Subsea Pipeline Repair System
Operation and Maintenance Manual
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. Wachs Part No. 08-060-MAN-OP
Rev. 2-0710, July 2010
Revision History:
Original March 2010
Rev. 1
June 2010
Date
Rev. No.
March 2010
0 (original)
June 2010
1
July 2010
2
Copyright © 2010 E.H. Wachs. All rights reserved.
This manual may not be reproduced in whole or in part
without the written consent of E.H. Wachs.
Subsea Pipeline Repair System
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Table of Contents
Table of Contents
Chapter 1: About the Pipeline Repair System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Use The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Symbols and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manual Updates and Revision Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power Unit Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Physical Data and Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chapter 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic Injection Injuries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Protective Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 3: Test Certifications and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rigging Pull Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CPT Pull Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Deployment Frame Pull Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 4: Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rigging and Lifting the CPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lifting the CPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting the CPT on the Deployment Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lifting the CPT on the Deployment Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ROV Manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Using the CPT iVP Controller Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Deployment/Recovery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Water Ingress Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating the Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Closing and Opening Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Walking the Machine on the Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Walking the CPT Forward In the Tool Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Walking the CPT Backward Away from the Tool Direction . . . . . . . . . . . . . . . . . . . . . 23
Rotating the Face Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Setting the Tool Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Set-Up and Deployment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tooling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operational Pre-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weld Seam Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Subsea Deployment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the CPT on the Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Severing Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O.D. Bevel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.D. Bevel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weld Seam Removal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single Clamp Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FBE Coating Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the FBE Removal Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Configuring the FBE Replacement Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Old FBE Pad at the Deployment Site . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the New FBE Pad at the Deployment Site . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the CPT from the Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contingency Recovery Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating Frame Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamps Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating Frame and Clamps Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
30
31
32
34
34
36
38
39
41
42
43
44
45
49
53
56
58
58
60
61
Chapter 5: Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
69
72
73
73
Chapter 6: Storage and Mobilization Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing and Inventory Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage for Less than 3 Days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Less than 2 Week Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Less than 1 Year Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mobilization and Shipping Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
77
77
80
81
81
Chapter 7: Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Goods Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
83
83
83
84
84
84
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 1, About the Pipeline Repair System
Chapter 1
About the Pipeline
Repair System
In This Chapter
PURPOSE OF THIS MANUAL
PURPOSE OF THIS MANUAL
HOW TO USE THE MANUAL
This manual explains how to operate and maintain the coating removal tool for pipeline repair. It includes instructions
for set-up, operation, and maintenance. It also contains
parts lists, diagrams, and service information to help you
order replacement parts and perform user-serviceable
repairs.
SYMBOLS AND WARNINGS
MANUAL UPDATES AND
REVISION TRACKING
EQUIPMENT DESCRIPTION
Before operating the coating removal tool, you should read
through this manual and become familiar with all instructions.
HOW TO USE THE MANUAL
This manual is organized to help you quickly find the information you need. Each chapter describes a specific topic on
using or maintaining your equipment.
Throughout this manual, refer
to this column for warnings,
cautions, and notices with
supplementary information.
Each page is designed with two columns. This large column
on the inside of the page contains instructions and illustrations. Use these instructions to operate and maintain the
equipment.
The narrower column on the outside contains additional
information such as warnings, special notes, and definitions. Refer to it for safety notes and other information.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
SYMBOLS AND WARNINGS
The following symbols are used throughout this manual to
indicate special notes and warnings. They appear in the outside column of the page, next to the section they refer to.
Make sure you understand what each symbol means, and
follow all instructions for cautions and warnings.
WARNING
A WARNING alert with the
safety alert symbol indicates
a potentially hazardous situation that could result in serious injury or death.
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible
injury or death.
CAUTION
A CAUTION alert with the
safety alert symbol indicates
a potentially hazardous situation that could result in
minor or moderate injury.
CAUTION
A CAUTION alert with the
damage alert symbol indicates a situation that will
result in damage to the
equipment.
This is the equipment damage alert
symbol. It is used to alert you to potential equipment damage situations.
Obey all messages that follow this symbol to avoid damaging the equipment or
workpiece on which it is operating.
IMPORTANT
An IMPORTANT alert with
the damage alert symbol indicates a situation that may
result in damage to the
equipment.
2
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 1, About the Pipeline Repair System: Manual Updates and Revision Tracking
NOTE
NOTE
This symbol indicates a user note. Notes
provide additional information to supplement the instructions, or tips for easier
operation.
A NOTE provides supplementary information or operating tips.
MANUAL UPDATES AND REVISION TRACKING
Occasionally, we will update manuals with improved operation or maintenance procedures, or with corrections if necessary. When a manual is revised, we will update the
revision history on the title page.
You may have factory service or upgrades performed on the
equipment. If this service changes any technical data or
operation and maintenance procedures, we will include a
revised manual when we return the equipment to you.
Current versions of E.H.
Wachs Company manuals
are also available in PDF format. You can request an
electronic copy of this manual
by emailing customer service
at sales@wachsco.com.
EQUIPMENT DESCRIPTION
The following Basis of Design and PRS General Arrangement documents describe the CPT system and its modes of
operation.
Power Unit Requirements
If you use the CPT with a customer-supplied hydraulic
power unit (HPU), make sure the HPU meets the following
requirements:
•
•
25 gpm flow
pressure-side filter with 10 micron filtration.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
3
Subsea Pipeline Repair System
Physical Data and Capacities
Hydraulic Requirements
20 gpm @ 3000 psi
(91 l/min @ 207 bar)
Electrical Requirements
24 V DC
Operating Depth Range
0-10,000 ft (0-3000 m)
Pipeline O.D. Clamping Range
12”, 20”, 24”
Severing Tool Feed Stroke
6” (152 mm)
Weld Seam Removal Tool Feed Stroke 6” (152 mm)
4
FBE Removal Tool Feed Stroke
6.625” (168 mm)
Rotating Frame Travel Range
0-200° from top in both directions
Walk Cylinder Stroke
8” (203 mm)
Severing Tool Spindle RPM
max 750 RPM
Weld Removal Tool Spindle RPM
max 750 RPM
FBE Removal Tool Spindle RPM
max 3500 RPM
CPT Tool Weight (with buoyancy, in
air)
6145 lb (2793 kg)
CPT Tool Dimensions (H x W x L)
106.6” x 70” x 88.5”
(2708 x 1778 x 2248 mm)
Deployment Stand Weight
4860 lb (2209 kg)
Deployment Stand Dimensions
(H x W x L)
With lift arm up:
139.8” x 90” x 92.4”
(3551 x 2286 x 2347 mm)
With lift arm down:
83.4” x 90” x 146.4”
(2118 x 2286 x 3719 mm)
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 2, Safety
Chapter 2
Safety
In This Chapter
The E.H. Wachs Company takes great pride in designing
and manufacturing safe, high-quality products. We make
user safety a top priority in the design of all our products.
OPERATOR SAFETY
Read this chapter carefully before operating the pipeline
repair system. It contains important safety instructions and
recommendations.
OPERATOR SAFETY
Follow these guidelines for safe operation of the equipment.
•
•
•
•
READ THE OPERATING MANUAL. Make sure
you understand all setup and operating instructions
before you begin.
INSPECT MACHINE AND ACCESSORIES.
Before starting the machine, look for loose bolts or
nuts, leaking lubricant, rusted components, and any
other physical conditions that may affect operation.
Properly maintaining the machine can greatly decrease
the chances for injury.
ALWAYS READ PLACARDS AND LABELS. Make
sure all placards, labels, and stickers are clearly legible
and in good condition. You can purchase replacement
labels from E.H. Wachs Company.
KEEP CLEAR OF MOVING PARTS. Keep hands,
arms, and fingers clear of all rotating or moving parts.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
Look for this symbol throughout the
manual. It indicates
a personal injury
hazard.
5
Subsea Pipeline Repair System
•
•
Always turn machine off before doing any adjustments
or service.
SECURE LOOSE CLOTHING AND JEWELRY.
Secure or remove loose-fitting clothing and jewelry, and
securely bind long hair, to prevent them from getting
caught in moving parts of the machine.
KEEP WORK AREA CLEAR. Keep all clutter and
nonessential materials out of the work area. Only people
directly involved with the work being performed should
have access to the area.
Hydraulic Injection Injuries
Pinhole punctures in high-pressure hydraulic lines can
inject hydraulic fluid through the skin if there is direct contact with the hydraulic line.
•
•
Always use puncture-resistant gloves when handling
hydraulic lines and fittings.
Do not use hands to check hydraulic lines for leaks. Pass
a solid item (such as a piece of wood or cardboard)
along the hydraulic line to check for fluid spraying out.
If an operator experiences a hydraulic injection wound,
immediately seek emergency medical assistance. Injection
wounds can cause serious, permanent injury such as tissue
damage or loss of limb. It is recommended that you have a
predetermined emergency medical site with experience in
treating injection injuries.
Safety Symbols
This icon is displayed with any safety alert that indicates a
personal injury hazard.
WARNING
This safety alert indicates a potentially hazardous situation
that, if not avoided, could result in death or serious injury.
6
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 2, Safety: Operator Safety
CAUTION
This safety alert, with the personal injury hazard symbol,
indicates a potentially hazardous situation that, if not
avoided, could result in minor or moderate injury.
Protective Equipment Requirements
WARNING
Always wear impact resistant eye protection while operating or working near
this equipment.
For additional information on eye and face protection, refer
to Federal OSHA regulations, 29 Code of Federal Regulations, Section 1910.133., Eye and Face Protection and
American National Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection. Z87.1 is
available from the American National Standards Institute,
Inc., 1430 Broadway, New York, NY 10018.
CAUTION
Personal hearing protection is recommended when operating or working near
this tool.
Hearing protectors are required in high noise areas, 85 dBA
or greater. The operation of other tools and equipment in the
area, reflective surfaces, process noises, and resonant structures can increase the noise level in the area. For additional
information on hearing protection, refer to Federal OSHA
regulations, 29 Code of Federal Regulations, Section
1910.95, Occupational Noise Exposure and ANSI S12.6
Hearing Protectors.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
7
Subsea Pipeline Repair System
8
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 3, Test Certifications and Procedures
Chapter 3
Test Certifications
and Procedures
In This Chapter
RIGGING PULL TESTS
RIGGING PULL TESTS
Perform the following rigging lift tests every 6 months to
verify the integrity of the CPT and deployment frame lifting attachments:
• verify that the CPT lift attachments support 150%
of the CPT’s weight
• verify that the deployment frame’s lift arm supports
300% of the deployment frame and CPT’s total
weight.
CPT Pull Test
1.
The load test is conducted by evenly distributing 50%
of the tool's dry weight to a pallet. The CPT is set on
the pallet and strapped to it.
• The dry weight of the CPT machine is approximately 5430 lb.
• The pallet should be loaded with approximately
2700 lb.
• The combined weight for the rigging test is approximately 8130 lb.
2.
Using a strain gauge attached between the tool and
the lift hook, lift the tool with the crane to establish a
dry weight measurement.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
3.
Lower the tool onto the pallet prepared with 50% of
the tool's dry weight (~2,700 lbs).
4.
Lift the combined tool and pallet and hold suspended
for 15 minutes. The strain gauge will verify the combined weight.
5.
Set the CPT down and inspect all connection points on
the lift attachment for signs of damage.
Deployment Frame Pull Test
10
1.
For the 300% lift test, mount the CPT on the deployment frame. See the instructions in Chapter 4.
2.
The weight of the CPT machine (5,430 lbs) plus the
weight of the deployment frame (4,850 lbs) combine
to 10,280 lbs.
3.
Secure the bottom of the deployment frame so that it
cannot be lifted.
4.
Using a strain gauge, perform the load testing to
30,840 pounds.
5.
Inpect the lift arm and attachment points for signs of
damage.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures
Chapter 4
Operating
Procedures
In This Chapter
This chapter contains step-by-step instructions for setting
up the CPT and for performing the pipe prep operations.
Refer to the appropriate section of the chapter for the operation you are performing.
RIGGING AND LIFTING THE CPT
USING THE CPT IVP
CONTROLLER PROGRAM
SET-UP AND DEPLOYMENT
Two checklists are provided at the end of this chapter:
SEVERING OPERATION
•
O.D. BEVEL OPERATION
•
Pre-dive checklist—steps to be completed before
deploying the CPT to the subsea operating site.
Post-dive checklist—steps to be completed after raising
the CPT from the subsea operating site and before storing the machine.
Each checklist includes signatures spaces for all steps of the
procedure. The operator responsible for each step signs the
checklist when the step is completed.
I.D. BEVEL OPERATION
WELD SEAM REMOVAL
OPERATION
FBE COATING REMOVAL
REMOVING THE CPT FROM THE
PIPELINE
CONTINGENCY RECOVERY
PROCEDURES
Always monitor the inegrity of the hydraulic fluid during
operation. If any water is observed in the hydraulic system
at any time, purge and replace the hydraulic fluid immediately. Leaving water in the system for any length of time
can cause corrosion and damage of hydraulic components.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
11
Subsea Pipeline Repair System
RIGGING AND LIFTING THE CPT
Lifting the CPT
The CPT is equipped with 3 lifting eyes, two on the ROV
docking station and one on top of the rear clamp assembly
(between the ballast blocks). When lifting the CPT topside
by itself, rig to these three lift points. Always attach to all
three points for balanced lifting. The weight of the CPT by
itself in air is approximately 6145 lbs (2793 kg).
Figure 4-1. When lifting the CPT by itself, attach rigging to the three lift points shown.
Mounting the CPT on the Deployment Frame
Follow this procedure to mount the CPT on the deployment
frame. Reverse the procedure to remove the CPT.
Before you mount the CPT, make sure the machine is prepared as follows:
•
•
•
•
12
It is recommended that you remove the tooling from the
three pipe tools on the rotating frame.
The feed drives on all three tools should be fully
retracted.
The rotating frame must be in the loading position, with
the opening straight down.
The clamps must be fully open.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Rigging and Lifting the CPT
•
The walk cylinder should be fully extended (clamps
apart at maximum).
1.
Make sure the deployment frame is on a flat, level surface, with the lifting arm in the down position.
2.
Rig the CPT as described in the previous section.
3.
Lift the CPT and position the fore (rotating) end of it
next to the mounting pipe on the deployment frame.
Align the opening in the CPT with the mounting pipe.
Figure 4-2. Lift the CPT and align it with the mounting pipe on the deployment stand.
4.
Move the CPT along the length of the mounting pipe.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Figure 4-3. Move the CPT back along the mounting
pipe on the deployment frame.
5.
There are four pins on the base of the deployment
frame that fit into brackets on the bottom of the CPT
frame. Move the CPT back until the pins engage the
holes in the brackets.
Figure 4-4. Move the CPT back so that the deployment frame pins engage the brackets. See closeup
photo in sidebar.
6.
14
Set the CPT down onto the deployment frame.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Rigging and Lifting the CPT
7.
Swing the deployment frame latch over the end of the
CPT frame to secure the machine. Pull the handle
firmly to lock it into place.
Figure 4-5. Pull the deployment frame latch handle to
lock the latch in place over the end of the CPT frame.
8.
Remove the rigging from the CPT lift points.
Lifting the CPT on the Deployment Frame
When the CPT is mounted on the deployment frame, lift the
entire system from above using the deployment frame lift
arm. The deployment frame is designed so the entire assembly will be balanced lifting on a single point. The weight of
the deployment frame and CPT combined is approximately
11,000 lbs (5000 kg), depending on tooling installed,
amount of hydraulic oil in the system, etc.
Do not lift the combined CPT and deployment frame by the
CPT lift eyes or by any other fixture. Severe damage to the
equipment could result.
WARNING
Make sure the deployment
frame latch is secured over
the end of the CPT before lifting the machine on the
deployment frame. The CPT
could slide off the frame if it is
not latched, with a risk of
equipment damage and serious injury or death.
Lift the deployment frame arm to the vertical position and
latch the arm in the vertical channel before lifting.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Connect rigging to the top
eye and lift the arm
Latch arm in vertical channel
before lifting
Figure 4-6. With the CPT on the deployment frame,
use the eye on the lift arm to pick up the equipment.
ROV Manipulation
When using an ROV to move the CPT, lift on the ROV
docking station on top of the CPT.
Figure 4-7. To move the CRT underwater, engage the
ROV lifting attachments in the holes of the docking
station.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Using the CPT iVP Controller Program
USING THE CPT IVP CONTROLLER PROGRAM
All clamping and cutting operations of the CPT system are
controlled using the Wachs CPT Controller Program. The
program runs on a dedicated laptop computer provided with
the machine. Start the program by double-clicking the icon
on the desktop, or from the Start menu:
Start—>All Programs—>Wachs CTP iVP Controller—>
Wachs CPT iVP Controller
The main screen appears, as shown in Figure 4-8. The following sections describe the features of the software.
The Face Plate Rotation
section lets you control the
face plate. You can set the
direction and speed.
The Spindle Feed section
lets you control the feed
direction and speed of the
currently selected tool.
The Spindle Rotation section lets you operate and
control the spindle of the
currently selected tool.
The ALL STOP
button immediately stops all
CPT motion.
WARNING
If the system is connected
and hydraulic and electrical
power are energized, any
computer commands can
activate machine motion.
Make sure all personnel are
away from the CPT machine
before performing any
machine operations.
The Clamp section lets
you open and close the
clamps, and “walk” the
CPT along the pipe.
The Tool Mode section
lets you select which tool
is operating. One one tool
can be selected at a time.
The Valve Status
section displays
the iVP valves currently activated
The System Status section
displays communications
with the iVP. (As shown,
there is no connection.)
Figure 4-8. The illustration shows the main operating
sections of the CTP Controller screen.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
NOTE
There may be a slight lag time (a few tenths of a second)
from the time you select a control on the screen and when
the tool responds. You may need to slightly anticipate a stop
point and select the control accordingly.
Deployment/Recovery Mode
IMPORTANT
The Deployment/Recovery Mode button is at the top of the
screen. The status light next to it will light green when the
button is activated.
The ROV must be attached to
the docking station on the
CPT before you release the
clamps. Releasing the
clamps without the CPT
being secured could cause
the CPT to fall from the pipe
and be damaged.
Figure 4-9. Click the Deployment/Recovery Mode
button to activate the mode. This lets you release both
clamps and install or remove the CPT on the pipe.
Use deployment/recovery mode for mounting or dismounting the machine on the pipeline. Deployment/recovery
mode must be active before you can release both clamps.
Make sure the ROV is securely attached to the CPT before
activating deployment/recovery mode.
Water Ingress Alarm
The iVP controller program will signal an alarm if water
gets into the hydraulic system. As you operate the CPT,
monitor the iVP Water Ingress Alarm in the System Status
section of the screen. If the alarm indicates water in the
hydraulic system, stop the machine and recover it topside to
purge and repair the hydraulics.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Using the CPT iVP Controller Program
Figure 4-10. Monitor the Water Ingress Alarm at all
times during operation of the CPT.
Operating the Clamps
Closing and Opening Clamps
There are CLOSE and OPEN buttons for each clamp. If the
clamp is closed, the CLOSED indicator is highlighted in
green.
•
•
To close a clamp that is not closed (CLOSED indicator is
not highlighted), click the 9A or 10A CLOSE button. The
clamp will close and the CLOSED indicator will highlight.
NOTE: A single click will close the clamp.
To release a clamp that is closed (CLOSED indicator is
highlighted), first click the 9A or 10A CLOSE button. An
alert will ask if you want to release it.
NOTE
If you are operating the CPT
with a customer-supplied
HPU, make sure it provides
25 gpm flow and has 10micron filtration on the pressure side.
Click Yes to release the clamp. The CLOSED indicator will
unhighlight. The clamp will be released, but will not
open until you click the 9B or 10B OPEN button.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
•
To open a clamp, first release it as described above, then
click the 9B or 10B OPEN button. If you click the OPEN
button before you release the clamp, you will get the following alert message.
NOTE: You must click and hold the 9B or 10B OPEN
button to open the clamp, as shown below.
•
To open both clamps, you must be in Deployment/
Recovery Mode, as described in the previous section. If
you try to open the second clamp without first selecting
Deployment/Recovery Mode, you will get an error message:
Walking the Machine on the Pipe
To walk the CPT along the pipe, you must have one clamp
released and one closed, then operate the walk cylinder. If
you try to operate the walk cylinder with both clamps
closed, you will get an error message:
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Using the CPT iVP Controller Program
Walking motion is performed by alternately releasing one
clamp and then the other, and operating the walking cylinder to move the clamping frames together and apart. The
CPT walks along the pipe in a “caterpillar” fashion.
Refer to the following procedures and the figures to walk
the CPT.
Walking the CPT Forward In the Tool Direction
1.
Release the Aft clamp (click the 10A button to unhighlight the CLOSED indicator).
2.
Open the Aft clamp by clicking and holding the 10B
button until the OPEN indicator lights.
3.
Click and hold the Walk Cylinder Together button (5B).
The cylinder will retract and pull the Aft clamp assembly forward on the pipe. Hold the button until the cylinder is fully retracted.
4.
Click the 10A button to close the Aft clamp.
5.
Release the Fwd clamp (click the 9A button to unhighlight the CLOSED indicator).
6.
Open the Fwd clamp by clicking and holding the 9B
button until the OPEN indicator lights.
7.
Click and hold the Walk Cylinder Apart button (5A).
The cylinder will extend and push the Fwd clamp
assembly forward on the pipe. Hold the button until
the desired position is reached, or until the cylinder is
fully extended.
8.
Click the 9A button to close the Fwd clamp.
9.
Repeat this process until the rotating frame is in the
desired position.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
NOTE
If you are moving the CPT
farther than the stroke of the
walk cylinder (8”/203 mm),
you will have to perform multiple steps.
21
Subsea Pipeline Repair System
NOTE
10. Release the Aft clamp and hold the 5A button to
extend the walk cylinder fully. Close the Aft clamp.
The clamp assemblies must
be extended apart before cutting. This provides the most
stable mounting on the pipe.
Figure 4-11. Release the Fwd clamp and operate the
walk cylinder Apart to move the front of the machine
forward on the pipe.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Using the CPT iVP Controller Program
Figure 4-12. Release the Aft clamp and operate the
walk cylinder Together to bring the back of the
machine forward on the pipe.
Walking the CPT Backward Away from the Tool
Direction
1.
Release the Fwd clamp (click the 9A button to unhighlight the CLOSED indicator).
2.
Open the Fwd clamp by clicking and holding the 9B
button until the OPEN indicator lights.
3.
Click and hold the Walk Cylinder Together button (5B).
The cylinder will retract and pull the Fwd clamp
assembly back on the pipe. Hold the button until the
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
23
Subsea Pipeline Repair System
desired position is reached, or the cylinder is fully
retracted.
NOTE
If you are moving the CPT
farther than the stroke of the
walk cylinder (8”/203 mm),
you will have to perform multiple steps.
NOTE
4.
Click the 9A button to close the Fwd clamp.
5.
Release the Aft clamp (click the 10A button to unhighlight the CLOSED indicator).
6.
Open the Aft clamp by clicking and holding the 10B
button until the OPEN indicator lights.
7.
Click and hold the Walk Cylinder Apart button (5A).
The cylinder will extend and push the Aft clamp
assembly back on the pipe (away from the rotating
frame). Hold the button until the cylinder is fully
extended.
8.
Click the 10A button to close the Aft clamp.
9.
Repeat this process until the rotating frame is in the
desired position.
10. Release the Aft clamp and hold the 5A button to
extend the walk cylinder fully. Close the Aft clamp.
The clamp assemblies must
be extended apart before cutting. This provides the most
stable mounting on the pipe.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Using the CPT iVP Controller Program
Figure 4-13. Release the Aft clamp and operate the
walk cylinder Apart to move the back of the machine
backward on the pipe.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Figure 4-14. Release the Fwd clamp and operate the
walk cylinder Together to move the front of the
machine backward on the pipe.
Rotating the Face Plate
NOTE
You can operate the face
plate with only one clamp
closed if you are doing weld
seam removal using Single
Clamp Mode. For stability, the
Forward clamp should be
closed.
26
Both clamps must be closed before you can rotate the face
plate. You will get an error message if both clamps aren’t
closed:
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Using the CPT iVP Controller Program
1.
Click the Normal or Fast button to set the maximum
speed. Normal mode is used when operating one of the
cutting tools; it limits the speed for safe operation of
the machine.
• If you try to change the speed mode while the frame
is rotating, you will get an error message:
2.
To rotate the face plate counter-clockwise, click the
4B button. The face plate will start to rotate.
NOTE
You can change the limits for
Fast and Normal operation on
the Tool Setup screen. See
the instructions in Chapter 4.
NOTE
You do not have to hold the
button to keep the face plate
rotating. It will rotate until you
click the STOP button.
Figure 4-15. Click the 4B button to rotate the face
plate counter-clockwise.
3.
To rotate the face plate clockwise, click the 4A button.
The face plate will start to rotate.
Figure 4-16. Click the 4A button to rotate the face
plate clockwise.
4.
Set the rotating speed by dragging the Speed Adjust
slider.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Figure 4-17. Move the slider to adjust the rotating
speed. If you are in Normal speed mode, you cannot
increase the speed above the maximum (default 50%).
5.
To stop the rotation, click the STOP button.
Figure 4-18. Click the STOP button to stop the face
plate rotation.
Setting the Tool Operating Mode
Select the tool you want to operate in the Tool Operating
Mode section of the screen. When you click on the button,
the corresponding tool will highlight on the rotating frame.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Using the CPT iVP Controller Program
Figure 4-19. Click the button for the tool you want to
operate. The tool will be highlighted on the rotating
frame.
The Spindle Rotation Speed and Spindle Feed controls are
active for the currently selected tool.
When the FBE Coating Removal tool is selected, the Reverse
Direction button is activated. This is the only tool that can be
operated in reverse. Use the Reverse Direction mode when
mounting a new coating removal pad (see “Operating the
FBE Coating Removal Tool” later in the chapter).
Figure 4-20. You can operate the FBE Coating
Removal tool in reverse for mounting a new coating
removal pad.
When the Weld Removal & I.D. Bevel tool is selected, the Single Clamp Mode button is activated. You can perform weld
seam removal using only one clamp, if necessary because of
an irregular pipe. For stability, operate the machine with the
forward clamp engaged.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Figure 4-21. You can operate the weld seam removal
tool using Single Clamp Mode if necessary.
SET-UP AND DEPLOYMENT
Tooling Installation
Install new tooling in all three tools before each deployment. Using new tooling for each repair operation will
reduce the risk of tool or machine failure.
1.
Assemble the severing end mill and O.D. bevel tool
with the tool holder and tighten the two set screws.
Figure 4-22. Assemble the severing/O.D. bevel tooling and secure with the set screws.
2.
30
Insert the tool holder into the spindle shaft of the severing/O.D. bevel tool.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Set-Up and Deployment
3.
Align the flat of the tool holder with the set screw in
the spindle shaft, and tighten the set screw.
4.
Insert the weld removal/I.D. bevel tool holder into the
spindle shaft of the weld removal/I.D. beveling tool.
5.
Align the flat of the tool holder with the set screw in
the spindle shaft, and tighten the set screw.
6.
Insert the threaded shaft of the FBE removal pad into
the spindle shaft of the FBE removal tool, and screw
the pad all the way into the spindle.
Operational Pre-Test
Start with the CPT mounted on the deployment frame.
Before deploying the system subsea, cycle through all operations and visually verify correct performance.
1.
With the CPT upright on the deployment frame
mounting pipe, connect the hydraulic and electrical
hot stabs. Enable hydraulic and electrical power.
2.
Start up the control computer and start the Wachs CPT
Controller Program. See the previous section for
instructions on using the program.
3.
Close the forward and aft clamps by clicking the button for each clamp. Visually ensure that the clamps
close.
4.
Walk the CPT forward on the mounting pipe. See
“Walking the Machine on the Pipe” in the previous
