pneumatic toggle clamps Sizing and Application Chart MC-PTC-1 19 8071 19 8101 19 817 21 827 21 868 23 803 25 8031 26 830 27 850 28 800 29 1200 29 Dimensions and technical information are subject to change without notice 100 to 125 [3.94 to 4.92] 8021 75 to 100 [2.95 to 3.94] 17 50 to 75 [1.97 to 2.95] 858 0 to 50 [0 to 1.97] 13 6000 to 8000 [1350 to 1800] 8007 5000 to 6000 [1125 to 1350] 15 4000 to 5000 [900 to 1125] 847 3000 to 4000 [675 to 900] 11 2000 to 3000 [450 to 675] 846 1000 to 2000 [225 to 450] 9 0 to 1000 [0 to 225] 810 O Max. Exerting Force at 5bar[72PSI] N[lbf.] 10000+ [2250+] 7 7000 to 10000 [1575 to 2250] 807 5000 to 7000 [1125 to 1575] 5 3000 to 5000 [675 to 1125] 802 2000 to 3000 [450 to 675] Page: MC-PTC-# 3 1000 to 2000 [225 to 450] Series 812 0 to 1000 [0 to 225] Max. Holding Capacity N[lbf.] DESTACO Pneumatic Clamps use airactuated cylinders to operate the clamping action. They are ideal for quick and repetitive production operations, and yet are portable and economical to use on short run jobs with temporary fixturing Dimensions and technical information are subject to change without notice Excellent/High MC-PTC-2 Fair/Medium Poor/Low Harsh/Dirty Arm Style Normal Solid Arm Version Suitable Application Area U-Bar Version Accomodates Workpiece Variation Duty Cycle Light Machining Assembly Overal Width mm [inch] Welding 100 to 120 [3.94 to 4.72] 80 to 100 [3.15 to 3.94] 60 to 80 [2.36 to 3.15] Overal Length mm [inch] 40 to 60 [1.57 to 2.36] 20 to 40 [0.78 to 1.57] 400+ [15.75+] 300 to 400 [11.81 to 15.75 250 to 300 [9.84 to 11.81] 225 to 250 [8.86 to 9.84] 200 to 225 [7.87 to 8.86] Overall Height mm [inch] 175 to 200 [6.89 to 7.87] 150 to 175 [5.91 to 6.89] 125 to 150 [4.92 to 5.91] 275+ [10.83+] 250 to 275 [9.84 to 10.83] 225 to 250 [8.86 to 9.84] 200 to 225 [7.87 to 8.86] 175 to 200 [6.89 to 7.87] 150 to 175 [5.91 to 6.89] 125 to 150 [4.92 to 5.91] rting Force at 2PSI] N[lbf.] 100 to 125 [3.94 to 4.92] 75 to 100 [2.95 to 3.94] 50 to 75 [1.97 to 2.95] 0 to 50 [0 to 1.97] 6000 to 8000 [1350 to 1800] 5000 to 6000 [1125 to 1350] 4000 to 5000 [900 to 1125] 3000 to 4000 [675 to 900] pneumatic toggle clamps Sizing and Application Chart Service Environment Not Recommended 812 Series Pneumatic Toggle Clamps | Product Overview Features: •S mallest of the pneumatic hold down series • Pneumatic version of Model 201-U Applications: • Assembly • Welding Also Available: See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options High temperature version available upon request as Model 812-U-HT 812-U Technical Information | Holding Capacities Maximum Holding Capacity Model 812-U † Maximum Exerting Force @ 5bar [72PSI] Accessories (Supplied) Inner Outer Inner Outer Weight Bore Size Air Consumption† dm3 [ft3] Port Size Spindle Flanged Accessory Washers [100 lbf] 440 N [55 lbf] 245 N [136 lbf] 613 N [92 lbf] 413 N [0.46lb] 0,21kg [0.75] 19,1 [0.003] 0,09 M5 305208-M 102111 Per double stroke at 5bar [72PSI] Max. Operating Temp: -23°C to 74°C [-10°F to 165°F] Optional Sensors: 810156, 810158 Replacement Clamp Assembly: 812-U-LC Replacement Cylinder Assembly: 812CYL In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. MC-PTC-3 