Subsea Pipeline Repair System Operation and Maintenance Manual E.H. Wachs 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com E.H. Wachs Part No. 08-060-MAN-OP Rev. 2-0710, July 2010 Revision History: Original March 2010 Rev. 1 June 2010 Date Rev. No. March 2010 0 (original) June 2010 1 July 2010 2 Copyright © 2010 E.H. Wachs. All rights reserved. This manual may not be reproduced in whole or in part without the written consent of E.H. Wachs. Subsea Pipeline Repair System Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Table of Contents Table of Contents Chapter 1: About the Pipeline Repair System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 How to Use The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Manual Updates and Revision Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Power Unit Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Physical Data and Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Chapter 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydraulic Injection Injuries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Protective Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 3: Test Certifications and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Rigging Pull Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 CPT Pull Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Deployment Frame Pull Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Chapter 4: Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Rigging and Lifting the CPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Lifting the CPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Mounting the CPT on the Deployment Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Lifting the CPT on the Deployment Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ROV Manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Using the CPT iVP Controller Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Deployment/Recovery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Water Ingress Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Operating the Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Closing and Opening Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Walking the Machine on the Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Walking the CPT Forward In the Tool Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Walking the CPT Backward Away from the Tool Direction . . . . . . . . . . . . . . . . . . . . . 23 Rotating the Face Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Setting the Tool Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 1 Subsea Pipeline Repair System Set-Up and Deployment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operational Pre-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weld Seam Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Subsea Deployment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the CPT on the Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Severing Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O.D. Bevel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I.D. Bevel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weld Seam Removal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Clamp Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FBE Coating Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the FBE Removal Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Configuring the FBE Replacement Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Old FBE Pad at the Deployment Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the New FBE Pad at the Deployment Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the CPT from the Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contingency Recovery Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotating Frame Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamps Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotating Frame and Clamps Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30 31 32 34 34 36 38 39 41 42 43 44 45 49 53 56 58 58 60 61 Chapter 5: Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 69 72 73 73 Chapter 6: Storage and Mobilization Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packing and Inventory Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage for Less than 3 Days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 2 Week Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 1 Year Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mobilization and Shipping Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 77 77 80 81 81 Chapter 7: Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return Goods Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drawings and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 83 83 83 84 84 84 2 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 1, About the Pipeline Repair System Chapter 1 About the Pipeline Repair System In This Chapter PURPOSE OF THIS MANUAL PURPOSE OF THIS MANUAL HOW TO USE THE MANUAL This manual explains how to operate and maintain the coating removal tool for pipeline repair. It includes instructions for set-up, operation, and maintenance. It also contains parts lists, diagrams, and service information to help you order replacement parts and perform user-serviceable repairs. SYMBOLS AND WARNINGS MANUAL UPDATES AND REVISION TRACKING EQUIPMENT DESCRIPTION Before operating the coating removal tool, you should read through this manual and become familiar with all instructions. HOW TO USE THE MANUAL This manual is organized to help you quickly find the information you need. Each chapter describes a specific topic on using or maintaining your equipment. Throughout this manual, refer to this column for warnings, cautions, and notices with supplementary information. Each page is designed with two columns. This large column on the inside of the page contains instructions and illustrations. Use these instructions to operate and maintain the equipment. The narrower column on the outside contains additional information such as warnings, special notes, and definitions. Refer to it for safety notes and other information. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 1 Subsea Pipeline Repair System SYMBOLS AND WARNINGS The following symbols are used throughout this manual to indicate special notes and warnings. They appear in the outside column of the page, next to the section they refer to. Make sure you understand what each symbol means, and follow all instructions for cautions and warnings. WARNING A WARNING alert with the safety alert symbol indicates a potentially hazardous situation that could result in serious injury or death. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. CAUTION A CAUTION alert with the safety alert symbol indicates a potentially hazardous situation that could result in minor or moderate injury. CAUTION A CAUTION alert with the damage alert symbol indicates a situation that will result in damage to the equipment. This is the equipment damage alert symbol. It is used to alert you to potential equipment damage situations. Obey all messages that follow this symbol to avoid damaging the equipment or workpiece on which it is operating. IMPORTANT An IMPORTANT alert with the damage alert symbol indicates a situation that may result in damage to the equipment. 2 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 1, About the Pipeline Repair System: Manual Updates and Revision Tracking NOTE NOTE This symbol indicates a user note. Notes provide additional information to supplement the instructions, or tips for easier operation. A NOTE provides supplementary information or operating tips. MANUAL UPDATES AND REVISION TRACKING Occasionally, we will update manuals with improved operation or maintenance procedures, or with corrections if necessary. When a manual is revised, we will update the revision history on the title page. You may have factory service or upgrades performed on the equipment. If this service changes any technical data or operation and maintenance procedures, we will include a revised manual when we return the equipment to you. Current versions of E.H. Wachs Company manuals are also available in PDF format. You can request an electronic copy of this manual by emailing customer service at sales@wachsco.com. EQUIPMENT DESCRIPTION The following Basis of Design and PRS General Arrangement documents describe the CPT system and its modes of operation. Power Unit Requirements If you use the CPT with a customer-supplied hydraulic power unit (HPU), make sure the HPU meets the following requirements: • • 25 gpm flow pressure-side filter with 10 micron filtration. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 3 Subsea Pipeline Repair System Physical Data and Capacities Hydraulic Requirements 20 gpm @ 3000 psi (91 l/min @ 207 bar) Electrical Requirements 24 V DC Operating Depth Range 0-10,000 ft (0-3000 m) Pipeline O.D. Clamping Range 12”, 20”, 24” Severing Tool Feed Stroke 6” (152 mm) Weld Seam Removal Tool Feed Stroke 6” (152 mm) 4 FBE Removal Tool Feed Stroke 6.625” (168 mm) Rotating Frame Travel Range 0-200° from top in both directions Walk Cylinder Stroke 8” (203 mm) Severing Tool Spindle RPM max 750 RPM Weld Removal Tool Spindle RPM max 750 RPM FBE Removal Tool Spindle RPM max 3500 RPM CPT Tool Weight (with buoyancy, in air) 6145 lb (2793 kg) CPT Tool Dimensions (H x W x L) 106.6” x 70” x 88.5” (2708 x 1778 x 2248 mm) Deployment Stand Weight 4860 lb (2209 kg) Deployment Stand Dimensions (H x W x L) With lift arm up: 139.8” x 90” x 92.4” (3551 x 2286 x 2347 mm) With lift arm down: 83.4” x 90” x 146.4” (2118 x 2286 x 3719 mm) Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 2, Safety Chapter 2 Safety In This Chapter The E.H. Wachs Company takes great pride in designing and manufacturing safe, high-quality products. We make user safety a top priority in the design of all our products. OPERATOR SAFETY Read this chapter carefully before operating the pipeline repair system. It contains important safety instructions and recommendations. OPERATOR SAFETY Follow these guidelines for safe operation of the equipment. • • • • READ THE OPERATING MANUAL. Make sure you understand all setup and operating instructions before you begin. INSPECT MACHINE AND ACCESSORIES. Before starting the machine, look for loose bolts or nuts, leaking lubricant, rusted components, and any other physical conditions that may affect operation. Properly maintaining the machine can greatly decrease the chances for injury. ALWAYS READ PLACARDS AND LABELS. Make sure all placards, labels, and stickers are clearly legible and in good condition. You can purchase replacement labels from E.H. Wachs Company. KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and fingers clear of all rotating or moving parts. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 Look for this symbol throughout the manual. It indicates a personal injury hazard. 5 Subsea Pipeline Repair System • • Always turn machine off before doing any adjustments or service. SECURE LOOSE CLOTHING AND JEWELRY. Secure or remove loose-fitting clothing and jewelry, and securely bind long hair, to prevent them from getting caught in moving parts of the machine. KEEP WORK AREA CLEAR. Keep all clutter and nonessential materials out of the work area. Only people directly involved with the work being performed should have access to the area. Hydraulic Injection Injuries Pinhole punctures in high-pressure hydraulic lines can inject hydraulic fluid through the skin if there is direct contact with the hydraulic line. • • Always use puncture-resistant gloves when handling hydraulic lines and fittings. Do not use hands to check hydraulic lines for leaks. Pass a solid item (such as a piece of wood or cardboard) along the hydraulic line to check for fluid spraying out. If an operator experiences a hydraulic injection wound, immediately seek emergency medical assistance. Injection wounds can cause serious, permanent injury such as tissue damage or loss of limb. It is recommended that you have a predetermined emergency medical site with experience in treating injection injuries. Safety Symbols This icon is displayed with any safety alert that indicates a personal injury hazard. WARNING This safety alert indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. 6 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 2, Safety: Operator Safety CAUTION This safety alert, with the personal injury hazard symbol, indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury. Protective Equipment Requirements WARNING Always wear impact resistant eye protection while operating or working near this equipment. For additional information on eye and face protection, refer to Federal OSHA regulations, 29 Code of Federal Regulations, Section 1910.133., Eye and Face Protection and American National Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection. Z87.1 is available from the American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018. CAUTION Personal hearing protection is recommended when operating or working near this tool. Hearing protectors are required in high noise areas, 85 dBA or greater. The operation of other tools and equipment in the area, reflective surfaces, process noises, and resonant structures can increase the noise level in the area. For additional information on hearing protection, refer to Federal OSHA regulations, 29 Code of Federal Regulations, Section 1910.95, Occupational Noise Exposure and ANSI S12.6 Hearing Protectors. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 7 Subsea Pipeline Repair System 8 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 3, Test Certifications and Procedures Chapter 3 Test Certifications and Procedures In This Chapter RIGGING PULL TESTS RIGGING PULL TESTS Perform the following rigging lift tests every 6 months to verify the integrity of the CPT and deployment frame lifting attachments: • verify that the CPT lift attachments support 150% of the CPT’s weight • verify that the deployment frame’s lift arm supports 300% of the deployment frame and CPT’s total weight. CPT Pull Test 1. The load test is conducted by evenly distributing 50% of the tool's dry weight to a pallet. The CPT is set on the pallet and strapped to it. • The dry weight of the CPT machine is approximately 5430 lb. • The pallet should be loaded with approximately 2700 lb. • The combined weight for the rigging test is approximately 8130 lb. 2. Using a strain gauge attached between the tool and the lift hook, lift the tool with the crane to establish a dry weight measurement. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 9 Subsea Pipeline Repair System 3. Lower the tool onto the pallet prepared with 50% of the tool's dry weight (~2,700 lbs). 4. Lift the combined tool and pallet and hold suspended for 15 minutes. The strain gauge will verify the combined weight. 5. Set the CPT down and inspect all connection points on the lift attachment for signs of damage. Deployment Frame Pull Test 10 1. For the 300% lift test, mount the CPT on the deployment frame. See the instructions in Chapter 4. 2. The weight of the CPT machine (5,430 lbs) plus the weight of the deployment frame (4,850 lbs) combine to 10,280 lbs. 3. Secure the bottom of the deployment frame so that it cannot be lifted. 4. Using a strain gauge, perform the load testing to 30,840 pounds. 5. Inpect the lift arm and attachment points for signs of damage. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures Chapter 4 Operating Procedures In This Chapter This chapter contains step-by-step instructions for setting up the CPT and for performing the pipe prep operations. Refer to the appropriate section of the chapter for the operation you are performing. RIGGING AND LIFTING THE CPT USING THE CPT IVP CONTROLLER PROGRAM SET-UP AND DEPLOYMENT Two checklists are provided at the end of this chapter: SEVERING OPERATION • O.D. BEVEL OPERATION • Pre-dive checklist—steps to be completed before deploying the CPT to the subsea operating site. Post-dive checklist—steps to be completed after raising the CPT from the subsea operating site and before storing the machine. Each checklist includes signatures spaces for all steps of the procedure. The operator responsible for each step signs the checklist when the step is completed. I.D. BEVEL OPERATION WELD SEAM REMOVAL OPERATION FBE COATING REMOVAL REMOVING THE CPT FROM THE PIPELINE CONTINGENCY RECOVERY PROCEDURES Always monitor the inegrity of the hydraulic fluid during operation. If any water is observed in the hydraulic system at any time, purge and replace the hydraulic fluid immediately. Leaving water in the system for any length of time can cause corrosion and damage of hydraulic components. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 11 Subsea Pipeline Repair System RIGGING AND LIFTING THE CPT Lifting the CPT The CPT is equipped with 3 lifting eyes, two on the ROV docking station and one on top of the rear clamp assembly (between the ballast blocks). When lifting the CPT topside by itself, rig to these three lift points. Always attach to all three points for balanced lifting. The weight of the CPT by itself in air is approximately 6145 lbs (2793 kg). Figure 4-1. When lifting the CPT by itself, attach rigging to the three lift points shown. Mounting the CPT on the Deployment Frame Follow this procedure to mount the CPT on the deployment frame. Reverse the procedure to remove the CPT. Before you mount the CPT, make sure the machine is prepared as follows: • • • • 12 It is recommended that you remove the tooling from the three pipe tools on the rotating frame. The feed drives on all three tools should be fully retracted. The rotating frame must be in the loading position, with the opening straight down. The clamps must be fully open. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Rigging and Lifting the CPT • The walk cylinder should be fully extended (clamps apart at maximum). 1. Make sure the deployment frame is on a flat, level surface, with the lifting arm in the down position. 2. Rig the CPT as described in the previous section. 3. Lift the CPT and position the fore (rotating) end of it next to the mounting pipe on the deployment frame. Align the opening in the CPT with the mounting pipe. Figure 4-2. Lift the CPT and align it with the mounting pipe on the deployment stand. 4. Move the CPT along the length of the mounting pipe. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 13 Subsea Pipeline Repair System Figure 4-3. Move the CPT back along the mounting pipe on the deployment frame. 