section.
5.
Walk the CPT backward on the mounting pipe. See
“Walking the Machine on the Pipe” in the previous
section.
6.
Operate the rotating face plate 190° in each direction.
See “Rotating the Face Plate” in the previous section.
7.
Select the Sever Pipe & O.D. Bevel tool and operate the
spindle.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
NOTE
Each time you do the Operational Pre-Test, you must
complete and sign a copy of
the Pre-Dive Checklist at
the end of this chapter.
WARNING
Make sure all personnel are
clear of the machine before
operating it. Severe injury
could result from contact with
the machine during operation.
31
Subsea Pipeline Repair System
8.
With the Sever Pipe & O.D. Bevel tool selected, operate
the spindle feed in both directions.
9.
Select the Weld Removal & I.D. Bevel tool and operate
the spindle.
CAUTION
Stop the spindle feed before
the tool reaches the mounting
pipe. Severe damage to the
tool could result.
10. With the Weld Removal & I.D. Bevel tool selected, operate the spindle feed in both directions.
11. Select the FBE Coating Removal tool and operate the
spindle. Click the Reverse Direction button and operate
the spindle in the reverse direction.
12. With the FBE Coating Removal tool selected, operate the
spindle feed in both directions.
13. Operate the cameras to make sure they are working.
Weld Seam Calibration
For each pipe project, you should adjust the radial travel
limit of the weld seam milling tool. You will need a pipe
section originating from the repair site to do this calibration.
Refer to the detailed instructions in this chapter for mounting and dismounting the CPT on a workpiece. The CPT
must be connected to hydraulic and electrical power to perform the calibration.
32
1.
Remove the CPT from the deployment frame.
2.
Mount and clamp the CPT to the recovered pipe section. Calibration will be easiest if the pipe weld seam
is facing upward.
3.
If the weld seam tooling is not installed, insert the
weld removal/I.D. bevel tool holder into the spindle
shaft of the weld removal/I.D. beveling tool. Align the
flat of the tool holder with the set screw in the spindle
shaft, and tighten the set screw.
4.
Rotate the pivot stop on the weld seam tool to the
enabled position (so that it will stop the feed drive), as
shown in Figure 4-26.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Set-Up and Deployment
Pivot stop
handle
Stop bolt
Figure 4-23. Turn the pivot stop to the “enabled”
position shown, which stops the feed drive when the
stop bolt contacts the pivot.
5.
At the control computer, click on the Weld Removal &
I.D. Bevel button to select it.
6.
The spindle feed drive should be fully retracted in the
Feed Out direction.
7.
Set the face plate rotate speed to Fast. Click either the
4A or the 4B button to rotate the face plate until the
weld seam tool is just to the right (the clockwise side)
of the weld seam. Stop the rotation.
8.
Operate the spindle feed drive in the Feed In direction
at 50% speed, watching the distance between the weld
seam tool and the pipe surface. Stop the feed drive
when the tool just reaches the surface.
9.
Turn the stop bolt (shown in Figure 4-23) so that it
contacts the pivot stop. This sets the stop position for
the weld seam feed drive.
10. Operate the spindle feed drive in the Feed Out direction to retract the drive.
11. Return the face plate back to the starting position.
12. Unclamp and remove the CPT from the pipe section.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Subsea Deployment
1.
Start with the CPT mounted on the deployment frame
as described in “Mounting the CPT on the Deployment Frame” earlier in this chapter.
2.
Disconnect the topside hydraulic and electrical connections from the CPT. Put the plugs into the connectors on the CPT.
3.
Lift the assembly using the lift arm on the deployment
frame, and lower it to the subsea worksite.
4.
Using the ROV, remove the plug in the hydraulic connector and place it in its storage slot on top of the CPT.
5.
Using the ROV, plug the hydraulic hot stab into the
connector on the CPT.
6.
Using the ROV, remove the plug in the electrical connector and place it in its storage slot on top of the CPT.
7.
Using the ROV, plug the electrical hot stab into the
connector on the CPT.
Mounting the CPT on the Pipeline
Make sure the hydraulic and electrical stabs are connected
to the machine before removing it from the deployment
frame. You will need them connected to operate and open
the clamps.
1.
34
Engage the lift attachments on the ROV with the ROV
docking station on top of the CPT.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Set-Up and Deployment
Figure 4-24. Engage the ROV lifting attachments in
the holes of the docking station.
2.
At the control computer, click the Deployment/Recovery Mode button.
Figure 4-25. Click the Deployment/Recovery Mode
button to allow the clamps to open.
3.
Click the 9A and 10A buttons to release both clamps.
4.
Click and hold the 9B button until the forward clamp is
fully open.
5.
Click and hold the 10B button until the aft clamp is
fully open.
6.
Using the ROV, lift the CPT off the mounting pipe of
the deployment frame.
7.
Position the CPT over the cutting location on the pipeline, with the rotating frame oriented toward the pipe
end being serviced.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
8.
Lower the CPT onto the pipeline. Make sure both
clamp assemblies are fully on the pipe.
9.
At the control computer, click the 9A and 10A buttons
to close both clamps.
IMPORTANT
Make sure the clamp pads
are not contacting the pipe on
a weld seam.
10. Click the Deployment/Recovery Mode button to disable deployment/recovery mode.
11. Disengage the ROV from the ROV docking station on
the CPT.
12. Move the CPT to the precise cutting location using the
procedure in the “Walking the Machine on the Pipe”
section earlier in this chapter.
SEVERING OPERATION
NOTE
Perform the severing cut in
three stages, as shown
below. Cut during stage 1,
reposition the tool during
stage 2, and finish the cut in
stage 3.
1. Cut
CW 190°
3. Cut CW
180° to finish
36
2. Reposition
CCW 360°
The sever operation can only cut in the clockwise direction. The cut must finish at the top so that the fall-off
section of the pipe does not damage the cutting tools.
Therefore, you will start at the top and cut 190° clockwise
around to the bottom. Then reposition the frame 360°
counter-clockwise to start in the end of the slot and continue
clockwise cutting back to the top of the pipe.
1.
Make sure the rotating frame is in the open position,
with the sever tool at the top of the pipe.
2.
Click on the Sever Pipe & O.D. Bevel button to activate
the sever tool.
3.
Operate the spindle feed drive in the Feed In direction,
visually observing the position of the tool. Stop the
drive when the tool is about 1 inch from the pipe surface.
4.
Click the spindle rotation START button to start the
spindle. Set the spindle rotation speed to 76%.
5.
Operate the spindle feed drive in the Feed In direction,
and set the feed speed to 60%.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Severing Operation
6.
Continue feeding in until the end mill breaks through
the pipe and goes beyond about 1 inch. Make sure the
O.D. bevel cutter is not in contact with the pipe. Stop
the spindle feed drive.
7.
Set the rotate speed to Normal, and click the 4A button
to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%.
8.
Operate the face plate rotation for about 190°, until the
cutter is just beyond halfway around the pipe. Click
the 4A button to stop the face plate rotation.
NOTE
The spindle feed drive will
stop when you release the 6A
or 6B button, or the speed
control slider.
CAUTION
Sever cuts must be performed in the clockwise
direction.
9.
Operate the spindle feed drive in the Feed Out direction until the tool is fully retracted.
10. Set the rotate speed to Fast, and click the 4B button to
start the face plate rotation in the counter-clockwise
direction.
11. Rotate the face plate 360° around back to the bottom
of the pipe. Click the 4B button to stop the face plate
rotation.
CAUTION
Leave the spindle rotation
drive running while operating
the spindle feed drive. The
tooling could be damaged by
contact with the pipe while it
is not running.
12. Operate the spindle feed drive in the Feed In direction,
with the feed speed at 60%. (The spindle rotation
drive must be running.) Check that the end mill feeds
into the slot made previously.
13. Feed in until the mill is about 1 inch beyond the pipe
I.D. Stop the spindle feed drive.
14. Set the rotate speed to Normal, and click the 4A button
to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%.
15. Operate the face plate rotation until the severing operation is complete and the pipe end falls off. Click the
4A button to stop the face plate rotation.
16. Operate the spindle feed drive in the Feed Out direction until the tool is fully retracted.
17. Set the rotate speed to Fast, and click the 4B button to
CAUTION
All sever cuts must end at
the top of the pipe. Otherwise, the falling cut-off piece
may damage the equipment.
start the face plate rotation in the counter-clockwise
direction.
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Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
18. Rotate the face plate 180° back to the bottom of the
pipe. Click the 4B button to stop the face plate rotation.
19. Leave the machine in its current position for the O.D.
bevel operation.
O.D. BEVEL OPERATION
The O.D. bevel operation is performed with the sever tool
immediately after the severing operation. Do not reposition
the machine after severing.
The O.D. bevel operation must be performed in the
clockwise direction.
1.
The Sever Pipe & O.D. Bevel button should still be
active.
2.
Set the face plate rotate speed to Fast, and click the 4B
button to start the face plate rotation in the counterclockwise direction.
3.
Rotate the face plate 180° counter-clockwise to the
bottom of the pipe. Click the 4B button to stop the face
plate rotation.
4.
Click the spindle rotation START button to start the
spindle. Set the spindle rotation speed to 76%.
5.
Operate the spindle feed drive in the Feed In direction,
with the feed speed at 60%. (The spindle rotation
drive must be running.) While monitoring the cut with
the video camera, feed until the bevel tool reaches the
required chamfer depth, then stop the feed drive.
6.
Set the rotate speed to Normal, and click the 4A button
to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%.
7.
Operate the face plate rotation until the bevel is complete around the pipe. Observe the width of the chamfer as the cut is made. Use the spindle Feed In or Feed
Out buttons if necessary to adjust the chamfer.
8.
When the bevel is complete, click the 4A button to
stop the face plate rotation.
CAUTION
O.D. beveling cuts must be
performed in a clockwise
direction.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: I.D. Bevel Operation
9.
Operate the spindle feed drive in the Feed Out direction until the tool is fully retracted.
I.D. BEVEL OPERATION
To perform the I.D. bevel, you must “walk” the rotation
frame forward to position the tool beyond the end of the
pipe. The I.D. bevel is performed with the weld seam
removal tool.
The I.D. bevel cutting operation must be performed in a
clockwise direction. Before starting, you will rotate the
face plate counter-clockwise to the starting position.
1.
Use the walk cylinder controls to move the I.D. bevel
cutter forward past the end of the pipe. See the instructions in “Walking the Machine on the Pipe” earlier in
this chapter.
2.
Using the ROV, rotate the pivot stop on the weld seam
tool to the disabled position (out of the way of the feed
drive), as shown in Figure 4-26.
Pivot stop
handle
Stop bolt
Figure 4-26. Turn the pivot stop to the “disabled”
position shown, which allows the feed drive to feed in
past it.
3.
Click on the Weld Removal & I.D. Bevel button to activate the weld seam tool.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
4.
Operate the spindle feed drive in the Feed In direction
until the tooling is past the I.D. of the pipe.
5.
Use the walk cylinder controls to move the beveling
edge of the I.D. bevel cutter into the end of the pipe.
Stop before the shaft of the tool touches the pipe end.
6.
With the Fwd clamp closed, move the Aft clamp apart
to spread the clamps all the way. Close the Aft clamp.
7.
Set the face plate rotate speed to Fast, and click the 4B
button to start the face plate rotation in the counterclockwise direction.
8.
Rotate the face plate so that the weld seam tool is at
the bottom of the pipe. Click the 4B button to stop the
face plate rotation.
9.
Click the spindle rotation START button to start the
spindle. Set the spindle rotation speed to 85%.
10. While monitoring the cut with the video camera, operate the spindle feed drive in the Feed Out direction
until the I.D. bevel tool reaches the desired chamfer
depth,. Stop the feed drive.
11. Set the rotate speed to Normal, and click the 4A button
CAUTION
I.D. beveling cuts must be
performed in a clockwise
direction, starting at the bottom of the pipe.
to start the face plate rotation in the clockwise direction. Set the speed adjust slider to 50%.
12. Operate the face plate rotation until the bevel is com-
plete around the pipe. Watch using the video camera to
observe the width of the chamfer as the cut is made.
Use the spindle Feed In or Feed Out buttons if necessary to adjust the chamfer.
13. When the bevel is complete, click the 4A button to
stop the face plate rotation.
14. Operate the spindle feed drive in the Feed In direction
to move the tooling inside the I.D. of the pipe.
15. Use the walk cylinder controls to move the I.D. bevel
cutter forward past the end of the pipe.
16. Operate the spindle feed drive in the Feed Out direction until the tooling is past the O.D. of the pipe.
17. Use the walk cylinder controls to move the face of the
weld seam removal/I.D. bevel tool back over the O.D.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Weld Seam Removal Operation
of the pipe. The machine is now in position for the
weld seam removal.
WELD SEAM REMOVAL OPERATION
The weld seam removal is performed in multiple passes performed by the rotating frame. The rotating frame direction for weld seam removal is counter-clockwise. For
each new pass, you will walk the machine along the pipe 3
inches (76 mm).
1.
The Weld Removal & I.D. Bevel button should still be
active.
2.
Using the ROV, rotate the pivot stop on the weld seam
tool to the enabled position (so that it will stop the
feed drive), as shown in Figure 4-26.
Pivot stop
handle
CAUTION
Make sure that you have calibrated the stop bolt position
before deployment, as
described earlier in this chapter.
Stop bolt
Figure 4-27. Turn the pivot stop to the “enabled”
position shown, which stops the feed drive when the
stop bolt contacts the pivot.
3.
The spindle feed drive should be fully retracted in the
Feed Out direction.
4.
Set the face plate rotate speed to Fast. Click either the
4A or the 4B button to rotate the face plate until the
weld seam tool is just to the right (the clockwise side)
of the weld seam. Stop the rotation.
E.H. Wachs
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Subsea Pipeline Repair System
5.
Operate the spindle feed drive in the Feed In direction
at 50% speed until the stop bolt contacts the pivot
stop. The clutch will kick out. Stop the spindle feed
drive.
6.
Click the spindle rotation START button to start the
spindle. Set the spindle rotation speed to 85%.
7.
Set the rotate speed to Normal, and click the 4B button
to start the face plate rotation in the counter-clockwise
direction. Set the speed adjust slider to 50%.
8.
When the weld seam tool has fully crossed the seam,
click the 4B button to stop the face plate rotation.
9.
Operate the spindle feed drive in the Feed Out direction to retract the drive.
10. Set the face plate rotate speed to Fast. Click the 4A button to rotate the weld seam tool back across to the
right side of the seam. Stop the rotation.
11. Operate the clamps and the walk cylinder to walk the
machine 3” (76 mm) for the next weld seam pass.
Fully extend the Aft clamp before cutting.
12. Repeat the weld seam procedure for the required number of passes. When finished, fully retract the spindle
feed drive and turn off the spindle rotation.
Single Clamp Mode
You can perform weld seam removal with only one clamp
closed, if necessary because of an irregular pipe.
When the Weld Removal & I.D. Bevel tool is selected, the Single Clamp Mode button is activated. Click on the button to
engage single clamp mode. For stability, operate the
machine with the forward clamp engaged.
Figure 4-28. You can operate the weld seam removal
tool using Single Clamp Mode if necessary.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: FBE Coating Removal
FBE COATING REMOVAL
The FBE coating removal is performed in multiple passes
performed by the rotating frame. For each pass, the frame
goes around the pipe counter-clockwise and then returns
over the same path clockwise. This ensures that the coating
is completely removed.
For each new pass, you will walk the machine along the
pipe about 5 inches (127 mm).
1.
Click the FBE Coating Removal button under Tool Operating Mode.
2.
Make sure that the Reverse Direction button is not
highlighted.
3.
Operate the clamps and the walk cylinder to position
the tool at the desired starting position along the
length of the pipe. Fully extend the walk cylinder and
close the Aft clamp before cutting.
4.
Set the face plate rotate speed to Fast, and click the 4A
button to start the face plate rotation in the clockwise
direction.
5.
Rotate the face plate until the FBE removal tool is at
the bottom of the pipe. Click the 4A button to stop the
face plate rotation.
6.
Operate the spindle feed drive in the Feed In direction.
Watch the spring on the FBE tool as the tool contacts
the pipe surface. Stop the spindle feed when the spring
is compressed to about 1/2 its travel.
7.
Click the spindle rotation START button and set the
spindle speed as follows:
• 70% for a 24 inch pipe
• 75% for a 20 inch pipe
• 82% for a 12 inch pipe (green FBE).
8.
Set the face plate rotate speed to Fast. Click the 4B button to start rotating the face plate counter-clockwise,
and set the face plate rotate speed to 75%.
9.
Operate the FBE tool 380° around the pipe to overlap
the pass at the bottom. Stop the face plate rotation.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
NOTE
The FBE pad wheel life
expectancy is a minimum of 2
passes (both directions) on a
24” pipe, or 4 passes (both
directions) on a 12” pipe.
After making the minimum
number of passes, carefully
monitor the cleaning quality
through the camera. If the
cleaning becomes “spotty”,
you can re-run over the
incomplete areas. If the
wheel leaves too much FBE
material behind, change the
wheel; see instructions at the
end of this section.
CAUTION
Start the face plate rotation
immediately after you start
the spindle rotation. If the
FBE removal pad stays in
one place on the pipe too
long, it can damage the pipe
surface.
43
Subsea Pipeline Repair System
10. Click the 4A button to start the face plate rotation
clockwise, and set the face plate rotate speed to 100%.
Operate the tool all the way back around the pipe to
the original starting position.
11. Stop the spindle rotation.
12. Operate the spindle feed drive in the Feed Out direction to retract the drive.
13. Operate the clamps and the walk cylinder to walk the
machine about 5” (127 mm) for the next pass. Fully
extend the Aft clamp before cutting.
14. Repeat the FBE coating removal procedure for the
required number of passes. When finished, fully
retract the spindle feed drive and turn off the spindle
rotation.
Replacing the FBE Removal Pad
The FBE coating removal pad may need to be replaced,
depending on how much FBE is being removed. You will
need to have 2 FBE pad replacement jigs at the worksite,
one empty and one pre-loaded with a new FBE pad.
There is a mounting post on the coating removal tool for the
FBE pad replacement jigs. When you mount the jigs on the
post, they are correctly aligned for removing and installing
the FBE pads.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: FBE Coating Removal
Jig mounting
post
Figure 4-29. The mounting post holds and aligns the
FBE pad replacement jigs.
Pre-Configuring the FBE Replacement Tools
Before deploying the CPT, you will need to configure the 2
FBE replacement jigs. The two jigs are identical, but you
will pre-configure them differently:
•
•
one jig (the removal jig) will be used to remove the old
FBE pad
the second jig (the installation jig) will be used to install
the new FBE pad.
1.
Install an FBE pad into the spindle of the coating
removal tool and screw it in securely.
2.
Mount the first replacement jig (the removal jig) on
the jig mounting post on the coating removal tool.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Mount jig
on post
Jig
mounting
post
Figure 4-30. Mount the pad replacement jig on the
mounting post.
3.
Pull the frame locking pin out of the jig.
Figure 4-31. Pull out the frame locking pin in the jig.
4.
46
Swing the spring arm toward the coating removal tool
so that the pad holder on the jig is in position to load
the FBE pad.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: FBE Coating Removal
Figure 4-32. Swing in the spring arm on the jig.
5.
If the pad holder is not precisely aligned to accept the
pad, use the adjustment screws shown in the following
figures to align it.
Figure 4-33. Use the indicated adjustment screw to
set the radial position of the FBE pad holder.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Figure 4-34. Use the two adjustment screws shown to
set the axial stop position of the swing arm.
Figure 4-35. The 8 adjustment screws shown are in
slotted holes. Loosen them and move the arm on the
bracket to center the FBE pad holder on the spindle.
48
6.
When the pad holder is aligned, swing the spring arm
back to the open position and re-insert the frame locking pin.
7.
Take the removal jig off the jig mounting post.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: FBE Coating Removal
8.
Insert the replacement FBE pad into the pad holder of
the installation jig. Press it in firmly to seat it all the
way.
Figure 4-36.
9.
Make sure the spring arm on the installation jig is in
the open position and that the frame locking pin is
installed.
Removing the Old FBE Pad at the Deployment Site
Both the FBE removal jig and pre-loaded installation jig
must be deployed at the worksite and available for the ROV.
1.
At the control computer, select the FBE Removal tool
mode.
Figure 4-37. Click the FBE Coating Removal button
to select it.
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Subsea Pipeline Repair System
NOTE
The spindle feed drive must
be fully retracted for the
removal jig to align with the
FBE pad.
2.
Operate the spindle feed drive all the way in the Feed
Out direction.
3.
Using the ROV manipulator, pick up the FBE removal
jig by the ROV interface handle.
4.
Using the ROV, mount the removal jig on the jig
mounting post on the coating removal tool. Push it
securely onto the post.
Lift jig by ROV interface handle
Mount jig
on post
Jig
mounting
post
Figure 4-38. Lift the jig by the ROV interface handle
and mount it on the mounting post.
5.
50
Using the ROV, pull out the jig frame locking pin.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: FBE Coating Removal
Figure 4-39. Pull out the jig frame locking pin.
6.
Grasp the ROV interface handle on the jig, and swing
the spring arm down to engage the pad holder onto the
FBE pad. Push the arm in to fully seat the pad in the
holder.
IMPORTANT
To remove the old pad, you
must operate the FBE Coating Removal tool in Reverse
Direction mode.
Figure 4-40. Swing the spring arm in to engage the
FBE removal pad (shown in pad holder in this photo).
7.
At the control computer, click the Reverse Direction
button under FBE Coating Removal to highlight it.
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Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Figure 4-41. Click on the Reverse Direction button.
8.
Operate the coating removal spindle at 100% speed.
The shaft of the FBE pad will thread out of the spindle
as it rotates.
9.
When the shaft is fully threaded out, stop the spindle
drive.
10. Click the Reverse Direction button to de-select it.
Figure 4-42. Click the Reverse Direction button to deselect it.
11. Grasp the ROV interface handle on the jig, and swing
the spring arm to the open position.
Figure 4-43. Swing the spring arm out to the open
position.
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: FBE Coating Removal
12. Pull the removal jig off the jig mounting post and
return it to the deployment area.
Installing the New FBE Pad at the Deployment Site
1.
Using the ROV manipulator, pick up the FBE installation jig by the ROV interface handle.
2.
Using the ROV, mount the installation jig on the jig
mounting post on the coating removal tool. Push it
securely onto the post.
Lift jig by ROV interface handle
Mount jig
on post
Jig
mounting
post
Figure 4-44. Lift the jig by the ROV interface handle
and mount it on the mounting post.
3.
Using the ROV, pull out the jig frame locking pin.
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Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
Figure 4-45. Pull out the jig frame locking pin.
4.
Grasp the ROV interface handle on the jig, and swing
the spring arm down to position the pad holder against
the spindle.
Figure 4-46. Swing the spring arm in to position the
FBE removal pad for installation.
5.
54
Pull the ROV interface handle on the jig in the radial
direction (toward the center of the CPT) until the shaft
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: FBE Coating Removal
of the new FBE pad can “snap” into position over the
end of the spindle.
Figure 4-47. Use the ROV to pull the replacement
FBE pad into installation position.
6.
Release the ROV interface handle.
7.
At the control computer, make sure the Reverse Direction button under FBE Coating Removal is not highlighted.
IMPORTANT
To install the new pad, you
must operate the FBE Coating Removal tool with
Reverse Direction mode
disabled.
Figure 4-48.
8.
Operate the coating removal spindle at 40% speed.
The shaft of the FBE pad will thread into the spindle
as it rotates.
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Subsea Pipeline Repair System
NOTE
There may be a slight lag
time (a few tenths of a second) from the time you select
a control on the screen and
when the tool responds. You
may need to slightly anticipate a stop point and select
the control accordingly.
9.
When the shaft is fully threaded on, stop the spindle
drive. You may stop early to prevent the threads from
impacting too tightly. (The shaft will snug into the
spindle when the tool is operated.)
10. Grasp the ROV interface handle on the jig, and swing
the spring arm out to release the FBE pad.
Figure 4-49.
11. Pull the installation jig off the jig mounting post and
return it to the deployment area.
REMOVING THE CPT FROM THE PIPELINE
56
1.
Make sure that the spindle feed drives on all three
tools are fully retracted.
2.
Make sure that the spindle rotation drive is stopped.
3.
Operate the rotating frame drive so that the rotating
frame is in the open position for removal.
4.
Engage the lift attachments on the ROV with the ROV
docking station on top of the CPT.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Removing the CPT from the Pipeline
Figure 4-50. Engage the ROV lifting attachments in
the holes of the docking station.
5.
Click the Deployment/Recovery Mode button.
Figure 4-51. Click the Deployment/Recovery Mode
button to allow the clamps to open.
6.
Click the 9A and 10A buttons to release both clamps.
7.
Click and hold the 9B button until the forward clamp is
fully open.
8.
Click and hold the 10B button until the aft clamp is
fully open.
9.
Using the ROV, lift the CPT off the pipe.
10. Load the CPT onto the deployment frame. See the section “Mounting the CPT onto the Deployment Frame”
earlier in this chapter.
11. Make sure to lock the deployment frame latch over the
end of the CPT frame to secure the machine.
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Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
12. Disconnect the electrical hot stab from the top of the
CPT, and insert the plug into the electrical connector.
13. Disconnect the hydraulic hot stab from the top of the
CPT, and insert the plug into the hydraulic connector.
NOTE
Each time you bring the CPT
back topside, you must complete and sign a copy of the
Post-Dive Checklist at the
end of this chapter.
14. Lift the machine by the deployment frame lift arm.
Return it topside for post-dive inspection.
CONTINGENCY RECOVERY PROCEDURES
If the CPT, hydraulic system, or electrical system malfunctions in such a way that you can’t remove the CPT from the
pipeline, you will have to manually recover it.
Some hydraulic hoses will need to be cut to remove and
recover the CPT. These hoses are marked with colored tape,
and are identified in the procedures below. The color markings are as follows:
•
•
•
Aft clamp—ORANGE
Forward clamp—YELLOW
Face plate rotation—WHITE.
Rotating Frame Disabled
If you have computer control and can operate the clamps,
but can’t operate the rotating frame, do the following:
58
1.
At the control computer, make sure that both clamps
are closed.
2.
Use the ROV to cut the hydraulic hoses to the rotating
frame, as shown in Figure 4-52. The rotating frame
hoses are marked with white tape. This will release
the hydraulic pressure and allow you to turn the rotating frame manually.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Contingency Recovery Procedures
Cut the 2 hoses to the rotating
frame (marked with white tape)
Figure 4-52. Use the ROV to cut the 2 hoses to the
rotating frame.
3.
There is a manual rotation fixture on each end of the
rotating frame drive shaft. Use the ROV to turn one of
the fixtures and rotate the frame to the open position.
Figure 4-53. Turn the manual rotation fixture to
rotate the frame to the open position.
4.
When the rotating frame is open, engage the ROV lift
attachments in the ROV docking station on top of the
CPT.
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Part No. 08-060-MAN-OP, Rev. 2-0710
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Subsea Pipeline Repair System
5.
At the control computer, enable Deployment/Recovery mode and open both clamps.
6.
Using the ROV, remove the CPT from the pipe.
Return it to the deployment frame and bring it topside
for repairs.
Clamps Disabled
If you still have computer control and can operate the rotating frame, but can’t operate the clamps, do the following:
1.
At the control computer, operate the rotating frame to
the open position.
2.
Use the ROV to cut the hydraulic hoses to the clamps,
as shown in Figure 4-54. This will release the hydraulic pressure and allow you to lift the machine to
release the clamps.
Cut the 2 hoses to the forward clamp (yellow)
and the 2 hoses to the aft clamp (orange)
Figure 4-54. Use the ROV to cut the 4 hoses to the
forward and aft clamps.
3.
60
With the ROV, release the front clamp rod locks by
turning the paddles at the top.
Part No. 08-060-MAN-OP, Rev. 2-0710
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Chapter 4, Operating Procedures: Contingency Recovery Procedures
Figure 4-55. Use the ROV to turn the rod lock shafts
to release the locks.
4.
Engage the ROV lift attachments in the docking station on top of the CPT.
5.
Using the ROV, pull up on the CPT to remove it from
the pipe. The clamps will open when you lift the
machine.
6.
Return the CPT to the deployment frame and bring it
topside for repairs.
Rotating Frame and Clamps Disabled
If you cannot operate the clamps or the rotating frame, do
the following:
1.
Use the ROV to cut the hydraulic hoses to the rotating
frame and the clamps, as shown in Figure 4-56. This
will release the hydraulic pressure and allow you to
turn the rotating frame manually and then release the
clamps.
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Part No. 08-060-MAN-OP, Rev. 2-0710
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Cut the 2 hoses to the
rotating frame (white)
Cut the 2 hoses to the forward clamp (yellow)
and the 2 hoses to the aft clamp (orange)
Figure 4-56. Use the ROV to cut all the hoses to the
rotating frame and to the clamps.
2.
There is a manual rotation fixture on each end of the
rotating frame drive shaft. Use the ROV to turn one of
the fixtures and rotate the frame to the open position.
Figure 4-57. Turn the manual rotation fixture to
rotate the frame to the open position.
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Chapter 4, Operating Procedures: Contingency Recovery Procedures
3.
When the rotating frame is open, engage the ROV lift
attachments in the ROV docking station on top of the
CPT.
4.
With the ROV, release the front clamp rod locks on
both sides by turning the paddles at the top.
Figure 4-58. Use the ROV to turn the rod lock shafts
to release the locks. There are two rod lock shafts, one
on each side of the machine.
5.
Using the ROV, pull up on the CPT to remove it from
the pipe. The clamps will open when you lift the
machine.
6.
Return the CPT to the deployment frame and bring it
topside for repairs.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
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Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 4, Operating Procedures: Contingency Recovery Procedures
PRE-DIVE CHECKLIST
Perform the follow checks before deploying the CPT. Note
the following requirements to perform the checks:
•
•
•
•
The CPT must be mounted on the deployment frame.
The hydraulic and electrical hot stabs must be connected
to the CPT.
Hydraulic and electrical power must be enabled.
The CPT controller program must be started on the control computer.
For detailed instructions on performing these tasks, see the
operating instructions in Chapter 4 of the User’s Manual.
CHECKLIST COMPLETION DATE:__________________
[checklist continued on back]
Table 1: Pre-Dive Checklist
Check
Task Description