Dimensions and technical information are subject to change without notice 812 812 Series Pneumatic Toggle Clamps | Dimensions 812-U [0.75] 19,1 [0.29] 7,2 M5 [1.54] 39,1 M5 OR #10 IF SUPPLIED [1.56] 39,6 [0.13] 3,4 99° [0.31] 8,0 [0.68] 17,3 [1.02] 25,9 [2.76] 70,0 [5.59] 142,0 [1.00] 25,4 [0.17] Ø 4,3 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION [1.50] [0.94] 38,1 23,9 [0.18] 4,6 [0.63] 16,0 Note: Model 812-U requires either 810156 or 810158 sensors. Two (2) sensors are required if detecting both open and closed positions. These sensors use 810156-1 (included with sensors) band clamp to mount the sensor to the cylinder wall. Dimensions and technical information are subject to change without notice MC-PTC-4 802 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: • Pneumatic version of Model 202-U • Sensor ready for T-slot or round sensors • Assembly • Welding Also Available: See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options High temperature version available upon request, add –HT to model number. Example: 802-U–HT 802-U 802-UE Technical Information | Holding Capacities Maximum Max. Exerting Force Holding Capacity @ 5bar [72PSI] Model 802-U 802-UE † Accessories (Supplied) Inner Outer Inner Outer Weight Bore Size Air Consumption† dm3 [ft3] [200 lbf] 890 N [110 lbf] 490 N [450 lbf] 2010 N [234 lbf] 1045 N [1.60lb] 0,73kg [1.26] 32 [0.012] 0,34 Port Size 1/8 NPT G-1/8 Spindle Flanged Accessory Washers 202208-M 215105 Per double stroke at 5bar [72PSI] ­­­Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 802450-32-1-00 Replacement Clamp Assembly: 802-U-LC Replacement Cylinder Assembly: 802CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-5 Dimensions and technical information are subject to change without notice 802-U, 802-UE 802 Series Pneumatic Toggle Clamps | Dimensions 802-U 802-UE [0.99] 25,1 802-U 1/8" NPT 802-UE G-1/8 [0.50] 12,7 [2.22] 56,4 AUXILIARY UNCLAMP PORT (802-U ONLY) M6 OR 1/4" IF SUPPLIED [2.55] 64,8 [0.24] 6,2 102° [3.77] 95,8 [0.38] 9,7 [1.06] 27,0 [1.73] 43,9 [7.69] 195,3 [1.50] 38,1 [0.22] Ø 5,6 [1.93] [1.06] 49,1 27,0 mm [INCH] [0.25] 6,4 Dimensions and technical information are subject to change without notice [0.50] 12,7 MC-PTC-6 THIRD ANGLE PROJECTION mm [INC FIRST AN PROJECTI 807 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •P neumatic version of Series 207 manual clamps • Sensor ready for round or T-slot sensors. • Built-in flow restriction eliminates need for external flow controls 807-U 807-UE • Assembly • Welding Also Available: See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options High temperature version available upon request, add –HT to model number. Example: 807-U–HT 807-S ­807-SE Technical Information | Holding Capacities Maximum Holding Capacity Model 807-U 807-UE 807-S 807-SE † Inner Outer Maximum Exerting Force @ 5bar [72PSI] Inner Accessories (Supplied) Outer Weight [375 lbf] [275 lbf] [576 lbf] [297 lbf] 1670 N 1220 N 2573 N 1327 N [500 lbf] [260 lbf] [540 lbf] [180 lbf] 2220 N 1160 N 2412 N 804 N Air Bore Consumption† Size dm3 [ft3] [1.66lb] [1.26] 0,75kg 32 [0.015] 0,42 Port Size Spindle Flanged Bolt Accessory Washers Retainer 1/8 NPT -- G-1/8 