5. There are four pins on the base of the deployment frame that fit into brackets on the bottom of the CPT frame. Move the CPT back until the pins engage the holes in the brackets. Figure 4-4. Move the CPT back so that the deployment frame pins engage the brackets. See closeup photo in sidebar. 6. 14 Set the CPT down onto the deployment frame. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Rigging and Lifting the CPT 7. Swing the deployment frame latch over the end of the CPT frame to secure the machine. Pull the handle firmly to lock it into place. Figure 4-5. Pull the deployment frame latch handle to lock the latch in place over the end of the CPT frame. 8. Remove the rigging from the CPT lift points. Lifting the CPT on the Deployment Frame When the CPT is mounted on the deployment frame, lift the entire system from above using the deployment frame lift arm. The deployment frame is designed so the entire assembly will be balanced lifting on a single point. The weight of the deployment frame and CPT combined is approximately 11,000 lbs (5000 kg), depending on tooling installed, amount of hydraulic oil in the system, etc. Do not lift the combined CPT and deployment frame by the CPT lift eyes or by any other fixture. Severe damage to the equipment could result. WARNING Make sure the deployment frame latch is secured over the end of the CPT before lifting the machine on the deployment frame. The CPT could slide off the frame if it is not latched, with a risk of equipment damage and serious injury or death. Lift the deployment frame arm to the vertical position and latch the arm in the vertical channel before lifting. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 15 Subsea Pipeline Repair System Connect rigging to the top eye and lift the arm Latch arm in vertical channel before lifting Figure 4-6. With the CPT on the deployment frame, use the eye on the lift arm to pick up the equipment. ROV Manipulation When using an ROV to move the CPT, lift on the ROV docking station on top of the CPT. Figure 4-7. To move the CRT underwater, engage the ROV lifting attachments in the holes of the docking station. 16 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Using the CPT iVP Controller Program USING THE CPT IVP CONTROLLER PROGRAM All clamping and cutting operations of the CPT system are controlled using the Wachs CPT Controller Program. The program runs on a dedicated laptop computer provided with the machine. Start the program by double-clicking the icon on the desktop, or from the Start menu: Start—>All Programs—>Wachs CTP iVP Controller—> Wachs CPT iVP Controller The main screen appears, as shown in Figure 4-8. The following sections describe the features of the software. The Face Plate Rotation section lets you control the face plate. You can set the direction and speed. The Spindle Feed section lets you control the feed direction and speed of the currently selected tool. The Spindle Rotation section lets you operate and control the spindle of the currently selected tool. The ALL STOP button immediately stops all CPT motion. WARNING If the system is connected and hydraulic and electrical power are energized, any computer commands can activate machine motion. Make sure all personnel are away from the CPT machine before performing any machine operations. The Clamp section lets you open and close the clamps, and “walk” the CPT along the pipe. The Tool Mode section lets you select which tool is operating. One one tool can be selected at a time. The Valve Status section displays the iVP valves currently activated The System Status section displays communications with the iVP. (As shown, there is no connection.) Figure 4-8. The illustration shows the main operating sections of the CTP Controller screen. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 17 Subsea Pipeline Repair System NOTE There may be a slight lag time (a few tenths of a second) from the time you select a control on the screen and when the tool responds. You may need to slightly anticipate a stop point and select the control accordingly. Deployment/Recovery Mode IMPORTANT The Deployment/Recovery Mode button is at the top of the screen. The status light next to it will light green when the button is activated. The ROV must be attached to the docking station on the CPT before you release the clamps. Releasing the clamps without the CPT being secured could cause the CPT to fall from the pipe and be damaged. Figure 4-9. Click the Deployment/Recovery Mode button to activate the mode. This lets you release both clamps and install or remove the CPT on the pipe. Use deployment/recovery mode for mounting or dismounting the machine on the pipeline. Deployment/recovery mode must be active before you can release both clamps. Make sure the ROV is securely attached to the CPT before activating deployment/recovery mode. Water Ingress Alarm The iVP controller program will signal an alarm if water gets into the hydraulic system. As you operate the CPT, monitor the iVP Water Ingress Alarm in the System Status section of the screen. If the alarm indicates water in the hydraulic system, stop the machine and recover it topside to purge and repair the hydraulics. 18 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Using the CPT iVP Controller Program Figure 4-10. Monitor the Water Ingress Alarm at all times during operation of the CPT. Operating the Clamps Closing and Opening Clamps There are CLOSE and OPEN buttons for each clamp. If the clamp is closed, the CLOSED indicator is highlighted in green. • • To close a clamp that is not closed (CLOSED indicator is not highlighted), click the 9A or 10A CLOSE button. The clamp will close and the CLOSED indicator will highlight. NOTE: A single click will close the clamp. To release a clamp that is closed (CLOSED indicator is highlighted), first click the 9A or 10A CLOSE button. An alert will ask if you want to release it. NOTE If you are operating the CPT with a customer-supplied HPU, make sure it provides 25 gpm flow and has 10micron filtration on the pressure side. Click Yes to release the clamp. The CLOSED indicator will unhighlight. The clamp will be released, but will not open until you click the 9B or 10B OPEN button. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 19 Subsea Pipeline Repair System • To open a clamp, first release it as described above, then click the 9B or 10B OPEN button. If you click the OPEN button before you release the clamp, you will get the following alert message. NOTE: You must click and hold the 9B or 10B OPEN button to open the clamp, as shown below. • To open both clamps, you must be in Deployment/ Recovery Mode, as described in the previous section. If you try to open the second clamp without first selecting Deployment/Recovery Mode, you will get an error message: Walking the Machine on the Pipe To walk the CPT along the pipe, you must have one clamp released and one closed, then operate the walk cylinder. If you try to operate the walk cylinder with both clamps closed, you will get an error message: 20 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Using the CPT iVP Controller Program Walking motion is performed by alternately releasing one clamp and then the other, and operating the walking cylinder to move the clamping frames together and apart. The CPT walks along the pipe in a “caterpillar” fashion. Refer to the following procedures and the figures to walk the CPT. Walking the CPT Forward In the Tool Direction 1. Release the Aft clamp (click the 10A button to unhighlight the CLOSED indicator). 2. Open the Aft clamp by clicking and holding the 10B button until the OPEN indicator lights. 3. Click and hold the Walk Cylinder Together button (5B). The cylinder will retract and pull the Aft clamp assembly forward on the pipe. Hold the button until the cylinder is fully retracted. 4. Click the 10A button to close the Aft clamp. 5. Release the Fwd clamp (click the 9A button to unhighlight the CLOSED indicator). 6. Open the Fwd clamp by clicking and holding the 9B button until the OPEN indicator lights. 7. Click and hold the Walk Cylinder Apart button (5A). The cylinder will extend and push the Fwd clamp assembly forward on the pipe. Hold the button until the desired position is reached, or until the cylinder is fully extended. 8. Click the 9A button to close the Fwd clamp. 9. Repeat this process until the rotating frame is in the desired position. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 NOTE If you are moving the CPT farther than the stroke of the walk cylinder (8”/203 mm), you will have to perform multiple steps. 21 Subsea Pipeline Repair System NOTE 10. Release the Aft clamp and hold the 5A button to extend the walk cylinder fully. Close the Aft clamp. The clamp assemblies must be extended apart before cutting. This provides the most stable mounting on the pipe. Figure 4-11. Release the Fwd clamp and operate the walk cylinder Apart to move the front of the machine forward on the pipe. 22 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Using the CPT iVP Controller Program Figure 4-12. Release the Aft clamp and operate the walk cylinder Together to bring the back of the machine forward on the pipe. Walking the CPT Backward Away from the Tool Direction 1. Release the Fwd clamp (click the 9A button to unhighlight the CLOSED indicator). 2. Open the Fwd clamp by clicking and holding the 9B button until the OPEN indicator lights. 3. Click and hold the Walk Cylinder Together button (5B). The cylinder will retract and pull the Fwd clamp assembly back on the pipe. Hold the button until the E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 23 Subsea Pipeline Repair System desired position is reached, or the cylinder is fully retracted. NOTE If you are moving the CPT farther than the stroke of the walk cylinder (8”/203 mm), you will have to perform multiple steps. NOTE 4. Click the 9A button to close the Fwd clamp. 5. Release the Aft clamp (click the 10A button to unhighlight the CLOSED indicator). 6. Open the Aft clamp by clicking and holding the 10B button until the OPEN indicator lights. 7. Click and hold the Walk Cylinder Apart button (5A). The cylinder will extend and push the Aft clamp assembly back on the pipe (away from the rotating frame). Hold the button until the cylinder is fully extended. 8. Click the 10A button to close the Aft clamp. 9. Repeat this process until the rotating frame is in the desired position. 10. Release the Aft clamp and hold the 5A button to extend the walk cylinder fully. Close the Aft clamp. The clamp assemblies must be extended apart before cutting. This provides the most stable mounting on the pipe. 24 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Using the CPT iVP Controller Program Figure 4-13. Release the Aft clamp and operate the walk cylinder Apart to move the back of the machine backward on the pipe. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 25 Subsea Pipeline Repair System Figure 4-14. Release the Fwd clamp and operate the walk cylinder Together to move the front of the machine backward on the pipe. Rotating the Face Plate NOTE You can operate the face plate with only one clamp closed if you are doing weld seam removal using Single Clamp Mode. For stability, the Forward clamp should be closed. 26 Both clamps must be closed before you can rotate the face plate. You will get an error message if both clamps aren’t closed: Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Using the CPT iVP Controller Program 1. Click the Normal or Fast button to set the maximum speed. Normal mode is used when operating one of the cutting tools; it limits the speed for safe operation of the machine. • If you try to change the speed mode while the frame is rotating, you will get an error message: 2. To rotate the face plate counter-clockwise, click the 4B button. The face plate will start to rotate. NOTE You can change the limits for Fast and Normal operation on the Tool Setup screen. See the instructions in Chapter 4. NOTE You do not have to hold the button to keep the face plate rotating. It will rotate until you click the STOP button. Figure 4-15. Click the 4B button to rotate the face plate counter-clockwise. 3. To rotate the face plate clockwise, click the 4A button. The face plate will start to rotate. Figure 4-16. Click the 4A button to rotate the face plate clockwise. 4. Set the rotating speed by dragging the Speed Adjust slider. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 27 Subsea Pipeline Repair System Figure 4-17. Move the slider to adjust the rotating speed. If you are in Normal speed mode, you cannot increase the speed above the maximum (default 50%). 5. To stop the rotation, click the STOP button. Figure 4-18. Click the STOP button to stop the face plate rotation. Setting the Tool Operating Mode Select the tool you want to operate in the Tool Operating Mode section of the screen. When you click on the button, the corresponding tool will highlight on the rotating frame. 28 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Using the CPT iVP Controller Program Figure 4-19. Click the button for the tool you want to operate. The tool will be highlighted on the rotating frame. The Spindle Rotation Speed and Spindle Feed controls are active for the currently selected tool. When the FBE Coating Removal tool is selected, the Reverse Direction button is activated. This is the only tool that can be operated in reverse. Use the Reverse Direction mode when mounting a new coating removal pad (see “Operating the FBE Coating Removal Tool” later in the chapter). Figure 4-20. You can operate the FBE Coating Removal tool in reverse for mounting a new coating removal pad. When the Weld Removal & I.D. Bevel tool is selected, the Single Clamp Mode button is activated. You can perform weld seam removal using only one clamp, if necessary because of an irregular pipe. For stability, operate the machine with the forward clamp engaged. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 29 Subsea Pipeline Repair System Figure 4-21. You can operate the weld seam removal tool using Single Clamp Mode if necessary. SET-UP AND DEPLOYMENT Tooling Installation Install new tooling in all three tools before each deployment. Using new tooling for each repair operation will reduce the risk of tool or machine failure. 1. Assemble the severing end mill and O.D. bevel tool with the tool holder and tighten the two set screws. Figure 4-22. Assemble the severing/O.D. bevel tooling and secure with the set screws. 2. 30 Insert the tool holder into the spindle shaft of the severing/O.D. bevel tool. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Set-Up and Deployment 3. Align the flat of the tool holder with the set screw in the spindle shaft, and tighten the set screw. 4. Insert the weld removal/I.D. bevel tool holder into the spindle shaft of the weld removal/I.D. beveling tool. 5. Align the flat of the tool holder with the set screw in the spindle shaft, and tighten the set screw. 6. Insert the threaded shaft of the FBE removal pad into the spindle shaft of the FBE removal tool, and screw the pad all the way into the spindle. Operational Pre-Test Start with the CPT mounted on the deployment frame. Before deploying the system subsea, cycle through all operations and visually verify correct performance. 1. With the CPT upright on the deployment frame mounting pipe, connect the hydraulic and electrical hot stabs. Enable hydraulic and electrical power. 2. Start up the control computer and start the Wachs CPT Controller Program. See the previous section for instructions on using the program. 3. Close the forward and aft clamps by clicking the button for each clamp. Visually ensure that the clamps close. 4. Walk the CPT forward on the mounting pipe. See “Walking the Machine on the Pipe” in the previous section. 5. Walk the CPT backward on the mounting pipe. See “Walking the Machine on the Pipe” in the previous section. 6. Operate the rotating face plate 190° in each direction. See “Rotating the Face Plate” in the previous section. 7. Select the Sever Pipe & O.D. Bevel tool and operate the spindle. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 NOTE Each time you do the Operational Pre-Test, you must complete and sign a copy of the Pre-Dive Checklist at the end of this chapter. WARNING Make sure all personnel are clear of the machine before operating it. Severe injury could result from contact with the machine during operation. 31 Subsea Pipeline Repair System 8. With the Sever Pipe & O.D. Bevel tool selected, operate the spindle feed in both directions. 9. Select the Weld Removal & I.D. Bevel tool and operate the spindle. CAUTION Stop the spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result. 10. With the Weld Removal & I.D. Bevel tool selected, operate the spindle feed in both directions. 11. Select the FBE Coating Removal tool and operate the spindle. Click the Reverse Direction button and operate the spindle in the reverse direction. 12. With the FBE Coating Removal tool selected, operate the spindle feed in both directions. 13. Operate the cameras to make sure they are working. Weld Seam Calibration For each pipe project, you should adjust the radial travel limit of the weld seam milling tool. You will need a pipe section originating from the repair site to do this calibration. Refer to the detailed instructions in this chapter for mounting and dismounting the CPT on a workpiece. The CPT must be connected to hydraulic and electrical power to perform the calibration. 32 1. Remove the CPT from the deployment frame. 2. Mount and clamp the CPT to the recovered pipe section. Calibration will be easiest if the pipe weld seam is facing upward. 3. If the weld seam tooling is not installed, insert the weld removal/I.D. bevel tool holder into the spindle shaft of the weld removal/I.D. beveling tool. Align the flat of the tool holder with the set screw in the spindle shaft, and tighten the set screw. 4. Rotate the pivot stop on the weld seam tool to the enabled position (so that it will stop the feed drive), as shown in Figure 4-26. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Set-Up and Deployment Pivot stop handle Stop bolt Figure 4-23. Turn the pivot stop to the “enabled” position shown, which stops the feed drive when the stop bolt contacts the pivot. 5. At the control computer, click on the Weld Removal & I.D. Bevel button to select it. 6. The spindle feed drive should be fully retracted in the Feed Out direction. 7. Set the face plate rotate speed to Fast. Click either the 4A or the 4B button to rotate the face plate until the weld seam tool is just to the right (the clockwise side) of the weld seam. Stop the rotation. 