RoHS Self-align Fittings Series H/DL/L/LL KQ2 KQB2 Flared ridge ferrule Prevents accidental loss of ferrule when inserting tubing into the fitting body. Tube Hardened ridge ferrule Large holding force by metallic style Applicable for use on soft copper steel pipe (Not available for urethane tubing) Prevents breakage of ferrule when tightening nut. Flared I.D. Provides low flow resistance inside the fitting. Union nut Flared I.D. Flared I.D. can prevent the tube from deforming inwards. KM KF M H/DL L/LL Tube support Wide variety of styles and sizes Ten styles and five tube O.D’s provide a wide range of fittings that will fit any application. KS KX Ferrul Tube sliding prevented during installation. The tube support mechanism gives a strong feeling when inserting tube, and prevents tube from sliding when screwing in the tube. KC KK KK130 DM Body KDM KB Specifications Applicable tubing material Applicable tubing O.D. Maximum operating pressure Proof pressure Fluid Mounting section Thread Nut section Seal on the threads (1) Nylon, Soft nylon, Soft copper steel pipe (C1220T-0) ø4, ø6, ø8, ø10, ø12 1 MPa 10 MPa Air JIS B 0203 (Taper thread for piping) JIS B 0205 (Metric fine thread) None or with sealant Note 1) Male elbow, Male branch tee, Male run tee with sealant is manufactured upon receipt of order. Suffix “S” to the end of part number if w/ sealant is desired. Made to Order Symbol X2 Specifications Applicable to non-copper style (With electroless nickel plated) Add -X2 at the end of the model number. Ex.) H04-01-X2 KR KA KQG2 KG KFG2 MS Principal Parts Material Body Nut Ferrul KKA C3604, C3771BE C3604 C2700 KP LQ MQR T 155 Series H/DL/L/LL Model Male connector H Male run tee P. 157 Use to pipe in the same direction from female thread. Most general style. DY P. 157 Use to pipe at right angles to female thread. Most general style. DE P. 158 DEF P. 157 P. 158 Use to connect tubes in both 90° directions. P. 157 Use to pipe from male thread such as pressure gauge. DP P. 159 Male branch tee DT P. 158 Use to branch line from female thread in both 90° directions. Swivel elbow L Use to pipe at right angles to female thread. Swiveled at any direction. P. 159 Swivel extended elbow LL Use to pipe at right angles to female thread. Swiveled at any direction. Solid piece moves fittings up from workpiece. P. 159 156 Use to connect male thead and tube through a panel. Plug Female connector DHF Use to connect tubes through a panel. Bulkhead connector Union tee DT Use to branch line in the same direction from female thread and in 90° direction. Bulkhead union Male elbow DL P. 158 Use to plug unused fittings. Series Self-align Fittings H/DL/L/LL Male Connector: H Applicable Connection tubing O.D. threads R (mm) 4 6 18 14 H04-01 H04-02 H06-01 H06-02 H06-03 H08-01 H08-02 H08-03 H10-02 H10-03 H10-04 H12-02 H12-03 H12-04 18 14 38 18 8 10 12 H1 H2 (width (width across across L flats) flats) 24.2 10 10 14 28.6 10 24.2 12 28.6 14 30 17 24.2 12 14 28.6 14 17 30 14 28.6 17 17 30 22 33.2 17 29.6 19 30 17 22 33.2 Model 14 38 14 38 12 14 38 12 Effective Weight area (g) (mm2) A∗ M 21.1 23.1 21.1 23.1 24.8 21.1 23.1 24.8 23.1 24.8 25.9 24.1 24.8 25.9 15 16 16 17 17 10 17 12 19 31 16 21 30 28 37 53 30 39 59 4 11 20 34 51 Applicable tubing KQ2 KQB2 KS KX KM Connection thread KF M ∗ Reference dimensions after R thread installation. H/DL L/LL Male Elbow: DL Applicable Connection tubing O.D. threads R (mm) 4 6 18 14 18 14 38 18 8 10 12 14 38 14 38 12 14 38 12 H1 H2 (width (width across across flats) flats) Model DL04-01 DL04-02 DL06-01 DL06-02 DL06-03 DL08-01 DL08-02 DL08-03 DL10-02 DL10-03 DL10-04 DL12-02 DL12-03 