2007208-M 1/8 NPT G-1/8 -- 507107 -- -- 207105 Per double stroke at 5bar [72PSI] ­­­Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 802450-32-1-00 Replacement Clamp Assembly: 807-U-LC, 807-S-LC Replacement Cylinder Assembly: 807CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-7 Dimensions and technical information are subject to change without notice 807 Series 807-U, 807-UE, 807-S, 807-SE Pneumatic Toggle Clamps | Dimensions 807-U / 807-S 1/8" NPT 807-UE / 807-SE G-1/8 [1.97] 50,0 807-U 807-UE [0.88] 22,4 [2.26] 57,4 AUXILIARY UNCLAMP PORT (807-U, 807-S ONLY) 103° M8 OR 5/16" IF SUPPLIED [3.00] 76,3 [0.25] 6,3 [5.83] 148,2 [0.63] 16,0 [1.38] 35,0 [2.51] 63,6 [0.34] Ø 8,7 807-S 807-SE [9.33] 237,1 [2.00] 50,8 [0.28] Ø 7,1 [2.06] [1.25] 52,4 31,8 [0.25] 6,4 Dimensions and technical information are subject to change without notice [0.63] 15,9 [0.75] 19,1 MC-PTC-8 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION 810 Series Pneumatic Toggle Clamps | Product Overview Features: •P neumatic version of Series 210 manual clamps • Sensor ready for round or T-slot style sensors • Built-in flow restriction eliminates need for external flow controls 810-U 810-UE Applications: • Assembly • Welding Also Available: See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options 810-S 810-SE Technical Information | Holding Capacities Maximum Holding Capacity Model 810-U 810-UE 810-S 810­­­­-SE † Inner Outer Maximum Exerting Force @ 5bar [72PSI] Inner [600 lbf] [290 lbf] [856 lbf] 2670 N 1290 N 3834 N [750 lbf] [500 lbf] [702 lbf] 3340 N 2220 N 3143 N Outer Weight Accessories (Supplied) Air Bore Consumption† Size dm3 [ft3] [407 lbf] [4.07lb] [1.57] 1823 N 1,85kg 40 [0.029] 0,83 Port Size Spindle Flanged Bolt Accessory Washers Retainer 1/8 NPT -- G-1/8 240208-M 1/8 NPT G-1/8 -- 235106 -- -- 210114 Per double stroke at 5bar [72PSI] ­­­Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 810450-40-1-00 Replacement Clamp Assembly: 810-U-LC, 810-S-LC Replacement Cylinder Assembly: 810CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-9 Dimensions and technical information are subject to change without notice 810 Series Pneumatic 810-U, 810-UE, 810-S, 810-SE [2.35] 59,7 810-U 810-UE [1.24] 31,5 Toggle Clamps | Dimensions 810-U / 810-S 1/8" NPT 810-UE / 810-SE G-1/8 [3.20] 81,4 AUXILIARY UNCLAMP PORT (810-U, 810-S ONLY) M10 OR 3/8" IF SUPPLIED 99° [7.37] 187,1 [0.79] 20,0 [3.79] 96,3 [0.24] 6,2 [1.79] 45,5 [3.57] 90,6 [0.34] Ø 8,6 [0.42] Ø 10,7 810-S 810-SE [11.70] 297,1 [4.22] 107,2 mm [INCH] mm [INC [2.86] [1.78] 72,7 45,2 THIRD ANGLE PROJECTION [0.31] 7,9 Dimensions and technical information are subject to change without notice [0.38] 9,7 [1.25] 31,8 MC-PTC-10 FIRST AN PROJECT 846 Series Pneumatic Toggle Clamps | Product Overview Features: •S imilar in size to 807 but with higher holding capacity • Large, solid clamping arm is easily modified to suit application requirements • Sensor ready for round or T-slot style sensors Applications: • Assembly • Welding Also Available: See page MC-PSC-40 for sensing options 846 Technical Information | Holding Capacities Maximum Max. Exerting Force Holding Capacity @ 5bar [72PSI] Model 846 Inner Outer