8. Operate the spindle feed drive in the Feed In direction at 50% speed, watching the distance between the weld seam tool and the pipe surface. Stop the feed drive when the tool just reaches the surface. 9. Turn the stop bolt (shown in Figure 4-23) so that it contacts the pivot stop. This sets the stop position for the weld seam feed drive. 10. Operate the spindle feed drive in the Feed Out direction to retract the drive. 11. Return the face plate back to the starting position. 12. Unclamp and remove the CPT from the pipe section. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 33 Subsea Pipeline Repair System Subsea Deployment 1. Start with the CPT mounted on the deployment frame as described in “Mounting the CPT on the Deployment Frame” earlier in this chapter. 2. Disconnect the topside hydraulic and electrical connections from the CPT. Put the plugs into the connectors on the CPT. 3. Lift the assembly using the lift arm on the deployment frame, and lower it to the subsea worksite. 4. Using the ROV, remove the plug in the hydraulic connector and place it in its storage slot on top of the CPT. 5. Using the ROV, plug the hydraulic hot stab into the connector on the CPT. 6. Using the ROV, remove the plug in the electrical connector and place it in its storage slot on top of the CPT. 7. Using the ROV, plug the electrical hot stab into the connector on the CPT. Mounting the CPT on the Pipeline Make sure the hydraulic and electrical stabs are connected to the machine before removing it from the deployment frame. You will need them connected to operate and open the clamps. 1. 34 Engage the lift attachments on the ROV with the ROV docking station on top of the CPT. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Set-Up and Deployment Figure 4-24. Engage the ROV lifting attachments in the holes of the docking station. 2. At the control computer, click the Deployment/Recovery Mode button. Figure 4-25. Click the Deployment/Recovery Mode button to allow the clamps to open. 3. Click the 9A and 10A buttons to release both clamps. 4. Click and hold the 9B button until the forward clamp is fully open. 5. Click and hold the 10B button until the aft clamp is fully open. 6. Using the ROV, lift the CPT off the mounting pipe of the deployment frame. 7. Position the CPT over the cutting location on the pipeline, with the rotating frame oriented toward the pipe end being serviced. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 35 Subsea Pipeline Repair System 8. Lower the CPT onto the pipeline. Make sure both clamp assemblies are fully on the pipe. 9. At the control computer, click the 9A and 10A buttons to close both clamps. IMPORTANT Make sure the clamp pads are not contacting the pipe on a weld seam. 10. Click the Deployment/Recovery Mode button to disable deployment/recovery mode. 11. Disengage the ROV from the ROV docking station on the CPT. 12. Move the CPT to the precise cutting location using the procedure in the “Walking the Machine on the Pipe” section earlier in this chapter. SEVERING OPERATION NOTE Perform the severing cut in three stages, as shown below. Cut during stage 1, reposition the tool during stage 2, and finish the cut in stage 3. 1. Cut CW 190° 3. Cut CW 180° to finish 36 2. Reposition CCW 360° The sever operation can only cut in the clockwise direction. The cut must finish at the top so that the fall-off section of the pipe does not damage the cutting tools. Therefore, you will start at the top and cut 190° clockwise around to the bottom. Then reposition the frame 360° counter-clockwise to start in the end of the slot and continue clockwise cutting back to the top of the pipe. 1. Make sure the rotating frame is in the open position, with the sever tool at the top of the pipe. 2. Click on the Sever Pipe & O.D. Bevel button to activate the sever tool. 3. Operate the spindle feed drive in the Feed In direction, visually observing the position of the tool. Stop the drive when the tool is about 1 inch from the pipe surface. 4. Click the spindle rotation START button to start the spindle. Set the spindle rotation speed to 76%. 5. Operate the spindle feed drive in the Feed In direction, and set the feed speed to 60%. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Severing Operation 6. Continue feeding in until the end mill breaks through the pipe and goes beyond about 1 inch. Make sure the O.D. bevel cutter is not in contact with the pipe. Stop the spindle feed drive. 7. Set the rotate speed to Normal, and click the 4A button to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%. 8. Operate the face plate rotation for about 190°, until the cutter is just beyond halfway around the pipe. Click the 4A button to stop the face plate rotation. NOTE The spindle feed drive will stop when you release the 6A or 6B button, or the speed control slider. CAUTION Sever cuts must be performed in the clockwise direction. 9. Operate the spindle feed drive in the Feed Out direction until the tool is fully retracted. 10. Set the rotate speed to Fast, and click the 4B button to start the face plate rotation in the counter-clockwise direction. 11. Rotate the face plate 360° around back to the bottom of the pipe. Click the 4B button to stop the face plate rotation. CAUTION Leave the spindle rotation drive running while operating the spindle feed drive. The tooling could be damaged by contact with the pipe while it is not running. 12. Operate the spindle feed drive in the Feed In direction, with the feed speed at 60%. (The spindle rotation drive must be running.) Check that the end mill feeds into the slot made previously. 13. Feed in until the mill is about 1 inch beyond the pipe I.D. Stop the spindle feed drive. 14. Set the rotate speed to Normal, and click the 4A button to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%. 15. Operate the face plate rotation until the severing operation is complete and the pipe end falls off. Click the 4A button to stop the face plate rotation. 16. Operate the spindle feed drive in the Feed Out direction until the tool is fully retracted. 17. Set the rotate speed to Fast, and click the 4B button to CAUTION All sever cuts must end at the top of the pipe. Otherwise, the falling cut-off piece may damage the equipment. start the face plate rotation in the counter-clockwise direction. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 37 Subsea Pipeline Repair System 18. Rotate the face plate 180° back to the bottom of the pipe. Click the 4B button to stop the face plate rotation. 19. Leave the machine in its current position for the O.D. bevel operation. O.D. BEVEL OPERATION The O.D. bevel operation is performed with the sever tool immediately after the severing operation. Do not reposition the machine after severing. The O.D. bevel operation must be performed in the clockwise direction. 1. The Sever Pipe & O.D. Bevel button should still be active. 2. Set the face plate rotate speed to Fast, and click the 4B button to start the face plate rotation in the counterclockwise direction. 3. Rotate the face plate 180° counter-clockwise to the bottom of the pipe. Click the 4B button to stop the face plate rotation. 4. Click the spindle rotation START button to start the spindle. Set the spindle rotation speed to 76%. 5. Operate the spindle feed drive in the Feed In direction, with the feed speed at 60%. (The spindle rotation drive must be running.) While monitoring the cut with the video camera, feed until the bevel tool reaches the required chamfer depth, then stop the feed drive. 6. Set the rotate speed to Normal, and click the 4A button to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%. 7. Operate the face plate rotation until the bevel is complete around the pipe. Observe the width of the chamfer as the cut is made. Use the spindle Feed In or Feed Out buttons if necessary to adjust the chamfer. 8. When the bevel is complete, click the 4A button to stop the face plate rotation. CAUTION O.D. beveling cuts must be performed in a clockwise direction. 38 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: I.D. Bevel Operation 9. Operate the spindle feed drive in the Feed Out direction until the tool is fully retracted. I.D. BEVEL OPERATION To perform the I.D. bevel, you must “walk” the rotation frame forward to position the tool beyond the end of the pipe. The I.D. bevel is performed with the weld seam removal tool. The I.D. bevel cutting operation must be performed in a clockwise direction. Before starting, you will rotate the face plate counter-clockwise to the starting position. 1. Use the walk cylinder controls to move the I.D. bevel cutter forward past the end of the pipe. See the instructions in “Walking the Machine on the Pipe” earlier in this chapter. 2. Using the ROV, rotate the pivot stop on the weld seam tool to the disabled position (out of the way of the feed drive), as shown in Figure 4-26. Pivot stop handle Stop bolt Figure 4-26. Turn the pivot stop to the “disabled” position shown, which allows the feed drive to feed in past it. 3. Click on the Weld Removal & I.D. Bevel button to activate the weld seam tool. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 39 Subsea Pipeline Repair System 4. Operate the spindle feed drive in the Feed In direction until the tooling is past the I.D. of the pipe. 5. Use the walk cylinder controls to move the beveling edge of the I.D. bevel cutter into the end of the pipe. Stop before the shaft of the tool touches the pipe end. 6. With the Fwd clamp closed, move the Aft clamp apart to spread the clamps all the way. Close the Aft clamp. 7. Set the face plate rotate speed to Fast, and click the 4B button to start the face plate rotation in the counterclockwise direction. 8. Rotate the face plate so that the weld seam tool is at the bottom of the pipe. Click the 4B button to stop the face plate rotation. 9. Click the spindle rotation START button to start the spindle. Set the spindle rotation speed to 85%. 10. While monitoring the cut with the video camera, operate the spindle feed drive in the Feed Out direction until the I.D. bevel tool reaches the desired chamfer depth,. Stop the feed drive. 11. Set the rotate speed to Normal, and click the 4A button CAUTION I.D. beveling cuts must be performed in a clockwise direction, starting at the bottom of the pipe. to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%. 12. Operate the face plate rotation until the bevel is com- plete around the pipe. Watch using the video camera to observe the width of the chamfer as the cut is made. Use the spindle Feed In or Feed Out buttons if necessary to adjust the chamfer. 13. When the bevel is complete, click the 4A button to stop the face plate rotation. 14. Operate the spindle feed drive in the Feed In direction to move the tooling inside the I.D. of the pipe. 15. Use the walk cylinder controls to move the I.D. bevel cutter forward past the end of the pipe. 16. Operate the spindle feed drive in the Feed Out direction until the tooling is past the O.D. of the pipe. 17. Use the walk cylinder controls to move the face of the weld seam removal/I.D. bevel tool back over the O.D. 40 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Weld Seam Removal Operation of the pipe. The machine is now in position for the weld seam removal. WELD SEAM REMOVAL OPERATION The weld seam removal is performed in multiple passes performed by the rotating frame. The rotating frame direction for weld seam removal is counter-clockwise. For each new pass, you will walk the machine along the pipe 3 inches (76 mm). 1. The Weld Removal & I.D. Bevel button should still be active. 2. Using the ROV, rotate the pivot stop on the weld seam tool to the enabled position (so that it will stop the feed drive), as shown in Figure 4-26. Pivot stop handle CAUTION Make sure that you have calibrated the stop bolt position before deployment, as described earlier in this chapter. Stop bolt Figure 4-27. Turn the pivot stop to the “enabled” position shown, which stops the feed drive when the stop bolt contacts the pivot. 3. The spindle feed drive should be fully retracted in the Feed Out direction. 4. Set the face plate rotate speed to Fast. Click either the 4A or the 4B button to rotate the face plate until the weld seam tool is just to the right (the clockwise side) of the weld seam. Stop the rotation. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 41 Subsea Pipeline Repair System 5. Operate the spindle feed drive in the Feed In direction at 50% speed until the stop bolt contacts the pivot stop. The clutch will kick out. Stop the spindle feed drive. 6. Click the spindle rotation START button to start the spindle. Set the spindle rotation speed to 85%. 7. Set the rotate speed to Normal, and click the 4B button to start the face plate rotation in the counter-clockwise direction. Set the speed adjust slider to 50%. 8. When the weld seam tool has fully crossed the seam, click the 4B button to stop the face plate rotation. 9. Operate the spindle feed drive in the Feed Out direction to retract the drive. 10. Set the face plate rotate speed to Fast. Click the 4A button to rotate the weld seam tool back across to the right side of the seam. Stop the rotation. 11. Operate the clamps and the walk cylinder to walk the machine 3” (76 mm) for the next weld seam pass. Fully extend the Aft clamp before cutting. 12. Repeat the weld seam procedure for the required number of passes. When finished, fully retract the spindle feed drive and turn off the spindle rotation. Single Clamp Mode You can perform weld seam removal with only one clamp closed, if necessary because of an irregular pipe. When the Weld Removal & I.D. Bevel tool is selected, the Single Clamp Mode button is activated. Click on the button to engage single clamp mode. For stability, operate the machine with the forward clamp engaged. Figure 4-28. You can operate the weld seam removal tool using Single Clamp Mode if necessary. 42 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: FBE Coating Removal FBE COATING REMOVAL The FBE coating removal is performed in multiple passes performed by the rotating frame. For each pass, the frame goes around the pipe counter-clockwise and then returns over the same path clockwise. This ensures that the coating is completely removed. For each new pass, you will walk the machine along the pipe about 5 inches (127 mm). 1. Click the FBE Coating Removal button under Tool Operating Mode. 2. Make sure that the Reverse Direction button is not highlighted. 3. Operate the clamps and the walk cylinder to position the tool at the desired starting position along the length of the pipe. Fully extend the walk cylinder and close the Aft clamp before cutting. 4. Set the face plate rotate speed to Fast, and click the 4A button to start the face plate rotation in the clockwise direction. 5. Rotate the face plate until the FBE removal tool is at the bottom of the pipe. Click the 4A button to stop the face plate rotation. 6. Operate the spindle feed drive in the Feed In direction. Watch the spring on the FBE tool as the tool contacts the pipe surface. Stop the spindle feed when the spring is compressed to about 1/2 its travel. 7. Click the spindle rotation START button and set the spindle speed as follows: • 70% for a 24 inch pipe • 75% for a 20 inch pipe • 82% for a 12 inch pipe (green FBE). 8. Set the face plate rotate speed to Fast. Click the 4B button to start rotating the face plate counter-clockwise, and set the face plate rotate speed to 75%. 9. Operate the FBE tool 380° around the pipe to overlap the pass at the bottom. Stop the face plate rotation. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 NOTE The FBE pad wheel life expectancy is a minimum of 2 passes (both directions) on a 24” pipe, or 4 passes (both directions) on a 12” pipe. After making the minimum number of passes, carefully monitor the cleaning quality through the camera. If the cleaning becomes “spotty”, you can re-run over the incomplete areas. If the wheel leaves too much FBE material behind, change the wheel; see instructions at the end of this section. CAUTION Start the face plate rotation immediately after you start the spindle rotation. If the FBE removal pad stays in one place on the pipe too long, it can damage the pipe surface. 43 Subsea Pipeline Repair System 10. Click the 4A button to start the face plate rotation clockwise, and set the face plate rotate speed to 100%. Operate the tool all the way back around the pipe to the original starting position. 11. Stop the spindle rotation. 12. Operate the spindle feed drive in the Feed Out direction to retract the drive. 13. Operate the clamps and the walk cylinder to walk the machine about 5” (127 mm) for the next pass. Fully extend the Aft clamp before cutting. 14. Repeat the FBE coating removal procedure for the required number of passes. When finished, fully retract the spindle feed drive and turn off the spindle rotation. Replacing the FBE Removal Pad The FBE coating removal pad may need to be replaced, depending on how much FBE is being removed. You will need to have 2 FBE pad replacement jigs at the worksite, one empty and one pre-loaded with a new FBE pad. There is a mounting post on the coating removal tool for the FBE pad replacement jigs. When you mount the jigs on the post, they are correctly aligned for removing and installing the FBE pads. 44 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: FBE Coating Removal Jig mounting post Figure 4-29. The mounting post holds and aligns the FBE pad replacement jigs. Pre-Configuring the FBE Replacement Tools Before deploying the CPT, you will need to configure the 2 FBE replacement jigs. The two jigs are identical, but you will pre-configure them differently: • • one jig (the removal jig) will be used to remove the old FBE pad the second jig (the installation jig) will be used to install the new FBE pad. 1. Install an FBE pad into the spindle of the coating removal tool and screw it in securely. 2. Mount the first replacement jig (the removal jig) on the jig mounting post on the coating removal tool. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 45 Subsea Pipeline Repair System Mount jig on post Jig mounting post Figure 4-30. Mount the pad replacement jig on the mounting post. 3. Pull the frame locking pin out of the jig. Figure 4-31. Pull out the frame locking pin in the jig. 4. 46 Swing the spring arm toward the coating removal tool so that the pad holder on the jig is in position to load the FBE pad. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: FBE Coating Removal Figure 4-32. Swing in the spring arm on the jig. 5. If the pad holder is not precisely aligned to accept the pad, use the adjustment screws shown in the following figures to align it. Figure 4-33. Use the indicated adjustment screw to set the radial position of the FBE pad holder. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 47 Subsea Pipeline Repair System Figure 4-34. Use the two adjustment screws shown to set the axial stop position of the swing arm. Figure 4-35. The 8 adjustment screws shown are in slotted holes. Loosen them and move the arm on the bracket to center the FBE pad holder on the spindle. 48 6. When the pad holder is aligned, swing the spring arm back to the open position and re-insert the frame locking pin. 7. Take the removal jig off the jig mounting post. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: FBE Coating Removal 8. Insert the replacement FBE pad into the pad holder of the installation jig. Press it in firmly to seat it all the way. Figure 4-36. 9. Make sure the spring arm on the installation jig is in the open position and that the frame locking pin is installed. Removing the Old FBE Pad at the Deployment Site Both the FBE removal jig and pre-loaded installation jig must be deployed at the worksite and available for the ROV. 1. At the control computer, select the FBE Removal tool mode. Figure 4-37. Click the FBE Coating Removal button to select it. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 49 Subsea Pipeline Repair System NOTE The spindle feed drive must be fully retracted for the removal jig to align with the FBE pad. 2. Operate the spindle feed drive all the way in the Feed Out direction. 3. Using the ROV manipulator, pick up the FBE removal jig by the ROV interface handle. 4. Using the ROV, mount the removal jig on the jig mounting post on the coating removal tool. Push it securely onto the post. Lift jig by ROV interface handle Mount jig on post Jig mounting post Figure 4-38. Lift the jig by the ROV interface handle and mount it on the mounting post. 5. 50 Using the ROV, pull out the jig frame locking pin. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: FBE Coating Removal Figure 4-39. Pull out the jig frame locking pin. 6. Grasp the ROV interface handle on the jig, and swing the spring arm down to engage the pad holder onto the FBE pad. Push the arm in to fully seat the pad in the holder. IMPORTANT To remove the old pad, you must operate the FBE Coating Removal tool in Reverse Direction mode. Figure 4-40. Swing the spring arm in to engage the FBE removal pad (shown in pad holder in this photo). 7. At the control computer, click the Reverse Direction button under FBE Coating Removal to highlight it. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 51 Subsea Pipeline Repair System Figure 4-41. Click on the Reverse Direction button. 8. Operate the coating removal spindle at 100% speed. The shaft of the FBE pad will thread out of the spindle as it rotates. 9. When the shaft is fully threaded out, stop the spindle drive. 10. Click the Reverse Direction button to de-select it. Figure 4-42. Click the Reverse Direction button to deselect it. 11. Grasp the ROV interface handle on the jig, and swing the spring arm to the open position. Figure 4-43. Swing the spring arm out to the open position. 52 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: FBE Coating Removal 12. Pull the removal jig off the jig mounting post and return it to the deployment area. Installing the New FBE Pad at the Deployment Site 1. Using the ROV manipulator, pick up the FBE installation jig by the ROV interface handle. 2. Using the ROV, mount the installation jig on the jig mounting post on the coating removal tool. Push it securely onto the post. Lift jig by ROV interface handle Mount jig on post Jig mounting post Figure 4-44. Lift the jig by the ROV interface handle and mount it on the mounting post. 3. Using the ROV, pull out the jig frame locking pin. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 53 Subsea Pipeline Repair System Figure 4-45. Pull out the jig frame locking pin. 4. Grasp the ROV interface handle on the jig, and swing the spring arm down to position the pad holder against the spindle. Figure 4-46. Swing the spring arm in to position the FBE removal pad for installation. 5. 54 Pull the ROV interface handle on the jig in the radial direction (toward the center of the CPT) until the shaft Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: FBE Coating Removal of the new FBE pad can “snap” into position over the end of the spindle. Figure 4-47. Use the ROV to pull the replacement FBE pad into installation position. 6. Release the ROV interface handle. 7. At the control computer, make sure the Reverse Direction button under FBE Coating Removal is not highlighted. IMPORTANT To install the new pad, you must operate the FBE Coating Removal tool with Reverse Direction mode disabled. Figure 4-48. 8. Operate the coating removal spindle at 40% speed. The shaft of the FBE pad will thread into the spindle as it rotates. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 55 Subsea Pipeline Repair System NOTE There may be a slight lag time (a few tenths of a second) from the time you select a control on the screen and when the tool responds. You may need to slightly anticipate a stop point and select the control accordingly. 9. When the shaft is fully threaded on, stop the spindle drive. You may stop early to prevent the threads from impacting too tightly. (The shaft will snug into the spindle when the tool is operated.) 10. Grasp the ROV interface handle on the jig, and swing the spring arm out to release the FBE pad. Figure 4-49. 11. Pull the installation jig off the jig mounting post and return it to the deployment area. REMOVING THE CPT FROM THE PIPELINE 56 1. Make sure that the spindle feed drives on all three tools are fully retracted. 2. Make sure that the spindle rotation drive is stopped. 3. Operate the rotating frame drive so that the rotating frame is in the open position for removal. 4. Engage the lift attachments on the ROV with the ROV docking station on top of the CPT. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Removing the CPT from the Pipeline Figure 4-50. Engage the ROV lifting attachments in the holes of the docking station. 5. Click the Deployment/Recovery Mode button. Figure 4-51. Click the Deployment/Recovery Mode button to allow the clamps to open. 6. Click the 9A and 10A buttons to release both clamps. 7. Click and hold the 9B button until the forward clamp is fully open. 8. Click and hold the 10B button until the aft clamp is fully open. 9. Using the ROV, lift the CPT off the pipe. 10. Load the CPT onto the deployment frame. See the section “Mounting the CPT onto the Deployment Frame” earlier in this chapter. 11. Make sure to lock the deployment frame latch over the end of the CPT frame to secure the machine. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 57 Subsea Pipeline Repair System 12. Disconnect the electrical hot stab from the top of the CPT, and insert the plug into the electrical connector. 13. Disconnect the hydraulic hot stab from the top of the CPT, and insert the plug into the hydraulic connector. NOTE Each time you bring the CPT back topside, you must complete and sign a copy of the Post-Dive Checklist at the end of this chapter. 14. Lift the machine by the deployment frame lift arm. Return it topside for post-dive inspection. CONTINGENCY RECOVERY PROCEDURES If the CPT, hydraulic system, or electrical system malfunctions in such a way that you can’t remove the CPT from the pipeline, you will have to manually recover it. Some hydraulic hoses will need to be cut to remove and recover the CPT. These hoses are marked with colored tape, and are identified in the procedures below. The color markings are as follows: • • • Aft clamp—ORANGE Forward clamp—YELLOW Face plate rotation—WHITE. Rotating Frame Disabled If you have computer control and can operate the clamps, but can’t operate the rotating frame, do the following: 58 1. At the control computer, make sure that both clamps are closed. 2. Use the ROV to cut the hydraulic hoses to the rotating frame, as shown in Figure 4-52. The rotating frame hoses are marked with white tape. This will release the hydraulic pressure and allow you to turn the rotating frame manually. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Contingency Recovery Procedures Cut the 2 hoses to the rotating frame (marked with white tape) Figure 4-52. Use the ROV to cut the 2 hoses to the rotating frame. 3. There is a manual rotation fixture on each end of the rotating frame drive shaft. Use the ROV to turn one of the fixtures and rotate the frame to the open position. Figure 4-53. Turn the manual rotation fixture to rotate the frame to the open position. 4. When the rotating frame is open, engage the ROV lift attachments in the ROV docking station on top of the CPT. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 59 Subsea Pipeline Repair System 5. At the control computer, enable Deployment/Recovery mode and open both clamps. 6. Using the ROV, remove the CPT from the pipe. Return it to the deployment frame and bring it topside for repairs. Clamps Disabled If you still have computer control and can operate the rotating frame, but can’t operate the clamps, do the following: 1. At the control computer, operate the rotating frame to the open position. 2. Use the ROV to cut the hydraulic hoses to the clamps, as shown in Figure 4-54. This will release the hydraulic pressure and allow you to lift the machine to release the clamps. Cut the 2 hoses to the forward clamp (yellow) and the 2 hoses to the aft clamp (orange) Figure 4-54. Use the ROV to cut the 4 hoses to the forward and aft clamps. 3. 60 With the ROV, release the front clamp rod locks by turning the paddles at the top. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Contingency Recovery Procedures Figure 4-55. Use the ROV to turn the rod lock shafts to release the locks. 4. Engage the ROV lift attachments in the docking station on top of the CPT. 5. Using the ROV, pull up on the CPT to remove it from the pipe. The clamps will open when you lift the machine. 6. Return the CPT to the deployment frame and bring it topside for repairs. Rotating Frame and Clamps Disabled If you cannot operate the clamps or the rotating frame, do the following: 1. Use the ROV to cut the hydraulic hoses to the rotating frame and the clamps, as shown in Figure 4-56. This will release the hydraulic pressure and allow you to turn the rotating frame manually and then release the clamps. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 61 Subsea Pipeline Repair System Cut the 2 hoses to the rotating frame (white) Cut the 2 hoses to the forward clamp (yellow) and the 2 hoses to the aft clamp (orange) Figure 4-56. Use the ROV to cut all the hoses to the rotating frame and to the clamps. 2. There is a manual rotation fixture on each end of the rotating frame drive shaft. Use the ROV to turn one of the fixtures and rotate the frame to the open position. Figure 4-57. Turn the manual rotation fixture to rotate the frame to the open position. 62 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Contingency Recovery Procedures 3. When the rotating frame is open, engage the ROV lift attachments in the ROV docking station on top of the CPT. 4. With the ROV, release the front clamp rod locks on both sides by turning the paddles at the top. Figure 4-58. Use the ROV to turn the rod lock shafts to release the locks. There are two rod lock shafts, one on each side of the machine. 5. Using the ROV, pull up on the CPT to remove it from the pipe. The clamps will open when you lift the machine. 6. Return the CPT to the deployment frame and bring it topside for repairs. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 63 Subsea Pipeline Repair System 64 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 4, Operating Procedures: Contingency Recovery Procedures PRE-DIVE CHECKLIST Perform the follow checks before deploying the CPT. Note the following requirements to perform the checks: • • • • The CPT must be mounted on the deployment frame. The hydraulic and electrical hot stabs must be connected to the CPT. Hydraulic and electrical power must be enabled. The CPT controller program must be started on the control computer. For detailed instructions on performing these tasks, see the operating instructions in Chapter 4 of the User’s Manual. CHECKLIST COMPLETION DATE:__________________ [checklist continued on back] Table 1: Pre-Dive Checklist Check Task Description If a customer-supplied HPU is being used, verify that it provides 25 gpm flow and has 10-micron filtration on the pressure side. Check that the CPT is configured for the pipe size being serviced (12, 20, or 24 inch). Check that the deployment frame latch is secured over the end of the CPT frame. Check that the lift arm is latched in the vertical channel of the deployment frame. Check that new end mill and beveling tooling is installed in the severing/O.D. bevel tool. Check that new weld removal and beveling tooling is installed in the weld removal/I.D. beveling tool. Check that a new FBE pad is installed in the FBE removal tool. Mount the FBE pad removal jig on the mounting post and ensure it is aligned correctly to remove a worn FBE pad. Remove the removal jig. REMOVE CPT FROM FRAME. From the control computer, close the forward and aft clamps by clicking the button for each clamp. Visually ensure that the clamps close. WITH CPT REMOVED FROM FRAME: Open aft clamp. Walk the CPT forward on the mounting pipe. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 Operator Signature 65 Subsea Pipeline Repair System Table 1: Pre-Dive Checklist Check Task Description WITH CPT REMOVED FROM FRAME: Open aft clamp. Walk the CPT backward on the mounting pipe. Operate the rotating face plate less than 5° in each direction. CAUTION: Damage will result from over-rotation while CPT is on frame. Do not rotate face plate with machine sitting on deck. Select the Sever Pipe & O.D. Bevel tool and operate the spindle. With the Sever Pipe & O.D. Bevel tool selected, operate spindle feed in both directions. CAUTION: Stop the spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result. Select the Weld Removal & I.D. Bevel tool and operate spindle. CAUTION: Stop the spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result. With the Weld Removal & I.D. Bevel tool selected, operate spindle feed in both directions. CAUTION: Stop spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result. Select the FBE Coating Removal tool and operate the spindle. Click the Reverse Direction button and operate the spindle in the reverse direction. CAUTION: Stop spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result. With the FBE Coating Removal tool selected, operate the spindle feed in both directions. CAUTION: Stop spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result. Operate the cameras to make sure they are working. Check all hydraulic components for leaks. 66 Part No. 08-060-MAN-OP, Rev. 2-0710 Operator Signature E.H. Wachs Chapter 4, Operating Procedures: Contingency Recovery Procedures POST-DIVE CHECKLIST Perform the follow checks when you return the CPT topside. Note the following requirements to perform the checks: • • • • The CPT must be mounted on the deployment frame. The hydraulic and electrical hot stabs must be connected to the CPT. Hydraulic and electrical power must be enabled. The CPT controller program must be started on the control computer. For detailed instructions on performing these tasks, see the operating instructions in Chapter 4 of the User’s Manual. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 67 Subsea Pipeline Repair System CHECKLIST COMPLETION DATE:__________________ Table 2: Post-Dive Checklist Check Task Description Check that the deployment frame latch is secured over the end of the CPT frame. Check that the lift arm is latched in the vertical channel of the deployment frame. Check that both the forward and aft clamps are closed and secure on the mounting pipe. Check that all hoses and fittings are secure and in good condition. Check that there are no hydraulic leaks. Check that all fasteners are in place and secure. Check that the iVP valve pack mounts are secure. Check that the hydraulic hot stab and port plug are in good condition and provide a secure seal in the port. Check that the electrical hot stab and port plug are in good condition and provide a secure seal in the port. Perform grease and purge procedures based on anticipated storage time. See Chapter 6. 68 Part No. 08-060-MAN-OP, Rev. 2-0710 Operator Signature E.H. Wachs Chapter 5, Maintenance Procedures Chapter 5 Maintenance Procedures In This Chapter LUBRICATION LUBRICATION BEARING ADJUSTMENT Every time you deploy the CPT, apply grease to all grease fittings on the machine. Use Aqualube grease. SOFTWARE CONFIGURATION At least once per year, purge and replace all grease. 1. There are grease adapters on the cylinder ends on the clamping drives. Figure 5-1. Grease the fittings on the cylinder ends. 2. There is a special grease adapter to grease the V-roller bearings. Insert the adapter into the end of the bearing mount shaft and apply grease until it comes out around the shaft. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 69 Subsea Pipeline Repair System Figure 5-2. Insert the grease adapter into the bearing shaft. Figure 5-3. Push the adapter all the way in and then apply grease to the bearing. 3. 70 Check the oil in the gearboxes of all three tools, and add if necessary. Use Mobil SHC 634 synthetic bearing and gear oil, or equivalent. The gearboxes have two oil ports. Take out both plugs and pump oil into one port until it comes out the other port. This will force water out of the gearbox. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 5, Maintenance Procedures: Lubrication Figure 5-4. There are two grease plugs in each tool gearbox. Remove the plugs; screw a grease fitting into one hole and apply grease until it comes out the other hole. 4. The feed drive gearbox on each tool has a grease fitting. Figure 5-5. Apply grease to the fitting on all 3 feed gearboxes. 5. Apply grease to all fittings on each tool feed slide. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 71 Subsea Pipeline Repair System BEARING ADJUSTMENT Each time you perform the operational pre-test before deployment (as described in Chapter 3), observe the V-roller bearings as you operate the rotating frame to make sure they are all turning. If any roller does not turn during the frame rotation, the bearing will need to be adjusted. (It can be normal for a roller to occasionally slip, but it should generally be in contact with the frame and turning.) The rollers are on eccentric hubs that can be tightened against the frame. Use the following procedure to tighten them. 1. Using a 3/16” hex wrench, loosen the locking screw in the clamp collar on the bearing shaft. Figure 5-6. Loosen the screw in the clamp collar so that you can loosen the collar. 