If a customer-supplied HPU is being used, verify that it provides 25
gpm flow and has 10-micron filtration on the pressure side.

Check that the CPT is configured for the pipe size being serviced (12,
20, or 24 inch).

Check that the deployment frame latch is secured over the end of the
CPT frame.

Check that the lift arm is latched in the vertical channel of the deployment frame.

Check that new end mill and beveling tooling is installed in the severing/O.D. bevel tool.

Check that new weld removal and beveling tooling is installed in the
weld removal/I.D. beveling tool.

Check that a new FBE pad is installed in the FBE removal tool.

Mount the FBE pad removal jig on the mounting post and ensure it is
aligned correctly to remove a worn FBE pad. Remove the removal jig.

REMOVE CPT FROM FRAME. From the control computer, close the
forward and aft clamps by clicking the button for each clamp. Visually
ensure that the clamps close.

WITH CPT REMOVED FROM FRAME: Open aft clamp. Walk the
CPT forward on the mounting pipe.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
Operator Signature
65
Subsea Pipeline Repair System
Table 1: Pre-Dive Checklist
Check
Task Description

WITH CPT REMOVED FROM FRAME: Open aft clamp. Walk the
CPT backward on the mounting pipe.

Operate the rotating face plate less than 5° in each direction.
CAUTION: Damage will result from over-rotation while CPT is on
frame. Do not rotate face plate with machine sitting on deck.

Select the Sever Pipe & O.D. Bevel tool and operate the spindle.

With the Sever Pipe & O.D. Bevel tool selected, operate spindle feed
in both directions.
CAUTION: Stop the spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result.

Select the Weld Removal & I.D. Bevel tool and operate spindle.
CAUTION: Stop the spindle feed before the tool reaches the mounting pipe. Severe damage to the tool could result.

With the Weld Removal & I.D. Bevel tool selected, operate spindle
feed in both directions. CAUTION: Stop spindle feed before the tool
reaches the mounting pipe. Severe damage to the tool could result.