DL12-04 10 10 10 L1 23.5 23.5 12 26.5 14 12 24.5 14 26.5 14 14 26.5 17 28.5 17 28.5 19 17 L2 17 19 17 19 22 18 21 22 23 22 27 25 26 27 A∗ 15 19.6 3.5 19.6 16 9 24.5 21.6 22.6 24.5 25.8 24.5 29.4 29.6 30.3 29.4 16 17 17 KC Effective area Weight (g) (mm2) M 19 31 43 KK 23 30 25 31 53 32 38 54 51 57 100 76 85 91 Applicable tubing KK130 DM KDM KB Connection thread KR KA ∗ Reference dimensions after R thread installation. KQG2 Union Tee: DT Applicable tubing O.D. (mm) 4 6 8 10 12 Model H1 (width across flats) H2 (width across flats) L M DT04-00 DT06-00 DT08-00 DT10-00 DT12-00 10 10 12 14 17 10 12 14 17 19 23.5 23.5 24.5 26.5 28.5 15 16 16 17 17 Effective Weight area (g) (mm2) 32 5.7 36 14 47 25 70 49 70 55 KG 3 x appliction tubing KFG2 MS KKA KP LQ MQR Female Connector: DHF Applicable Connection tubing O.D. threads Rc (mm) 14 4 6 8 10 12 14 38 14 14 14 Model DHF04-02 DHF06-02 DHF06-03 DHF08-02 DHF10-02 DHF12-02 H1 H2 (width (width across across flats) flats) 17 17 19 17 17 17 10 12 14 17 19 Effective area Weight (g) (mm2) L1 L2 M 30.3 30.8 32.8 29.8 30.8 30.8 16 16.5 18.5 15.5 16.5 16.5 15 4 16 11 16 17 17 20 34 51 Connection thread Applicable tubing 27 28 31 30 37 40 157 T Series H/DL/L/LL Male Branch Tee: DT Applicable Connection tubing O.D. threads R (mm) 4 6 18 14 18 14 38 18 8 10 12 14 38 14 38 12 14 38 12 Model H1 H2 (width (width across across flats) flats) DT04-01 DT04-02 DT06-01 DT06-02 DT06-03 DT08-01 DT08-02 DT08-03 DT10-02 DT10-03 DT10-04 DT12-02 DT12-03 DT12-04 10 10 10 23.5 23.5 12 14 12 26.5 24.5 14 26.5 14 14 26.5 17 28.5 17 17 L1 19 28.5 L2 17 19 17 19 22 18 21 22 23 22 27 25 26 27 M A∗ 15 19.6 16 16 17 17 19.6 24.5 21.6 22.6 24.5 25.8 24.5 29.4 29.6 30.3 29.4 Effective area Weight (mm2) (g) 5.7 14 25 49 55 33 40 35 44 70 45 52 73 72 78 120 106 111 120 2 x applicable tubing Connection thread ∗ Reference dimensions after R thread installation. Male Run Tee: DY Applicable Connection tubing O.D. threads (mm) R 4 6 18 14 18 14 38 18 8 10 12 14 38 14 38 12 14 38 12 Model H1 H2 (width (width across across flats) flats) DY04-01 DY04-02 DY06-01 DY06-02 DY06-03 DY08-01 DY08-02 DY08-03 DY10-02 DY10-03 DY10-04 DY12-02 DY12-03 DY12-04 10 10 10 12 14 12 14 23.5 24.5 26.5 17 26.5 28.5 17 17 23.5 26.5 14 14 L1 19 28.5 L2 17 19 17 19 22 18 21 22 23 22 27 25 26 27 M A∗ 15 36.5 16 16 17 17 36.5 42.2 38.5 39.5 42.2 43.5 42.2 47.3 47.5 47.2 47.3 Effective area Weight (mm2) (g) 6.9 16 32 56 62 32 40 36 42 66 44 51 69 70 77 116 106 112 119 2 x applicable tubing Connection thread ∗ Reference dimensions after R thread installation. Bulkhead Union: DE Applicable tubing O.D. (mm) 4 6 8 10 12 H1 H2 (width (width across across flats) flats) Model DE04-00 DE06-00 DE08-00 DE10-00 DE12-00 10 12 14 17 19 10 12 14 17 19 Effective Mounting area Mounting plate Weight hole thickness (g) (mm2) L M 47.5 50.5 52.5 55.5 56.5 15 16 16 17 17 4 11 20 34 51 9 11 13 15 17 4 max. 4 max. 6 max. 7 max. 7 max. 2 x applicable tubing 29 43 62 93 112 Mounting plate thickness Bulkhead Connector: DEF Applicable Connection tubing O.D. threads (mm) Rc 14 6 38 8 38 10 38 12 Model DEF06-02 DEF08-03 DEF10-03 DEF12-03 H1 (width across flats) 17 19 19 19 H2 H3 (width (width across across flats) flats) 12 12 14 14 17 17 19 19 L1 L2 M 46.5 50.5 53.5 54.5 15 17 17 17 16 16 17 17 Effective area (mm2) 11 20 34 51 Mounting Mounting plate Weight hole thickness (g) 11 4 max. 48 13 6 max. 66 15 7 max. 89 17 7 max. 104 Connection thread Applicable tubing Mounting plate thickness 158 Self-align Fittings Series H/DL/L/LL Plug: DP Applicable fitting (mm) Model L øD Weight (g) 4 6 8 10 12 DP-04 DP-06 DP-08 DP-10 DP-12 8 5.6 7.6 9.6 11.6 13.6 