Inner Outer Weight Bore Size Air Consumption† dm3 [ft3] Port Size [750 lbf] 3340 N [520 lbf] 2310 N [786 lbf] 3520 N [491 lbf] 2200 N [4.18lb] 1,90kg [1.57] 40 [0.029] 0,83 1/8 NPT This item is available upon request. † Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 810450-40-1-00 Replacement Clamp Assembly: 846-LC Replacement Cylinder Assembly: 846CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-11 Dimensions and technical information are subject to change without notice 846 Series 846 Pneumatic Toggle Clamps | Dimensions 1/8" NPT 846 [3.20] 81,4 AUXILIARY UNCLAMP PORT 97° [3.30] 83,9 [5.54] 140,8 [0.63] 16,0 [1.61] 40,8 [2.19] 55,6 [0.37] 9,4 [0.30] Ø 7,6 [10.33] 262,3 [4.22] 107,2 mm [INCH] mm [INC [2.87] [1.50] 72,8 38,1 THIRD ANGLE PROJECTION [0.75] 19,1 [0.38] 9,7 Dimensions and technical information are subject to change without notice [1.00] 25,4 MC-PTC-12 FIRST AN PROJECTI 8007 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •H ardened pins and bushing at all pivot points for long life cycle • Solid clamping bar may be modified to suit application requirements • Sensor ready for round or T-slot style sensors 8007-E Also Available: • Assembly • Welding See page MC-PSC-40 for sensing options 8007-EHR 8007-EHL Technical Information | Holding Capacities Maximum Holding Capacity Model 8007-E 8007-EHL Max. Exerting Force @ 5bar [72PSI] Inner Outer Inner Outer [830 lbf] 3700 N [405 lbf] 1800 N [606 lbf] 2700 N [225 lbf] 1000 N Bore Size Air Consumption† dm3 [ft3] Port Size [1.26] 32 [0.016] 0,44 G-1/8 1,6kg [3.53lb] 8007-EHR † Weight 1,7kg [3.75lb] Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Clamp Assembly: 8007-LC *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-13 Dimensions and technical information are subject to change without notice 8007-E, 8007-EHR, 8007-EHL 8007 Series Pneumatic Toggle Clamps | Dimensions 8007-EHR 8007-EHR G-1/8 [0.39] 9,9 [2.72] 69 [4.71] 119,5 8007-EHL [0.71] 18,0 [5.63] 143,0 [3.15] 80,1 98° [5.72] 145,4 [1.39] 35,2 [2.68] 68,0 [0.31] 8,0 [10.19] 258,9 [0.31] 8,0 [0.94] 24,0 8007-E [1.81] 46,0 [0.25] Ø 6,3 [2.60] 66,0 [0.94] 24,0 [0.94] 24,0 Dimensions and technical information are subject to change without notice MC-PTC-14 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION 847 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •P neumatic version of Series 247 manual clamps • Switch ready for Ø4mm or 6,5mmX5mm sensors • Built-in flow restriction eliminates need for external flow controls 847-U • Assembly • Welding Also Available: See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options 847-S Technical Information | Holding Capacities Maximum Holding Capacity Model † Inner Outer 847-U [1000 lbf] [480 lbf] 4450 N 2135 N 847-S [1000 lbf] [650 lbf] 4450 N 2890 N Max. Exerting Force @ 5bar [72PSI] Inner Outer [948 lbf] 4248 N [450 lbf] 2018 N [426 lbf] 1912 N Accessories (Supplied) Weight Air Bore Consumption† Size dm3 [ft3] [8.93lb] [1.97] 4,05kg 50 [0.044] 1,25 Port Size Spindle Flanged Bolt Accessory Washers Retainer 1/4 NPT -- 247109 -- 1/4 NPT -- -- 247110 Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 847450-50-1-00 Replacement Clamp Assembly: 847-U-LC, 