Select the FBE Coating Removal tool and operate the spindle. Click
the Reverse Direction button and operate the spindle in the reverse
direction. CAUTION: Stop spindle feed before the tool reaches the
mounting pipe. Severe damage to the tool could result.

With the FBE Coating Removal tool selected, operate the spindle
feed in both directions. CAUTION: Stop spindle feed before the tool
reaches the mounting pipe. Severe damage to the tool could result.

Operate the cameras to make sure they are working.

Check all hydraulic components for leaks.
66
Part No. 08-060-MAN-OP, Rev. 2-0710
Operator Signature
E.H. Wachs
Chapter 4, Operating Procedures: Contingency Recovery Procedures
POST-DIVE CHECKLIST
Perform the follow checks when you return the CPT topside. Note the following requirements to perform the
checks:
•
•
•
•
The CPT must be mounted on the deployment frame.
The hydraulic and electrical hot stabs must be connected
to the CPT.
Hydraulic and electrical power must be enabled.
The CPT controller program must be started on the control computer.
For detailed instructions on performing these tasks, see the
operating instructions in Chapter 4 of the User’s Manual.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
67
Subsea Pipeline Repair System
CHECKLIST COMPLETION DATE:__________________
Table 2: Post-Dive Checklist
Check
Task Description

Check that the deployment frame latch is secured over the end of the
CPT frame.

Check that the lift arm is latched in the vertical channel of the deployment frame.

Check that both the forward and aft clamps are closed and secure on
the mounting pipe.

Check that all hoses and fittings are secure and in good condition.

Check that there are no hydraulic leaks.

Check that all fasteners are in place and secure.

Check that the iVP valve pack mounts are secure.

Check that the hydraulic hot stab and port plug are in good condition
and provide a secure seal in the port.

Check that the electrical hot stab and port plug are in good condition
and provide a secure seal in the port.