0.2 0.5 0.8 1.2 1.6 KQ2 KQB2 KS KX Swivel Elbow: L Applicable Connection tubing O.D. thread (mm) R 4 6 18 14 18 14 38 18 8 10 14 38 14 38 12 14 12 38 12 Model L04-01 L04-02 L06-01 L06-02 L06-03 L08-01 L08-02 L08-03 L10-02 L10-03 L10-04 L12-02 L12-03 L12-04 H1 (width across flats) H2 (width across flats) 10 10 14 12 10 14 14 12 17 17 14 19 19 17 H3 H4 (width (width across across L1 flats) flats) 22 10 14 10 14 17 12 14 17 14 17 22 17 21.8 21.8 23.3 23.3 24.3 22 L2 30 34.4 30 34.4 35.8 31 35.4 36.8 36.4 37.8 41 39.4 39.8 43 M 15 16 16 17 17 A∗ KM Effective area Weight (mm2) (g) 32.7 3.5 34.7 33.8 35.8 9 37.5 36 38 19 39.7 40.7 42.4 31 43.5 44.9 45.6 43 46.7 33 40 36 43 55 46 52 61 68 76 96 86 94 118 KF Applicable tubing KK Connection thread KK130 DM KDM Swivel Extended Elbow: LL 18 14 38 18 8 10 14 38 14 38 12 14 12 38 12 LL04-01 LL04-02 LL06-01 LL06-02 LL06-03 LL08-01 LL08-02 LL08-03 LL10-02 LL10-03 LL10-04 LL12-02 LL12-03 LL12-04 H2 (width across flats) 10 10 12 10 14 12 17 14 19 17 H3 H4 (width (width across across flats) flats) 10 14 14 10 14 14 17 12 17 14 17 14 19 17 22 22 17 22 L1 21.8 21.8 23.3 23.3 24.3 L2 50 54.4 51 55.4 56.8 52 56.4 57.8 58.4 59.8 63 62.4 62.8 66 M 15 16 16 17 17 A∗ 52.7 54.7 54.8 56.8 58.5 57 59 60.7 62.7 64.4 65.5 67.8 68.5 69.7 Effective area Weight (mm2) (g) 45 3.5 53 47 44 9 66 63 68 19 77 89 98 31 117 121 129 43 153 KB L1 M KR H1 Applicable tubing KA KQG2 H2 KG A 6 18 14 H1 (width across flats) L2 4 Model H/DL L/LL KC ∗ Reference dimensions after R thread installation. Applicable Connection tubing O.D. thread R (mm) M KFG2 H3 H4 MS Connection thread KKA ∗ Reference dimensions after R thread installation. KP LQ MQR T 159 Series H/DL/L/LL Swivel Type/Parts No. Swivel type fitting parts lineup The body of elbow connectors and extended elbow connectors are compatible with almost any fitting. (Except “L-04” and “LL-04” which are for the body of ø6 tube.) Swivel fittings, elbow (L) and (LL) constitute the combination with a male connector (H) and connector as shown in the diagram. Union nut Ferrul Male connector Union nut Ferrul Body Elbow connector Swivel elbow Union nut Ferrul Extended elbow connector Swivel extended elbow Note) How to install elbow fittings After tightening by hand, tighten an additional 1/6 to 1/3 turn with a wrench. Union Nut: N Part no. N-04 N-06 N-08 N-10 N-12 Applicable Weight tubing O.D. (g) ø4 5 ø6 7 ø8 8 ø10 13 ø12 14 Elbow Connector: L Ferrul: S Part no. L-04 L-06 L-08 L-10 L-12 Applicable tubing O.D. ø4 ø6 ø8 ø10 ø12 Part no. S-04 S-06 S-08 S-10 S-12 Applicable Weight tubing O.D. (g) ø4 0.7 ø6 1.1 ø8 1.4 ø10 1.7 ø12 2.0 Extended Elbow Connector: LL Part no. LL-04 LL-06 LL-08 LL-10 LL-12 Applicable tubing O.D. ø4 ø6 ø8 ø10 ø12 Precautions Be sure to read before handling. Refer to front matter 56 for Safety Instructions and pages 13 to 16 for Fittings and Tubing Precautions. Installation Caution 1. Cut the tube perpendicular to the tube axis a little longer than the required length. (Use tube cutter TK-1, 2 or 3.) 2. Then, push the cut tube in until it comes to the flared edge, and tighten the nut by hand. 3. Furthermore, give the nut an additional 1.5 turns with a tightening tool. Leave no space between the screwed-in nut and the tube in-line with the tube axis. If tightened insufficiently, nut may be loosened and it may result in air leakage or may come off. 4. When using soft copper tube, first tighten the nut by hand and then give it an additional one turn with wrench. Use JIS H3300, equivalent to seamless tube C1220T-0, as soft copper tube. If using any other style, it may cause the air leakage or tube to come off. 160