72 2. Using a spanner wrench, turn the clamp collar counter-clockwise (as viewed from the front) to loosen it. 3. Using a 1-1/2” open-end wrench, turn the eccentric hub clockwise (as viewed from the front) to tighten the hub against the frame. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 5, Maintenance Procedures: Hydraulic System Figure 5-7. Turn the eccentric clockwise to tighten the bearing. Hold the bearing tight against the frame when re-tightening the clamp collar. 4. Hold the wrench on the eccentric hub to keep it tight, and turn the clamp collar clockwise to tighten it. 5. Tighten the locking screw in the clamp collar. 6. Operate the rotating frame to make sure the roller turns. HYDRAULIC SYSTEM At least once per year, purge and replace all hydraulic fluid in the system. If any water is observed in the hydraulic system at any time, purge and replace the hydraulic fluid immediately. Leaving water in the system for any length of time can cause corrosion and damage of hydraulic components. SOFTWARE CONFIGURATION You can change the settings for Wachs CPT controller program. To change port and other system settings, click on the System Setup button.(For normal operation, you will not have to change these settings.) The iVP Controller System Setup screen appears. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 73 Subsea Pipeline Repair System Figure 5-8. Use the System Setup screen to configure the software. Refer to the System Setup information at the end of this chapter for instructions on these settings. When you are finished, click the Close Window button. To change CPT operating defaults, click on the Tool Setup button. The Wachs Combination Prep Tool screen appears. 74 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 5, Maintenance Procedures: Software Configuration Figure 5-9. The Combination Prep Tool screen lets you change operating defaults and parameters. You can change properties such as drive speed limits. When you are finished, click the Save and Close button. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 75 Subsea Pipeline Repair System 76 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 6, Storage and Mobilization Procedures Chapter 6 Storage and Mobilization Procedures In This Chapter It is required annually that you change all fluids, purge and replace all grease, and perform a pre-dive checklist. If any water is observed in the hydraulic system at any time, purge and replace the hydraulic fluid immediately. Leaving water in the system for any length of time can cause corrosion and damage of hydraulic components. PACKING AND INVENTORY PROCEDURE MOBILIZATION AND SHIPPING PLANS PACKING AND INVENTORY PROCEDURE Storage for Less than 3 Days Store the machine on the deployment frame when not in use. Follow this procedure to mount the CPT on the deployment frame. Reverse the procedure to remove the CPT. Before you mount the CPT, make sure the machine is prepared as follows: • • • • • It is recommended that you remove the tooling from the three pipe tools on the rotating frame. The feed drives on all three tools should be fully retracted. The rotating frame must be in the loading position, with the opening straight down. The clamps must be fully open. The walk cylinder should be fully extended (clamps apart at maximum). E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 77 Subsea Pipeline Repair System 1. Make sure the deployment frame is on a flat, level surface, with the lifting arm in the down position. 2. Rig the CPT as described in Chapter 4. 3. Lift the CPT and position the fore (rotating) end of it next to the mounting pipe on the deployment frame. Align the opening in the CPT with the mounting pipe. Figure 6-1. Lift the CPT and align it with the mounting pipe on the deployment stand. 4. 78 Move the CPT along the length of the mounting pipe. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 6, Storage and Mobilization Procedures: Packing and Inventory Procedure Figure 6-2. Move the CPT back along the mounting pipe on the deployment frame. 5. There are four pins on the base of the deployment frame that fit into brackets on the bottom of the CPT frame. Move the CPT back until the pins engage the holes in the brackets. Figure 6-3. Move the CPT back so that the deployment frame pins engage the brackets. See closeup photo in sidebar. 6. Set the CPT down onto the deployment frame. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 79 Subsea Pipeline Repair System 7. Swing the deployment frame latch over the end of the CPT frame to secure the machine. Pull the handle firmly to lock it into place. Figure 6-4. Pull the deployment frame latch handle to lock the latch in place over the end of the CPT frame. 8. Remove the rigging from the CPT lift points. 9. If the machine has been deployed in salt water, spray it thoroughly with fresh water. 10. Disconnect the hydraulic connection and put the plug in the connector. 11. Disconnect the electrical connection and put the plug in the connector. 12. Spray all bare (unpainted) metal surfaces with a rust inhibitor. 13. Grease all fittings according to the maintenance procedures in Chapter 5. Less than 2 Week Storage • • 80 Complete all the tasks described in the 3-day procedure above. Inspect the tension on the V-rollers and re-tighten them if necessary. See instructions in Chapter 5. Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 6, Storage and Mobilization Procedures: Mobilization and Shipping Plans Less than 1 Year Storage • • • • • • • • Complete all the tasks described in the 3-day and 2week procedures above. Purge the hydraulic fluid from the iVP control packs and ensure that any water is removed from the system. Refill with clean hydraulic fluid. Perform the maintenance procedures in the iVP Installation & Maintenance Manual. Purge the hydraulic fluid from the pressure compensator and ensure that any water is removed from the system. Refill with clean hydraulic fluid. Repair any damage to the anodized surfaces of the iVP valve pack. See maintenance instructions in the iVP Installation & Maintenance Manual. Remove buoyancy blocks and change gear lube (SHC 630 Mobil). Purge and fill the feed gearboxes. Purge and fill the stop gearbox. Purge and fill the rotate drive gearbox. MOBILIZATION AND SHIPPING PLANS The CPT should always be mounted and secured to the deployment frame for mobilization and shipping. Refer to the Packing and Inventory Procedure earlier in this chapter for instructions on mounting the system on the deployment frame. Make sure the hydraulic port plug and electrical port plug are installed. When the CPT is mounted on the deployment frame, always lift it by the deployment frame lift arm. Do not lift by the lift points on the CPT. The total weight of the CPT and deployment frame is approximately 11,000 lbs (5000 kg). The height from the base of the frame to the top of the lift arm is 140”. Make sure the crane used to lift the system is sufficient for these dimensions. Shipping dimensions (with the lift arm lowered) are 147” long x 90” wide x 84” high (3.72 m x 2.29 m x 2.12 m). See the dimensional drawing on the next page. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 81 Subsea Pipeline Repair System Ship the system using suitable flatbed transport. Strap both the deployment frame and the CPT when shipping. Cover the machine with a tarp as appropriate for truck shipment. Do not use the storage tarp for shipment. 82 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs Chapter 7, Reference Information Chapter 7 Reference Information In This Chapter ORDERING INFORMATION ORDERING INFORMATION DRAWINGS AND PARTS LISTS To place an order, request service, or get more detailed information on any E.H. Wachs Company products, call us at one of the following numbers: U.S. 800-323-8185 International: 847-537-8800 You can also visit our Web site at www.ehwachs.com. Ordering Replacement Parts When ordering parts, refer to the parts lists in this chapter. Please provide the part description and part number for all parts you are ordering. Repair Information Please call us for an authorization number before returning any equipment for repair or factory service. We will advise you of shipping and handling. When you send the equipment, please include the following information: • Your name/company name • Your address • Your phone number • A description of the problem or the work to be done. E.H. Wachs Part No. 08-060-MAN-OP, Rev. 2-0710 83 Subsea Pipeline Repair System Before we perform any repair, we will estimate the work and inform you of the cost and the time to complete it. Warranty Information Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H. Wachs Company. Retain the owner’s registration record and warranty card for your information. Return Goods Address Return equipment for repair to the following address. E.H. Wachs 600 Knightsbridge Parkway Lincolnshire, Illinois 60069 USA DRAWINGS AND PARTS LISTS The following pages are drawings of all machine assemblies, including parts lists. Refer to these drawings for machine dimensions and for ordering spare or replacement parts. 84 Part No. 08-060-MAN-OP, Rev. 2-0710 E.H. Wachs 127(3,3(&21),*85$7,216+2:1 ',0(16,21$//$<287 '(6&5,37,21 5(9 $35 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' % '$7( $33529('%< 6+((7 6&$/( 3,3(/,1(5(3$,56<67(0 ',0/2 ':*12 6,=( '$7( -:,//,$06 7,7/( '5$:1%< (+:$&+6 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 5(9 )%(5(029$/02'8/( 6(9(52'%(9(/02'8/( :(/'6($05(029$/,'%(9(/02'8/( 81,9(56$/722/3/$7)250 *(1(5$/$55$1*(0(17 '(6&5,37,21 5(9 $35 -3: 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' % ':*12 6,=( '$7( -:,//,$06 7,7/( '5$:1%< '$7( $33529('%< 6+((7 6&$/( 3,3(/,1(5(3$,56<67(0 (+:$&+6 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP '(3/2<0(17)5$0( 5(9 0$66/%6,1&/8',1*/%6%$//$67 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 7,7/( % '$7( $33529('%< 6+((7 6&$/( 3,3(/,1(5(3$,56<67(0 ',0/2 ':*12 6,=( '$7( -:,//,$06 '5$:1%< (+:$&+6 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 5(9 7<3 3,3(&21),*85$7,21 0$66/%6 3,3(&21),*85$7,21 0$66/%6 '(3/2<0(17)5$0(*(1(5$/$55$1*(0(17 '(6&5,37,21 5(9 $35 -3: 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' % ':*12 6,=( '$7( -:,//,$06 '5$:1%< 7,7/( (+:$&+6 '$7( $33529('%< 6+((7 6&$/( 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP '(3/2<0(17)5$0( 0$66/%6 3,3(&21),*85$7,21 5(9 127(3,3(&21),*85$7,216+2:1 $ 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' '(7$,/$ 6&$/( % ':*12 6,=( '$7( -:,//,$06 '5$:1%< 7,7/( '$7( $33529('%< 6+((7 6&$/( '(3/2<0(17)5$0( (+:$&+6 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 5(9 $3352;,0$7(0$66/%6 /,)7,1*(<(/2&$7,216 '(6&5,37,21 5(9 $35 -3: 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' % '$7( $33529('%< 6+((7 6&$/( 3,3(/,1(5(3$,56<67(0 (+:$&+6 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 5(9 /LIWLQJ(\HV/2 ':*12 6,=( '$7( -:,//,$06 '5$:1%< 7,7/( :$6+(56$( +(;-$0187 %+&6;/* %+&6;/* $ $ $ $ 635,1*67$5 678';% +8% 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(')25 352'8&7,21 '(6&5,37,21 $35 -3: 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 5(9 67((/3(50)*63(& 67((/3(50)*63(& $//2<67((/ $//2<67((/ % ':*12 6,=( '$7( E.H. WACHS 08-060-550 '$7( ..23,-$ $33529('%< 6+((7 6&$/( 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP =,1&3/$7(' =,1.3/$7(' =,1.3/$7(' =,1.3/$7(' 5(9 $6385&+$6(' %ODFNRU*UH\;\ODQ 121( 47< =,1&1,&.(/,5,'(6&(17 &+520$7(7+,&.1(66 )LQLVK )%(5(029$/',6.$66(0%/< -:,//,$06 '5$:1%< 7,7/( 635,1*67((/635,1*7(03(5('+$5'1(665&%/8(32/,6+(' $670%7KUHDGHG5RGRU3+ $,6, 0$.()520',$021'352'8&76%/8(67$5:+((/ ',$021'&877(56(*0(17 0DWHULDO '(6&5,37,21 ,7(0 3$57 12 180%(5 $ $ 'ULYH6WXG 6(&7,21$$ 6&$/( +XE 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 6SULQJ6WHHO$UPV &XUYHG'LDPRQG *ULW6HJPHQW 7,7/( % ':*12 6,=( '$7( 08-060-550 '$7( ..23,-$ $33529('%< 6+((7 6&$/( 2) )%(5(029$/',6.$66(0%/< -:,//,$06 '5$:1%< E.H. WACHS .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 5(9 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 7,7/( % ':*12 6,=( '$7( 08-060-550 '$7( ..23,-$ $33529('%< 6+((7 6&$/( 2) )%(5(029$/',6.$66(0%/< -:,//,$06 '5$:1%< E.H. WACHS .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 5(9 PART NUMBER Igus 4040-15-150-386-0 Igus 404000-15-12P (A) Igus 404000-15-12P (B) 08-060-959 DESCRIPTION ASSY, CABLE CARRIER DESCRIPTION DESCRIPTION 1 2 22 LINKS, MACHINED WITH BACK RADIUS 2 SWIVEL BRACKETS ITEM NO. 1 2 3 4 3 QTY. 1 1 1 1 4 UNLESS OTHERWISE SPECIFIED: REVISION HISTORY DESCRIPTION APR. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. REV. DETAIL B SCALE 1 : 4 B B SIZE DWG. NO. 02/19/2010 DATE J. WILLIAMS TITLE DRAWN BY 08-060-820 DATE APPROVED BY SHEET SCALE ASSY, CABLE CARRIER E.H. WACHS 1 OF 1 1:8 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com REV. A B C D E F DESCRIPTION STOP VALVE BRACKET STOP VALVE ASSEMBLY COUPLING, DRIVE SHAFT SHCS, 5/16-24 X 2-1/4 SS 08-060-046 LEXAIR 1053-302 R+W BK3_200_90_1.5_1.5 92196A354 90145A722 9421T25 14 15 16 17 18 19 20 18-8 STAINLESS STEEL SEE VENDOR BOM 316/316L PART INFO IN ASSY BOM 8 Parker 4_HP5ON-SS 23 #4 SS PLUG 1/4-28 GREASE ZERK #4 ORB to JIC ELBOW 1293K42 Parker 4_C5OX-SS 21 22 7 316/316L 316/316L 303 316/316L PLANETARY REDUCER 08-060-925 13 PART INFO IN ASSY BOM PART INFO IN ASSY BOM COLLAR, 1.688" SHAFT ASSY, MAIN DRIVE 08-060-918 12 9421T28 DEPTH COMPENSATOR 08-060-917 11 PART INFO IN ASSY BOM 18-8 ASSY, WORM DRIVE GEARBOX (RIGHT) 08-060-916 B 10 PART INFO IN ASSY BOM C63000 (AMPCO 45) 6061-T6 18-8SS KEYSTOCK, 3/8" SQ. (OVERSIZED) 8620 STEEL YB48A BOSTON GEAR 316/316L ASSY, WORM DRIVE GEARBOX (LEFT) 08-060-916 A 9 ANSI 4140 4340 ANNEALED STEEL DOWEL PIN, 1/2" DIA X 2-1/2" LNG +.001" BUSHING, PINION Material WELDMENT SHAFT COLLAR, 1-1/2" ID, 1-PIECE, 303 SS FLANGE, GEARBOX MOUNT 08-060-263 08-060-264 7 7 8 KEY, 3/8" X 2-1/8" 08-060-260 6 DRIVE GEAR GEAR, DRIVEN 08-060-019 4 08-060-282 PINION, SHAFT 5 SHAFT, DRIVE - SHORT 08-060-251 08-060-254 2 3 SHAFT, DRIVE - LONG 08-060-250 1 8 PART NUMBER ITEM NO. 6 10 NONE NONE NONE NONE NONE NONE NONE NONE SEE VENDOR BOM 2 #4 NO GRAIN DIRECTION PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM NONE NONE 18 FINISH GENERAL MAGNAPLATE NEDOX CR+, .0008-.0010 THK (BUILDUP) GENERAL MAGNAPLATE NEDOX CR+, .0008-.0010 THK (BUILDUP) GENERAL MAGNAPLATE NEDOX CR+ .0008 - .0010 THICK (BUILDUP) GENERAL MAGNAPLATE NEDOX CR+ 0.0008" TO 0.0010" THK. (BUIDLUP) GENERAL MAGNAPLATE NEDOX CR+, .0008-.0010 THK (BUILDUP) NONE 6 16 4 4 2 2 1 1 12 1 2 1 1 1 2 1 1 2 2 2 1 1 2 1 1 5 5 QTY. 19 12 4 4 14 13 1 15 2 15 4 22 20 11 3 3 9 7 17 3 12/4/2012 3/22/2010 Karl K APR. JPW Karl K TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 7/15/2009 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED DESCRIPTION Changed to D size added mtl and finish column Added Stop Valve and Actuator REV. 2 3 1 8 2 D E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com DWG. NO. Karl K 12/4/2012 SCALE SHEET 1 08-060-901D DATE APPROVED BY 1 OF 1 NTS ASSY, DRIVE, COMBINATION TOOL 7/15/2009 SIZE DATE J. WILLIAMS DRAWN BY TITLE 1 3 REV. A B C D E F 14 8 13 7 1 12 10 11 6 4 5 9 3 2 APR. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY DESCRIPTION REV. JPW TITLE B DWG. NO. 05/19/09 SIZE DATE 08-060-910 DATE APPROVED BY SHEET SCALE ASSY, FRONT CLAMP ARM J. WILLIAMS DRAWN BY E.H. WACHS 1:4 1 OF 1 2 2 4 8 8 1 2 2 1 1 1 1 3 1 1 REV. QTY. 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com ROLLER, FRONT CLAMP 1/4-28 GREASE ZERK COLLAR, 1-1/4" SHAFT FHCS, 5/8-11 X 1-3/4 (SS) FHCS, 1/4-20 X 5/8 (SS SELF LOCK) 08-060-119 90-500-05 6432K29 92210A800 92805A378 5/19/2009 CLEVIS, CLAMP CYLINDER BUSHING, CLAMP PIVOT WASHER, CLAMP THRUST CLEVIS, ROD LOCK 08-060-115 08-060-116 08-060-117 08-060-118 RELEASED SPACER, CLAMP ARM PIN, PIVOT 1 11 12 13 14 7 8 9 10 5 6 08-060-113 08-060-114 PLATE B, CLAMP ARM PIN, CLAMP ARM 08-060-111 08-060-112 4 PLATE A, CLAMP ARM 08-060-110 1 2 3 DESCRIPTION PART NUMBER ITEM NO. PART NUMBER 08-060-110 08-060-111 08-060-112 08-060-113 08-060-114 08-060-115 08-060-116 08-060-117 08-060-120 6432K29 92805A378 92210A800 90-500-05 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 DESCRIPTION 11 8 7 12 1 PLATE A, CLAMP ARM PLATE B, CLAMP ARM PIN, CLAMP ARM SPACER, CLAMP ARM PIN, PIVOT CLEVIS, CLAMP CYLINDER BUSHING, CLAMP PIVOT WASHER, CLAMP THRUST ROLLER, REAR CLAMP COLLAR, 1-1/4" SHAFT FHCS, 1/4-20 X 5/8 (SS SELF LOCK) FHCS, 5/8-11 X 1-3/4 (SS) 1/4-28 GREASE ZERK 1 1 3 1 1 1 2 2 1 4 8 8 1 QTY. 9 4 5 3 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/19/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 6 2 1 10 B DWG. NO. 05/19/09 SIZE DATE J. WILLIAMS TITLE DRAWN BY 08-060-911 DATE APPROVED BY SHEET SCALE ARM,REAR CLAMPING E.H. WACHS 1 OF 1 1:4 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 REV. ROD, LOCKING 3/8-24 x 5 SS SHCS 5/16-18 X 3/4" SS SHCS with Nylock 1/2-20 SS Jam Nut ROD LOCK HELICOIL 5/16-18x1.5D HELICOIL 3/8-24 x1.5D #4 ORB to JIC Elbow #4 SS Plug 08-060-131 92196A376 93705A581 94945A225 AMLOK RCH-100150-04 Heli-Coil 1185-5CN469 Heli-Coil 1191-6CN562 Parker 4_C5OX-SS Parker 4_HP5ON-SS 7 8 11 12 9 10 5 6 08-060-123 A 08-060-123 B 08-060-123 C DESCRIPTION PLATE, FRONT PLATE, SIDE PIVOT - AS BUILT PART NUMBER 1 2 3 4 1 10 ITEM NO. 2 3 7 6 4 1 1 1 6 2 1 4 6 1 2 1 QTY. 12 9 8 4 11 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/21/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 TITLE SWIATOWY B DWG. NO. 05/19/09 SIZE DATE DRAWN BY E.H. WACHS 08-060-912 DATE APPROVED BY ASSY, ROD LOCK SHEET SCALE 1 OF 1 1:4 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 5 1 REV. 7 13 4 8 9 10 1 6 12 3 5 KEY, ELASTOMER COUPLING APR. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE JPW PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY DESCRIPTION R+W EK2_60_B_0.75-1.25 13 REV. 90-500-05 12 5/20/2009 6438K56 11 RELEASED 1/4-28 GREASE ZERK 6436K89 10 1 COLLAR, 2-PIECE SHAFT (SS) COLLAR, 1-PIECE, 3/4-16 THD. (SS) 08-060-148 9 11 KEY, ELASTOMER COUPLING 08-060-146 8 6 KEY, ELASTOMER COUPLING 08-060-144 08-060-145 6 7 2 WORM BUSHING, WORM - CLAMP RELEASE GEARBOX SHAFT, INPUT - ROD RELEASE GEARBOX 08-060-143 5 TITLE B DWG. NO. 05/19/09 SIZE DATE SHEET SCALE 08-060-913A DATE APPROVED BY ASSY, ROD LOCK OVERRIDE J. WILLIAMS DRAWN BY E.H. WACHS 1:3 1 OF 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 REV. QTY. 