Perform grease and purge procedures based on anticipated storage
time. See Chapter 6.
68
Part No. 08-060-MAN-OP, Rev. 2-0710
Operator Signature
E.H. Wachs
Chapter 5, Maintenance Procedures
Chapter 5
Maintenance
Procedures
In This Chapter
LUBRICATION
LUBRICATION
BEARING ADJUSTMENT
Every time you deploy the CPT, apply grease to all grease
fittings on the machine. Use Aqualube grease.
SOFTWARE CONFIGURATION
At least once per year, purge and replace all grease.
1.
There are grease adapters on the cylinder ends on the
clamping drives.
Figure 5-1. Grease the fittings on the cylinder ends.
2.
There is a special grease adapter to grease the V-roller
bearings. Insert the adapter into the end of the bearing
mount shaft and apply grease until it comes out
around the shaft.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
69
Subsea Pipeline Repair System
Figure 5-2. Insert the grease adapter into the bearing
shaft.
Figure 5-3. Push the adapter all the way in and then
apply grease to the bearing.
3.
70
Check the oil in the gearboxes of all three tools, and
add if necessary. Use Mobil SHC 634 synthetic bearing and gear oil, or equivalent. The gearboxes have
two oil ports. Take out both plugs and pump oil into
one port until it comes out the other port. This will
force water out of the gearbox.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 5, Maintenance Procedures: Lubrication
Figure 5-4. There are two grease plugs in each tool
gearbox. Remove the plugs; screw a grease fitting into
one hole and apply grease until it comes out the other
hole.
4.
The feed drive gearbox on each tool has a grease fitting.
Figure 5-5. Apply grease to the fitting on all 3 feed
gearboxes.
5.
Apply grease to all fittings on each tool feed slide.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
71
Subsea Pipeline Repair System
BEARING ADJUSTMENT
Each time you perform the operational pre-test before
deployment (as described in Chapter 3), observe the V-roller
bearings as you operate the rotating frame to make sure they
are all turning. If any roller does not turn during the frame
rotation, the bearing will need to be adjusted. (It can be normal for a roller to occasionally slip, but it should generally
be in contact with the frame and turning.)
The rollers are on eccentric hubs that can be tightened
against the frame. Use the following procedure to tighten
them.
1.
Using a 3/16” hex wrench, loosen the locking screw in
the clamp collar on the bearing shaft.
Figure 5-6. Loosen the screw in the clamp collar so
that you can loosen the collar.
72
2.
Using a spanner wrench, turn the clamp collar
counter-clockwise (as viewed from the front) to
loosen it.
3.
Using a 1-1/2” open-end wrench, turn the eccentric
hub clockwise (as viewed from the front) to tighten
the hub against the frame.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 5, Maintenance Procedures: Hydraulic System
Figure 5-7. Turn the eccentric clockwise to tighten the
bearing. Hold the bearing tight against the frame
when re-tightening the clamp collar.
4.
Hold the wrench on the eccentric hub to keep it tight,
and turn the clamp collar clockwise to tighten it.
5.
Tighten the locking screw in the clamp collar.
6.
Operate the rotating frame to make sure the roller
turns.
HYDRAULIC SYSTEM
At least once per year, purge and replace all hydraulic fluid
in the system.
If any water is observed in the hydraulic system at any time,
purge and replace the hydraulic fluid immediately. Leaving
water in the system for any length of time can cause corrosion and damage of hydraulic components.
SOFTWARE CONFIGURATION
You can change the settings for Wachs CPT controller program. To change port and other system settings, click on the
System Setup button.(For normal operation, you will not
have to change these settings.) The iVP Controller System
Setup screen appears.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
73
Subsea Pipeline Repair System
Figure 5-8. Use the System Setup screen to configure
the software.
Refer to the System Setup information at the end of this
chapter for instructions on these settings. When you are finished, click the Close Window button.
To change CPT operating defaults, click on the Tool Setup
button. The Wachs Combination Prep Tool screen appears.
74
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 5, Maintenance Procedures: Software Configuration
Figure 5-9. The Combination Prep Tool screen lets
you change operating defaults and parameters.
You can change properties such as drive speed limits. When
you are finished, click the Save and Close button.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
75
Subsea Pipeline Repair System
76
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 6, Storage and Mobilization Procedures
Chapter 6
Storage and
Mobilization
Procedures
In This Chapter
It is required annually that you change all fluids, purge and
replace all grease, and perform a pre-dive checklist.
If any water is observed in the hydraulic system at any
time, purge and replace the hydraulic fluid immediately.
Leaving water in the system for any length of time can
cause corrosion and damage of hydraulic components.
PACKING AND INVENTORY
PROCEDURE
MOBILIZATION AND SHIPPING
PLANS
PACKING AND INVENTORY PROCEDURE
Storage for Less than 3 Days
Store the machine on the deployment frame when not in
use. Follow this procedure to mount the CPT on the deployment frame. Reverse the procedure to remove the CPT.
Before you mount the CPT, make sure the machine is prepared as follows:
•
•
•
•
•
It is recommended that you remove the tooling from the
three pipe tools on the rotating frame.
The feed drives on all three tools should be fully
retracted.
The rotating frame must be in the loading position, with
the opening straight down.
The clamps must be fully open.
The walk cylinder should be fully extended (clamps
apart at maximum).
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
77
Subsea Pipeline Repair System
1.
Make sure the deployment frame is on a flat, level surface, with the lifting arm in the down position.
2.
Rig the CPT as described in Chapter 4.
3.
Lift the CPT and position the fore (rotating) end of it
next to the mounting pipe on the deployment frame.
Align the opening in the CPT with the mounting pipe.
Figure 6-1. Lift the CPT and align it with the mounting pipe on the deployment stand.
4.
78
Move the CPT along the length of the mounting pipe.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 6, Storage and Mobilization Procedures: Packing and Inventory Procedure
Figure 6-2. Move the CPT back along the mounting
pipe on the deployment frame.
5.
There are four pins on the base of the deployment
frame that fit into brackets on the bottom of the CPT
frame. Move the CPT back until the pins engage the
holes in the brackets.
Figure 6-3. Move the CPT back so that the deployment frame pins engage the brackets. See closeup
photo in sidebar.
6.
Set the CPT down onto the deployment frame.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
79
Subsea Pipeline Repair System
7.
Swing the deployment frame latch over the end of the
CPT frame to secure the machine. Pull the handle
firmly to lock it into place.
Figure 6-4. Pull the deployment frame latch handle to
lock the latch in place over the end of the CPT frame.
8.
Remove the rigging from the CPT lift points.
9.
If the machine has been deployed in salt water, spray it
thoroughly with fresh water.
10. Disconnect the hydraulic connection and put the plug
in the connector.
11. Disconnect the electrical connection and put the plug
in the connector.
12. Spray all bare (unpainted) metal surfaces with a rust
inhibitor.
13. Grease all fittings according to the maintenance procedures in Chapter 5.
Less than 2 Week Storage
•
•
80
Complete all the tasks described in the 3-day procedure
above.
Inspect the tension on the V-rollers and re-tighten them
if necessary. See instructions in Chapter 5.
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 6, Storage and Mobilization Procedures: Mobilization and Shipping Plans
Less than 1 Year Storage
•
•
•
•
•
•
•
•
Complete all the tasks described in the 3-day and 2week procedures above.
Purge the hydraulic fluid from the iVP control packs and
ensure that any water is removed from the system. Refill
with clean hydraulic fluid. Perform the maintenance
procedures in the iVP Installation & Maintenance Manual.
Purge the hydraulic fluid from the pressure compensator
and ensure that any water is removed from the system.
Refill with clean hydraulic fluid.
Repair any damage to the anodized surfaces of the iVP
valve pack. See maintenance instructions in the iVP
Installation & Maintenance Manual.
Remove buoyancy blocks and change gear lube (SHC
630 Mobil).
Purge and fill the feed gearboxes.
Purge and fill the stop gearbox.
Purge and fill the rotate drive gearbox.
MOBILIZATION AND SHIPPING PLANS
The CPT should always be mounted and secured to the
deployment frame for mobilization and shipping. Refer to
the Packing and Inventory Procedure earlier in this chapter
for instructions on mounting the system on the deployment
frame. Make sure the hydraulic port plug and electrical port
plug are installed.
When the CPT is mounted on the deployment frame, always
lift it by the deployment frame lift arm. Do not lift by the lift
points on the CPT.
The total weight of the CPT and deployment frame is
approximately 11,000 lbs (5000 kg). The height from the
base of the frame to the top of the lift arm is 140”. Make
sure the crane used to lift the system is sufficient for these
dimensions.
Shipping dimensions (with the lift arm lowered) are 147”
long x 90” wide x 84” high (3.72 m x 2.29 m x 2.12 m). See
the dimensional drawing on the next page.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
81
Subsea Pipeline Repair System
Ship the system using suitable flatbed transport. Strap both
the deployment frame and the CPT when shipping. Cover
the machine with a tarp as appropriate for truck shipment.
Do not use the storage tarp for shipment.
82
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
Chapter 7, Reference Information
Chapter 7
Reference
Information
In This Chapter
ORDERING INFORMATION
ORDERING INFORMATION
DRAWINGS AND PARTS LISTS
To place an order, request service, or get more detailed
information on any E.H. Wachs Company products, call us
at one of the following numbers:
U.S.
800-323-8185
International: 847-537-8800
You can also visit our Web site at www.ehwachs.com.
Ordering Replacement Parts
When ordering parts, refer to the parts lists in this chapter.
Please provide the part description and part number for all
parts you are ordering.
Repair Information
Please call us for an authorization number before returning
any equipment for repair or factory service. We will advise
you of shipping and handling. When you send the equipment, please include the following information:
• Your name/company name
• Your address
• Your phone number
• A description of the problem or the work to be done.
E.H. Wachs
Part No. 08-060-MAN-OP, Rev. 2-0710
83
Subsea Pipeline Repair System
Before we perform any repair, we will estimate the work
and inform you of the cost and the time to complete it.
Warranty Information
Enclosed with the manual is a warranty card. Please fill out
the registration card and return to E.H. Wachs Company.
Retain the owner’s registration record and warranty card for
your information.
Return Goods Address
Return equipment for repair to the following address.
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, Illinois 60069 USA
DRAWINGS AND PARTS LISTS
The following pages are drawings of all machine assemblies, including parts lists. Refer to these drawings for
machine dimensions and for ordering spare or replacement
parts.
84
Part No. 08-060-MAN-OP, Rev. 2-0710
E.H. Wachs
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5(9
$6385&+$6('
%ODFNRU*UH\;\ODQ
121(
47<
=,1&1,&.(/,5,'(6&(17
&+520$7(7+,&.1(66
)LQLVK
)%(5(029$/',6.$66(0%/<
-:,//,$06
'5$:1%<
7,7/(
635,1*67((/635,1*7(03(5('+$5'1(665&%/8(32/,6+('
$670%7KUHDGHG5RGRU3+
$,6,
0$.()520',$021'352'8&76%/8(67$5:+((/
',$021'&877(56(*0(17
0DWHULDO
'(6&5,37,21
,7(0
3$57
12 180%(5
$
$
'ULYH6WXG
6(&7,21$$
6&$/(
+XE
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
6SULQJ6WHHO$UPV
&XUYHG'LDPRQG
*ULW6HJPHQW
7,7/(
%
':*12
6,=(
'$7(
08-060-550
'$7(
..23,-$
$33529('%<
6+((7
6&$/(
2)
)%(5(029$/',6.$66(0%/<
-:,//,$06
'5$:1%<
E.H. WACHS
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
5(9
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
7,7/(
%
':*12
6,=(
'$7(
08-060-550
'$7(
..23,-$
$33529('%<
6+((7
6&$/(
2)
)%(5(029$/',6.$66(0%/<
-:,//,$06
'5$:1%<
E.H. WACHS
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
5(9
PART NUMBER
Igus 4040-15-150-386-0
Igus 404000-15-12P (A)
Igus 404000-15-12P (B)
08-060-959
DESCRIPTION
ASSY, CABLE CARRIER
DESCRIPTION
DESCRIPTION
1
2
22 LINKS, MACHINED WITH BACK RADIUS
2 SWIVEL BRACKETS
ITEM NO.
1
2
3
4
3
QTY.
1
1
1
1
4
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
DESCRIPTION
APR.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
REV.
DETAIL B
SCALE 1 : 4
B
B
SIZE
DWG. NO.
02/19/2010
DATE
J. WILLIAMS
TITLE
DRAWN BY
08-060-820
DATE
APPROVED BY
SHEET
SCALE
ASSY, CABLE CARRIER
E.H. WACHS
1 OF 1
1:8
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
REV.
A
B
C
D
E
F
DESCRIPTION
STOP VALVE BRACKET
STOP VALVE ASSEMBLY
COUPLING, DRIVE SHAFT
SHCS, 5/16-24 X 2-1/4 SS
08-060-046
LEXAIR 1053-302
R+W BK3_200_90_1.5_1.5
92196A354
90145A722
9421T25
14
15
16
17
18
19
20
18-8
STAINLESS STEEL
SEE VENDOR BOM
316/316L
PART INFO IN ASSY BOM
8
Parker 4_HP5ON-SS
23
#4 SS PLUG
1/4-28 GREASE ZERK
#4 ORB to JIC ELBOW
1293K42
Parker 4_C5OX-SS
21
22
7
316/316L
316/316L
303
316/316L
PLANETARY REDUCER
08-060-925
13
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
COLLAR, 1.688" SHAFT
ASSY, MAIN DRIVE
08-060-918
12
9421T28
DEPTH COMPENSATOR
08-060-917
11
PART INFO IN ASSY BOM
18-8
ASSY, WORM DRIVE GEARBOX (RIGHT)
08-060-916 B
10
PART INFO IN ASSY BOM
C63000 (AMPCO 45)
6061-T6
18-8SS KEYSTOCK, 3/8" SQ. (OVERSIZED)
8620 STEEL
YB48A BOSTON GEAR
316/316L
ASSY, WORM DRIVE GEARBOX (LEFT)
08-060-916 A
9
ANSI 4140
4340 ANNEALED STEEL
DOWEL PIN, 1/2" DIA X 2-1/2" LNG +.001"
BUSHING, PINION
Material
WELDMENT
SHAFT COLLAR, 1-1/2" ID, 1-PIECE, 303 SS
FLANGE, GEARBOX MOUNT
08-060-263
08-060-264
7
7
8
KEY, 3/8" X 2-1/8"
08-060-260
6
DRIVE GEAR
GEAR, DRIVEN
08-060-019
4
08-060-282
PINION, SHAFT
5
SHAFT, DRIVE - SHORT
08-060-251
08-060-254
2
3
SHAFT, DRIVE - LONG
08-060-250
1
8
PART NUMBER
ITEM NO.
6
10
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
SEE VENDOR BOM
2
#4 NO GRAIN DIRECTION
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
NONE
NONE
18
FINISH
GENERAL MAGNAPLATE NEDOX CR+,
.0008-.0010 THK (BUILDUP)
GENERAL MAGNAPLATE NEDOX CR+,
.0008-.0010 THK (BUILDUP)
GENERAL MAGNAPLATE NEDOX CR+ .0008
- .0010 THICK (BUILDUP)
GENERAL MAGNAPLATE NEDOX CR+
0.0008" TO 0.0010" THK. (BUIDLUP)
GENERAL MAGNAPLATE NEDOX CR+,
.0008-.0010 THK (BUILDUP)
NONE
6
16
4
4
2
2
1
1
12
1
2
1
1
1
2
1
1
2
2
2
1
1
2
1
1
5
5
QTY.
19
12
4
4
14
13
1
15
2
15
4
22
20
11
3
3
9
7
17
3
12/4/2012
3/22/2010
Karl K
APR.
JPW
Karl K
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
7/15/2009
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
DESCRIPTION
Changed to D size added
mtl and finish column
Added Stop Valve and
Actuator
REV.
2
3
1
8
2
D
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
DWG. NO.
Karl K
12/4/2012
SCALE
SHEET
1
08-060-901D
DATE
APPROVED BY
1 OF 1
NTS
ASSY, DRIVE, COMBINATION TOOL
7/15/2009
SIZE
DATE
J. WILLIAMS
DRAWN BY
TITLE
1
3
REV.
A
B
C
D
E
F
14
8
13
7
1
12
10
11
6
4
5
9
3
2
APR.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
DESCRIPTION
REV.
JPW
TITLE
B
DWG. NO.
05/19/09
SIZE
DATE
08-060-910
DATE
APPROVED BY
SHEET
SCALE
ASSY, FRONT CLAMP ARM
J. WILLIAMS
DRAWN BY
E.H. WACHS
1:4
1 OF 1
2
2
4
8
8
1
2
2
1
1
1
1
3
1
1
REV.
QTY.
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
ROLLER, FRONT CLAMP
1/4-28 GREASE ZERK
COLLAR, 1-1/4" SHAFT
FHCS, 5/8-11 X 1-3/4 (SS)
FHCS, 1/4-20 X 5/8 (SS SELF LOCK)
08-060-119
90-500-05
6432K29
92210A800
92805A378
5/19/2009
CLEVIS, CLAMP CYLINDER
BUSHING, CLAMP PIVOT
WASHER, CLAMP THRUST
CLEVIS, ROD LOCK
08-060-115
08-060-116
08-060-117
08-060-118
RELEASED
SPACER, CLAMP ARM
PIN, PIVOT
1
11
12
13
14
7
8
9
10
5
6
08-060-113
08-060-114
PLATE B, CLAMP ARM
PIN, CLAMP ARM
08-060-111
08-060-112
4
PLATE A, CLAMP ARM
08-060-110
1
2
3
DESCRIPTION
PART NUMBER
ITEM NO.
PART NUMBER
08-060-110
08-060-111
08-060-112
08-060-113
08-060-114
08-060-115
08-060-116
08-060-117
08-060-120
6432K29
92805A378
92210A800
90-500-05
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
DESCRIPTION
11
8
7
12
1
PLATE A, CLAMP ARM
PLATE B, CLAMP ARM
PIN, CLAMP ARM
SPACER, CLAMP ARM
PIN, PIVOT
CLEVIS, CLAMP CYLINDER
BUSHING, CLAMP PIVOT
WASHER, CLAMP THRUST
ROLLER, REAR CLAMP
COLLAR, 1-1/4" SHAFT
FHCS, 1/4-20 X 5/8 (SS SELF LOCK)
FHCS, 5/8-11 X 1-3/4 (SS)
1/4-28 GREASE ZERK
1
1
3
1
1
1
2
2
1
4
8
8
1
QTY.
9
4
5
3
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/19/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
6
2
1
10
B
DWG. NO.
05/19/09
SIZE
DATE
J. WILLIAMS
TITLE
DRAWN BY
08-060-911
DATE
APPROVED BY
SHEET
SCALE
ARM,REAR CLAMPING
E.H. WACHS
1 OF 1
1:4
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
REV.
ROD, LOCKING
3/8-24 x 5 SS SHCS
5/16-18 X 3/4" SS SHCS with Nylock
1/2-20 SS Jam Nut
ROD LOCK
HELICOIL 5/16-18x1.5D
HELICOIL 3/8-24 x1.5D
#4 ORB to JIC Elbow
#4 SS Plug
08-060-131
92196A376
93705A581
94945A225
AMLOK RCH-100150-04
Heli-Coil 1185-5CN469
Heli-Coil 1191-6CN562
Parker 4_C5OX-SS
Parker 4_HP5ON-SS
7
8
11
12
9
10
5
6
08-060-123 A
08-060-123 B
08-060-123 C
DESCRIPTION