847-S-LC Replacement Cylinder Assembly: 847CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-15 Dimensions and technical information are subject to change without notice 847 Series Pneumatic Toggle Clamps | Dimensions [3.14] 79,7 847-U [1.74] 44,1 1/4" NPT [3.76] 95,5 AUXILIARY UNCLAMP PORT 94° M12 OR 1/2" IF SUPPLIED [9.27] 235,3 [0.88] 22,2 [4.40] 111,7 [2.25] 57,1 [4.87] 123,8 [0.44] 11,0 [0.56] Ø 14,3 847-S [0.34] Ø 8,7 [15.25] 387,2 [6.22] 157,9 [3.56] [1.78] 90,4 45,2 [0.38] 9,5 Dimensions and technical information are subject to change without notice [0.38] 9,5 [1.25] 31,8 MC-PTC-16 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION 858 Series Pneumatic Toggle Clamps | Product Overview Features: •H ardened pins and bushing at all pivot points for long lifecyle • Large, solid clamping arm is easily modified to suit application requirements • Sensor ready for round or T-slot style sensors Applications: • Assembly • Welding Also Available: See page MC-PSC-40 for sensing options 858 858-E Technical Information | Holding Capacities Maximum Holding Capacity Model 858 858-E † Inner Outer Max. Exerting Force @ 5bar [72PSI] Inner Outer Weight Air Bore Consumption† Size dm3 [ft3] [4,000 lbf] [2,000 lbf] [1,530 lbf] [800 lbf] [16.11lb] [2.48] 17800 N 8900 N 6857 N 3585 N 7.31kg 63 [0.109] 3,08 Port Size 1/4 NPT G-1/4 Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 850450-63-1-00 Replacement Clamp Assembly: 858-LC Replacement Cylinder Assembly: 858CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-17 Dimensions and technical information are subject to change without notice 858 Series 858 Pneumatic Toggle Clamps | Dimensions 858 1/4" NPT 858-E G-1/4 858 858-E [4.00] 101,6 [1.00] 25,4 AUXILIARY UNCLAMP PORT (858 ONLY) 96° [12.27] 311,6 [1.38] 34,9 [7.12] 180,9 [3.85] 97,8 [4.81] 122,2 [0.50] 12,7 [17.52] 445,0 [0.41] Ø 10,3 [4.00] 101,6 [2.75] 69,9 [0.63] 16,0 [4.25] 108,0 [5.60] 142,2 Dimensions and technical information are subject to change without notice MC-PTC-18 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION 8021, 8071 Series Pneumatic Toggle Clamps | Product Overview Features: •E nclosed clamp for dirty environments such as spot and MIG welding • Non-pivoting cylinder can be hard-piped into fixtures • Sensor ready for round or T-slot style sensors Applications: • Assembly • Welding Also Available: See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options 8071 8071-UE 8021 8021-UE Technical Information | Holding Capacities Maximum Max. Exerting Force Holding Capacity @ 5bar [72PSI] Model 8021 8021-UE 8071 8071-UE Port Size Outer Inner [390 lbf] 1735 N [255 lbf] 1135 N [169 lbf] 760 N [100 lbf] [2.30lb] [1.26] 449 N 1,04kg 32 [0.015] 0,42 1/8 NPT [450 lbf] 2000 N [310 lbf] 1380 N [496 lbf] 2218 N [283 lbf] [2.80lb] [1.57] 1267 N 1,27kg 40 [0.020] 0,58 1/8 NPT † Weight Air Bore Consumption† Size dm3 [ft3] Inner ­­This item is available upon request. Outer Accessories (Supplied) G-1/8 G-1/8 Spindle Accessory Flanged Washer -- 8021122 -- 507107 Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 8021: 802450-32-1-00 8071: 810450-40-1-00 *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-19 Dimensions