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com ELASTOMER COUPLING GEAR, WORM PIN, ROD LOCK RELEASE 08-060-141 GEARBOX, ROD LOCK RELEASE 08-060-142 08-060-140 3 08-060-087 1 2 DESCRIPTION 4 PART NUMBER ITEM NO. 7 1 9 4 6 12 11 3 5 UNLESS OTHERWISE SPECIFIED: REVISION HISTORY DESCRIPTION RELEASED APR. JPW PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. B DWG. NO. 05/20/09 SIZE DATE E.H. WACHS SHEET SCALE 08-060-913B DATE APPROVED BY 1 OF 1 1:3 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 13 ASSY, ROD LOCK OVERRIDE J. WILLIAMS DRAWN BY TITLE 8 1 ELASTOMER COUPLING 10 1 1 1 1 2 1 2 1 REV. QTY. 1 1 1 1 1 DESCRIPTION KEY, ELASTOMER COUPLING GEARBOX, ROD LOCK RELEASE GEAR, WORM PIN, ROD LOCK RELEASE WORM BUSHING, WORM - CLAMP RELEASE GEARBOX SHAFT, INPUT - ROD RELEASE GEARBOX KEY, ELASTOMER COUPLING KEY, ELASTOMER COUPLING COLLAR, 2-PIECE SHAFT (SS) COLLAR, 1-PIECE, 3/4-16 THD. (SS) 1/4-28 GREASE ZERK TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/20/2009 08-060-146 08-060-148 6436K89 6438K56 90-500-05 R+W EK2_60_B_0.751.25 8 9 10 11 12 ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. REV. 1 2 08-060-145 7 13 08-060-144 PART NUMBER 08-060-087 08-060-140 08-060-141 08-060-142 08-060-143 6 ITEM NO. 1 2 3 4 5 4 3 DESCRIPTION REV. APR. JS TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/20/2009 1 1 1 2 1 1 QTY. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 5 NOTES: 1. LUBRICATE RADIAL AND THRUST SURFACES OF BEARING (08-060-210) WITH AQUA LUBE AT ASSEMBLY 2. CLAMPNUT 1/4-28 BOLT TORQUE: 110 IN-LBS. 1 WASHER, VEE ROLLER THRUST HUB, CONCENTRIC SHAFT, BEARING MOUNT O-RING, BEARING COLLAR, 7/8-14 CLAMP 08-060-211 08-060-212 08-060-213 9464K74 Whittet Higgins CNF14-14S 3 4 5 6 ROLLER, VEE 08-060-210 1 2 DESCRIPTION PART NUMBER ITEM 2 SWIATOWY A SIZE DATE DWG. NO. 3-11-09 DRAWN BY TITLE 3-11-09 08-060-914 DATE SWIATOWY APPROVED BY SHEET SCALE ASSY, FIXED BEARING 1 OF 1 1:2 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com E.H. WACHS * LARGER C'BORED * * SIDE ( 2-3/16") FACES HUB* 6 1 REV. SHAFT, BEARING MOUNT HUB, ECCENTRIC O-RING, BEARING COLLAR, 7/8-14 CLAMP 08-060-213 08-060-215 9464K74 Whittet Higgins CNF14-14S 5 3 DESCRIPTION REV. 2 TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. APR. JS A SIZE DATE DWG. NO. 3-11-09 3-11-09 08-060-915 DATE SWIATOWY APPROVED BY SHEET SCALE ASSY, ADJUSTABLE BEARING SWIATOWY DRAWN BY TITLE 1 OF 1 1:2 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com E.H. WACHS * LARGER C'BORED * * SIDE ( 2-3/16") FACES HUB * PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: DATE 5/20/2009 1 1 2 1 1 QTY. REVISION HISTORY RELEASED 1 4 1 NOTES: 1. LUBRICATE RADIAL AND THRUST SURFACES OF BEARING (08-060-210) WITH AQUA LUBE AT ASSEMBLY 2. CLAMPNUT 1/4-28 BOLT TORQUE: 110 IN-LBS. 3 4 5 ROLLER, VEE 08-060-210 1 2 DESCRIPTION PART NUMBER ITEM 1 REV. A B C D E F 7 6 SHIM, SIDE COVER SHIM, FRONT COVER SEAL COVER O-RING, -041 08-060-255 08-060-256 08-060-257 08-060-258 08-060-259 08-060-261 08-060-262 08-060-265 08-060-266 08-060-267 08-060-268 AS568 - 041 AS568 - 164 3 4 5 6 7 8 9 10 11 12 13 14 15 WORM #4 SS Plug Parker 4_HP5ON-SS SKF CR_12577 20 21 Timken 43132-43312 23 24 7 6 BEARING, 1.313" ID TAPERED ROLLER SEAL, CR 3.625/4.75 BEARING, 3.688" ID TAPERED ROLLER SKF CR_36220 Timken 42368-42584 22 SEAL, INPUT KEY, 3/8 x 2-3/4 FHCS, 1/4-20 X 7/8 SS McMaster Carr 92210A541 McMaster Carr 98870A475 18 5/16-24 x 1 SS SHCS HELICOIL, 5/16-24 X 5/8 SS O-RING, -164 SHIM, FRONT COVER (0.003") SHIM, SIDE COVER (0.003") PLUG SIDE COVER, GEARBOX GEAR, WORM GEARSHAFT 19 Heli-Coil 1191-5CN625 McMaster Carr 92196A341 16 17 8 REAR COVER, GEARBOX FRONT COVER, GEARBOX 08-060-253 2 DESCRIPTION 08-060-252 HOUSING, GEARBOX PART NUMBER 23 1 22 ITEM NO. 12 2 2 2 2 2 1 4 19 24 2 2 2 AS NEEDED AS NEEDED 1 AS NEEDED AS NEEDED 2 1 1 1 1 1 1 DEFAULT/QTY. 6 NOTES: 1. FILL WITH MOBIL SHC634 SYNTHETIC LUBE 2. QTY. (1) EACH OF 08-060-916A AND 08-060-916B 3. ASSEMBLY OF THE WORM (ITEM 2) IS REVERSED FOR 08-060-916B 8 19 5 5 20 4 7 8 14 24 3 4 4 2 21 11 17 13 1 1 16 UNLESS OTHERWISE SPECIFIED: REVISION HISTORY DESCRIPTION RELEASED 10 9 APR. JS TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/19/2009 15 2 3 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. REV. 3 C SIZE DATE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com DWG. NO. 5-19-09 5-19-09 SCALE SHEET 1 08-060-916 A DATE SWIATOWY APPROVED BY 1 OF 1 1:4 ASSY, WORM DRIVE GEARBOX (LEFT) SWIATOWY DRAWN BY TITLE 5 1 1 REV. A B C D E F NOTES: 1. SEE 08-060-916A FOR BOM AND PARTS EXPLOSION 2. FILL WITH MOBIL SHC634 SYNTHETIC LUBE DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/21/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 REVERSE SHAFT HEX PLACEMENT FROM 08-060-916A (AS SHOWN) TITLE B DWG. NO. 05/21/09 SIZE DATE SHEET SCALE 08-060-916 B DATE APPROVED BY 1 OF 1 1:2 ASSY, WORM DRIVE GEARBOX (RIGHT) J. WILLIAMS DRAWN BY E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 REV. A A 7 4" 3 6 4 3 PSI POSITIVE PRESSURE AT MIN. SPRING LENGTH, 2.25 PSI AT MAX. DEPTH 10,000 FT AND 4 CU.IN. OIL DISPLACEMENT NOTE: 9 10 2.81 SECTION A-A 1.217 1 .57 MAX DESCRIPTION REV. APR. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/18/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 8 AG TITLE B SIZE DATE AG DWG. NO. 5/18/09 DRAWN BY . 08-060-917 DATE . APPROVED BY SHEET SCALE DEPTH COMPENSATOR E.H. WACHS 1:1 1 OF 1 1 2 1 6 1 1 1 1 6 1 1 REV. QTY. 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com TRELLEBORG SEAL Trelleborg PQ4203000-T46N 10 7/16-20 THREADS PARKER WEAR RING Parker 4733WPT125-03000-0375 9 3" PLUG, 1/16 NPTF FLAT HEAD CAP SCREW O RING McMaster Carr 50785K267 McMaster Carr 92805A265 O-RING 3-904 7 8 2 PISTON CAP, PISTON COVER 10-32 x 3/8 LG. HELICOIL 3 4 5 6 BODY, COMPENSATOR 08-060-270 08-060-271 A 08-060-271 B 08-060-272 Heli-Coil 1191-3CN380 1 2 DESCRIPTION PART NUMBER ITEM NO. ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 20 4 7 1 23 8 10 24 PART NUMBER DESCRIPTION 08-060-280 BRACKET 08-060-281 GEAR, DRIVE 08-060-282 GEAR, DRIVEN 08-060-283 SHAFT, DRIVE 08-060-284 ADAPTER, FEED MOTOR 08-060-285 SHAFT, MATEX 08-060-286 FLANGE 08-060-287 WASHER, THRUST 08-060-288 BEARING 08-060-289 BUSHING 08-060-289B BUSHING 08-060-290 SLEEVE 08-060-291 RING 08-060-292 GASKET, PTFE 1/32" 08-060-293 GASKET, PTFE, 1/32" 90-500-05 1/4-28 GREASE ZERK EATON 129-0341-002-60552 MOTOR, DRIVE LGU75-3MLD8 GEAR, PLANETARY 3MLD8 LGU75-4MLG12 GEAR, PLANETARY 4MLG12 McMaster Carr 6435K390 COLLAR, 1-1/8" SHAFT McMaster Carr 92196A204 SHCS #8-32 x 1 3/4" LG McMaster Carr 93310A240 BHCS, 10-24 X 3/8 SS, SELF LOCKING McMaster Carr 93705A583 SHCS, 5/16-18 X 1 SS, SELF LOCKING McMaster Carr 93705A585 SHCS, 5/16-18 X 1-1/4 SS, SELF LOCKING McMaster Carr 93705A622 SHCS, 3/8-16 X 3/4 SS, SELF LOCKING P06-052-155 COUPLER, MOTOR INPUT Parker 4-6_C5OX-SS 90 DEG. ADAPTER FITTING Parker 4_HP5ON-SS #4 SS Plug TORQUE LIMITER R+W ES2_150-A-1-1.125-SS U75-903 SPACER, PLANETARY GEARSET SKF CR_563514 SEAL 99010A345 DOWEL PIN, 1/2" DIA X 2" LNG 3 9 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 7 4 4 4 2 1 2 3 1 1 1 1 11 2 31 32 12 6 13 22 14 29 21 DESCRIPTION REV. 26 APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/26/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 19 30 18 5 B DWG. NO. 05/26/09 SIZE DATE J. WILLIAMS TITLE DRAWN BY 15 E.H. WACHS 25 08-060-918 DATE APPROVED BY ASSY, MAIN DRIVE SHEET SCALE 1 OF 1 1:5 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 17 27 1 REV. ITEM NO. 1 2 3 4 5 1 PART NUMBER 08-060-420 08-060-421 08-060-422 92311A616 91274A232 2 DESCRIPTION TOOL - MODIFIED BEVELER, TEST TOOL HOLDER SSS, 3/8-16 X 5/16 SS SHCS, 5/16-18 X 5/8, ARMOR COAT QTY. 1 1 1 1 1 5 DESCRIPTION REV. 3 APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/22/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 4 B DWG. NO. 05/22/09 SIZE DATE J. WILLIAMS TITLE DRAWN BY 08-060-932 DATE APPROVED BY SHEET SCALE ASSY, END MILL/ BEVEL E.H. WACHS 1 OF 1 1:1 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 REV. A B C D E F 8 8 SECTION A-A SCALE 1 : 4 7 7 6 6 A A 7 6 5 5 1 2 4 4 8.813 4 UNLESS OTHERWISE SPECIFIED: APR. AG 3 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 4/20/2009 C DWG. NO. 04/06/09 SIZE DATE J. WILLIAMS DRAWN BY TITLE BACKLASH 4/20/09 AG 1 08-060-938 DATE APPROVED BY SCALE SHEET ASSY, GEAR FIXTURE 1 OF 2 1:8 30 28 30 1 1 14 2 60 0 REV. QTY. 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com E.H. WACHS 0.010/0.006 MEASUREMENT OVER PINS REVISION HISTORY DESCRIPTION RELEASED 71.2995/71.2940 0.2160 CIR SPACE WIDTH PIN DIAMETER 0.1015 0.2013/0.1993 CIR THK AT OD 0.1933/0.1913 0 0.2938 WHOLE DEPTH CIR THK CUT 71.250 OUTSIDE DIAMETER ADDENDUM MODIF, % 71.000 66.7182 PITCH DIAMETER 8 20 PRESSURE ANGLE BASE CIRCLE DIAMETER 568 DIAMETRAL PITCH GEAR DATA NUMBER OF TEETH ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. REV. 0 8 FHCS, 1/2-13 X 1-3/4 SS McMaster Carr 92210A718 3 PIN, DOWEL 3/8" X 1-1/4" LNG. SHCS, 1/2-13 X 1-1/4 SS McMaster Carr 90145A626 McMaster Carr 92196A714 7 8 GEAR, BULL PLATE, ROTATING FACE SPACER, BULL GEAR SPACER 2, BULL GEAR 1/2"-13 HELICOIL INSERT, 2X DIA. 1 08-060-202 08-060-200 08-060-203 08-060-204 Helicoil 1185-8CN1000 DESCRIPTION 1 2 3 4 5 6 2 PART NUMBER 3 ITEM NO. A B C D E F 7 6 5 4 4 6 7 A TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. 3 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: 2 TITLE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com SHCS, 1/2-13 X 1-1/4 SS FHCS, 1/2-13 X 1-3/4 SS McMaster Carr 92196A714 McMaster Carr 92210A718 30 30 1 1 14 2 60 28 REV. QTY. E F C SIZE DWG. NO. 04/06/09 J. WILLIAMS DRAWN BY DATE 4/20/09 AG 1 08-060-938 DATE APPROVED BY SCALE SHEET ASSY, GEAR FIXTURE 1:8 2 OF 2 0 A B 5 PLATE, ROTATING FACE GEAR, BULL SPACER, BULL GEAR SPACER 2, BULL GEAR 1/2"-13 HELICOIL INSERT, 2X DIA. PIN, DOWEL 3/8" X 1-1/4" LNG. 1 08-060-200 08-060-202 08-060-203 08-060-204 Helicoil 1185-8CN1000 McMaster Carr 90145A626 DESCRIPTION 1 2 3 4 5 6 7 8 2 PART NUMBER 3 ITEM NO. B 3 4 C 8 5 C 1 6 D 8 7 D E F 8 11 12 9 10 8 1 SHCS, 1/2-13 X 1-1/4, 18-8SS SHCS, 1/4-20 X 4-1/2 SS 90 DEG. ADAPTER FITTING McMaster Carr 92196A714 McMaster Carr 92196A559 Parker 8-10_C5OX-SS 2 MOTOR, DRIVE SHCS, 3/8-16 X 3/4 SS P08-018-139 76-125-00 7 EATON 101-1010 McMaster Carr 92196A622 O-RING -138 O-RING -043 08-060-944 P08-018-024 P08-018-059 P08-018-137 3 4 5 6 STD GEARBOX SUB ASSEMBLY HOUSING, INPUT ADAPTER HOUSING, INPUT O-RING -033 08-060-940 1 2 DESCRIPTION SPINDLE SUB ASSEMBLY PART NUMBER ITEM NO. 7 2 4 2 1 4 1 1 1 1 1 1 1 QTY. 4 9 6 DESCRIPTION REV. APR. B DWG. NO. 06/26/09 SIZE DATE J. WILLIAMS DRAWN BY TITLE 10 JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/26/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 11 5 1 3 12 E.H. WACHS 08-060-939 DATE APPROVED BY SHEET SCALE 1 OF 1 1:4 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com SPINDLE SLIDE ASSEMBLY 8 1 REV. ITEM NO. 1 2 PART NUMBER 08-060-108 08-060-126 2 DESCRIPTION PAD, CLAMPING 3/8-16 X 1.25 Captive Screw QTY. 1 4 DESCRIPTION REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 10/21/2009 REVISION HISTORY RELEASED 1 1 B DWG. NO. 10/21/09 SIZE DATE J. WILLIAMS TITLE DRAWN BY 08-060-941 DATE APPROVED BY SHEET SCALE ASSEMBLY, CLAMP PAD E.H. WACHS 1 OF 1 1:1 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 REV. . $ . $ $ 3$57180%(5 ,7(0 12 '(6&5,37,21 5(9 $35 -3: 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' '2:(/3,1;/* '2:(/3,1; 25,1* 666;66&8332,17 %($5,1*3/$1(7+5867;; 25,1* %($5,1*52//(5 :$6+(57+5867 %$//%($5,1*6($/(' 5,1*5(7$,1,1*+286,1*',$ 5,1*5(7$,1,1*',$6+$)7 *($5681 *($53/$1(7 *($55,1* 6+$)73/$1(7&$55,(5287387 +286,1*67$1'$5'*($5%2; +(;62&.(73/8*137) 6+$)7,1387 .(< .(< '(6&5,37,21 % ':*12 6,=( '$7( -:,//,$06 7,7/( '5$:1%< (+:$&+6 121( 121( 1$ 121( 121( 3(50)* 63(& 3(50)* 63(& 3(50)* 63(& 1$ 1$ 3+263+$7( &2$7,1* 1$ '$7( $33529('%< 6+((7 6&$/( *($5%2;68%$66(0%/< 2) 5(9 121( 1$ 37)( &2$7(' $12',=( 3(50,/$ )7<3( ,,&/$66 %/$&. 7+,&. %8,/'83 %/$&. 2;,'(3(5 6$( $061$ (;3/2 '(' 9,(:4 7< 121( )LQLVK .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP $OOR\6WHHO $OOR\6WHHO %81$1 $,6, %521=(6$( %81$1 3(50)*63(& 3(50)*63(& 3(50)*63(& $OOR\6WHHO 3+&21',7,21$ 3+ +7 7 3(50)*63(& 64.(<672&. $//2<67((/ 64.(<672&. $//2<67((/ 0DWHULDO 1 4 5 2 5 3 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/27/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED TITLE B DWG. NO. 05/27/09 SIZE DATE 08-060-945 DATE APPROVED BY SHEET SCALE INNER GUIDE ASSEMBLY - LEFT J. WILLIAMS DRAWN BY E.H. WACHS 1 OF 1 1:4 1 REV. 8 8 16 1 QTY. 1 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com NUT, 5/8-18 SS NYLOCK BHCS, 3/8-16 X 1-1/4 SS WASHER, 3/8 SAE SS ANGLE, INNER GUIDE ANCHOR 08-060-206A 91831A127 92949A626 96659A108 DESCRIPTION GUIDE, INNER PART NUMBER 08-060-205A 1 4 5 3 ITEM NO. 1 2 3 2 5 5 4 1 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 5/27/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 5 92949A626 96659A108 TITLE B DWG. NO. 05/27/09 SIZE DATE 08-060-946 DATE APPROVED BY SHEET SCALE 1:4 1 OF 1 INNER GUIDE ASSEMBLY - RIGHT J. WILLIAMS DRAWN BY E.H. WACHS 1 REV. 7 14 1 7 1 QTY. 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com BHCS, 3/8-16 X 1-1/4 SS WASHER, 3/8 SAE SS 08-060-206B 91831A127 4 GUIDE, INNER ANGLE, INNER GUIDE ANCHOR NUT, 5/8-18 SS NYLOCK 08-060-205B 1 2 3 DESCRIPTION PART NUMBER ITEM NO. ? DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/15/2009 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED PART NUMBER 08-060-074 Parker 4_F5OX-SS Parker 8_F5OX-SS 1 1 ITEM NO. 1 2 3 A DWG. NO. 06/15/09 SIZE DATE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 08-060-949 DATE APPROVED BY SHEET SCALE 1 OF 1 1:1 1 REV. QTY. 1 2 1 MANIFOLD ASSEMBLY, ROD LOCK (R) J. WILLIAMS DRAWN BY TITLE ? DESCRIPTION MANIFOLD BLOCK 3 ADAPTER, -4 ORB TO -4 JIC, STR ADAPTER, -8 ORB TO -8 JIC, STR 2 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/15/2009 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED PART NUMBER 08-060-075 Parker 4_F5OX-SS 1 1 ITEM NO. 1 2 A DWG. NO. 06/15/09 SIZE DATE 08-060-950 DATE APPROVED BY SHEET SCALE 1 OF 1 1:1 MANIFOLD ASSEMBLY, ROD LOCK (L) J. WILLIAMS DRAWN BY TITLE E.H. WACHS 1 REV. QTY. 1 2 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com DESCRIPTION MANIFOLD BLOCK 4 ADAPTER, -4 ORB TO -4 JIC, STR 2 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/17/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 PART NUMBER 08-060-156 Parker 4-6_F5OX-SS 1 ITEM NO. 1 2 A DWG. NO. 06/17/09 SIZE DATE 08-060-951 DATE APPROVED BY SHEET SCALE 1 OF 1 1:2 MANIFOLD ASSY, TRANSLATION CYL. J. WILLIAMS DRAWN BY TITLE E.H. WACHS 1 REV. QTY. 1 6 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com DESCRIPTION MANIFOLD BLOCK ADAPTER, -6 ORB TO -4 JIC, STR 3 2 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/17/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 Parker 4-6_F5OX-SS 3 1 ADAPTER, SAE-ORB -6 TO JIC -6 STR, SS PARKER 6_F5OX-SS A SIZE DWG. NO. 06/17/09 J. WILLIAMS DATE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 2 QTY. 1 08-060-952 DATE APPROVED BY SHEET SCALE 1 OF 1 1:1 1 REV. MANIFOLD ASSEMBLY, AFT CLAMP CYLINDERS DRAWN BY TITLE 2 ADAPTER, -6 ORB TO -4 JIC, STR DESCRIPTION MANIFOLD BLOCK PART NUMBER 08-060-155 ITEM NO. 1 2 ITEM NO. 1 2 3 PART NUMBER 08-060-161 Parker 4_WTX-SS Parker 4_WLN-SS DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/18/2009 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 DESCRIPTION BULKHEAD BRACKET ADAPTER, -4 JIC BULKHEAD, 316SS NUT, -4 JIC BULKHEAD FITTING A DWG. NO. 06/18/09 SIZE DATE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 08-060-953 DATE APPROVED BY SHEET SCALE 1 OF 1 1:2 BULKHEAD PLATE ASSY, AFT CLAMP 1 J. WILLIAMS DRAWN BY TITLE QTY. 1 5 5 1 REV. Parker 6_C6X-SS 4 3 ADAPTER EXT, -6 ORB TO -6 JIC, STR Parker 6_FF5OX-SS DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/15/2009 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 2 90 DEG. ADAPTER, -6 JIC F, -6 JIC M DESCRIPTION MANIFOLD BLOCK ADAPTER, SAE-ORB -6 TO JIC -6 STR, SS PART NUMBER 08-060-155 PARKER 6_F5OX-SS ITEM NO. 1 2 3 A SIZE DWG. NO. 06/15/09 J. WILLIAMS DATE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 2 08-060-954 DATE APPROVED BY SHEET SCALE 1 OF 1 1:1 1 REV. MANIFOLD ASSEMBLY, CLAMP CYLINDERS (F) DRAWN BY TITLE 1 1 1 QTY. 1 2 3 ITEM NO. 1 2 3 4 2 4 PART NUMBER Casappa PLD10-2 Parker 4-6_F5OX-SS Parker 4_C6X-SS Parker 4-8_F5OX-SS DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/16/2009 2 QTY. 1 3 4 1 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 1 DESCRIPTION CASAPPA FLOW DIVIDER ADAPTER, -6 ORB TO -4 JIC, STR ADAPTER, -4 JIC, 90DEG, 316 SS STR. ADAOTER, -8 SAE-ORB, -4 JIC A 08-060-955 DATE APPROVED BY SHEET SCALE FLOW DIVIDER ASSEMBLY DWG. NO. 06/16/09 SIZE DATE J. WILLIAMS DRAWN BY TITLE E.H. WACHS 1 OF 1 1:2 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 REV. 2 1 3 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/17/2009 A DWG. NO. 06/17/09 SIZE DATE E.H. WACHS 08-060-957 DATE APPROVED BY SHEET SCALE 1 OF 1 1:2 1 REV. QTY. 1 2 2 2 2 2 2 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com BULKHEAD ASSEMBLY - LEFT J. WILLIAMS DRAWN BY TITLE 4 DESCRIPTION PLATE 2, BULKHEAD FACE ADAPTER, -4 JIC BULKHEAD, 316SS ADAPTER, -8 JIC BULKHEAD, 316SS ADAPTER, -8 JIC, 90DEG, 316SS ADAPTER, -4 JIC, 90DEG, 316 SS NUT, -8 JIC BULKHEAD FITTING NUT, -4 JIC BULKHEAD FITTING PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 5 PART NUMBER 08-060-216 Parker 4_WTX-SS Parker 8_WTX-SS Parker 8_C6X-SS Parker 4_C6X-SS Parker 8_WLN-SS Parker 4_WLN-SS 1 ITEM NO. 1 2 3 4 5 6 7 1 DESCRIPTION REV. APR. JPW TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 6/17/2009 5 A DWG. NO. 06/17/09 SIZE DATE 08-060-958 DATE APPROVED BY SHEET SCALE BULKHEAD ASSEMBLY - RIGHT J. WILLIAMS DRAWN BY TITLE E.H. WACHS 1 OF 1 1:2 1 REV. QTY. 1 4 4 4 4 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com DESCRIPTION PLATE 1, BULKHEAD FACE ADAPTER, -4 JIC BULKHEAD, 316SS ADAPTER, -8 JIC BULKHEAD, 316SS NUT, -4 JIC BULKHEAD FITTING NUT, -8 JIC BULKHEAD FITTING PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 2 4 PART NUMBER 08-060-217 Parker 4_WTX-SS Parker 8_WTX-SS Parker 4_WLN-SS Parker 8_WLN-SS 1 3 ITEM NO. 1 2 3 4 5 UNLESS OTHERWISE SPECIFIED: APR. JPW PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 10/20/2009 REVISION HISTORY RELEASED FOR PRODUCTION DESCRIPTION ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. REV. 1 4 SHCS, #10-24 X 5/8, 18-8SS 92196A244 5 5 DOWEL PIN, 3/16" DIA. X 1/2" LNG., 18-8SS 90145A505 4 DESCRIPTION ADJUSTMENT BLOCK SCREW, STOP SHCS, 3/8-16 X 1, 18-8SS PART NUMBER 08-060-628 08-060-629 92196A624 ITEM NO. 1 2 3 2 A DWG. NO. 10/20/09 SIZE DATE E.H. WACHS 08-060-961 DATE APPROVED BY SHEET SCALE 1 OF 1 1:1 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 3 ASSEMBLY, ADJUSTABLE STOP 1 J. WILLIAMS DRAWN BY TITLE 2 2 QTY. 1 1 1 1 REV. A B C D E F 8 ADAPTER, SAE-ORB -6 TO JIC -6 STR, SS NUT, 5/16-16 NYLOCK 316 SS FHCS, 5/8-11 X 1-3/4 316SS FHCS, 3/8-16 X 1-1/2, 316SS 1/4-20 FUL NYLON INSERT LOCKNUT 316 SS 5/16-18 x 1-3/4lg SHCS 316SS 1/4in FLAT WASHER 316SS 1/4-20 x 1-3/4 SHCS 316SS 1/4-28 GREASE ZERK 90715A135 90585A833 90585A628 90715A125 92185A589 91950A029 92185A548 1293K42 22 23 24 25 26 27 28 92196A553 PARKER 6_F5OX-SS SHCS, 1/4-20 X 2-3/4, 18-8SS 93705A628 17 21 SHCS, 3/8-16 X 1-1/2 SELF LOCK SS 93705A585 15 16 20 SHCS, 5/16-18 X 1-1/4, 18-8SS THD. LOCK 92805A540 14 PARKER, FLOW DIVIDER FHCS, 1/4-20 X 3/4, SS W/INSERT 08-060-953 13 SHCS, 1/4-20 X 4, 18-8SS BULKHEAD PLATE ASSY, AFT CLAMP 08-060-952 12 92196A558 MANIFOLD ASSY, TRANSLATION CYL. MANIFOLD ASSEMBLY, AFT CLAMP CYLINDERS 08-060-951 11 FDC101A11-A6T ARM,REAR CLAMPING 08-060-911 10 19 SPACER, CLAMP 18 BLOCK 2, CLAMP SPACER 2, CLAMP 08-060-107 08-060-153 08-060-154 7 8 BLOCK, CLAMP 9 BUSHING, CYLINDER TRUNNION 08-060-106 08-060-104 4 08-060-105A CYLINDER, CLAMPING 08-060-102 3 5 PLATE, REAR CLAMP BUSHING, SUPPORT ROD - LONG 12-030-0150-00 2 6 DESCRIPTION CLAMP PAD ASSEMBLY 8 PART NUMBER 12-030-3941-00 ITEM NO. 1 Material Finish 6 PART INFO IN ASSY BOM 7 303 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 6061-T6 18-8 18-8 18-8 18-8 18-8 PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM 6061-T6 6061-T6 6061-T6 6061-T6 4140/4340 HT STEEL 6 NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM NONE NONE NONE NONE NEDOX CR NONE HARD COAT ANODIZE PER MIL-A-8625F TYPE-III, CLASS-2 (BLACK), 0.001" THICK (0.0005" BUILD UP) CHROME SS ROD/ STEEL BODY THIOKOL 2378 6061-T6 6061-T6 PART INFO IN ASSY BOM 7 4 2 2 4 8 32 4 4 3 1 4 4 8 8 24 1 1 1 2 1 2 2 2 4 2 4 2 2 QTY. 5 5 2 25 14 8 4 24 4 5 16 15 22 12 17 23 24 11 21 3 3 9 2 4 DESCRIPTION UNLESS OTHERWISE SPECIFIED: APR. Karl K TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 27 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. 