load-break C X/NX 15 Slant 125 200 10,000 40 10 608C 433G44 Tank Gasket Two different tank gaskets are available depending upon the type of cannister installation. Both the straight (5994A60H01) and slant (5994A60H02) mounting gasket are made from Nitrile®. The tank gasket is supplied with the hardware kit on all standard fuse cannisters. Garter Spring The contact garter springs (51D0562H07) are designed to provide electrical conductivity between the upper corona shield and the upper lead contact assembly and as a field shaper between the upper corona shield and tank wall. The spring is made from stainless steel and is provided as standard equipment on the fuse cannisters listed above. See DS 44887 page 14 for garter spring installation instructions. Lead Clamp & Hardware The upper and lower contact clamps are identical. They are made from tin plated steel to resist corrosion during transport and storage before assembly in the transformer. All standard fuse cannisters are provided with two lead clamp assemblies and the necessary mounting nuts, bolts, and washers. See DS 44-887 pg. 12 (straight) or pg. 13 (slant) for ordering information. ABB ABB Power T&D Company Inc. 1128 Highway 412 S. Alamo, TN 38001-3813 TPL 44-837 May 2000 Page 4 of 4