and technical information are subject to change without notice 8021, 8071 Series 8021, 8021-UE, 8071, 8071-UE, 8101, 8101-UE Pneumatic Toggle Clamps | Dimensions | -UE AUXILIARY UNCLAMP PORT (8021, 8071 ONLY) L3 8021 8021-UE 8021 / 8071 1/8" NPT 8021-UE / 8071-UE G-1/8 L2 F B1 90° C1 H1 H C L1 C2 L A4 8071 8071-UE B2 B F A A3 C1 Model 8021 8021-UE 8071 8071-UE Model 8021 8021-UE 8071 8071-UE mm [INCH] mm [IN THIRD ANGLE PROJECTION FIRST AN PROJECT CLAMPING BAR 8021 / 8021-UE A A1 A3 A4 B B1 B2 C C1 C2 ØD F [0.79] 20 [1.97] 50 [0.47] 12 - [1.50] 38,2 [2.26] 57,4 [1.88] 47,9 [1.56] 39,6 [0.63] 16 [0.13] 3,2 [0.21] 5,3 [0.34] 8,7 [1.97] 50 [3.00] 76,2 [0.39] 10 [0.39] 10 [1.56] 39,7 [2.81] 71,4 [2.12] 53,9 [1.65] 41,9 [0.75] 19,1 [0.13] 3,2 [0.28] 7,1 [0.56] 14,3 H H1 L L1 L2 L3 M [2.40] 60,9 [4.44] 112,8 [9.86] 250,4 [2.25] 57,2 [0.44] 11 [1.31] 33,2 1/4 M6 [2.63] 66,9 [5.12] 130 [10.74] 272,9 [2.72] 69 [0.40] 10,1 [1.83] 46,5 5/16 M8 Dimensions and technical information are subject to change without notice MC-PTC-20 817, 827 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •D ual mounting surfaces for maximum flexibility • Sensor ready for round or T-slot style sensors • Built-in flow restriction eliminates need for external flow controls 817-U 817-UE See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options 827-U 827-UE 817-S 817-SE Also Available: • Assembly • Welding 827-S 827-SE Technical Information | Holding Capacities Maximum Max. Exerting Force Holding Capacity @ 5bar [72PSI] Model 817-U 817-UE 817-S 817-SE 827-U 827-UE 827-S 827-SE † Inner [375 lbf] 1670 N [450 lbf] 2000 N Outer [200 lbf] 890 N [600 lbf] 2670 N [390 lbf] 1735 N [700 lbf] 3110 N [330 lbf] 1470 N Inner Outer [369 lbf] 1648 N [360 lbf] 1608 N [491 lbf] 2200 N Accessories (Supplied) Weight Air Bore Consumption† Size dm3 [ft3] Port Size 1/8NPT [225 lbf] 1,05kg [1.26] 1005 N [2.31lb] 32 [0.015] 0,42 1/8 NPT [281 lbf] 1257 N 1/8 NPT 2,14kg [1.57] [4.71lb] 40 [0.029] 0,83 -- G-1/8 225208-M G-1/8 [309 lbf] 1383 N Spindle Flanged Bolt Accessory Washers Retainer --- G-1/8 240208-M 1/8 NPT G-1/8 -- 507107 -- -- 207107 235106 -- -- 210114 Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 817: 802450-32-1-00 827: 810450-40-1-00 Replacement Clamp Assembly: 817-U-LC, 817-S-LC, 827-U-LC, 827-S-LC Replacement Cylinder Assembly: 817: 807CYL, 827: 810CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-21 Dimensions and technical information are subject to change without notice 817-U, 817-UE, 817-S, 817-SE, 827-U, 827-UE, 827-S, 827-SE 817, 827 Series Pneumatic Toggle Clamps | Dimensions | -U/-UE/-S/-SE 817-U 817-UE 817-U / 817-S / 827-U / 827-S 817-UE / 817-SE / 827-UE/ 827-SE L3 1/8" NPT G-1/8 L2 B2 817 AUXILIARY UNCLAMP PORT (817-U, 817-S, 827-U, 827-S ONLY) M IF SUPPLIED Mounting Options: Use two bolts in the “side” mounting holes, to secure mounting bracket, when “top” mounting. N C1 ØD A4 C H A2 L1 L B3 L1 A3 ØD F Ø D1 mm [INCH] mm [INCH] B THIRD ANGLE PROJECTION Top Mounting FIRST ANGLE PROJECTION Side Mounting A C2 Model 817-U A A2 A3 A4 B B2 B3 C C1 C2 C3 C4 817-UE [0.63] 16 [0.44] 11,2 [0.60] 15,1 [0.63] 16 [1.00] 25,4 [2.44] 62 [1.00] 25,4 [2.69] 68,3 [0.63] 