PLATE, FRONT
PLATE, SIDE
PIVOT - AS BUILT
PART NUMBER
1
2
3
4
1
10
ITEM NO.
2
3
7
6
4
1
1
1
6
2
1
4
6
1
2
1
QTY.
12
9
8
4
11
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/21/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
TITLE
SWIATOWY
B
DWG. NO.
05/19/09
SIZE
DATE
DRAWN BY
E.H. WACHS
08-060-912
DATE
APPROVED BY
ASSY, ROD LOCK
SHEET
SCALE
1 OF 1
1:4
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
5
1
REV.
7
13
4
8
9
10
1
6
12
3
5
KEY, ELASTOMER COUPLING
APR.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
JPW
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
DESCRIPTION
R+W EK2_60_B_0.75-1.25
13
REV.
90-500-05
12
5/20/2009
6438K56
11
RELEASED
1/4-28 GREASE ZERK
6436K89
10
1
COLLAR, 2-PIECE SHAFT (SS)
COLLAR, 1-PIECE, 3/4-16 THD. (SS)
08-060-148
9
11
KEY, ELASTOMER COUPLING
08-060-146
8
6
KEY, ELASTOMER COUPLING
08-060-144
08-060-145
6
7
2
WORM
BUSHING, WORM - CLAMP RELEASE
GEARBOX
SHAFT, INPUT - ROD RELEASE GEARBOX
08-060-143
5
TITLE
B
DWG. NO.
05/19/09
SIZE
DATE
SHEET
SCALE
08-060-913A
DATE
APPROVED BY
ASSY, ROD LOCK OVERRIDE
J. WILLIAMS
DRAWN BY
E.H. WACHS
1:3
1 OF 1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
REV.
QTY.
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
ELASTOMER COUPLING
GEAR, WORM
PIN, ROD LOCK RELEASE
08-060-141
GEARBOX, ROD LOCK RELEASE
08-060-142
08-060-140
3
08-060-087
1
2
DESCRIPTION
4
PART NUMBER
ITEM NO.
7
1
9
4
6
12
11
3
5
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
DESCRIPTION
RELEASED
APR.
JPW
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
B
DWG. NO.
05/20/09
SIZE
DATE
E.H. WACHS
SHEET
SCALE
08-060-913B
DATE
APPROVED BY
1 OF 1
1:3
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
13
ASSY, ROD LOCK OVERRIDE
J. WILLIAMS
DRAWN BY
TITLE
8
1
ELASTOMER COUPLING
10
1
1
1
1
2
1
2
1
REV.
QTY.
1
1
1
1
1
DESCRIPTION
KEY, ELASTOMER COUPLING
GEARBOX, ROD LOCK RELEASE
GEAR, WORM
PIN, ROD LOCK RELEASE
WORM
BUSHING, WORM - CLAMP RELEASE
GEARBOX
SHAFT, INPUT - ROD RELEASE
GEARBOX
KEY, ELASTOMER COUPLING
KEY, ELASTOMER COUPLING
COLLAR, 2-PIECE SHAFT (SS)
COLLAR, 1-PIECE, 3/4-16 THD. (SS)
1/4-28 GREASE ZERK
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/20/2009
08-060-146
08-060-148
6436K89
6438K56
90-500-05
R+W EK2_60_B_0.751.25
8
9
10
11
12
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
REV.
1
2
08-060-145
7
13
08-060-144
PART NUMBER
08-060-087
08-060-140
08-060-141
08-060-142
08-060-143
6
ITEM NO.
1
2
3
4
5
4
3
DESCRIPTION
REV.
APR.
JS
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/20/2009
1
1
1
2
1
1
QTY.
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
5
NOTES:
1. LUBRICATE RADIAL AND THRUST SURFACES
OF BEARING (08-060-210) WITH AQUA LUBE AT ASSEMBLY
2. CLAMPNUT 1/4-28 BOLT TORQUE: 110 IN-LBS.
1
WASHER, VEE ROLLER THRUST
HUB, CONCENTRIC
SHAFT, BEARING MOUNT
O-RING, BEARING
COLLAR, 7/8-14 CLAMP
08-060-211
08-060-212
08-060-213
9464K74
Whittet Higgins CNF14-14S
3
4
5
6
ROLLER, VEE
08-060-210
1
2
DESCRIPTION
PART NUMBER
ITEM
2
SWIATOWY
A
SIZE
DATE
DWG. NO.
3-11-09
DRAWN BY
TITLE
3-11-09
08-060-914
DATE
SWIATOWY
APPROVED BY
SHEET
SCALE
ASSY, FIXED BEARING
1 OF 1
1:2
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. WACHS
* LARGER C'BORED *
* SIDE ( 2-3/16") FACES HUB*
6
1
REV.
SHAFT, BEARING MOUNT
HUB, ECCENTRIC
O-RING, BEARING
COLLAR, 7/8-14 CLAMP
08-060-213
08-060-215
9464K74
Whittet Higgins CNF14-14S
5
3
DESCRIPTION
REV.
2
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
APR.
JS
A
SIZE
DATE
DWG. NO.
3-11-09
3-11-09
08-060-915
DATE
SWIATOWY
APPROVED BY
SHEET
SCALE
ASSY, ADJUSTABLE BEARING
SWIATOWY
DRAWN BY
TITLE
1 OF 1
1:2
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. WACHS
* LARGER C'BORED *
* SIDE ( 2-3/16") FACES HUB *
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
DATE
5/20/2009
1
1
2
1
1
QTY.
REVISION HISTORY
RELEASED
1
4
1
NOTES:
1. LUBRICATE RADIAL AND THRUST SURFACES
OF BEARING (08-060-210) WITH AQUA LUBE AT ASSEMBLY
2. CLAMPNUT 1/4-28 BOLT TORQUE: 110 IN-LBS.
3
4
5
ROLLER, VEE
08-060-210
1
2
DESCRIPTION
PART NUMBER
ITEM
1
REV.
A
B
C
D
E
F
7
6
SHIM, SIDE COVER
SHIM, FRONT COVER
SEAL COVER
O-RING, -041
08-060-255
08-060-256
08-060-257
08-060-258
08-060-259
08-060-261
08-060-262
08-060-265
08-060-266
08-060-267
08-060-268
AS568 - 041
AS568 - 164
3
4
5
6
7
8
9
10
11
12
13
14
15
WORM
#4 SS Plug
Parker 4_HP5ON-SS
SKF CR_12577
20
21
Timken 43132-43312
23
24
7
6
BEARING, 1.313" ID TAPERED ROLLER
SEAL, CR 3.625/4.75
BEARING, 3.688" ID TAPERED ROLLER
SKF CR_36220
Timken 42368-42584
22
SEAL, INPUT
KEY, 3/8 x 2-3/4
FHCS, 1/4-20 X 7/8 SS
McMaster Carr 92210A541
McMaster Carr 98870A475
18
5/16-24 x 1 SS SHCS
HELICOIL, 5/16-24 X 5/8 SS
O-RING, -164
SHIM, FRONT COVER (0.003")
SHIM, SIDE COVER (0.003")
PLUG
SIDE COVER, GEARBOX
GEAR, WORM
GEARSHAFT
19
Heli-Coil 1191-5CN625
McMaster Carr 92196A341
16
17
8
REAR COVER, GEARBOX
FRONT COVER, GEARBOX
08-060-253
2
DESCRIPTION
08-060-252
HOUSING, GEARBOX
PART NUMBER
23
1
22
ITEM NO.
12
2
2
2
2
2
1
4
19
24
2
2
2
AS NEEDED
AS NEEDED
1
AS NEEDED
AS NEEDED
2
1
1
1
1
1
1
DEFAULT/QTY.
6
NOTES:
1. FILL WITH MOBIL SHC634 SYNTHETIC LUBE
2. QTY. (1) EACH OF 08-060-916A AND 08-060-916B
3. ASSEMBLY OF THE WORM (ITEM 2) IS REVERSED FOR 08-060-916B
8
19
5
5
20
4
7
8
14
24
3
4
4
2
21
11
17
13
1
1
16
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
DESCRIPTION
RELEASED
10
9
APR.
JS
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/19/2009
15
2
3
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
REV.
3
C
SIZE
DATE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
DWG. NO.
5-19-09
5-19-09
SCALE
SHEET
1
08-060-916 A
DATE
SWIATOWY
APPROVED BY
1 OF 1
1:4
ASSY, WORM DRIVE GEARBOX (LEFT)
SWIATOWY
DRAWN BY
TITLE
5
1
1
REV.
A
B
C
D
E
F
NOTES:
1.
SEE 08-060-916A FOR BOM AND PARTS EXPLOSION
2.
FILL WITH MOBIL SHC634 SYNTHETIC LUBE
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/21/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
REVERSE SHAFT HEX PLACEMENT
FROM 08-060-916A (AS SHOWN)
TITLE
B
DWG. NO.
05/21/09
SIZE
DATE
SHEET
SCALE
08-060-916 B
DATE
APPROVED BY
1 OF 1
1:2
ASSY, WORM DRIVE GEARBOX (RIGHT)
J. WILLIAMS
DRAWN BY
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
REV.
A
A
7
4"
3
6
4
3 PSI POSITIVE PRESSURE AT MIN. SPRING LENGTH,
2.25 PSI AT MAX. DEPTH 10,000 FT AND 4 CU.IN. OIL DISPLACEMENT
NOTE:
9
10
2.81
SECTION A-A
1.217
1
.57
MAX
DESCRIPTION
REV.
APR.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/18/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
8
AG
TITLE
B
SIZE
DATE
AG
DWG. NO.
5/18/09
DRAWN BY
.
08-060-917
DATE
.
APPROVED BY
SHEET
SCALE
DEPTH COMPENSATOR
E.H. WACHS
1:1
1 OF 1
1
2
1
6
1
1
1
1
6
1
1
REV.
QTY.
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
TRELLEBORG SEAL
Trelleborg PQ4203000-T46N
10
7/16-20 THREADS
PARKER WEAR RING
Parker
4733WPT125-03000-0375
9
3"
PLUG, 1/16 NPTF
FLAT HEAD CAP SCREW
O RING
McMaster Carr 50785K267
McMaster Carr 92805A265
O-RING 3-904
7
8
2
PISTON
CAP, PISTON
COVER
10-32 x 3/8 LG. HELICOIL
3
4
5
6
BODY, COMPENSATOR
08-060-270
08-060-271 A
08-060-271 B
08-060-272
Heli-Coil 1191-3CN380
1
2
DESCRIPTION
PART NUMBER
ITEM NO.
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
20
4
7
1
23
8
10
24
PART NUMBER
DESCRIPTION
08-060-280
BRACKET
08-060-281
GEAR, DRIVE
08-060-282
GEAR, DRIVEN
08-060-283
SHAFT, DRIVE
08-060-284
ADAPTER, FEED MOTOR
08-060-285
SHAFT, MATEX
08-060-286
FLANGE
08-060-287
WASHER, THRUST
08-060-288
BEARING
08-060-289
BUSHING
08-060-289B
BUSHING
08-060-290
SLEEVE
08-060-291
RING
08-060-292
GASKET, PTFE 1/32"
08-060-293
GASKET, PTFE, 1/32"
90-500-05
1/4-28 GREASE ZERK
EATON 129-0341-002-60552
MOTOR, DRIVE
LGU75-3MLD8
GEAR, PLANETARY 3MLD8
LGU75-4MLG12
GEAR, PLANETARY 4MLG12
McMaster Carr 6435K390
COLLAR, 1-1/8" SHAFT
McMaster Carr 92196A204
SHCS #8-32 x 1 3/4" LG
McMaster Carr 93310A240 BHCS, 10-24 X 3/8 SS, SELF LOCKING
McMaster Carr 93705A583 SHCS, 5/16-18 X 1 SS, SELF LOCKING
McMaster Carr 93705A585 SHCS, 5/16-18 X 1-1/4 SS, SELF LOCKING
McMaster Carr 93705A622 SHCS, 3/8-16 X 3/4 SS, SELF LOCKING
P06-052-155
COUPLER, MOTOR INPUT
Parker 4-6_C5OX-SS
90 DEG. ADAPTER FITTING
Parker 4_HP5ON-SS
#4 SS Plug
TORQUE LIMITER
R+W ES2_150-A-1-1.125-SS
U75-903
SPACER, PLANETARY GEARSET
SKF CR_563514
SEAL
99010A345
DOWEL PIN, 1/2" DIA X 2" LNG
3
9
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
7
4
4
4
2
1
2
3
1
1
1
1
11
2
31
32
12
6
13
22
14
29
21
DESCRIPTION
REV.
26
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/26/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
19
30
18
5
B
DWG. NO.
05/26/09
SIZE
DATE
J. WILLIAMS
TITLE
DRAWN BY
15
E.H. WACHS
25
08-060-918
DATE
APPROVED BY
ASSY, MAIN DRIVE
SHEET
SCALE
1 OF 1
1:5
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
17
27
1
REV.
ITEM NO.
1
2
3
4
5
1
PART NUMBER
08-060-420
08-060-421
08-060-422
92311A616
91274A232
2
DESCRIPTION
TOOL - MODIFIED
BEVELER, TEST
TOOL HOLDER
SSS, 3/8-16 X 5/16 SS
SHCS, 5/16-18 X 5/8, ARMOR COAT
QTY.
1
1
1
1
1
5
DESCRIPTION
REV.
3
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/22/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
4
B
DWG. NO.
05/22/09
SIZE
DATE
J. WILLIAMS
TITLE
DRAWN BY
08-060-932
DATE
APPROVED BY
SHEET
SCALE
ASSY, END MILL/ BEVEL
E.H. WACHS
1 OF 1
1:1
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
REV.
A
B
C
D
E
F
8
8
SECTION A-A
SCALE 1 : 4
7
7
6
6
A
A
7
6
5
5
1
2
4
4
8.813
4
UNLESS OTHERWISE SPECIFIED:
APR.
AG
3
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
4/20/2009
C
DWG. NO.
04/06/09
SIZE
DATE
J. WILLIAMS
DRAWN BY
TITLE
BACKLASH
4/20/09
AG
1
08-060-938
DATE
APPROVED BY
SCALE
SHEET
ASSY, GEAR FIXTURE
1 OF 2
1:8
30
28
30
1
1
14
2
60
0
REV.
QTY.
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. WACHS
0.010/0.006
MEASUREMENT OVER PINS
REVISION HISTORY
DESCRIPTION
RELEASED
71.2995/71.2940
0.2160
CIR SPACE WIDTH
PIN DIAMETER
0.1015
0.2013/0.1993
CIR THK AT OD
0.1933/0.1913
0
0.2938
WHOLE DEPTH
CIR THK CUT
71.250
OUTSIDE DIAMETER
ADDENDUM MODIF, %
71.000
66.7182
PITCH DIAMETER
8
20
PRESSURE ANGLE
BASE CIRCLE DIAMETER
568
DIAMETRAL PITCH
GEAR DATA
NUMBER OF TEETH
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
REV.
0
8
FHCS, 1/2-13 X 1-3/4 SS
McMaster Carr 92210A718
3
PIN, DOWEL 3/8" X 1-1/4" LNG.
SHCS, 1/2-13 X 1-1/4 SS
McMaster Carr 90145A626
McMaster Carr 92196A714
7
8
GEAR, BULL
PLATE, ROTATING FACE
SPACER, BULL GEAR
SPACER 2, BULL GEAR
1/2"-13 HELICOIL INSERT, 2X DIA.
1
08-060-202
08-060-200
08-060-203
08-060-204
Helicoil 1185-8CN1000
DESCRIPTION
1
2
3
4
5
6
2
PART NUMBER
3
ITEM NO.
A
B
C
D
E
F
7
6
5
4
4
6
7
A
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
3
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
2
TITLE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
SHCS, 1/2-13 X 1-1/4 SS
FHCS, 1/2-13 X 1-3/4 SS
McMaster Carr 92196A714
McMaster Carr 92210A718
30
30
1
1
14
2
60
28
REV.
QTY.
E
F
C
SIZE
DWG. NO.
04/06/09
J. WILLIAMS
DRAWN BY
DATE
4/20/09
AG
1
08-060-938
DATE
APPROVED BY
SCALE
SHEET
ASSY, GEAR FIXTURE
1:8
2 OF 2
0
A
B
5
PLATE, ROTATING FACE
GEAR, BULL
SPACER, BULL GEAR
SPACER 2, BULL GEAR
1/2"-13 HELICOIL INSERT, 2X DIA.
PIN, DOWEL 3/8" X 1-1/4" LNG.
1
08-060-200
08-060-202
08-060-203
08-060-204
Helicoil 1185-8CN1000
McMaster Carr 90145A626
DESCRIPTION
1
2
3
4
5
6
7
8
2
PART NUMBER
3
ITEM NO.
B
3
4
C
8
5
C
1
6
D
8
7
D
E
F
8
11
12
9
10
8
1
SHCS, 1/2-13 X 1-1/4, 18-8SS
SHCS, 1/4-20 X 4-1/2 SS
90 DEG. ADAPTER FITTING
McMaster Carr 92196A714
McMaster Carr 92196A559
Parker 8-10_C5OX-SS
2
MOTOR, DRIVE
SHCS, 3/8-16 X 3/4 SS
P08-018-139
76-125-00
7
EATON 101-1010
McMaster Carr 92196A622
O-RING -138
O-RING -043
08-060-944
P08-018-024
P08-018-059
P08-018-137
3
4
5
6
STD GEARBOX SUB ASSEMBLY
HOUSING, INPUT ADAPTER
HOUSING, INPUT
O-RING -033
08-060-940
1
2
DESCRIPTION
SPINDLE SUB ASSEMBLY
PART NUMBER
ITEM NO.
7
2
4
2
1
4
1
1
1
1
1
1
1
QTY.
4
9
6
DESCRIPTION
REV.
APR.
B
DWG. NO.
06/26/09
SIZE
DATE
J. WILLIAMS
DRAWN BY
TITLE
10
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/26/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
11
5
1
3
12
E.H. WACHS
08-060-939
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:4
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
SPINDLE SLIDE ASSEMBLY
8
1
REV.
ITEM NO.
1
2
PART NUMBER
08-060-108
08-060-126
2
DESCRIPTION
PAD, CLAMPING
3/8-16 X 1.25 Captive Screw
QTY.
1
4
DESCRIPTION
REV.
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
10/21/2009
REVISION HISTORY
RELEASED
1
1
B
DWG. NO.
10/21/09
SIZE
DATE
J. WILLIAMS
TITLE
DRAWN BY
08-060-941
DATE
APPROVED BY
SHEET
SCALE
ASSEMBLY, CLAMP PAD
E.H. WACHS
1 OF 1
1:1
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
REV.
.
$
.
$
$
3$57180%(5
,7(0
12
'(6&5,37,21
5(9
$35
-3:
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
'$7(
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
5(9,6,21+,6725<
5(/($6('
'2:(/3,1;/*
'2:(/3,1;
25,1*
666;66&8332,17
%($5,1*3/$1(7+5867;;
25,1*
%($5,1*52//(5
:$6+(57+5867
%$//%($5,1*6($/('
5,1*5(7$,1,1*+286,1*',$
5,1*5(7$,1,1*',$6+$)7
*($5681
*($53/$1(7
*($55,1*
6+$)73/$1(7&$55,(5287387
+286,1*67$1'$5'*($5%2;
+(;62&.(73/8*137)
6+$)7,1387
.(<
.(<
'(6&5,37,21
%
':*12
6,=(
'$7(
-:,//,$06
7,7/(
'5$:1%<
(+:$&+6
121(
121(
1$
121(
121(
3(50)*
63(&
3(50)*
63(&
3(50)*
63(&
1$
1$
3+263+$7(
&2$7,1*
1$
'$7(
$33529('%<
6+((7
6&$/(
*($5%2;68%$66(0%/<
2)
5(9
121(
1$
37)(
&2$7('
$12',=(
3(50,/$
)7<3(
,,&/$66
%/$&.
7+,&.
%8,/'83
%/$&.
2;,'(3(5
6$(
$061$
(;3/2
'('
9,(:4
7<
121(
)LQLVK
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
$OOR\6WHHO
$OOR\6WHHO
%81$1
$,6,
%521=(6$(
%81$1
3(50)*63(&
3(50)*63(&
3(50)*63(&
$OOR\6WHHO
3+&21',7,21$
3+
+7
7
3(50)*63(&
64.(<672&.
$//2<67((/
64.(<672&.
$//2<67((/
0DWHULDO
1
4
5
2
5
3
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/27/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
TITLE
B
DWG. NO.
05/27/09
SIZE
DATE
08-060-945
DATE
APPROVED BY
SHEET
SCALE
INNER GUIDE ASSEMBLY - LEFT
J. WILLIAMS
DRAWN BY
E.H. WACHS
1 OF 1
1:4
1
REV.
8
8
16
1
QTY.
1
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
NUT, 5/8-18 SS NYLOCK
BHCS, 3/8-16 X 1-1/4 SS
WASHER, 3/8 SAE SS
ANGLE, INNER GUIDE ANCHOR
08-060-206A
91831A127
92949A626
96659A108
DESCRIPTION
GUIDE, INNER
PART NUMBER
08-060-205A
1
4
5
3
ITEM NO.
1
2
3
2
5
5
4
1
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
5/27/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
5
92949A626
96659A108
TITLE
B
DWG. NO.
05/27/09
SIZE
DATE
08-060-946
DATE
APPROVED BY
SHEET
SCALE
1:4
1 OF 1
INNER GUIDE ASSEMBLY - RIGHT
J. WILLIAMS
DRAWN BY
E.H. WACHS
1
REV.
7
14
1
7
1
QTY.
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
BHCS, 3/8-16 X 1-1/4 SS
WASHER, 3/8 SAE SS
08-060-206B
91831A127
4
GUIDE, INNER
ANGLE, INNER GUIDE ANCHOR
NUT, 5/8-18 SS NYLOCK
08-060-205B
1
2
3
DESCRIPTION
PART NUMBER
ITEM NO.
?
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/15/2009
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
PART NUMBER
08-060-074
Parker 4_F5OX-SS
Parker 8_F5OX-SS
1
1
ITEM NO.
1
2
3
A
DWG. NO.
06/15/09
SIZE
DATE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
08-060-949
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:1
1
REV.
QTY.
1
2
1
MANIFOLD ASSEMBLY, ROD LOCK (R)
J. WILLIAMS
DRAWN BY
TITLE
?
DESCRIPTION
MANIFOLD BLOCK 3
ADAPTER, -4 ORB TO -4 JIC, STR
ADAPTER, -8 ORB TO -8 JIC, STR
2
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/15/2009
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
PART NUMBER
08-060-075
Parker 4_F5OX-SS
1
1
ITEM NO.
1
2
A
DWG. NO.
06/15/09
SIZE
DATE
08-060-950
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:1
MANIFOLD ASSEMBLY, ROD LOCK (L)
J. WILLIAMS
DRAWN BY
TITLE
E.H. WACHS
1
REV.
QTY.
1
2
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
DESCRIPTION
MANIFOLD BLOCK 4
ADAPTER, -4 ORB TO -4 JIC, STR
2
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/17/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
PART NUMBER
08-060-156
Parker 4-6_F5OX-SS
1
ITEM NO.
1
2
A
DWG. NO.
06/17/09
SIZE
DATE
08-060-951
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:2
MANIFOLD ASSY, TRANSLATION CYL.
J. WILLIAMS
DRAWN BY
TITLE
E.H. WACHS
1
REV.
QTY.
1
6
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
DESCRIPTION
MANIFOLD BLOCK
ADAPTER, -6 ORB TO -4 JIC, STR
3
2
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/17/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
Parker 4-6_F5OX-SS
3
1
ADAPTER, SAE-ORB -6 TO JIC -6 STR, SS
PARKER 6_F5OX-SS
A
SIZE
DWG. NO.
06/17/09
J. WILLIAMS
DATE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
2
QTY.
1
08-060-952
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:1
1
REV.
MANIFOLD ASSEMBLY, AFT CLAMP CYLINDERS
DRAWN BY
TITLE
2
ADAPTER, -6 ORB TO -4 JIC, STR
DESCRIPTION
MANIFOLD BLOCK
PART NUMBER
08-060-155
ITEM NO.
1
2
ITEM NO.
1
2
3
PART NUMBER
08-060-161
Parker 4_WTX-SS
Parker 4_WLN-SS
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/18/2009
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
DESCRIPTION
BULKHEAD BRACKET
ADAPTER, -4 JIC BULKHEAD, 316SS
NUT, -4 JIC BULKHEAD FITTING
A
DWG. NO.
06/18/09
SIZE
DATE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
08-060-953
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:2
BULKHEAD PLATE ASSY, AFT CLAMP
1
J. WILLIAMS
DRAWN BY
TITLE
QTY.
1
5
5
1
REV.
Parker 6_C6X-SS
4
3
ADAPTER EXT, -6 ORB TO -6 JIC, STR
Parker 6_FF5OX-SS
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/15/2009
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
2
90 DEG. ADAPTER, -6 JIC F, -6 JIC M
DESCRIPTION
MANIFOLD BLOCK
ADAPTER, SAE-ORB -6 TO JIC -6 STR, SS
PART NUMBER
08-060-155
PARKER 6_F5OX-SS
ITEM NO.
1
2
3
A
SIZE
DWG. NO.
06/15/09
J. WILLIAMS
DATE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
2
08-060-954
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:1
1
REV.
MANIFOLD ASSEMBLY, CLAMP CYLINDERS (F)
