INSTALLATION INSTRUCTIONS Projectors Projector Guard™ Security Cage (PG-1A and PG-2A) The two Projector Guard (PG) Security Cages are the PG-1A and PG-2A. The PG-1A was designed for large projectors while the PG-2A was designed for small projectors. Both PGs are constructed with heavy gauge steel and assembled with security screws. The PG design ensures proper ventilation for your projector. The PG Security Cages are mounted on a 1-1/2” NPT ceiling-mounted pipe coupled with a projector mount. The PG protects LDC/DLP projectors in most high-risk environments, minimizing the probabilities of damage and theft. PG-1A The PG provides excellent security and protection while permitting easy access for projector alignment, lens adjustment and maintenance. PG-2A BEFORE YOU BEGIN • CAUTION: To prevent damage to your display, which could affect or void the Factory warranty, thoroughly study all instructions and illustrations before you begin to install the mount brackets. Pay particular attention to the “Important Warnings and Cautions” on Page 2. • If you have any questions about this installation, contact Chief Manufacturing at 1-800-582-6480 or 952-582-6480. CHIEF MANUFACTURING INC. 1-800-582-6480 952-894-6280 FAX 952-894-6918 8401 EAGLE CREEK PARKWAY, STE. 700 SAVAGE, MINNESOTA 55378 USA 8803-000059 (Rev. A) ©2005 Chief Manufacturing www.chiefmfg.com 4/05 Installation Instructions PG-1A and PG-2A IMPORTANT WARNINGS and CAUTIONS! WARNING A WARNING alerts you to the possibility of serious injury or death if you do not follow the instructions. CAUTION A CAUTION alerts you to the possibility of damage or destruction of equipment if you do not follow the corresponding instructions. • WARNING Improper installation can result in serious personal injury! Make sure that the mounting surface can support a redundant weight factor five times the total weight of the equipment. If not, reinforce the mounting surface structural members before installing the mount. • WARNING Make sure the mount is correctly oriented. • CAUTION Check the unit for shipping damage before you begin the installation. PROJECTOR GUARD SPECIFICATIONS Table 1 contains the projector guard specifications for the security ceiling mounts. Table 1. Projector Guard Specifications Model PG-1A (See Page 4) PG-2A (See Page 5) Dimensions Projector Size Limit Height Width Depth Height Width Depth 10.181” 20.524” 20.375” 7.50” 20.375” 20.00” 258.775mm 521.320mm 517.525mm 19.05 cm 51.752 cm 50.8 cm 10.181” 16.149” 16.375” 7.50” 16.00” 16.00” 258. 775mm 410.195mm 415.925mm 19.05 cm 40.64 cm 40.64 cm UNIT WEIGHT SPECIFICATIONS Table 2 contains the weight specifications for the security ceiling mounts. Table 2. Unit Weight Specifications 2 Model Unit Weight PG-1A 19.95 lbs (9.06 kg) PG-2A 15.20 lbs (6.88 kg) Installation Instructions CONTENTS PROJECTOR GUARD SPECIFICATIONS.......................2 UNIT WEIGHT SPECIFICATIONS ...................................2 TOOLS REQUIRED FOR INSTALLATION.......................3 DIMENSIONAL DRAWINGS.............................................4 PG-1A Drawing..............................................................4 PG-2A Drawing..............................................................5 PROJECTOR GUARD (PG-1A and PG-2A).....................6 Parts List........................................................................6 Parts Drawing ................................................................7 READ INSTRUCTIONS ....................................................8 INSPECT INSTALLATION LOCATION ............................8 PG-1A and PG-2A Differences......................................8 Pole Mounted Applications ............................................8 Flush Mounted Application ............................................8 INSTALLATION.................................................................9 Install U-Nuts on RPA....................................................9 Configuring the Fillers on the Projector Guard..............10 Install Projector on RPA ................................................11 Install Projector Guard on Pole-Mounted Projector.......12 INSTALLING THE PG USING A PIPE CLAMP ................13 PG-1A and PG-2A TOOLS REQUIRED FOR INSTALLATION • Security Wrench (provided) • Phillips screwdrivers, No. 1 and No. 2 NOTE: Other tools may be required depending on your method of installation. 