19 11/12/2012 REVISION HISTORY Released For Production 1 10 1 7 REV. 6 21 2 D SIZE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 10/12/2012 Karl K APPROVED BY DATE SCALE SHEET 1 12-030-3901-00 DWG. NO. 10/6/2012 J. WILLIAMS DATE 3 18 1 OF 2 NTS ASSY, REAR CLAMP, COMBINATION TOOL 26 DRAWN BY TITLE 13 1 1 REV. A B C D E F A B C D 8 34 7/8" 9 5/8" 31" 7 6 69" 24" MAX PIPE DIAMETER 5 4 4 3 3 TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: 2 TITLE E.H. WACHS D SIZE Karl K 10/12/2012 DATE SCALE SHEET 1 12-030-3901-00 DWG. NO. APPROVED BY 2 OF 2 NTS ASSY, REAR CLAMP, COMBINATION TOOL 10/6/2012 J. WILLIAMS DRAWN BY DATE 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 REV. 1 A B C D E 15 1/16" 5 E 6 F 7 F 8 A B C D E F ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 8 DESCRIPTION ASSY, FIXED BEARING ASSY, ADJUSTABLE BEARING ASSY, CABLE CARRIER ASSY, GEAR FIXTURE INNER GUIDE ASSEMBLY - LEFT INNER GUIDE ASSEMBLY - RIGHT BULKHEAD ASSEMBLY - LEFT BULKHEAD ASSEMBLY - RIGHT PLATE, ANGLE RING, VEE PLATE, CABLE GUARD SPACER, BAR GUIDE, ROTATING RING GUARD, HOSE END OF ROTATION SIGN GROMMET WASHER, 1/4", 18-8SS BHCS, 1/4-20 X 3/4, 18-8 SS, THD. LOCK BHCS, 5/16-18 X 4, 18-8SS NUT, 5/16-16 NYLOCK 316 SS SHCS, 3/8-16 X 3/4, 316SS FHCS, 1/4-20 X 5/8, 316SS FHCS, 5/16-18 X 3/4, 316SS FHCS, 5/16-18 X 1-1/4, 316SS BHCS, 3/8-16 X 1, 316SS 8 PART NUMBER 12-030-3914-00 12-030-3915-00 08-060-820 08-060-938 08-060-945 08-060-946 08-060-957 08-060-958 08-060-078 09-095-201 08-060-207 08-060-219 08-060-222 08-060-226 08-060 ROT WARN SIGN 9307K14 90313A204 93310A540 92949A592 90715A135 92185A622 90585A358 90585A581 90585A585 98164A304 7 7 Material 9 PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM 316/316L 17-4 H1150 (35 Rc) UHMW 6061-T6 CA954 (AMPCO-18) 6061-T6 FIBERGLASS EMBEDDED SIGN BUNA N RUBBER 18-8 18-8 18-8 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 3 6 FINISH 6 11 PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM NONE NONE NONE NONE NONE NONE SINGLE SIDED GLOSS FINISH NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE 15 15 1 1 1 1 1 1 1 1 1 7 4 1 1 6 6 6 4 4 13 5 7 8 6 QTY. 10 5 5 15 4 4 14 2 5 4 3 3 6 16 17 18 12 22 1 19 20 24 UNLESS OTHERWISE SPECIFIED: APR. Karl K TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. 21 10/26/2012 REVISION HISTORY RELEASED DESCRIPTION 1 23 REV. 13 25 2 E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 8 D Karl K 10/26/2012 DATE SCALE SHEET 1 12-030-3911-00 DWG. NO. 1/5/2009 APPROVED BY 1 OF 2 NTS 1 REV. ASSY, ROTATING FRAME, COMBINATION TOOL SIZE DATE J. WILLIAMS DRAWN BY TITLE 1 A B C D E F A B C D 72" 8 7 26 1/4" 24" MAX PIPE DIAMETER A A 6 5 SECTION A-A SCALE 1 : 3 4 4 13 1/4" 3 3 TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: 2 TITLE E.H. WACHS D Karl K 10/26/2012 DATE SCALE SHEET 1 12-030-3911-00 DWG. NO. 1/5/2009 SIZE APPROVED BY 2 OF 2 NTS 1 REV. ASSY, ROTATING FRAME, COMBINATION TOOL J. WILLIAMS DRAWN BY DATE 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 A B C D E 5 E 6 F 7 F 8 A B C D E F 24 8 26 25 23 5 NOTES: 1. MATERIAL: PART INFO IN ASSY BOM 2. FINISH: PART INFO IN ASSY BOM 8 9 17 7 7 8 15 16 13 6 6 7 1 12 6 5 5 18 21 2 10 12-030-0201-00 12-030-0202-00 12-030-0025-00 08-060-127 08-060-022 08-060-026 08-060-027 08-060-071 3 4 5 6 7 8 9 10 92185A624 Crosby G-2130_1019515 US Cargo V10OML1 Strap 2 Strap 22 24 25 26 90585A624 21 23 92488A302 90715A135 6438K55 19 93705A587 17 18 20 93310A581 93705A628 Heli-Coil 1185-6CN750 14 15 08-060-032 13 16 08-060-050 08-060-029 11 12 4 12-030-0042-00 2 316/316L 1" MASTER LINK LIFT RING 3 CONTINGENCY LIFT STRAP CONTINGENCY LIFT STRAP NONE NONE NONE DESCRIPTION UNLESS OTHERWISE SPECIFIED: APR. Karl K TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 1 E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 1 1 4 4 30 1 4 2 8 16 5 16 2 2 2 2 2 2 2 2 1 1 1 2 2 DWG/QTY. ROY C. D 10/11/2012 Karl K APPROVED BY DATE SCALE SHEET 1 12-030-3923-00 DWG. NO. 4/2/2009 SIZE DATE DRAWN BY 1 OF 1 NTS 1 REV. ASSY, ROV DOCK STATION, COMBINATION TOOL TITLE NONE NONE AS SUPPLIED BY MFG PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. NONE NONE NONE NONE NONE NONE NONE NONE NONE #2B NONE NONE NONE NONE NONE AS SUPPLIED BY MFG 10/11/2012 REVISION HISTORY Released For Production 2 Finish NONE ANODIZE PER MIL-A-8625F TYPE-II, CLASS-2 DYED (BLACK), 0.0005" THICK (0.00025" BUILD UP) ANODIZE PER MIL-A-8625F TYPE-II, CLASS-2 DYED (BLACK), 0.0005" THICK (0.00025" BUILD UP) NONE 1 2 REV. NYLON NYLON ALLOY STEEL ALLOY STEEL 3/8-16 x 1lg SHCS 316SS SHACKLE, 4-3/4 TON 316/316L 3/8-16 X 1 FHSCS 316SS 316/316L 316/316L 3/8-16 x 2lg SHCS 316 SS 5/16-18 NYLOCK NUT 316 SS 303 18-8 CLAMP COLLAR, 1-PIECE, 3/4-10, SS 5/16-18 X 1 1/2 lg SLSHCS SS 18-8 18-8 5/16-18 X 3/4 lg SLBHSCS SS 3/8-16 X 1 1/2 lg SLSHCS SS AISI 304 316/316L 6061-T6 316/316L 316/316L 6061-T6 6061-T6 316/316L 6061 T6 6061-T6 6061-T6 6061-T6 6061-T6 6061 T6 MATERIAL HELICOIL, 3/8-16 X 3/4 SS BRACE BAR, FRONT SUPPORT BUSHING, SHACKLE ROD, 3/4-10 THD, McM #94400A175 END PLATE, THREADED TUBE, BUOYANCY SUPPORT BUSHING, DOCKING STATION SUPPORT PLATE, DOCKING CROSS BRACE, DOCKING GUSSET, OPPOSITE GUSSET BUSHING, BUOYANCY ATTACHMENT BRACE, DOCKING SUPPORT 12-030-0023-00 3 DESCRIPTION PART NUMBER 4 ITEM NO. 1 A B C D E F '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 3(5$66<%20 66 7 3++ 0$7(5,$/ 7,7/( $/(;* % $66<*8,'(5$,/ '$7( $33529('%< 6+((7 6&$/( ':*12 6,=( '$7( '5$:1%< (+:$&+6 121( 121( 121( 121( 3(5$66< %20 121( 121( 121( ),1,6+ 5(9 47< 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 0&0$67(5&$55$ $ / $,6, 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' $'+(6,9( 666; 6+&6[/*66 6+&6;66 %+&6[ $ $ $ $ /,1($5*8,'(5$,/ %/2&.63,1'/(6/,'( $'$37(5 6&5(:&$3&29(5 $66<*8,'(%/2&. '(6&5,37,21 3$57180%(5 ,7(0 12 10 SECTION C-C 8 20 19 A A DETAIL B SCALE 1 : 1 13 12 14 7 9 8 15 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B 1 08-060-406 08-060-407 08-060-413 12-030-1406-00 12-030-1407-00 12-030-1408-00 1293K22 6438K52 92196A632 92196A251 93190A583 NTA-1018 NTA-1828 P08-018-015 P08-018-016 P08-018-019 P08-018-020 TLC 1064 TRB-1018 TRB-1828 PART NUMBER 4 DESCRIPTION MATERIAL 6 DESCRIPTION REV. APR. AG TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 2/8/2013 5 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 SECTION A-A C C 3 B ALEX G. 17 E.H. WACHS 18 1 1 1 1 1 1 2 1 8 4 4 1 1 1 1 1 1 1 2 2 QTY. 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 16 DATE . . APPROVED BY SHEET SCALE 12-030-3931-00 DWG. NO. 2/8/2013 SIZE DATE 11 FINISH NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE PER MFG SPEC PER MFG SPEC N/A N/A NONE NONE NONE PER MFG SPEC PER MFG SPEC 1 OF 1 NTS 1 REV. ASSY, SCREW FEED, SEVER /BEVEL STATION, CPT DRAWN BY TITLE 2 HOUSING A, FEED BEARING 6061-T6 (SS) HOUSING B, FEED BEARING 6061-T6 STOP, FEED - SEVERING 6061-T6 SCREW, FEED AISI 304 BUSHING AMPCO-45 MOD, PLATFORM NUT 932 BRONZE GREASE FITTING, 90 DEG, 1/4-28 Chrome Stainless Steel 1/2-20 THREADED SHAFT COLLAR 303 SHCS 3/8-16 X 2, 316 8SS 316/316L SHCS 10-24 X 1-1/2 316 SS 316/316L HHCS, 5/16-18 X 1 LG, 316 SS 316/316L THRUST BEARING PER MFG SPEC BEARING, NEEDLE THRUST 1828 PER MFG SPEC WASHER, TOP FEED BRG SUPPORT 316/316L WASHER, BOTTOM FEED BRG SUPPORT 316/316L DRIVEN SPROCKET, MOD. MARTIN #35B23SS/ 316 SS KEY, OVERLOAD COUPLING 18-8 ZERO-MAX TORQUE LIMITER PLASTIC WITH S.S. HARDWARE THRUST WASHER PER MFG SPEC TORRINGTON THRUST WASHER PER MFG SPEC 6(&7,21%% '(7$,/& 6&$/( $ $ & 75% $ $ 75% 17$ 3 3 3 3 7/& 17$ +286,1*$)(('%($5,1* +286,1*%)(('%($5,1* 6&5(:)((' %86+,1* 02'3/$7)250187 *5($6(),77,1*'(* 7+5($'('6+$)7&2//$5 6+&6;66 ++&6;/*66 . . $ $ '(6&5,37,21 5(9 3(50)*63(& 3(50)*63(& % % $35 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( $* $/(;* % '$7( $33529('%< $66<6&5(:)((' 6+((7 6&$/( (+:$&+6 176 2) 5(9 (;3/2'( 47< .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 121( 121( 121( 121( 121( 121( 121( 121( 121( 3(50)* 63(& 3(50)* 63(& 1$ 1$ 121( 121( 121( 3(50)* 63(& 3(50)* 63(& 121( 121( 121( 121( ),1,6+ ':*12 6,=( '$7( '5$:1%< 7,7/( 7 766 3(50)*63(& 3(50)*63(& / / 0$57,1%6666 3/$67,&:,7+66+$5':$5( 0$7(5,$/ 766 7 $,6, $03&2 %521=( &KURPH6WDLQOHVV6WHHO / / 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' 6(&7,21$$ 6723)((')%( 6+28/'(56&5(: 63$&(5)(('187 6+&6;66 7255,1*7217+5867:$6+(5 7+5867:$6+(5 :$6+(5723)(('%5*6833257 :$6+(5%27720)(('%5*6833257 '5,9(16352&.(702' .(<29(5/2$'&283/,1* =(520$;72548(/,0,7(5 %($5,1*1(('/(7+5867 7+5867%($5,1* '(6&5,37,21 3$57180%(5 ,7(0 12 $ $ '(7$,/% 6&$/( & & 6(&7,21$$ % $ $ 3 3 9+ +286,1*63,1'/( '(6&5,37,21 '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( $* % 121( '$7( $33529('%< 68%$66<63,1'/( 6+((7 6&$/( (+:$&+6 2) 176 .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 3(50)*63(& 121( 1$ 121( 121( 1$ 3(50)*63(& 3(50)*63(& 3(50)*63(& 3(50)*63(& 3(50)*63(& 37)(&2$7(' 121( ':*12 6,=( '$7( '5$:1%< 7,7/( %81$1 / 7 66.(< 672&. 3(50)*63(& $OOR\6WHHO $OOR\6WHHO 3(50)*63(& 3(50)*63(& 3(50)*63(& 3(50)*63(& / 0$7(5,$/ 5(9 ),1,6+ 47< $12',=(3(50,/$ )7<3(,,&/$66 $/80,180 '<('%/$&. $//2<$7 7+,&.%8,/' 83 3+ 1$ $,6, 121( 66 1RQH 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' 60$//(<5(7$,1,1*5,1* .(<63,1'/(+286,1* 25,1* 6(76&5(:; 6+&6;66 &$55,(563,1'/(6($/ 6+$)763,1'/( 6/((9(02725$'$37(5 'RXEOH(QG6WXG ,16(57;'/* +(/,&$/ *$5/2&.6($/ +(;62&.(73/8*137) +,35(6685(3/8*137) %($5,1*7$3(5('52//(5 6,1*/(&83 %($5,1*7$3(5('52//(5 6,1*/(&21( /2&.:$6+(5 /2&.187 6(&7,21&& . . 3$57180%(5 ,7(0 12 & & 6(&7,21%% 6&$/( % % 6(&7,21$$ 6&$/( 3DUNHUB&2;66 3DUNHUB)2;66 3DUNHUB&;66 $ $ &HQWXU\6SULQJ 68%$66<63,1'/( $'$37(5.(<7$// 6/((9(02725$'$37(5 %/2&.02725$'$37(5 &$3635,1* %2/76+28/'(5 6723635,1* 5,1*35(6685(,1',&$725 %86+,1*2'6/((9( .(<63,1'/( 6+$)7)%(722/ '(6&5,37,21 '(6&5,37,21 5(9 $,6, $PSFR 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 $35 $* $/(;* % '$7( $33529('%< 63,1'/($66(0%/< 6+((7 6&$/( (+:$&+6 2) 176 .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 121( 121( 121( =,1& 3(50)*63(& 121( 121( 3(5$66<%20 121( 121( 121( 121( 121( 121( 121( 121( 121( $6,6 ),1,6+ ':*12 6,=( '$7( '5$:1%< 7,7/( / / / 086,&:,5( 3(50)*63(& / / 3(5$66<%20 +5F $,6, 7 766 1,7521,&$11($/(' 1,7521,&$11($/(' '$7( 0$7(5,$/ 1,7521,&/(9(/ &2/':25. $PSFR 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' 6(&7,21&& 6&$/( $'$37(5-,&'(*66 +<'$'$37(5),77,1*675 '(*$'$37(5),77,1* &2035(66,21635,1* $ 6+&6[/*66 $ 6+&6[/*66 &DVDSSD3/0%26 +<'5$8/,&*($502725 /2&B2'1(/& 3$57180%(5 ,7(0 12 5(9 47< ,7(0 12 '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 0$7(5,$/ 7,7/( $/(;* % '$7( $33529('%< 6+((7 6&$/( $66<*8,'(5$,/7$// (+:$&+6 ':*12 6,=( '$7( '5$:1%< ),1,6+ 121( 121( 121( 3(5$66<%20 121( 121( 121( 121( 121( 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 3++ 66 7 3(5$66<%20 0&0$67(5&$55$ / $,6, / 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' $ $ $ $ $ '(6&5,37,21 /,1($5*8,'(5$,/ 6&5(:&$3&29(5 %/2&.63,1'/(6/,'($'$37(5 $66<*8,'(%/2&. $'+(6,9( 6+&6[/*66 6+&6;66 66;/*66 %+&6[ 3$57180%(5 5(9 47< $ $ $ 3 3 3DUNHUB&2;66 . 0/' $ . 0/* +286,1*)(('%2;,1387 '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' 3+66 67((/ / 67$,1(/(6667((/ / % '$7( $33529('%< 6+((7 6&$/( ':*12 6,=( '$7( 5(9 47< 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP (+:$&+6 121( 121( 121( 121( 121( 3(50)*63(& $8720$7,&)(('68%$66(0%/< $/(;* '5$:1%< 7,7/( 121( 121( 121( 1('2;&5 7+.81/(66 27+(5:,6( 127(' 3(50)*63(& 3(50)*63(& 121( ),1,6+ 3(50)*63(& 3(50)*63(& &KURPH6WDLQOHVV 3(50)*63(& 6WHHO 3ODLQ&DUERQ6WHHO <(//2:=,1. $OOR\6WHHO %/$&.2;,'( 3(50)*63(& &KURPH6WDLQOHVV 6WHHO 3/$67,& 0$7(;8 3(50)*63(& 64.(< 672&.66 7 0$7(5,$/ $33/<7+,2.2/$)7(5$66(0%/< 0$6.),77,1*6$1'$//685)$&(6)520648$5()/$1*(83 72(1'2)7+(2873876+$)7 127( &283/(502725,1387 '(*$'$37(5),77,1* 5,1*5(7$,1,1*6+3+0266 6+&6;66 +286,1*)(('%2;287387 5,1*5(7$,1,1*+23+0266 *5($6(),77,1*137;'(* 6+&6; %$//%($5,1*'28%/(6($/(' 0$7(;*($53/$1(7$5<0/' 63$&(5*($56(7 *5($6(),77,1*7$3(5 &+$5/<1102725)((' &283/(5'5,9( .(<64 0$7(;*($53/$1(7$5<0/* '(6&5,37,21 3$57180%(5 ,7(0 12 6(&7,21$$ 6&$/( $ $ $35 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( $* 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 6+&6[/*66 '(6&5,37,21 5(9 $ 5(/($6(' $ '(6&5,37,21 02817,1*3/$7(635,1* $66< 63,1'/(6/,'($66(0%/< ,16(57;' /*+(/,&$/ ,16(57;'/* +(/,&$/ '2:(/3,1;66 3$57180%(5 ,7(0 12 7,7/( $* % '$7( $33529('%< 6+((7 6&$/( 63,1'/(6/,'($66(0%/< (+:$&+6 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 121( 121( ':*12 6,=( '$7( '5$:1%< / 121( 121( 3(5$66<%20 121( ),1,6+ 3(5$66<%20 7 0$7(5,$/ 5(9 47< B A A SECTION B-B B E E DETAIL D SCALE 2 : 3 DETAIL C SCALE 2 : 3 SECTION E-E +<'5$8/,&02725 +286,1*,1387$'$37(5 +286,1*,1387 25,1* 25,1* '(*$'$37(5),77,1* $ $ $ &+$5/<11 3 3 3 3 3DUNHUB&2;66 SECTION A-A C 6+&6;66 6+&6;66 6+&6;66 63,1'/(68%$66(0%/< ,16(57;' /*+(/,&$/ 25,1* D 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< '(6&5,37,21 5(/($6(' $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 5(9 *($5%2;68%$66(0%/< '(6&5,37,21 3$57180%(5 ,7(0 12 121( QRQH QRQH 1$ 121( 3(5$66<%20 3(5$66<%20 ),1,6+ $* % '$7( $33529('%< 6+((7 6&$/( 63,1'/(6/,'($66(0%/< E.H. WACHS 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 1$ 1$ 1$ 121( 121( 12-030-3939-00 ':*12 6,=( '$7( '5$:1%< 7,7/( 7 %81$1 %81$1 / 7 3(59(1'2563(& 3(59(1'2563(& %81$1 3(5$66<%20 3(5$66<%20 0$7(5,$/ 5(9 47< SECTION A-A B B 25,1* 6(76&5(:; 6+&6;66 6+$)763,1'/( &$55,(563,1'/(6($/ .(<63,1'/(+286,1* 6&5(:&$37,9$7(' 60$//(<5(7$,1,1*5,1* $ $ 3 3 3 3 3 9+ /2&.:$6+(5 /2&.187 A 81/(6627+(5:,6(63(&,),(' 7 3+ %81$1 / $OOR\6WHHO $OOR\6WHHO 3(50)*63(& 3(50)*63(& 3(50)*63(& / 3(50)*63(& $35 $* 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( $* % '$7( $33529('%< 6+((7 6&$/( 63,1'/(68%$66(0%/< E.H. WACHS 2) 176 .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 3(50)*63(& 121( 121( 121( 1$ 121( 1$ 121( 121( 3(50)*63(& 3(50)*63(& 3(50)*63(& 3(50)*63(& 37)(&2$7(' 121( 5(9 ),1,6+ 47< $12',=(3(50,/$ )7<3(,,&/$66 '<('%/$&. 7+,&.%8,/' 83 3(50)*63(& 12-030-3940-00 ':*12 6,=( '$7( '5$:1%< 7,7/( 3(50)*63(& 66.(<672&. 5(9,6,21+,6725< '(6&5,37,21 5(/($6(' SECTION B-B 0$7(5,$/ $/80,180$//2<$ 7 $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 5(9 6&5(:722/+2/'(56(7 %($5,1*7$3(5('52//(56,1*/(&21( A %($5,1*7$3(5('52//(56,1*/(&83 . . *$5/2&.6($/ +(;62&.(73/8*137) +,35(6685(3/8*137) +286,1*63,1'/( '(6&5,37,21 ,7(0 3$57180%(5 12 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(')25 352'8&7,21 '(6&5,37,21 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 5(9 % '$7( $33529('%< 6+((7 6&$/( $66<*8,'(%/2&. E.H. WACHS 121( $6,6 $6,6 121( 121( 12-030-3942-00 ':*12 6,=( '$7( ),1,6+ 121( 5(9 QTY. 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP / 5XEEHU $,6, $03&2 / 7 0$7(5,$/ .$5/. '5$:1%< 7,7/( $ %+&6[ /*66 $ :,3(568%6($:$<6 5(7$,1(568%6($:$<:,3(5 *,% 6+&6[/*66 '(6&5,37,21 %/2&./,1($5*8,'(%($5,1* 3$57180%(5 ITEM 6(&7,21$$ 6&$/( $ $ $ $ $ '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 7 / $,6, 3(5$66<%20 3++ 0$7(5,$/ 7,7/( % $* $66<*8,'(5$,/ '$7( $33529('%< 6+((7 6&$/( ':*12 6,=( '$7( '5$:1%< (+:$&+6 121( 121( 121( 121( 2) 5(9 121( 121( 121( 121( 47< 3(5$66< %20 ),1,6+ .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP / 0&0$67(5&$55$ 66 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' $ $ 6+&6[/*66 $'+(6,9( 6&5(:&$3&29(5 %+&6[ %/2&.63,1'/(6/,'($'$37(5 66;/*66 6+&6;66 $66<*8,'(%/2&. /,1($5*8,'(5$,/ '(6&5,37,21 3$57180%(5 ,7(0 12 $ $ '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' % $* ),1,6+ '$7( $33529('%< 6&5$3(5 6+((7 6&$/( (+:$&+6 5(9 47< 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 121( 121( 121( 121( ':*12 6,=( '$7( 0$7(5,$/ $,6, $03&2 &KURPH6WDLQOHVV6WHHO / '5$:1%< 7,7/( '(6&5,37,21 +286,1*6&5$3(5 %/$'(6&5$3(5 /((&2035(66,21635,1* '2:(/3,1;66 3$57180%(5 06& $ 6(&7,21$$ ,7(0 12 $ $ 6(&7,21$$ ,7(0 12 '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' % $* ),1,6+ '$7( $33529('%< 6&5$3(5 6+((7 6&$/( (+:$&+6 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 121( 121( 121( 121( 121( 121( ':*12 6,=( '$7( 0$7(5,$/ $,6, $03&2 $,6, &KURPH6WDLQOHVV6WHHO / / '5$:1%< 7,7/( '(6&5,37,21 +286,1*6&5$3(5 %/$'(6&5$3(5 &29(56&5$3(5 /((&2035(66,21635,1* )+6&6;66 '2:(/3,1;66 3$57180%(5 06& $ $ 5(9 47< $ % 6(&7,21$$ % /+/B%B 17$ $ 75% $ $ $ $ ,7(0 3$57180%(5 12 . $ $ '(6&5,37,21 5(9 $35 $* 121( 121( 121( 121( 121( 121( 121( 121( 121( 121( 121( 121( 121( 121( 121( ),1,6+ 7,7/( % $* 635,1*$66< '$7( $33529('%< 6+((7 6&$/( ':*12 6,=( '$7( '5$:1%< (+:$&+6 5(9 47< 2) .