DRAWN BY
TITLE
1
1
1
QTY.
1
2
3
ITEM NO.
1
2
3
4
2
4
PART NUMBER
Casappa PLD10-2
Parker 4-6_F5OX-SS
Parker 4_C6X-SS
Parker 4-8_F5OX-SS
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/16/2009
2
QTY.
1
3
4
1
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
1
DESCRIPTION
CASAPPA FLOW DIVIDER
ADAPTER, -6 ORB TO -4 JIC, STR
ADAPTER, -4 JIC, 90DEG, 316 SS
STR. ADAOTER, -8 SAE-ORB, -4 JIC
A
08-060-955
DATE
APPROVED BY
SHEET
SCALE
FLOW DIVIDER ASSEMBLY
DWG. NO.
06/16/09
SIZE
DATE
J. WILLIAMS
DRAWN BY
TITLE
E.H. WACHS
1 OF 1
1:2
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
REV.
2
1
3
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/17/2009
A
DWG. NO.
06/17/09
SIZE
DATE
E.H. WACHS
08-060-957
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:2
1
REV.
QTY.
1
2
2
2
2
2
2
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
BULKHEAD ASSEMBLY - LEFT
J. WILLIAMS
DRAWN BY
TITLE
4
DESCRIPTION
PLATE 2, BULKHEAD FACE
ADAPTER, -4 JIC BULKHEAD, 316SS
ADAPTER, -8 JIC BULKHEAD, 316SS
ADAPTER, -8 JIC, 90DEG, 316SS
ADAPTER, -4 JIC, 90DEG, 316 SS
NUT, -8 JIC BULKHEAD FITTING
NUT, -4 JIC BULKHEAD FITTING
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
5
PART NUMBER
08-060-216
Parker 4_WTX-SS
Parker 8_WTX-SS
Parker 8_C6X-SS
Parker 4_C6X-SS
Parker 8_WLN-SS
Parker 4_WLN-SS
1
ITEM NO.
1
2
3
4
5
6
7
1
DESCRIPTION
REV.
APR.
JPW
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
6/17/2009
5
A
DWG. NO.
06/17/09
SIZE
DATE
08-060-958
DATE
APPROVED BY
SHEET
SCALE
BULKHEAD ASSEMBLY - RIGHT
J. WILLIAMS
DRAWN BY
TITLE
E.H. WACHS
1 OF 1
1:2
1
REV.
QTY.
1
4
4
4
4
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
DESCRIPTION
PLATE 1, BULKHEAD FACE
ADAPTER, -4 JIC BULKHEAD, 316SS
ADAPTER, -8 JIC BULKHEAD, 316SS
NUT, -4 JIC BULKHEAD FITTING
NUT, -8 JIC BULKHEAD FITTING
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
2
4
PART NUMBER
08-060-217
Parker 4_WTX-SS
Parker 8_WTX-SS
Parker 4_WLN-SS
Parker 8_WLN-SS
1
3
ITEM NO.
1
2
3
4
5
UNLESS OTHERWISE SPECIFIED:
APR.
JPW
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
10/20/2009
REVISION HISTORY
RELEASED FOR
PRODUCTION
DESCRIPTION
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
REV.
1
4
SHCS, #10-24 X 5/8, 18-8SS
92196A244
5
5
DOWEL PIN, 3/16" DIA. X 1/2" LNG., 18-8SS
90145A505
4
DESCRIPTION
ADJUSTMENT BLOCK
SCREW, STOP
SHCS, 3/8-16 X 1, 18-8SS
PART NUMBER
08-060-628
08-060-629
92196A624
ITEM NO.
1
2
3
2
A
DWG. NO.
10/20/09
SIZE
DATE
E.H. WACHS
08-060-961
DATE
APPROVED BY
SHEET
SCALE
1 OF 1
1:1
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
3
ASSEMBLY, ADJUSTABLE STOP
1
J. WILLIAMS
DRAWN BY
TITLE
2
2
QTY.
1
1
1
1
REV.
A
B
C
D
E
F
8
ADAPTER, SAE-ORB -6 TO JIC -6 STR, SS
NUT, 5/16-16 NYLOCK 316 SS
FHCS, 5/8-11 X 1-3/4 316SS
FHCS, 3/8-16 X 1-1/2, 316SS
1/4-20 FUL NYLON INSERT LOCKNUT 316 SS
5/16-18 x 1-3/4lg SHCS 316SS
1/4in FLAT WASHER 316SS
1/4-20 x 1-3/4 SHCS 316SS
1/4-28 GREASE ZERK
90715A135
90585A833
90585A628
90715A125
92185A589
91950A029
92185A548
1293K42
22
23
24
25
26
27
28
92196A553
PARKER 6_F5OX-SS
SHCS, 1/4-20 X 2-3/4, 18-8SS
93705A628
17
21
SHCS, 3/8-16 X 1-1/2 SELF LOCK SS
93705A585
15
16
20
SHCS, 5/16-18 X 1-1/4, 18-8SS THD. LOCK
92805A540
14
PARKER, FLOW DIVIDER
FHCS, 1/4-20 X 3/4, SS W/INSERT
08-060-953
13
SHCS, 1/4-20 X 4, 18-8SS
BULKHEAD PLATE ASSY, AFT CLAMP
08-060-952
12
92196A558
MANIFOLD ASSY, TRANSLATION CYL.
MANIFOLD ASSEMBLY, AFT CLAMP CYLINDERS
08-060-951
11
FDC101A11-A6T
ARM,REAR CLAMPING
08-060-911
10
19
SPACER, CLAMP
18
BLOCK 2, CLAMP
SPACER 2, CLAMP
08-060-107
08-060-153
08-060-154
7
8
BLOCK, CLAMP
9
BUSHING, CYLINDER TRUNNION
08-060-106
08-060-104
4
08-060-105A
CYLINDER, CLAMPING
08-060-102
3
5
PLATE, REAR CLAMP
BUSHING, SUPPORT ROD - LONG
12-030-0150-00
2
6
DESCRIPTION
CLAMP PAD ASSEMBLY
8
PART NUMBER
12-030-3941-00
ITEM
NO.
1
Material
Finish
6
PART INFO IN ASSY BOM
7
303
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
6061-T6
18-8
18-8
18-8
18-8
18-8
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
6061-T6
6061-T6
6061-T6
6061-T6
4140/4340 HT STEEL
6
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
NONE
NONE
NONE
NONE
NEDOX CR
NONE
HARD COAT ANODIZE PER MIL-A-8625F TYPE-III,
CLASS-2 (BLACK), 0.001" THICK (0.0005" BUILD UP)
CHROME SS ROD/ STEEL BODY
THIOKOL 2378
6061-T6
6061-T6
PART INFO IN ASSY BOM
7
4
2
2
4
8
32
4
4
3
1
4
4
8
8
24
1
1
1
2
1
2
2
2
4
2
4
2
2
QTY.
5
5
2
25
14
8
4
24
4
5
16
15
22
12
17
23
24
11
21
3
3
9
2
4
DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
APR.
Karl K
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
27
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
19
11/12/2012
REVISION HISTORY
Released For Production
1
10
1
7
REV.
6
21
2
D
SIZE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
10/12/2012
Karl K
APPROVED BY
DATE
SCALE
SHEET
1
12-030-3901-00
DWG. NO.
10/6/2012
J. WILLIAMS
DATE
3
18
1 OF 2
NTS
ASSY, REAR CLAMP, COMBINATION TOOL
26
DRAWN BY
TITLE
13
1
1
REV.
A
B
C
D
E
F
A
B
C
D
8
34 7/8"
9 5/8"
31"
7
6
69"
24"
MAX PIPE DIAMETER
5
4
4
3
3
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
2
TITLE
E.H. WACHS
D
SIZE
Karl K
10/12/2012
DATE
SCALE
SHEET
1
12-030-3901-00
DWG. NO.
APPROVED BY
2 OF 2
NTS
ASSY, REAR CLAMP, COMBINATION TOOL
10/6/2012
J. WILLIAMS
DRAWN BY
DATE
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
REV.
1
A
B
C
D
E
15 1/16"
5
E
6
F
7
F
8
A
B
C
D
E
F
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
8
DESCRIPTION
ASSY, FIXED BEARING
ASSY, ADJUSTABLE BEARING
ASSY, CABLE CARRIER
ASSY, GEAR FIXTURE
INNER GUIDE ASSEMBLY - LEFT
INNER GUIDE ASSEMBLY - RIGHT
BULKHEAD ASSEMBLY - LEFT
BULKHEAD ASSEMBLY - RIGHT
PLATE, ANGLE
RING, VEE
PLATE, CABLE GUARD
SPACER, BAR
GUIDE, ROTATING RING
GUARD, HOSE
END OF ROTATION SIGN
GROMMET
WASHER, 1/4", 18-8SS
BHCS, 1/4-20 X 3/4, 18-8 SS, THD. LOCK
BHCS, 5/16-18 X 4, 18-8SS
NUT, 5/16-16 NYLOCK 316 SS
SHCS, 3/8-16 X 3/4, 316SS
FHCS, 1/4-20 X 5/8, 316SS
FHCS, 5/16-18 X 3/4, 316SS
FHCS, 5/16-18 X 1-1/4, 316SS
BHCS, 3/8-16 X 1, 316SS
8
PART NUMBER
12-030-3914-00
12-030-3915-00
08-060-820
08-060-938
08-060-945
08-060-946
08-060-957
08-060-958
08-060-078
09-095-201
08-060-207
08-060-219
08-060-222
08-060-226
08-060 ROT WARN SIGN
9307K14
90313A204
93310A540
92949A592
90715A135
92185A622
90585A358
90585A581
90585A585
98164A304
7
7
Material
9
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
316/316L
17-4 H1150 (35 Rc)
UHMW
6061-T6
CA954 (AMPCO-18)
6061-T6
FIBERGLASS EMBEDDED SIGN
BUNA N RUBBER
18-8
18-8
18-8
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
3
6
FINISH
6
11
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
NONE
NONE
NONE
NONE
NONE
NONE
SINGLE SIDED GLOSS FINISH
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
15
15
1
1
1
1
1
1
1
1
1
7
4
1
1
6
6
6
4
4
13
5
7
8
6
QTY.
10
5
5
15
4
4
14
2
5
4
3
3
6
16
17
18
12
22
1
19
20
24
UNLESS OTHERWISE SPECIFIED:
APR.
Karl K
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
21
10/26/2012
REVISION HISTORY
RELEASED
DESCRIPTION
1
23
REV.
13
25
2
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
8
D
Karl K
10/26/2012
DATE
SCALE
SHEET
1
12-030-3911-00
DWG. NO.
1/5/2009
APPROVED BY
1 OF 2
NTS
1
REV.
ASSY, ROTATING FRAME, COMBINATION TOOL
SIZE
DATE
J. WILLIAMS
DRAWN BY
TITLE
1
A
B
C
D
E
F
A
B
C
D
72"
8
7
26 1/4"
24"
MAX PIPE DIAMETER
A
A
6
5
SECTION A-A
SCALE 1 : 3
4
4
13 1/4"
3
3
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
2
TITLE
E.H. WACHS
D
Karl K
10/26/2012
DATE
SCALE
SHEET
1
12-030-3911-00
DWG. NO.
1/5/2009
SIZE
APPROVED BY
2 OF 2
NTS
1
REV.
ASSY, ROTATING FRAME, COMBINATION TOOL
J. WILLIAMS
DRAWN BY
DATE
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
A
B
C
D
E
5
E
6
F
7
F
8
A
B
C
D
E
F
24
8
26
25
23
5
NOTES:
1.
MATERIAL: PART INFO IN ASSY BOM
2.
FINISH: PART INFO IN ASSY BOM
8
9
17
7
7
8
15
16
13
6
6
7
1
12
6
5
5
18
21
2
10
12-030-0201-00
12-030-0202-00
12-030-0025-00
08-060-127
08-060-022
08-060-026
08-060-027
08-060-071
3
4
5
6
7
8
9
10
92185A624
Crosby G-2130_1019515
US Cargo V10OML1
Strap 2
Strap
22
24
25
26
90585A624
21
23
92488A302
90715A135
6438K55
19
93705A587
17
18
20
93310A581
93705A628
Heli-Coil 1185-6CN750
14
15
08-060-032
13
16
08-060-050
08-060-029
11
12
4
12-030-0042-00
2
316/316L
1" MASTER LINK LIFT RING
3
CONTINGENCY LIFT STRAP
CONTINGENCY LIFT STRAP
NONE
NONE
NONE
DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
APR.
Karl K
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
1
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
1
1
4
4
30
1
4
2
8
16
5
16
2
2
2
2
2
2
2
2
1
1
1
2
2
DWG/QTY.
ROY C.
D
10/11/2012
Karl K
APPROVED BY
DATE
SCALE
SHEET
1
12-030-3923-00
DWG. NO.
4/2/2009
SIZE
DATE
DRAWN BY
1 OF 1
NTS
1
REV.
ASSY, ROV DOCK STATION, COMBINATION TOOL
TITLE
NONE
NONE
AS SUPPLIED BY MFG
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
#2B
NONE
NONE
NONE
NONE
NONE
AS SUPPLIED BY MFG
10/11/2012
REVISION HISTORY
Released For Production
2
Finish
NONE
ANODIZE PER MIL-A-8625F TYPE-II, CLASS-2 DYED
(BLACK), 0.0005" THICK (0.00025" BUILD UP)
ANODIZE PER MIL-A-8625F TYPE-II, CLASS-2 DYED
(BLACK), 0.0005" THICK (0.00025" BUILD UP)
NONE
1
2
REV.
NYLON
NYLON
ALLOY STEEL
ALLOY STEEL
3/8-16 x 1lg SHCS 316SS
SHACKLE, 4-3/4 TON
316/316L
3/8-16 X 1 FHSCS 316SS
316/316L
316/316L
3/8-16 x 2lg SHCS 316 SS
5/16-18 NYLOCK NUT 316 SS
303
18-8
CLAMP COLLAR, 1-PIECE, 3/4-10, SS
5/16-18 X 1 1/2 lg SLSHCS SS
18-8
18-8
5/16-18 X 3/4 lg SLBHSCS SS
3/8-16 X 1 1/2 lg SLSHCS SS
AISI 304
316/316L
6061-T6
316/316L
316/316L
6061-T6
6061-T6
316/316L
6061 T6
6061-T6
6061-T6
6061-T6
6061-T6
6061 T6
MATERIAL
HELICOIL, 3/8-16 X 3/4 SS
BRACE
BAR, FRONT SUPPORT
BUSHING, SHACKLE
ROD, 3/4-10 THD, McM #94400A175
END PLATE, THREADED
TUBE, BUOYANCY SUPPORT
BUSHING, DOCKING STATION
SUPPORT PLATE, DOCKING
CROSS BRACE, DOCKING
GUSSET, OPPOSITE
GUSSET
BUSHING, BUOYANCY ATTACHMENT
BRACE, DOCKING SUPPORT
12-030-0023-00
3
DESCRIPTION
PART NUMBER
4
ITEM
NO.
1
A
B
C
D
E
F
'(6&5,37,21
5(9
$35
$*
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
'$7(
3(5$66<%20
66
7
3++
0$7(5,$/
7,7/(
$/(;*
%
$66<*8,'(5$,/
'$7(
$33529('%<
6+((7
6&$/(
':*12
6,=(
'$7(
'5$:1%<
(+:$&+6
121(
121(
121(
121(
3(5$66<
%20
121(
121(
121(
),1,6+
5(9
47<
2)
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
0&0$67(5&$55$
$
/
$,6,
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
5(9,6,21+,6725<
5(/($6('
$'+(6,9(
666;
6+&6[/*66
6+&6;66
%+&6[
$
$
$
$
/,1($5*8,'(5$,/
%/2&.63,1'/(6/,'(
$'$37(5
6&5(:&$3&29(5
$66<*8,'(%/2&.
'(6&5,37,21
3$57180%(5
,7(0
12
10
SECTION C-C
8
20
19
A
A
DETAIL B
SCALE 1 : 1
13
12
14
7
9
8
15
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
B
1
08-060-406
08-060-407
08-060-413
12-030-1406-00
12-030-1407-00
12-030-1408-00
1293K22
6438K52
92196A632
92196A251
93190A583
NTA-1018
NTA-1828
P08-018-015
P08-018-016
P08-018-019
P08-018-020
TLC 1064
TRB-1018
TRB-1828
PART NUMBER
4
DESCRIPTION
MATERIAL
6
DESCRIPTION
REV.
APR.
AG
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
2/8/2013
5
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
SECTION A-A
C
C
3
B
ALEX G.
17
E.H. WACHS
18
1
1
1
1
1
1
2
1
8
4
4
1
1
1
1
1
1
1
2
2
QTY.
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
16
DATE
.
.
APPROVED BY
SHEET
SCALE
12-030-3931-00
DWG. NO.
2/8/2013
SIZE
DATE
11
FINISH
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
PER MFG SPEC
PER MFG SPEC
N/A
N/A
NONE
NONE
NONE
PER MFG SPEC
PER MFG SPEC
1 OF 1
NTS
1
REV.
ASSY, SCREW FEED, SEVER /BEVEL STATION, CPT
DRAWN BY
TITLE
2
HOUSING A, FEED BEARING
6061-T6 (SS)
HOUSING B, FEED BEARING
6061-T6
STOP, FEED - SEVERING
6061-T6
SCREW, FEED
AISI 304
BUSHING
AMPCO-45
MOD, PLATFORM NUT
932 BRONZE
GREASE FITTING, 90 DEG, 1/4-28
Chrome Stainless Steel
1/2-20 THREADED SHAFT COLLAR
303
SHCS 3/8-16 X 2, 316 8SS
316/316L
SHCS 10-24 X 1-1/2 316 SS
316/316L
HHCS, 5/16-18 X 1 LG, 316 SS
316/316L
THRUST BEARING
PER MFG SPEC
BEARING, NEEDLE THRUST 1828
PER MFG SPEC
WASHER, TOP FEED BRG SUPPORT
316/316L
WASHER, BOTTOM FEED BRG SUPPORT
316/316L
DRIVEN SPROCKET, MOD.
MARTIN #35B23SS/ 316 SS
KEY, OVERLOAD COUPLING
18-8
ZERO-MAX TORQUE LIMITER
PLASTIC WITH S.S. HARDWARE
THRUST WASHER
PER MFG SPEC
TORRINGTON THRUST WASHER
PER MFG SPEC
6(&7,21%%
'(7$,/&
6&$/(
$
$
&
75%
$
$
75%
17$
3
3
3
3
7/&
17$
+286,1*$)(('%($5,1*
+286,1*%)(('%($5,1*
6&5(:)(('
%86+,1*
02'3/$7)250187
*5($6(),77,1*'(*
7+5($'('6+$)7&2//$5
6+&6;66
++&6;/*66
.
.
$
$
'(6&5,37,21
5(9
3(50)*63(&
3(50)*63(&
%
%
$35
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
'$7(
$*
$/(;*
%
'$7(
$33529('%<
$66<6&5(:)(('
6+((7
6&$/(
(+:$&+6
176
2)
5(9
(;3/2'(
47<
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
121(
121(
121(
121(
121(
121(
121(
121(
121(
3(50)*
63(&
3(50)*
63(&
1$
1$
121(
121(
121(
3(50)*
63(&
3(50)*
63(&
121(
121(
121(
121(
),1,6+
':*12
6,=(
'$7(
'5$:1%<
7,7/(
7
766
3(50)*63(&
3(50)*63(&
/
/
0$57,1%6666
3/$67,&:,7+66+$5':$5(
0$7(5,$/
766
7
$,6,
$03&2
%521=(
&KURPH6WDLQOHVV6WHHO
/
/
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
5(9,6,21+,6725<
5(/($6('
6(&7,21$$
6723)((')%(
6+28/'(56&5(:
63$&(5)(('187
6+&6;66
7255,1*7217+5867:$6+(5
7+5867:$6+(5
:$6+(5723)(('%5*6833257
:$6+(5%27720)(('%5*6833257
'5,9(16352&.(702'
.(<29(5/2$'&283/,1*
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7+5867%($5,1*
'(6&5,37,21
3$57180%(5
,7(0
12
$
$
'(7$,/%
6&$/(
&
&
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%
$
$
3
3
9+
+286,1*63,1'/(
'(6&5,37,21
'(6&5,37,21
5(9
$35
$*
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
'$7(
$*
%
121(
'$7(
$33529('%<
68%$66<63,1'/(
6+((7
6&$/(
(+:$&+6
2)
176
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
3(50)*63(&
121(
1$
121(
121(
1$
3(50)*63(&
3(50)*63(&
3(50)*63(&
3(50)*63(&
3(50)*63(&
37)(&2$7('
121(
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6,=(
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/
7
66.(<
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3(50)*63(&
$OOR\6WHHO
$OOR\6WHHO
3(50)*63(&
3(50)*63(&
3(50)*63(&
3(50)*63(&
/
0$7(5,$/
5(9
),1,6+
47<
$12',=(3(50,/$
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62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
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6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
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6,/,&21(
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)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
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62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
5(9,6,21+,6725<
5(/($6('
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/((635,1*&2035(66,21
6+&6[/*66
6+&6;/*66
)/$1*(+($'&$36&5(:;
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$,6,
$,6,
$03&2
$03&2
7
$,6,
$03&2
$,6,
66
66
/
/
6&5(:)(('
(1'3/$7(
187+286,1*
*8,'(%86+,1*
%86+,1*;;%521=(
+286,1*)(('%($5,1*
63$&(5
187
(1'3/$7(
*8,'(52'
,16(57;'/*+(/,&$/
6+$)7&2//$5
:$6+(5
)+6&6;66
6+&6;66
0$7(5,$/
'(6&5,37,21
A
B
C
D
E
F
18
8
2
8
27
26
9
23
34
19
25
35
7
36
7
40
33
20
13
30
31
8
29
5
14
6
1
6
15
12
32
6
10
3
5
7
11
5
22
4
16
4
4
24
MANIFOLD ASSY, CLAMP CYL (F)
08-060-954
20
SHCS, 1/4-20 X 2-3/4, 18-8SS
FHCS, 5/16-18 X 1-3/4, 18-8SS
1/4-28 GREASE ZERK
3/8-16 x 2lg SHCS 316 SS
3/8-16 x 1-1/4lg SHCS 316SS
1/4-20 FUL NYLON INSERT
LOCKNUT 316 SS
NUT, 5/16-16 NYLOCK 316 SS
NUT, 3/8-16 316SS NYLOCK
DOWEL PIN, 5/16 X 1-1/4, 316SS
92196A553
92210A589
1293K42
92488A302
92185A626
90715A125
90715A135
90715A145
97395A505
92185A555
25
26
27
28
29
30
31
32
33
34
3
SHCS, 5/16-24 X 3-1/2 SS
92196A351
40
39
92185A548
PARKER
6_F5OX-SS
37C150FSC6
1/4-20 x 1-3/4 SHCS 316SS
ADAPTER, SAE-ORB -6 TO JIC -6
STR, SS
FHCS, 3/8-16 X 1-1/2, 316SS
1/4in FLAT WASHER 316SS
FHCS, 5/8-11 X 1-3/4 316SS
91950A029
90585A833
38
36
37
SHCS, 5/16-18 X 1, 316SS
92185A583
35
SHCS, 1/4-20 X 2-1/2. 316SS
FHCS, 1/4-20 X 3/4, SS W/INSERT
92805A540
SHSB, 1/2" X 4", 3/8-16 THD, SS
24
90298A728
23
22
PARKER, FLOW DIVIDER
MANIFOLD ASSY, ROD LOCK (L)
21 FDC101A11-A6T
MANIFOLD ASSY, ROD LOCK (R)
08-060-950
08-060-910
14
08-060-949
08-060-154
13
19
08-060-149
12
18
08-060-107
11
ASSY, ROD LOCK
SPACER 2, CLAMP
ASSY, FRONT CLAMP ARM
08-060-106
10
ASSY, ROD LOCK OVERRIDE
BLOCK, CLAMP
BLOCK 2, CLAMP
CAM, ROD LOCK
08-060-105A
9
ASSY, ROD LOCK OVERRIDE
BUSHING, CYLINDER TRUNNION
08-060-104
8
08-060-912
CYLINDER, CLAMPING
08-060-103
7
08-060-913 B
BUSHING, SUPPORT ROD - SHORT
08-060-102
6
08-060-913 A
JOINING PLATE
BUSHING, SUPPORT ROD - LONG
12-030-1152-00
5
17
12-030-1151-00 LIFT BRACKET ATTACHING BLOCK
4
16
6061-T6
CLAMP PAD ASSEMBLY
12-030-3941-00
3
15
6061-T6
PLATE 2, FRONT CLAMP
12-030-0101-00
2
Finish
12/03/2012
Karl K
APR.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RE-RELEASED
DESCRIPTION
TITLE
D
SIZE
12/3/2012
Karl K
APPROVED BY
DATE
SCALE
SHEET
1
12-030-3971-00
DWG. NO.
10/6/2009
J. WILLIAMS
DRAWN BY
DATE
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
NTS
1 OF 3
1
REV.
88
3
2
2
4
16
8
8
12
4
4
8
8
4
4
4
8
24
12
1
1
1
1
1
1
2
2
1
2
2
2
4
2
8
6
4
2
2
1
1
QTY.
ASSY, FRONT CLAMP, COMBINATION TOOL
NONE
316/316L
1
NONE
316/316L
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
NONE
HARD COAT ANODIZE PER MIL-A-8625F, TYPE III, CLASS
2 (BLACK), 0.001" THICK (0.0005" BUILD-UP)
NONE
NONE
NEDOX CR
NONE
HARD COAT ANODIZE PER MIL-A-8625F TYPE-III,
CLASS-2 (BLACK), 0.001" THICK (0.0005" BUILD UP)
HARD COAT ANODIZE PER MIL-A-8625F TYPE-III,
CLASS-2 (BLACK), 0.001" THICK (0.0005" BUILD UP)
THIOKOL 2378
NONE
NONE
REV.
1
PART INFO IN ASSY BOM
NONE
NONE
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
303
18-8
18-8
18-8
18-8
18-8
6061-T6
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
6061-T6
6061-T6
6061-T6
6061-T6
4140/4340 HT STEEL
CHROME SS ROD/ STEEL BODY
6061-T6
6061-T6
PART INFO IN ASSY BOM
6061-T6
6061-T6
2
Material
DESCRIPTION
PLATE 1, FRONT CLAMP
3
ITEM PART NUMBER
NO.
1 12-030-0100-00
A
B
C
D
E
F
A
B
C
D