3 Installation Instructions PG-1A and PG-2A DIMENSIONAL DRAWINGS The dimensional drawings for the PG-1A and PG-2A are shown in Figure 1 and Figure 2. PG-1A Drawing Figure 1. PG-1A Dimensions 4 Installation Instructions PG-1A and PG-2A PG-2A Drawing Figure 2. PG-2A Dimensions 5 Installation Instructions PG-1A and PG-2A PROJECTOR GUARD (PG-1A and PG-2A) Unpack the carton. Verify the kit contents shown in Table 3 and Figure 3. If you are missing any of the listed parts, please contact Customer Service at 1-800-582-6480. Parts List Table 3. Projector Guard (PG-1A and PG-2A) PART SHIPPED PREASSEMBLED WITH RIVETS AND SECURITY SCREWS PARTS BAG DESCRIPTION 10A CAGE, PROJECTOR 10B CAGE, PROJECTOR (NOT SHOWN) PG-1A PG-2A QTY QTY 1 1 NOT SHOWN 20 TOP PANEL 1 1 30 SIDE PANEL 2 2 40 FRONT AND BACK PANEL 2 2 50 FRONT AND BACK FILLER 4 2 60 SCREW, SECURITY, PAN HEAD, CAP, 10-24 X 3/8” 24* 20 70 SCREW, SECURITY, PAN HEAD, CAP, ¼-20 X .50” 4 4 80 PIPE CLAMP 1 1 90 U-BOLT, 1 1 100 U-NUT, 4 4 NOT SHOWN 110 WASHER, FLAT, FENDER, 4 4 NOT SHOWN 120 WASHER, LOCK, 2 2 130 NUT, HEX, 2 2 2-1/2” X 3-1/16” ¼-20 .250” 5/16” 5/16-18” 140 SPACER, NYLON 2 2 150 WASHER, FLAT, 2 2 160 WRENCH, SECURITY, 1 1 5/16” 5/32” *For PG-1A, Item 60: Four of the 24 security screws are shipped separately in the parts bag. 6 NOTES NOT SHOWN ITEM 140 USED ON 1” NPT INSTALLATION APPLICATIONS ONLY NOT SHOWN Installation Instructions PG-1A and PG-2A Parts Drawing 10A (Fully Assembled) 80 90 120 140 150 130 Figure 3. Projector Guard Parts 7 Installation Instructions PG-1A and PG-2A READ INSTRUCTIONS Pole Mounted Applications Read all instructions before starting the installation. This manual contains PG installation procedures that cover the following pole-mounted applications: INSPECT INSTALLATION LOCATION Because of the wide variety of possible mounting situations, Chief Manufacturing only provides general guidelines for the typical pole-mounted installation. • Projectors that are suspended from a 1-1/2” diameter NPT threaded pipe using an RPA, which is not included with the other shipped parts. • Projectors that are suspended from a 1” or 1-1/2” diameter NPT threaded pipe. A pipe clamp (80) is provided with the other shipped parts. Study the following information carefully, and make adjustments as necessary to fit your specific installation. WARNING Be especially aware of the overall weight of the equipment, which includes weight of projector, projector guard, and attaching hardware. There is a potential for personal injury or equipment damage if the projector guard (PG) is not adequately mounted. PG-1A and PG-2A Differences Except for the size difference and the number of security screws, listed below, the installation procedure is the same for both projector guards. • The PG-1A has 24 security screws (60). • The PG-2A has 20 security screws (60). To assemble projector guard PG-2A, perform the same procedure as described in the previous section, except for the exception described above. 8 Figure 4. Pole Mounted PG-2A using an RPA Flush Mounted Application The flush mounted application is not recommended. Installation Instructions PG-1A and PG-2A INSTALLATION Thumbnuts RPA Install U-Nuts on RPA To install the U-nuts on the RPA, do the following: NOTE: Omit Step1 and proceed to Step 2 if the RPA mount is already installed on the 1-1/2” NPT pipe. 1. Install four U-nuts over the slotted holes in the RPA (see Figure 6). 2. Loosen the thumbnuts and disconnect your projector from the RPA (see Figure 5). 3. Perform Step 1. 4. Install the RPA mount on the 1-1/2” NPT pipe as described in the instructions for your RPA mount. 5. Install your projector on the RPA mount as described in the instructions for your RPA mount. Figure 5. Disconnect Projector from RPA U-Nuts RPA Figure 6. Install U-Nuts on RPA 9 Installation Instructions PG-1A and PG-2A Configuring the Fillers on the Projector Guard The open cutout in Projector Guard is designated as the FRONT To configure the projector guard, do the following. NOTE: The open cutout in the projector guard is designated as the FRONT. Remove screws and make hinged door 1. Remove security screws to make a hinged door on the projector guard (as shown in Figure 7) as follows. a. Remove the security screws (60) from the top and bottom, except for the two screws on the right-hand side of the projector guard cage. b. Keep the security screws in a safe place for use after the projector is mounted in place. 2. Place the projector inside the projector guard (see Figure 7). NOTE: The front and back fillers serve two different purposes. When needed, the two front fillers can be installed centered, off-center, or in parallel to accommodate the various projector lens positions. The two back fillers function as a barrier, but can be installed in positions that provide easy access to the audio/video/power connections. Figure 7. Place Projector inside Projector Guard Move filler to a position where projector lens is unobstructed. NOTE: In some installations, it may be unnecessary to use all four fillers to obstruct access to the projector. 