16 [0.12] 3,1 [1.25] 31,8 [1.31] 33,3 [1.25] 31,8 [0.51] 12,8 [0.66] 16,8 [1.25] 31,8 [1.75] 44,45 [3.08] 78,3 [1.75] 44,45 [3.89] 98,8 [0.79] 20 [3.91] 99,2 [0.75] 19,1 [0.12] 3,1 [2.00] 50,8 Model 817-U ØD ØD1 F H L L1 L2 L3 M N 817-UE [0.27] 6,7 - - [6.24] 158,6 [2.37] 60,3 [0.19] 4,8 [1.90] 48,4 [0.34] 8,7 [0.25] 6,4 [6.97] 175,5 [3.04] 77,2 95º - - 5/16 M8 - - [8.61] 218,7 [3.27] 83,1 [1.23] 31,2 [2.35] 59,7 [0.42] 10,7 [0.31] 7,9 [8.49] 215,6 [3.18] 80,7 88º - - 3/8 M10 817-S 817-SE 827-U 827-UE 827-S 827-SE 817-S 817-SE 827-U 827-UE 827-S 827-SE [0.33] 8,4 [7.51] 190,7 [9.04] 229,7 Dimensions and technical information are subject to change without notice MC-PTC-22 [1.76] 44,8 [1.78] 45,3 868 Series Pneumatic Toggle Clamps | Product Overview Features: •H ardened pins and bushing at all pivot points for long lifecycle • Large, solid clamping arm is easily modified to suit application requirements • Sensor ready for round or T-slot style sensors Applications: • Assembly • Welding Also Available: See page MC-PSC-40 for sensing options 868 868-E Technical Information | Holding Capacities Maximum Holding Capacity Model 868 868-E † Max. Exerting Force @ 5bar [72PSI] Inner Outer Inner Outer Weight Bore Size Air Consumption† dm3 [ft3] [4000 lbf] 17800 N [2400 lbf] 10675 N [1704 lbf] 7637 N [800 lbf] 3585 N [17.0lb] 7,71kg [2.48] 63 [0.109] 3,08 Port Size 1/4 NPT G-1/4 Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 850450-63-1-00 Replacement Clamp Assembly: 868-LC Replacement Cylinder Assembly: 868CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options MC-PTC-23 Dimensions and technical information are subject to change without notice 868 Series Pneumatic Toggle Clamps | Dimensions 868 868 868-E [0.38] 9,7 [1.25] 31,8 [4.69] 119,1 91° [1.25] 31,8 [0.41] Ø 10,4 [1.63] 41,4 [6.95] 176,6 [13.50] 343 [4.20] 106,7 [0.89] 22,5 AUXILIARY UNCLAMP PORT (868 ONLY) [4.69] 119,1 [2.25] 57,2 [4.00] 101,6 Dimensions and technical information are subject to change without notice [10.17] 258,4 868 1/4" NPT 868-E G-1/4 MC-PTC-24 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION 803 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •P neumatic version of Model 603 manual straight line action clamp • Sensor ready for round or T-slot style sensors Also Available: • Assembly • Welding See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options High temperature version available Upon Request, add –HT to model number. Example: 803-U–HT 803 803-ME Technical Information | Holding Capacities | Dimensions Model 803 803-ME † Maximum Maximum Plunger Plunger Holding Exerting Force Weight Travel Thread Capacity @ 5bar [72PSI] [600 lbf] 2670 N [675 lbf] 3015 N [0.75] 19,1 5/16-18 M8 [1.86lb] 0,84kg Bore Size Air Consumption† dm3 [ft3] [1.26] 32 [0.015] 0,42 Port Size 1/8 NPT G-1/8 803 Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig] Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 802450-32-1-00 Replacement Clamp Assembly: 803-LC, 803-M-LC Replacement Cylinder Assembly: 807CYL *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Qk Disconnect T-slot Reed Switch with Qk Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable [0.27] 