8
70 1/2"
7
70"
26 1/4"
24"
MAX PIPE DIAMETER
6
5
4
9 5/8"
4
14 5/8"
3
3
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
2
TITLE
E.H. WACHS
D
SIZE
DATE
Karl K
12/3/2012
SCALE
SHEET
1
12-030-3971-00
DWG. NO.
APPROVED BY
2 OF 3
NTS
ASSY, FRONT CLAMP, COMBINATION TOOL
10/6/2009
J. WILLIAMS
DRAWN BY
DATE
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
REV.
1
A
B
C
D
E
5
E
6
F
7
F
8
*($50,7(5
:250
6833257
6+$)7
*($50,7(5
6+$)7
23(5$725
.(<
%5$&.(7
.
.
$
$
$
$
6+&6[
66
6+&6;
66
6+&6[
66
7+5($'('
6+$)7&2//$5
6+&6[
/*66
*5($6(),77,1*
5(7$,1(5
:250*($5
.(<
%($5,1*
%($5,1*
%($5,1*
63$&(5
63$&(5
.(<
%($5,1*
%($5,1*
6+$)7
%($5,1*
62&.(7
+286,1*
'(6&5,37,21
,7(0 3$57180%(5
12
)LQLVK
121(
121(
121(
121(
121(
121(
121(
1('2;&5
7+.
121(
/
7
121(
121(
121(
121(
121(
121(
%/$&.$12',=(
$03&2
121(
1('2;
$,6,6WHHO &5
FROGGUDZQ
7+.
64.(<
121(
672&.
7
%/$&.$12',=(
64.(<
121(
672&.
%26721*($5
121(
'%
$03&2
$03&2
7
%26721*($5
+/.<
7
%26721*($5
+/.<
121(
1('2;&5
7+.
1('2;
%26721*($5 &5
+5+
7+.
%851,6+('
$03&2
0F0
$
'(/5,1
$03&2
$,6,
7
%/$&.$12',=(
$,6,7\SH6
1('2;&5
7RRO6WHHO
5&
7+.
$03&2
121(
0DWHULDO
47<
SECTION B-B
SCALE 1 : 2
B
B
$35
$*
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
'$7(
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
5(9,6,21+,6725<
'(6&5,37,21
5(9
5(/($6('
A
A
$/(;*
%
E.H. WACHS
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
SECTION A-A
SCALE 1 : 2
'$7(
$33529('%<
6+((7
6&$/(
12-030-4010-00
':*12
6,=(
'$7(
2)
5(9
&217,1*(1&<6/,'(5(75$&70(&+$1,60
'5$:1%<
7,7/(
A
B
C
D
E
F
7
6
8
7
08-060-901C
(ROTATING FRAME ASSEMBLY)
6
MAIN DRIVE
MANUAL OVERRIDE
ROD LOCK OVERRIDE
12-030-4901-00 GENERAL ARRANGEMENT
FLOTATION BLOCKS NOT SHOWN
8
5
HYDRAULIC STAB (MALE)
5
4
4
2
3
BALLAST BLOCKS
DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
APR.
Karl K
2
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
DATE
10/11/2012
REVISION HISTORY
Released For Production
1
REV.
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
1
D
10/11/2012
Karl K
APPROVED BY
DATE
SCALE
SHEET
1
12-030-4901-00
DWG. NO.
7/23/2009
SIZE
DATE
J. WILLIAMS
DRAWN BY
1 OF 3
NTS
1
REV.
UNIVERSAL TOOL PLATFORM, COMBINATION TOOL
TITLE
12-030-1001-00 REAR PLATE
MANIFOLD GUARD
HYDRAULIC MANIFOLD
12-030-3901-00 (REAR CLAMP ASSEMBLY)
12-030-3971-00 (FRONT CLAMP ASSEMBLY)
08-060-901D (DRIVE ASSEMBLY)
12-030-3923-00 (ROV DOCKING STATION ASSEMBLY)
ELECTRICAL STAB
3
A
B
C
D
E
F
A
B
C
D
E
F
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
106
107
108
109
110
8
8
PART NUMBER
12-030-3971-00
12-030-3901-00
12-030-3911-00
08-060-901D
12-030-3098-00
12-030-3099-00
12-030-3088-00
12-030-3081-00
12-030-3089-00
12-030-3163-00
12-030-3065-00
12-030-0928-00
12-030-0929-00
12-030-3750-00
12-030-4927-00
12-030-0066-00
12-030-3125-00
12-030-1001-00
12-030-1153-00
12-030-1154-00
12-030-1759-00
09-027-100
09-027-200
08-060-948
08-060-919
08-060-047
08-060-920
08-060-921
08-060-922
08-060-927A
08-060-927B
08-060-080
08-060-002
08-060-006
08-060-068
08-060-030
08-060-031
08-060-147
08-060-050
08-060-052
08-060-224
08-060-076
08-060-225
08-060-083
08-060-218
08-060-055
09-038-000
09-038-050
09-028-001
09-028-00
08-060-ODI FE Recept.
08-060-085
08-060-017
08-060-097
08-060-096
09-027-006
95649A263
93310A580
92196A606
92196A604
92196A625
92196A563
92210A543
93705A641
93705A628
93705A542
98017A210
90715A135
92949A585
90715A125
93635A369
92185A591
92185A587
92185A632
92185A721
92185A589
92185A540
92185A592
92185A645
90715A165
92186A720
98164A212
90715A145
90585A546
94205A260
92185A630
91950A030
60475K78
6438K55
6438K61
6157K61
5046K14
09039027
Crosby G-2130_1019515
CarrLane-8MDP200S
Hofmann 2FP-SS_Male Plug
Hofmann 2F-SS_Female Socket
Parker 6_FTX-SS
Parker 10643-4-4-SS
Parker 10643-6-4-SS
Parker 6_VTX-SS
Parker 6 CTX-SS
Sun GCH Body Aluminum
Sun CXDA-XCN_AP
NOVA camera Rear
12-030-3601-00
12-030-3923-00
7
7
DESCRIPTION
ASSY, FRONT CLAMP, COMBINATION TOOL
ASSY, REAR CLAMP, COMBINATION TOOL
ASSY, ROTATING FRAME, COMBINATION TOOL
ASSY, DRIVE
L (FACING TOOLS) UPPER BUOYANCY BLOCK ASSY
R (FACING TOOLS) UPPER BUOYANCY BLOCK ASSY
CPT CENTER REAR BUOYANCY BLOCK
LOWER FRAME BUOYANCY BLOCK
CLAMP SECTION BUOYANCY BLOCK
FRONT CENTER BOUYANCY BLOCK
ROTATING FACEPLATE BUOYANCY BLOCK
ASSY, BUOYANCY BRACKET - FRONT
ASSY, BUOYANCY BRACKET - REAR
REAR ROV GRAB HANDLE ASSEMBLY
HYDRAULIC MANIFOLD ASSEMBLY
GUARD FRAME, MANIFOLD
REAR CAMERA GUARD ASSEMBLY
PLATE, REAR
HOSE GUIDE PLATE
REAR CAMERA BRACKET
COUPLER STOP COLLAR
COMPENSATOR ASSEMBLY
COMPENSATOR, VALVE PACK
ASSY, MANIFOLD, REAR PLATE
CYLINDER ASSEMBLY, LINEAR TRAVEL
ASSY, ROUTING CHANNEL
ASSY, LONG SUPPORT ROD - SS
ASSY, SHORT SUPPORT ROD
ASSY, LONG SUPPORT ROD - AL
RADIAL FEED OVERRIDE DRIVE, STARBOARD
RADIAL FEED OVERRIDE DRIVE, PORT SIDE
HANDLE, ROD LOCK RELEASE
PLATE, SIDE
GUIDE, CABLE CARRIER - OUTER
BRACKET, ANGLE
RAIL
CLAMP
PLATE, ALIGNMENT
BUSHING, SHACKLE
SPACER
ANGLE BRACKET
PLATE, CABLE CARRIER BRACKET MOUNTING
ANGLE BRACKET
BUSHING, MANUAL OVERRIDE
BAR, BUOYANCY SUPPORT
GUARD, BUOYANCY
ASSY, HYDRAULIC STAB
ASSY, PLUG RECEPTACLE
ANGLE BRACKET, ELECTRICAL STAB
ELECTRIC HOT STAB
ELECTRIC FLYING LEAD RECEPTACLE
KEY, ELASTOMER COUPLING
BALLAST BLOCK
STUD, FROM 93250A032
TUBE, BUOYANCY SUPPORT
MOUNTING SLEEVE, CAMERA
UHMWPE FLAT WASHER, 1" ID
5/16-18 X 5/8 BHSCS SELF LOCKING SS
SHCS, 5/16-18 X 6, 18-8SS
SHCS, 5/16-18 X 5, 18-8SS
SHCS, 3/8-16 X 1-1/8, 18-8SS
SHCS, 1/4-20 X 5-1/2, 18-8SS
1/4-20 X 1-1/8 FHSCS SS
1/2-13 X 1-1/2 SELF LOCK SHCS SS
SHCS, 3/8-16 X 1-1/2 SELF LOCK SS
1/4"-20 X 1 SELF LOCK SHCS SS
1/2 WASHER, SS
NUT, 5/16-16 NYLOCK 316 SS
5/16-18 X 1-1/4 BHSCS 316 SS
1/4-20 FUL NYLON INSERT LOCKNUT 316 SS
M8 X 120 LG HHCS 316SS
SHCS, 5/16-18 X 2, 316SS
SHCS, 5/16-18 X 1-1/2, 316SS
3/8-16 X 2 SHCS 316SS
1/2-13 X 2-1/4 SHCS 316SS
5/16-18 x 1-3/4lg SHCS 316SS
SHCS, 1/4-20 X 3/4, 316SS
SHCS, 5/16-18 X 2-1/4, 316SS
3/8-16 X 4 SHCS 316SS
1/2-13 NYLOCK HEX NUT 316SS
1/2-13 x 2lg HHCS 316 SS
BHCS, 1/4-20 X 5/8, 316SS
NUT, 3/8-16 316SS NYLOCK
1/4-20 X 1-1/2 FHSCS 316 SS
M8 HEX NUT SELF LOCKING
3/8-16 x 1-3/4lg SHCS 316SS
WASHER, 5/16 SAE
SHAFT COLLAR W/SET SCREW, 1-1/4 DIA., PLASTIC
CLAMP COLLAR, 1-PIECE, 3/4-10, SS
1-14 CLAMP ON COLLAR
SHFT COLLAR, 2-15/16" BORE, ONE PIECE, AL
HOSE, CUT TO LENGTH
2 X4 X 8 LEAD WEIGHT
SHACKLE, 4-3/4 TON
MARINE DETENT PIN, 1/2 X 2-1/2
MALE HOSE CONNECTOR
FEMALE HOSE CONNECTOR
-6 JIC MALE 1/4 NPT MALE STRAIGHT FITTING SS
1/4 JIC HOSE END SS
1/4 X 3/8 JIC HOSE END SS
-6 JIC MALE 1/4 NPT MALE 45 DEG ELBOW SS
-6 JIC X 1/4 NPT JIC 90 DEG ELBOW SS
VALVE MOUNT BLOCK
CHECK VALVE
CAMERA
CONTINGENCY LIFT STRAP CHANNEL ASSEMBLY
ASSY, ROV DOCK STATION, COMBINATION TOOL
6
6
MATERIAL
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
6061-T6
316/316L
HDPE
316/316L
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
6061-T6
6061-T6
6061-T6 ANGLE L1.50X.187
6063-T5
6061-T6
6061-T6
316/316L
6061-T6
6061-T6
6061-T6
6061-T6
PLASTIC
316/316L
BLACK UHMW
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
6061-T6 ANGLE, L4"X1/2"
PER VENDOR BOM
ABS PC
18-8SS 1/4" SQ KEYSTOCK (OS)
ASTM A36 Steel
3/4-16 2A UNF THRD ROD, 316SS
6061-T6 TUBE, 1" O.D.X 1/4" WALL
BLACK DELRIN
UHMW
18-8
18-8
18-8
18-8
18-8
18-8
18-8
18-8
18-8
18-8
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
Nylon 101
303
303
6061-T6
TYGON SE-200, PVC/FEP LINED
LEAD
ALLOY STEEL
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
316/316L
6061-T6
AISI 304
AS SUPPLIED BY MFG
PART INFO IN ASSY BOM
PART INFO IN ASSY BOM
FINISH
DWG/QTY.
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
2
PART INFO IN ASSY BOM
2
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
2
PART INFO IN ASSY BOM
2
PART INFO IN ASSY BOM
2
PART INFO IN ASSY BOM
2
PART INFO IN ASSY BOM
1
NONE
1
NONE
1
NONE
1
#4 NO GRAIN DIRECTION
1
NONE
1
NONE
6
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
2
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
4
PART INFO IN ASSY BOM
4
PART INFO IN ASSY BOM
4
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
NONE
2
VIB DEBUR IN PLASTIC MEDIA, 1 HR.
2
NONE
1
NONE
4
NONE
2
NONE
16
NONE
4
NONE
1
NONE
2
NONE
1
NONE
1
NONE
1
NONE
2
NONE
6
NONE
2
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
NONE
2
NONE
2
NONE
2
NONE
2
PAINT, SUBSEA YELLOW
24
NONE
1
NONE
1
NONE
1
NONE
1
NONE
2
NONE
1
NONE
1
NONE
4
NONE
1
NONE
28
NONE
4
NONE
12
NONE
12
NONE
12
NONE
7
NONE
4
NONE
53
NONE
4
NONE
1
NONE
2
NONE
4
NONE
5
NONE
2
NONE
8
NONE
1
NONE
16
NONE
13
NONE
8
NONE
2
NONE
20
NONE
24
NONE
5
NONE
12
NONE
7
NONE
2
NONE
1
NONE
7
NONE
8
NONE
1
NONE
4
AS SUPPLIED BY MFG
1
NONE
4
NONE
6
NONE
6
NONE
8
NONE
7
NONE
12
NONE
2
NONE
2
NONE
2
NONE
2
NONE
1
PART INFO IN ASSY BOM
1
PART INFO IN ASSY BOM
1
5
5
28
55
90
4
29
32
37
27
25
31
53
2
26
38
10
94
110
4
5
3
3
108
97
90
45
46
11
FLOTATION REMOVED IN THIS VIEW
33
4
36
95
20
17
56
23
22
15
16
96
21
19
3
2
1
9
7
1
27
38
33
18
14
2
31
6
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
D
10/11/2012
Karl K
APPROVED BY
DATE
SCALE
SHEET
1
12-030-4901-00
DWG. NO.
7/23/2009
SIZE
DATE
J. WILLIAMS
DRAWN BY
2 OF 3
NTS
1
REV.
UNIVERSAL TOOL PLATFORM, COMBINATION TOOL
TITLE
WEIGHT IN AIR: 6310 LBS
33
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
2
A
B
C
D
E
F
A
B
C
8
7
24"
MAX PIPE DIAMETER
6
107 3/4"
86 1/4"
5
4
89 1/8"
3
1
2
E.H. WACHS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
D
10/11/2012
Karl K
APPROVED BY
DATE
SCALE
SHEET
1
12-030-4901-00
DWG. NO.
7/23/2009
SIZE
DATE
J. WILLIAMS
DRAWN BY
3 OF 3
NTS
1
REV.
UNIVERSAL TOOL PLATFORM, COMBINATION TOOL
TITLE
WEIGHT IN AIR: 6310 LBS
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
2
A
B
C
D
72"
3
D
4
E
5
E
6
F
7
F
8
$
$
%
%
6(&7,21&&
6&$/(
0$;)(('5$7(,30
127(
&
&
6(&7,21$$
'(6&5,37,21
5(9
$35
$*
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
'$7(
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
5(9,6,21+,6725<
5(/($6('
7,7/(
%
E.H. WACHS
6+((7
6&$/(
12-030-4904-00
':*12
'$7(
$33529('%<
2)
176
.QLJKWVEULGJH3DUNZD\
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ZZZHKZDFKVFRP
6(9(5,1*(1'35(302'8/(
6,=(
'$7(
6(&7,21%%
$/(;*
'5$:1%<
5(9
63,1'/(6/,'($66(0%/<
6+28/'(56&5(:
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6+&6[/*66
6+&6;/*66
666;66
++&6;/*66
:$6+(56$(
$
$
$
$
$
$
$
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$VVHPEO\
3
'5,9(6352&.(702'
%
'$7(
$33529('%<
6+((7
6&$/(
12-030-4904-00
':*12
6,=(
'$7(
E.H. WACHS
2)
176
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
121(
121(
121(
121(
121(
121(
121(
121(
3(5$66<%20
3(5$66<%20
3(5$66<%20
3(5$66<%20
5(9
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47<
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$12',=(3(50,/$
)7<3(,,,&/$66
%/$&.
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83
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7,7/(
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62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
&217,1*(1&<6/,'(5(75$&7
0(&+$1,60
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/
/
/
/
/
3(5$66<%20
3(5$66<%20
3(5$66<%20
3(5$66<%20
$,6,
3(5$66<%20
7
7
7
0$7(5,$/
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
$66<*8,'(5$,/
$66<6&5(:)(('6(9(5%(9(/
67$7,21&37
$8720$7,&)(('68%$66(0%/<
3/$7(*8,'(5$,/386+
$66<(1'0,//%(9(/
63$&(5)(('187
%5$&.(7)(('02725
3/$7(%$6(
'(6&5,37,21
3$57180%(5
,7(0
12
NOTE:
A
A
DETAIL B
SCALE 1 : 1
MAX. FEED RATE 6 IPM
12
3
7
1
9
14
4
10
8
11
SECTION A-A
DESCRIPTION
REV.
APR.
AG
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
DATE
2/12/2013
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
UNLESS OTHERWISE SPECIFIED:
REVISION HISTORY
RELEASED
1
2
5
15
6
17
B
DATE
3/19/2013
SHEET
SCALE
12-030-4905-00
DWG. NO.
2/12/2013
SIZE
DATE
Karl K
APPROVED BY
FBE REMOVAL MODULE
E.H. WACHS
1 OF 2
1
REV.
13
16
NTS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
DETAIL C
SCALE 1 : 1
ALEX G.
DRAWN BY
TITLE
18
PART NUMBER
08-060-400
08-060-408
08-060-410
08-060-540
P08-018-018
10-031-100
12-030-3500-00
12-030-3932-00
12-030-3935-00
12-030-3936-00
12-030-3934-00
90585A242
92185A582
92196A624
92311A539
93776A500
93190A583
91950A030
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
ALL DIMENSIONS ARE IN INCHES.
E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)
SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.
DO NOT SCALE DRAWING.
TOLERANCES:
FRACTIONS 1/32
ONE PLACE DECIMAL .015
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR 15 MIN.
MATERIAL
TITLE
ALEX G.
B
DATE
3/19/2013
Karl K
APPROVED BY
SHEET
SCALE
FBE REMOVAL MODULE
12-030-4905-00
DWG. NO.
2/12/2013
SIZE
DATE
DRAWN BY
2 OF 2
NTS
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. WACHS
1
REV.
FINISH
QTY.
HARD COAT ANODIZE PER MIL-A6061-T6
8625F TYPE-III, CLASS-2 (BLACK), 0.001" 1
THICK (0.0005" BUILD-UP)
6061-T6
NONE
1
AISI 304
NONE
2
PER ASSY BOM
PER ASSY BOM
1
MCM #6799K114/ 316 SS
NONE
1
PER ASSY BOM
PER ASSY BOM
1
PER ASSY BOM
PER ASSY BOM
1
PER ASSY BOM
PER ASSY BOM
1
PER ASSY BOM
PER ASSY BOM
2
PER ASSY BOM
PER ASSY BOM
1
PER ASSY BOM
PER ASSY BOM
1
316/316L
NONE
14
316/316L
NONE
5
316/316L
NONE
14
316/316L
NONE
1
AISI 304
NONE
4
316/316L
NONE
4
316/316L
NONE
4
UNLESS OTHERWISE SPECIFIED:
BRACKET, FEED MOTOR
PLATE, GUIDE RAIL PUSH
FBE REMOVAL DISC
DRIVE SPROCKET, MOD.
GUIDE PIN
CAMERA MOUNT ASSEMBLY
ASSY, SCREW FEED
ASSY, GUIDE RAIL
AUTOMATIC FEED SUB ASSEMBLY
SPINDLE ASSEMBLY
FHSCS #10-24 x 1/2 LG, 316 SS
SHCS5/16"-18 x 7/8 LG, 316 SS
SHCS 3/8-16 X 1 LG, 316 SS
SSS 1/4-20 X 5/8" 316 SS
NUT, SERRATED FLANGE 1/2-13, SS
HHCS, 5/16-18 X 1 LG, 316 SS
WASHER, 5/16 SAE
PLATE, BASE
DESCRIPTION
B
A
C
C
"
B
"
SECTION A-A
"
A
'(6&5,37,21
5(9
$35
$*
%
$/(;*
'$7(
$33529('%<
6+((7
6&$/(
12-030-4906-00
':*12
6,=(
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E.H. WACHS
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
2)
176
5(9
6($05(029$/$1','%(9(/,1*02'8/(
'5$:1%<
7,7/(
SECTION B-B
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
'$7(
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
5(9,6,21+,6725<
68%0,77(')25$33529$/
SECTION C-C
SCALE 1 : 2
0$;)(('5$7(,30
127(
D
D
SECTION D-D
F
F
%
$/(;*
'$7(
$33529('%<
6+((7
6&$/(
12-030-4906-00
':*12
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E.H. WACHS
.QLJKWVEULGJH3DUNZD\
/LQFROQVKLUH,/
ZZZHKZDFKVFRP
2)
5(9
6($05(029$/$1','%(9(/,1*02'8/(
'5$:1%<
7,7/(
SECTION F-F
72/(5$1&(6
)5$&7,216 21(3/$&('(&,0$/ 7:23/$&('(&,0$/ 7+5((3/$&('(&,0$/ $1*8/$5 0,1
35235,(7$5<$1'&21),'(17,$/7+(,1)250$7,21&217$,1(',17+,6'5$:,1*,67+(
62/(3523(57<2)(+:$&+6$1<5(352'8&7,21,13$5725$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)(+:$&+6,6352+,%,7('
$//',0(16,216$5(,1,1&+(6
(+:$&+6:25.0$16+,367$1'$5'6:,
6+$//$33/<72$//,7(0612763(&,),('21'5$:,1*
'21276&$/('5$:,1*
81/(6627+(5:,6(63(&,),('
DETAIL E
SCALE 1 : 1
:+((/75$&.,1*
3/$7(%$6(
%5$&.(7)(('02725
:+((/%5$&.(7
:+((/%5$&.(7
32,17(5
7+5867%5$&.(7
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++&6;/*
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12
/
3(5$66<%20
3(5$66<%20
3(5$66<%20
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3(5$66<%20
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7
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47< 12
A
B
C
D
E
F
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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18
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20
21
1
2
3
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5
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7
8
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MANIFOLD POWER +24V
MANIFOLD POWER +24V
MANIFOLD POWER +24V
MANIFOLD POWER 0V
MANIFOLD POWER 0V
MANIFOLD POWER 0V
rs232 TX
rs232 RX
rs232 0V
CAMERA POWER +24V
CAMERA POWER 0V
VIDEO 1 SIGNAL
VIDEO 1 SHIELD
VIDEO 2 SIGNAL
VIDEO 2 SHIELD
VIDEO 3 SIGNAL
VIDEO 3 SHIELD
SAFETY EARTH
UNUSED
UNUSED
UNUSED
8
STP TX (BLUE)
STP RX (VIOLET)
STP 0V
#16A (RED)
#16B (ORANGE)
COAX CORE
COAX SHIELD
QUAD (TAN)
QUAD (PINK)
QUAD (GRAY)
QUAD (WHITE)
#16 (YELLOW)
#16 (GREEN)
DRAIN
QUAD SHIELD
#14 (BROWN)
#14 (BLACK)
SPD-22548
5507-2021
7
7
TRITECH
MANIFOLD
8
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
2
3
4
5
6
55A1-2021
6
STP TX (BLUE)
STP RX (VIOLET)
STP 0V
#16A (RED)
#16B (ORANGE)
COAX CORE
COAX SHIELD
QUAD (TAN)
QUAD (PINK)
QUAD (GRAY)
QUAD (WHITE)
#16 (YELLOW)
#16 (GREEN)
DRAIN
3
4
5
6
7
8
9
10
11
12
9
10
11
12
2
1
NOTICE:
THIS DRAWING, INCLUDING THE PRINCIPLE OF
DESIGN, IS THE PROPERTY OF AND SUBMITTED BY
WACHS SUBSEA LLC WITH THE UNDERSTANDING
THAT IT IS NOT TO BE USED FOR ANY PURPOSE
WITHOUT WRITTEN CONSENT FROM
WACHS SUBSEA LLC.
4
NEXT ASSY
USED ON
3
APPLICATION
10
11
12
10
11
12
PROPRIETARY AND CONFIDENTIAL
9
3
4
5
6
7
8
2
1
9
3
4
5
6
7
8
2
1
ROV
3
10
11
12
9
3
4
5
6
7
8
2
1
DO NOT SCALE DRAWING
E
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/16
ANGULAR: MACH 1 BEND 1
TWO PLACE DECIMAL
0.030
THREE PLACE DECIMAL 0.010
FINISH
2
2
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
90° RECEPTACLE
ON ROV
(SOCKETS)
UNLESS OTHERWISE SPECIFIED:
PLUG ON ROV SIDE
OF FLYING LEAD
(PINS)
25' LONG
ROV RETREIVABLE
PROTECTIVE CAP
ROV MOUNTED
PARKING POSITION
4
PLUG ON TOOL FLYING LEAD
SIDE OF
BETWEEN ROV
FLYING LEAD
AND TOOL
(SOCKETS)
25' LONG
3
4
5
6
7
8
2
#14 (BROWN)
5
RECEPTACLE
ON TOOL
(PINS)
1
5
#14 (BLACK)
SPD-22548
25' LONG
ROV RETREIVABLE
PROTECTIVE CAP
TOOL MOUNTED
PARKING POSITION
RL
NAME
DATE
10
11
12
9
3
4
5
6
7
8
2
1
WACHS SUBSEA LLC.
11050 West Little York, Building N. Houston, TX 77041
P: +1-713-983-0784 F: +1-713-983-0703
www.wachsco.com
VIDEO 3
VIDEO SHIELD
SAFETY EARTH
VIDEO 2
rs232 TX
rs232 RX
rs232 0V
CAMERA+24V
CAMERA 0V
VIDEO 1
0V
+24V
ROV J-BOX
SCALE: 1:1 WEIGHT:
C
SIZE DWG. NO.
1
F
SHEET 1 OF 1
REV
PRS ELECTRICAL SCHEMATIC
TITLE:
OILFILLED CABLE
ASSEMBLY
1
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