3. Configure the front and back fillers (50) as follows: a. Check the position of the two front fillers (50) to make sure the projector lens is unobstructed. b. Check the position of the two back fillers (50) to make sure the audio/video/power connections are unobstructed. c. To remove the fillers, remove the four security screws (60) from the fillers (50) on the front and back panels (40). See Figure 8. d. Reinstall the security screws (60) after changing the position of the fillers (50). 4. Remove your projector from the projector guard. Removable filler bar Figure 8. Configuring the Front Fillers Removable filler bar Move filler to a position where projector connections are unobstructed. Figure 9. Configuring the Back Fillers 10 Installation Instructions Install Projector on RPA To install the projector on the RPA, do the following. PG-1A and PG-2A SLB 1. Make sure that the SLB is installed on the projector (see Figure 10). If the SLB is not installed, install the SLB in accordance to the installation instructions provided with the SLB. 2. To install the RPA, do the following: a. To connect the RPA to a new projector, refer to: RPA Series LCD/DLP Ceiling Mount installation instructions, part number 8811-000001. b. For a pole-mounted RPA, slide the slotted openings on the RPA into the threaded studs on the on the SLB (see Figure 11). Fasten the RPA to the SLB with thumbnuts. Tighten the thumbnuts. Figure 10. Install SLB on Projector RPA Thumbnuts Figure 11. Connect Projector to Pole-Mounted RPA 11 Installation Instructions PG-1A and PG-2A Install Projector Guard on Pole-Mounted Projector To install the projector guard on the pole-mounted RPA, do the following: NOTE: Make sure you have the screws and washers in your possession before starting this procedure. Place Projector Guard (10A or 10B) over pole-mounted projector. Locate four security screws (70) and four flat washers (110) in parts bag. 1. In the parts bag, locate the four ¼-20 x .50” security screws (70) and four ¼” flat washers (110). 2. With the projector attached to the pole-mounted RPA, do the following: a. Slide the projector guard (10A or 10B) into position over the projector (see Figure 14) while aligning the slotted holes in the projector cage with the U-nuts (100) on the RPA. NOTE: Do not tighten the security screws (70) at this point. b. Install four ¼-20 x .50” security screws (70) and four ¼” flat washers (110) into the U-nuts (100) on the RPA. c. Align the projector to sit evenly in the projector guard (10A or 10B). d. Tighten the security screws (70). Figure 12. Slide Projector Guard Over Projector 3. Locate the other 10-24 x 3/8” security screws (60). 4. Close the hinged door on the projector guard and install the remaining security screws (60). Install four security screws (70) and four flat washers (110) Figure 13. Attach Projector Guard to Projector 12 Installation Instructions INSTALLING THE PG USING A PIPE CLAMP PG-1A and PG-2A EXAMPLE: Items not included To install the projector guard using a pipe clamp, do the following: NOTE: Read the “Important Warnings and Cautions” on page 2. Installation using a 1” and 1-1/2” diameter schedule 40 section of steel pipe with 1-1/2” NPT threads requires securing the pipe to the building structure. We suggest the use of a CMA ceiling plate to secure the pipe to a structural member (see Figure 14). Install the mount on the pipe as follows: Figure 14. Installing Projector using CMA Ceiling Plate 1. Using your projector, the security mount, and the NPT pipe, determine the height location to install the locking collar (top of security mount). See Figure 17 on next page 2. Depending on the size of pipe, perform the applicable step to install the clamp (80) and fasteners as follows: a. For 1-1/2” NPT, install the clamp at the desired height and secure using the U-bolt, two flat washers (150), two lock washers (120), and two 5/16-18 hex nuts (130) (see Figure 15). b. For 1” NPT, install the clamp at the desired height and secure using the U-bolt (90), two nylon spacers (140), two flat washers (150), and two 5/16-18 hex nuts (130) (see Figure 16). Connect to Projector 3. Install your projector on the 1” or 1-1/2” NPT pipe. Figure 15. Installing Clamp on 1-1/2" NPT Pipe See Figure 17 on next page Connect to Projector Figure 16. Installing Clamp on 1" NPT Pipe 13 Installation Instructions PG-1A and PG-2A INSTALLING THE PG USING A PIPE CLAMP (CONT’D) 4. Slide the projector cage over the clamp assembly (80) and select the desired mounting slots in the projector guard cage (see Figure 17). 5. Secure the projector guard (10A or 10B) to the clamp (80) using two ¼-20 x ½” security screws (70) and washers (110) (see Figure 17). 6. Locate the other 10-24 x 3/8” security screws (60). 7. Close the hinged door on the projector guard and install the remaining security screws (60). See Figure 15 and Figure 16 on page 13 Select Desired Mounting Slots Figure 17. Install Projector Cage Over Locking Collar 14