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP / 121( / 121( 121( 2,/7(03(5('&+520( 32:'(5 6,/,&21( &2$7(' 3(50)* 3(50)*63(& 63(& 3(50)* 3(50)*63(& 63(& 6(&7,21%% 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' 7+5867:$6+(5 7+5867%($5,1* /((635,1*&2035(66,21 6+&6[/*66 6+&6;/*66 )/$1*(+($'&$36&5(:; / $,6, $,6, $,6, $03&2 $03&2 7 $,6, $03&2 $,6, 66 66 / / 6&5(:)((' (1'3/$7( 187+286,1* *8,'(%86+,1* %86+,1*;;%521=( +286,1*)(('%($5,1* 63$&(5 187 (1'3/$7( *8,'(52' ,16(57;'/*+(/,&$/ 6+$)7&2//$5 :$6+(5 )+6&6;66 6+&6;66 0$7(5,$/ '(6&5,37,21 A B C D E F 18 8 2 8 27 26 9 23 34 19 25 35 7 36 7 40 33 20 13 30 31 8 29 5 14 6 1 6 15 12 32 6 10 3 5 7 11 5 22 4 16 4 4 24 MANIFOLD ASSY, CLAMP CYL (F) 08-060-954 20 SHCS, 1/4-20 X 2-3/4, 18-8SS FHCS, 5/16-18 X 1-3/4, 18-8SS 1/4-28 GREASE ZERK 3/8-16 x 2lg SHCS 316 SS 3/8-16 x 1-1/4lg SHCS 316SS 1/4-20 FUL NYLON INSERT LOCKNUT 316 SS NUT, 5/16-16 NYLOCK 316 SS NUT, 3/8-16 316SS NYLOCK DOWEL PIN, 5/16 X 1-1/4, 316SS 92196A553 92210A589 1293K42 92488A302 92185A626 90715A125 90715A135 90715A145 97395A505 92185A555 25 26 27 28 29 30 31 32 33 34 3 SHCS, 5/16-24 X 3-1/2 SS 92196A351 40 39 92185A548 PARKER 6_F5OX-SS 37C150FSC6 1/4-20 x 1-3/4 SHCS 316SS ADAPTER, SAE-ORB -6 TO JIC -6 STR, SS FHCS, 3/8-16 X 1-1/2, 316SS 1/4in FLAT WASHER 316SS FHCS, 5/8-11 X 1-3/4 316SS 91950A029 90585A833 38 36 37 SHCS, 5/16-18 X 1, 316SS 92185A583 35 SHCS, 1/4-20 X 2-1/2. 316SS FHCS, 1/4-20 X 3/4, SS W/INSERT 92805A540 SHSB, 1/2" X 4", 3/8-16 THD, SS 24 90298A728 23 22 PARKER, FLOW DIVIDER MANIFOLD ASSY, ROD LOCK (L) 21 FDC101A11-A6T MANIFOLD ASSY, ROD LOCK (R) 08-060-950 08-060-910 14 08-060-949 08-060-154 13 19 08-060-149 12 18 08-060-107 11 ASSY, ROD LOCK SPACER 2, CLAMP ASSY, FRONT CLAMP ARM 08-060-106 10 ASSY, ROD LOCK OVERRIDE BLOCK, CLAMP BLOCK 2, CLAMP CAM, ROD LOCK 08-060-105A 9 ASSY, ROD LOCK OVERRIDE BUSHING, CYLINDER TRUNNION 08-060-104 8 08-060-912 CYLINDER, CLAMPING 08-060-103 7 08-060-913 B BUSHING, SUPPORT ROD - SHORT 08-060-102 6 08-060-913 A JOINING PLATE BUSHING, SUPPORT ROD - LONG 12-030-1152-00 5 17 12-030-1151-00 LIFT BRACKET ATTACHING BLOCK 4 16 6061-T6 CLAMP PAD ASSEMBLY 12-030-3941-00 3 15 6061-T6 PLATE 2, FRONT CLAMP 12-030-0101-00 2 Finish 12/03/2012 Karl K APR. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RE-RELEASED DESCRIPTION TITLE D SIZE 12/3/2012 Karl K APPROVED BY DATE SCALE SHEET 1 12-030-3971-00 DWG. NO. 10/6/2009 J. WILLIAMS DRAWN BY DATE E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com NTS 1 OF 3 1 REV. 88 3 2 2 4 16 8 8 12 4 4 8 8 4 4 4 8 24 12 1 1 1 1 1 1 2 2 1 2 2 2 4 2 8 6 4 2 2 1 1 QTY. ASSY, FRONT CLAMP, COMBINATION TOOL NONE 316/316L 1 NONE 316/316L NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM NONE HARD COAT ANODIZE PER MIL-A-8625F, TYPE III, CLASS 2 (BLACK), 0.001" THICK (0.0005" BUILD-UP) NONE NONE NEDOX CR NONE HARD COAT ANODIZE PER MIL-A-8625F TYPE-III, CLASS-2 (BLACK), 0.001" THICK (0.0005" BUILD UP) HARD COAT ANODIZE PER MIL-A-8625F TYPE-III, CLASS-2 (BLACK), 0.001" THICK (0.0005" BUILD UP) THIOKOL 2378 NONE NONE REV. 1 PART INFO IN ASSY BOM NONE NONE 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 303 18-8 18-8 18-8 18-8 18-8 6061-T6 PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM 6061-T6 6061-T6 6061-T6 6061-T6 4140/4340 HT STEEL CHROME SS ROD/ STEEL BODY 6061-T6 6061-T6 PART INFO IN ASSY BOM 6061-T6 6061-T6 2 Material DESCRIPTION PLATE 1, FRONT CLAMP 3 ITEM PART NUMBER NO. 1 12-030-0100-00 A B C D E F A B C D 8 70 1/2" 7 70" 26 1/4" 24" MAX PIPE DIAMETER 6 5 4 9 5/8" 4 14 5/8" 3 3 TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: 2 TITLE E.H. WACHS D SIZE DATE Karl K 12/3/2012 SCALE SHEET 1 12-030-3971-00 DWG. NO. APPROVED BY 2 OF 3 NTS ASSY, FRONT CLAMP, COMBINATION TOOL 10/6/2009 J. WILLIAMS DRAWN BY DATE 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 REV. 1 A B C D E 5 E 6 F 7 F 8 *($50,7(5 :250 6833257 6+$)7 *($50,7(5 6+$)7 23(5$725 .(< %5$&.(7 . . $ $ $ $ 6+&6[ 66 6+&6; 66 6+&6[ 66 7+5($'(' 6+$)7&2//$5 6+&6[ /*66 *5($6(),77,1* 5(7$,1(5 :250*($5 .(< %($5,1* %($5,1* %($5,1* 63$&(5 63$&(5 .(< %($5,1* %($5,1* 6+$)7 %($5,1* 62&.(7 +286,1* '(6&5,37,21 ,7(0 3$57180%(5 12 )LQLVK 121( 121( 121( 121( 121( 121( 121( 1('2;&5 7+. 121( / 7 121( 121( 121( 121( 121( 121( %/$&.$12',=( $03&2 121( 1('2; $,6,6WHHO &5 FROGGUDZQ 7+. 64.(< 121( 672&. 7 %/$&.$12',=( 64.(< 121( 672&. %26721*($5 121( '% $03&2 $03&2 7 %26721*($5 +/.< 7 %26721*($5 +/.< 121( 1('2;&5 7+. 1('2; %26721*($5 &5 +5+ 7+. %851,6+(' $03&2 0F0 $ '(/5,1 $03&2 $,6, 7 %/$&.$12',=( $,6,7\SH6 1('2;&5 7RRO6WHHO 5& 7+. $03&2 121( 0DWHULDO 47< SECTION B-B SCALE 1 : 2 B B $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< '(6&5,37,21 5(9 5(/($6(' A A $/(;* % E.H. WACHS .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP SECTION A-A SCALE 1 : 2 '$7( $33529('%< 6+((7 6&$/( 12-030-4010-00 ':*12 6,=( '$7( 2) 5(9 &217,1*(1&<6/,'(5(75$&70(&+$1,60 '5$:1%< 7,7/( A B C D E F 7 6 8 7 08-060-901C (ROTATING FRAME ASSEMBLY) 6 MAIN DRIVE MANUAL OVERRIDE ROD LOCK OVERRIDE 12-030-4901-00 GENERAL ARRANGEMENT FLOTATION BLOCKS NOT SHOWN 8 5 HYDRAULIC STAB (MALE) 5 4 4 2 3 BALLAST BLOCKS DESCRIPTION UNLESS OTHERWISE SPECIFIED: TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. APR. Karl K 2 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. DATE 10/11/2012 REVISION HISTORY Released For Production 1 REV. E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com 1 D 10/11/2012 Karl K APPROVED BY DATE SCALE SHEET 1 12-030-4901-00 DWG. NO. 7/23/2009 SIZE DATE J. WILLIAMS DRAWN BY 1 OF 3 NTS 1 REV. UNIVERSAL TOOL PLATFORM, COMBINATION TOOL TITLE 12-030-1001-00 REAR PLATE MANIFOLD GUARD HYDRAULIC MANIFOLD 12-030-3901-00 (REAR CLAMP ASSEMBLY) 12-030-3971-00 (FRONT CLAMP ASSEMBLY) 08-060-901D (DRIVE ASSEMBLY) 12-030-3923-00 (ROV DOCKING STATION ASSEMBLY) ELECTRICAL STAB 3 A B C D E F A B C D E F ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 106 107 108 109 110 8 8 PART NUMBER 12-030-3971-00 12-030-3901-00 12-030-3911-00 08-060-901D 12-030-3098-00 12-030-3099-00 12-030-3088-00 12-030-3081-00 12-030-3089-00 12-030-3163-00 12-030-3065-00 12-030-0928-00 12-030-0929-00 12-030-3750-00 12-030-4927-00 12-030-0066-00 12-030-3125-00 12-030-1001-00 12-030-1153-00 12-030-1154-00 12-030-1759-00 09-027-100 09-027-200 08-060-948 08-060-919 08-060-047 08-060-920 08-060-921 08-060-922 08-060-927A 08-060-927B 08-060-080 08-060-002 08-060-006 08-060-068 08-060-030 08-060-031 08-060-147 08-060-050 08-060-052 08-060-224 08-060-076 08-060-225 08-060-083 08-060-218 08-060-055 09-038-000 09-038-050 09-028-001 09-028-00 08-060-ODI FE Recept. 08-060-085 08-060-017 08-060-097 08-060-096 09-027-006 95649A263 93310A580 92196A606 92196A604 92196A625 92196A563 92210A543 93705A641 93705A628 93705A542 98017A210 90715A135 92949A585 90715A125 93635A369 92185A591 92185A587 92185A632 92185A721 92185A589 92185A540 92185A592 92185A645 90715A165 92186A720 98164A212 90715A145 90585A546 94205A260 92185A630 91950A030 60475K78 6438K55 6438K61 6157K61 5046K14 09039027 Crosby G-2130_1019515 CarrLane-8MDP200S Hofmann 2FP-SS_Male Plug Hofmann 2F-SS_Female Socket Parker 6_FTX-SS Parker 10643-4-4-SS Parker 10643-6-4-SS Parker 6_VTX-SS Parker 6 CTX-SS Sun GCH Body Aluminum Sun CXDA-XCN_AP NOVA camera Rear 12-030-3601-00 12-030-3923-00 7 7 DESCRIPTION ASSY, FRONT CLAMP, COMBINATION TOOL ASSY, REAR CLAMP, COMBINATION TOOL ASSY, ROTATING FRAME, COMBINATION TOOL ASSY, DRIVE L (FACING TOOLS) UPPER BUOYANCY BLOCK ASSY R (FACING TOOLS) UPPER BUOYANCY BLOCK ASSY CPT CENTER REAR BUOYANCY BLOCK LOWER FRAME BUOYANCY BLOCK CLAMP SECTION BUOYANCY BLOCK FRONT CENTER BOUYANCY BLOCK ROTATING FACEPLATE BUOYANCY BLOCK ASSY, BUOYANCY BRACKET - FRONT ASSY, BUOYANCY BRACKET - REAR REAR ROV GRAB HANDLE ASSEMBLY HYDRAULIC MANIFOLD ASSEMBLY GUARD FRAME, MANIFOLD REAR CAMERA GUARD ASSEMBLY PLATE, REAR HOSE GUIDE PLATE REAR CAMERA BRACKET COUPLER STOP COLLAR COMPENSATOR ASSEMBLY COMPENSATOR, VALVE PACK ASSY, MANIFOLD, REAR PLATE CYLINDER ASSEMBLY, LINEAR TRAVEL ASSY, ROUTING CHANNEL ASSY, LONG SUPPORT ROD - SS ASSY, SHORT SUPPORT ROD ASSY, LONG SUPPORT ROD - AL RADIAL FEED OVERRIDE DRIVE, STARBOARD RADIAL FEED OVERRIDE DRIVE, PORT SIDE HANDLE, ROD LOCK RELEASE PLATE, SIDE GUIDE, CABLE CARRIER - OUTER BRACKET, ANGLE RAIL CLAMP PLATE, ALIGNMENT BUSHING, SHACKLE SPACER ANGLE BRACKET PLATE, CABLE CARRIER BRACKET MOUNTING ANGLE BRACKET BUSHING, MANUAL OVERRIDE BAR, BUOYANCY SUPPORT GUARD, BUOYANCY ASSY, HYDRAULIC STAB ASSY, PLUG RECEPTACLE ANGLE BRACKET, ELECTRICAL STAB ELECTRIC HOT STAB ELECTRIC FLYING LEAD RECEPTACLE KEY, ELASTOMER COUPLING BALLAST BLOCK STUD, FROM 93250A032 TUBE, BUOYANCY SUPPORT MOUNTING SLEEVE, CAMERA UHMWPE FLAT WASHER, 1" ID 5/16-18 X 5/8 BHSCS SELF LOCKING SS SHCS, 5/16-18 X 6, 18-8SS SHCS, 5/16-18 X 5, 18-8SS SHCS, 3/8-16 X 1-1/8, 18-8SS SHCS, 1/4-20 X 5-1/2, 18-8SS 1/4-20 X 1-1/8 FHSCS SS 1/2-13 X 1-1/2 SELF LOCK SHCS SS SHCS, 3/8-16 X 1-1/2 SELF LOCK SS 1/4"-20 X 1 SELF LOCK SHCS SS 1/2 WASHER, SS NUT, 5/16-16 NYLOCK 316 SS 5/16-18 X 1-1/4 BHSCS 316 SS 1/4-20 FUL NYLON INSERT LOCKNUT 316 SS M8 X 120 LG HHCS 316SS SHCS, 5/16-18 X 2, 316SS SHCS, 5/16-18 X 1-1/2, 316SS 3/8-16 X 2 SHCS 316SS 1/2-13 X 2-1/4 SHCS 316SS 5/16-18 x 1-3/4lg SHCS 316SS SHCS, 1/4-20 X 3/4, 316SS SHCS, 5/16-18 X 2-1/4, 316SS 3/8-16 X 4 SHCS 316SS 1/2-13 NYLOCK HEX NUT 316SS 1/2-13 x 2lg HHCS 316 SS BHCS, 1/4-20 X 5/8, 316SS NUT, 3/8-16 316SS NYLOCK 1/4-20 X 1-1/2 FHSCS 316 SS M8 HEX NUT SELF LOCKING 3/8-16 x 1-3/4lg SHCS 316SS WASHER, 5/16 SAE SHAFT COLLAR W/SET SCREW, 1-1/4 DIA., PLASTIC CLAMP COLLAR, 1-PIECE, 3/4-10, SS 1-14 CLAMP ON COLLAR SHFT COLLAR, 2-15/16" BORE, ONE PIECE, AL HOSE, CUT TO LENGTH 2 X4 X 8 LEAD WEIGHT SHACKLE, 4-3/4 TON MARINE DETENT PIN, 1/2 X 2-1/2 MALE HOSE CONNECTOR FEMALE HOSE CONNECTOR -6 JIC MALE 1/4 NPT MALE STRAIGHT FITTING SS 1/4 JIC HOSE END SS 1/4 X 3/8 JIC HOSE END SS -6 JIC MALE 1/4 NPT MALE 45 DEG ELBOW SS -6 JIC X 1/4 NPT JIC 90 DEG ELBOW SS VALVE MOUNT BLOCK CHECK VALVE CAMERA CONTINGENCY LIFT STRAP CHANNEL ASSEMBLY ASSY, ROV DOCK STATION, COMBINATION TOOL 6 6 MATERIAL PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM 6061-T6 316/316L HDPE 316/316L PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM PART INFO IN ASSY BOM 6061-T6 6061-T6 6061-T6 ANGLE L1.50X.187 6063-T5 6061-T6 6061-T6 316/316L 6061-T6 6061-T6 6061-T6 6061-T6 PLASTIC 316/316L BLACK UHMW PART INFO IN ASSY BOM PART INFO IN ASSY BOM 6061-T6 ANGLE, L4"X1/2" PER VENDOR BOM ABS PC 18-8SS 1/4" SQ KEYSTOCK (OS) ASTM A36 Steel 3/4-16 2A UNF THRD ROD, 316SS 6061-T6 TUBE, 1" O.D.X 1/4" WALL BLACK DELRIN UHMW 18-8 18-8 18-8 18-8 18-8 18-8 18-8 18-8 18-8 18-8 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L Nylon 101 303 303 6061-T6 TYGON SE-200, PVC/FEP LINED LEAD ALLOY STEEL 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 316/316L 6061-T6 AISI 304 AS SUPPLIED BY MFG PART INFO IN ASSY BOM PART INFO IN ASSY BOM FINISH DWG/QTY. PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 2 PART INFO IN ASSY BOM 2 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 2 PART INFO IN ASSY BOM 2 PART INFO IN ASSY BOM 2 PART INFO IN ASSY BOM 2 PART INFO IN ASSY BOM 1 NONE 1 NONE 1 NONE 1 #4 NO GRAIN DIRECTION 1 NONE 1 NONE 6 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 2 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 4 PART INFO IN ASSY BOM 4 PART INFO IN ASSY BOM 4 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 NONE 2 VIB DEBUR IN PLASTIC MEDIA, 1 HR. 2 NONE 1 NONE 4 NONE 2 NONE 16 NONE 4 NONE 1 NONE 2 NONE 1 NONE 1 NONE 1 NONE 2 NONE 6 NONE 2 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 NONE 2 NONE 2 NONE 2 NONE 2 PAINT, SUBSEA YELLOW 24 NONE 1 NONE 1 NONE 1 NONE 1 NONE 2 NONE 1 NONE 1 NONE 4 NONE 1 NONE 28 NONE 4 NONE 12 NONE 12 NONE 12 NONE 7 NONE 4 NONE 53 NONE 4 NONE 1 NONE 2 NONE 4 NONE 5 NONE 2 NONE 8 NONE 1 NONE 16 NONE 13 NONE 8 NONE 2 NONE 20 NONE 24 NONE 5 NONE 12 NONE 7 NONE 2 NONE 1 NONE 7 NONE 8 NONE 1 NONE 4 AS SUPPLIED BY MFG 1 NONE 4 NONE 6 NONE 6 NONE 8 NONE 7 NONE 12 NONE 2 NONE 2 NONE 2 NONE 2 NONE 1 PART INFO IN ASSY BOM 1 PART INFO IN ASSY BOM 1 5 5 28 55 90 4 29 32 37 27 25 31 53 2 26 38 10 94 110 4 5 3 3 108 97 90 45 46 11 FLOTATION REMOVED IN THIS VIEW 33 4 36 95 20 17 56 23 22 15 16 96 21 19 3 2 1 9 7 1 27 38 33 18 14 2 31 6 TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com D 10/11/2012 Karl K APPROVED BY DATE SCALE SHEET 1 12-030-4901-00 DWG. NO. 7/23/2009 SIZE DATE J. WILLIAMS DRAWN BY 2 OF 3 NTS 1 REV. UNIVERSAL TOOL PLATFORM, COMBINATION TOOL TITLE WEIGHT IN AIR: 6310 LBS 33 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: 2 A B C D E F A B C 8 7 24" MAX PIPE DIAMETER 6 107 3/4" 86 1/4" 5 4 89 1/8" 3 1 2 E.H. WACHS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com D 10/11/2012 Karl K APPROVED BY DATE SCALE SHEET 1 12-030-4901-00 DWG. NO. 7/23/2009 SIZE DATE J. WILLIAMS DRAWN BY 3 OF 3 NTS 1 REV. UNIVERSAL TOOL PLATFORM, COMBINATION TOOL TITLE WEIGHT IN AIR: 6310 LBS TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: 2 A B C D 72" 3 D 4 E 5 E 6 F 7 F 8 $ $ % % 6(&7,21&& 6&$/( 0$;)(('5$7(,30 127( & & 6(&7,21$$ '(6&5,37,21 5(9 $35 $* 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 '$7( 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' 5(9,6,21+,6725< 5(/($6(' 7,7/( % E.H. WACHS 6+((7 6&$/( 12-030-4904-00 ':*12 '$7( $33529('%< 2) 176 .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 6(9(5,1*(1'35(302'8/( 6,=( '$7( 6(&7,21%% $/(;* '5$:1%< 5(9 63,1'/(6/,'($66(0%/< 6+28/'(56&5(: )+6&6[/*66 6+&6[/*66 6+&6;/*66 666;66 ++&6;/*66 :$6+(56$( $ $ $ $ $ $ $ &DPHUD0RXQW $VVHPEO\ 3 '5,9(6352&.(702' % '$7( $33529('%< 6+((7 6&$/( 12-030-4904-00 ':*12 6,=( '$7( E.H. WACHS 2) 176 .QLJKWVEULGJH3DUNZD\ /LQFROQVKLUH,/ ZZZHKZDFKVFRP 121( 121( 121( 121( 121( 121( 121( 121( 3(5$66<%20 3(5$66<%20 3(5$66<%20 3(5$66<%20 5(9 ),1,6+ 47< +$5'&2$7 $12',=(3(50,/$ )7<3(,,,&/$66 %/$&. 7+,&.%8,/' 83 +$5'&2$7 $12',=(3(50,/$ )7<3(,,,&/$66 %/$&.7+. %8,/83 121( 3(5$66<%20 121( 6(9(5,1*(1'35(302'8/( $/(;* '5$:1%< 7,7/( 0&0.66 35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+( 62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+( :5,77(13(50,66,212)(+:$&+6,6352+,%,7(' $//',0(16,216$5(,1,1&+(6 (+:$&+6:25.0$16+,367$1'$5'6:, 6+$//$33/<72$//,7(0612763(&,),('21'5$:,1* '21276&$/('5$:,1* 81/(6627+(5:,6(63(&,),(' &217,1*(1&<6/,'(5(75$&7 0(&+$1,60 / / / / / / 3(5$66<%20 3(5$66<%20 3(5$66<%20 3(5$66<%20 $,6, 3(5$66<%20 7 7 7 0$7(5,$/ 72/(5$1&(6 )5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1 $66<*8,'(5$,/ $66<6&5(:)(('6(9(5%(9(/ 67$7,21&37 $8720$7,&)(('68%$66(0%/< 3/$7(*8,'(5$,/386+ $66<(1'0,//%(9(/ 63$&(5)(('187 %5$&.(7)(('02725 3/$7(%$6( '(6&5,37,21 3$57180%(5 ,7(0 12 NOTE: A A DETAIL B SCALE 1 : 1 MAX. FEED RATE 6 IPM 12 3 7 1 9 14 4 10 8 11 SECTION A-A DESCRIPTION REV. APR. AG TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. DATE 2/12/2013 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. UNLESS OTHERWISE SPECIFIED: REVISION HISTORY RELEASED 1 2 5 15 6 17 B DATE 3/19/2013 SHEET SCALE 12-030-4905-00 DWG. NO. 2/12/2013 SIZE DATE Karl K APPROVED BY FBE REMOVAL MODULE E.H. WACHS 1 OF 2 1 REV. 13 16 NTS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com DETAIL C SCALE 1 : 1 ALEX G. DRAWN BY TITLE 18 PART NUMBER 08-060-400 08-060-408 08-060-410 08-060-540 P08-018-018 10-031-100 12-030-3500-00 12-030-3932-00 12-030-3935-00 12-030-3936-00 12-030-3934-00 90585A242 92185A582 92196A624 92311A539 93776A500 93190A583 91950A030 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED. ALL DIMENSIONS ARE IN INCHES. E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01) SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. DO NOT SCALE DRAWING. TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN. MATERIAL TITLE ALEX G. B DATE 3/19/2013 Karl K APPROVED BY SHEET SCALE FBE REMOVAL MODULE 12-030-4905-00 DWG. NO. 2/12/2013 SIZE DATE DRAWN BY 2 OF 2 NTS 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com E.H. WACHS 1 REV. FINISH QTY. HARD COAT ANODIZE PER MIL-A6061-T6 8625F TYPE-III, CLASS-2 (BLACK), 0.001" 1 THICK (0.0005" BUILD-UP) 6061-T6 NONE 1 AISI 304 NONE 2 PER ASSY BOM PER ASSY BOM 1 MCM #6799K114/ 316 SS NONE 1 PER ASSY BOM PER ASSY BOM 1 PER ASSY BOM PER ASSY BOM 1 PER ASSY BOM PER ASSY BOM 1 PER ASSY BOM PER ASSY BOM 2 PER ASSY BOM PER ASSY BOM 1 PER ASSY BOM PER ASSY BOM 1 316/316L NONE 14 316/316L NONE 5 316/316L NONE 14 316/316L NONE 1 AISI 304 NONE 4 316/316L NONE 4 316/316L NONE 4 UNLESS OTHERWISE SPECIFIED: BRACKET, FEED MOTOR PLATE, GUIDE RAIL PUSH FBE REMOVAL DISC DRIVE SPROCKET, MOD. GUIDE PIN CAMERA MOUNT ASSEMBLY ASSY, SCREW FEED ASSY, GUIDE RAIL AUTOMATIC FEED SUB ASSEMBLY SPINDLE ASSEMBLY FHSCS #10-24 x 1/2 LG, 316 SS SHCS5/16"-18 x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rs232 TX rs232 RX rs232 0V CAMERA POWER +24V CAMERA POWER 0V VIDEO 1 SIGNAL VIDEO 1 SHIELD VIDEO 2 SIGNAL VIDEO 2 SHIELD VIDEO 3 SIGNAL VIDEO 3 SHIELD SAFETY EARTH UNUSED UNUSED UNUSED 8 STP TX (BLUE) STP RX (VIOLET) STP 0V #16A (RED) #16B (ORANGE) COAX CORE COAX SHIELD QUAD (TAN) QUAD (PINK) QUAD (GRAY) QUAD (WHITE) #16 (YELLOW) #16 (GREEN) DRAIN QUAD SHIELD #14 (BROWN) #14 (BLACK) SPD-22548 5507-2021 7 7 TRITECH MANIFOLD 8 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 3 4 5 6 55A1-2021 6 STP TX (BLUE) STP RX (VIOLET) STP 0V #16A (RED) #16B (ORANGE) COAX CORE COAX SHIELD QUAD (TAN) QUAD (PINK) QUAD (GRAY) QUAD (WHITE) #16 (YELLOW) #16 (GREEN) DRAIN 3 4 5 6 7 8 9 10 11 12 9 10 11 12 2 1 NOTICE: THIS DRAWING, INCLUDING THE PRINCIPLE OF DESIGN, IS THE PROPERTY OF AND SUBMITTED BY WACHS SUBSEA LLC WITH THE UNDERSTANDING THAT IT IS NOT TO BE USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT FROM WACHS SUBSEA LLC. 4 NEXT ASSY USED ON 3 APPLICATION 10 11 12 10 11 12 PROPRIETARY AND CONFIDENTIAL 9 3 4 5 6 7 8 2 1 9 3 4 5 6 7 8 2 1 ROV 3 10 11 12 9 3 4 5 6 7 8 2 1 DO NOT SCALE DRAWING E MATERIAL INTERPRET GEOMETRIC TOLERANCING PER: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH 1 BEND 1 TWO PLACE DECIMAL 0.030 THREE PLACE DECIMAL 0.010 FINISH 2 2 COMMENTS: Q.A. MFG APPR. ENG APPR. CHECKED DRAWN 90° RECEPTACLE ON ROV (SOCKETS) UNLESS OTHERWISE SPECIFIED: PLUG ON ROV SIDE OF FLYING LEAD (PINS) 25' LONG ROV RETREIVABLE PROTECTIVE CAP ROV MOUNTED PARKING POSITION 4 PLUG ON TOOL FLYING LEAD SIDE OF BETWEEN ROV FLYING LEAD AND TOOL (SOCKETS) 25' LONG 3 4 5 6 7 8 2 #14 (BROWN) 5 RECEPTACLE ON TOOL (PINS) 1 5 #14 (BLACK) SPD-22548 25' LONG ROV RETREIVABLE PROTECTIVE CAP TOOL MOUNTED PARKING POSITION RL NAME DATE 10 11 12 9 3 4 5 6 7 8 2 1 WACHS SUBSEA LLC. 11050 West Little York, Building N. Houston, TX 77041 P: +1-713-983-0784 F: +1-713-983-0703 www.wachsco.com VIDEO 3 VIDEO SHIELD SAFETY EARTH VIDEO 2 rs232 TX rs232 RX rs232 0V CAMERA+24V CAMERA 0V VIDEO 1 0V +24V ROV J-BOX SCALE: 1:1 WEIGHT: C SIZE DWG. NO. 1 F SHEET 1 OF 1 REV PRS ELECTRICAL SCHEMATIC TITLE: OILFILLED CABLE ASSEMBLY 1 A B C D E F