6,9 Item Number 810169 8EA-109-1 CABL-010 [0.44] CABL-013 [1.44] 36,6 [1.31] 33,3 Ø 11,0 See Pneumatic Accessories section for more options 803 1/8" NPT 803-ME G-1/8 [0.27] 4X, Ø 6,8 [9.86] 250,4 AUXILIARY UNCLAMP PORT (803 ONLY) [0.75] 19,1 mm [INCH] THIRD ANGLE PROJECTION [1.09] 27,7 [2.93] mm [INCH] 74,3 FIRST ANGLE PROJECTION [0.31] 7,9 [2.37] 60,2 803 5/16-18 803-ME M8 MC-PTC-25 Dimensions and technical information are subject to change without notice 8031 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •F ully enclosed straight line action clamp for the dirtiest environments • Compact design with high holding capacity • Sensor ready for round style sensors Also Available: • Assembly • Welding See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options 8031 Technical Information | Holding Capacities | Dimensions Model 8031 Maximum Maximum Plunger Plunger Holding Exerting Force Weight Travel Thread Capacity @ 5bar [72PSI] Bore Size Air Consumption† dm3 [ft3] Port Size [2000 lbf] 8900 N [1.26] 32 [0.006] 0,18 1/8 NPT [731 lbf] 3285 N [0.75] 19,1 [1.17lb] 2,58kg M8 Max Cylinder Pressure: 10bar [145psig]* Max Operating Temp: -10°C to 90°C [-14°F to 194°F] *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Sensor Accessories Round Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable 8031 Item Number 810169 CABL-010 CABL-013 [0.47] 12,0 [2.17] 55,0 [0.27] 4X, Ø 6,7 [0.44] Ø 11,1 See Pneumatic Accessories section for more options [2.36] [2.75] 60,0 69,9 [0.75] 19,1 [1.25] 31,7 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION [2.37] 60,3 [0.59] 15,1 M8 [2.17] 55,0 [3.19] 81,0 1/8 NPT [1.50] 38,1 [0.44] Ø 11,1 [0.13] 3,2 [0.75] 19,0 Dimensions and technical information are subject to change without notice MC-PTC-26 830 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •P neumatic version of Model 630 manual straight line action clamp • Sensor ready for round or T-slot style sensors • Built-in flow restriction eliminates need for external flow controls Also Available: • Assembly • Welding See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options 830 830-ME Technical Information | Holding Capacities | Dimensions Model 830 830-ME † Maximum Maximum Plunger Plunger Holding Exerting Force Weight Travel Thread Capacity @ 5bar [72PSI] [2500 lbf] 11100 N [800 lbf] 3582 N [0.75] 19,1 3/8-16 M10 2,79kg [6.14lb] Bore Size Air Consumption† dm3 [ft3] [1.57] 40 [0.029] 0,83 Port Size 1/8 NPT G-1/8 Per double stroke at 5bar [72PSI] Max Cylinder Pressure: 10bar [145psig] Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Replacement Seal Kit: 810450-40-1-00 Replacement Clamp Assembly: 830-LC, 830-M-LC Replacement Cylinder Assembly: 810CYL 830 *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. 830 3/8-16 830-ME M10 Sensor Accessories Round Reed Switch with Quick Disconnect T-slot Reed Switch with Quick Disconnect Quick Disconnect 2M Extension Cable Quick Disconnect 5M Extension Cable Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options [0.34] 6X Ø 8,6 830 1/8" NPT 830-ME G-1/8 [3.00] 76,2 [1.63] 41,4 [1.25] 31,8 [0.50] 12,7 [1.38] 35,1 [1.62] 41,1 AUXILIARY UNCLAMP PORT (830 ONLY) [11.43] 290,3 [0.62] Ø 15,8 [3.59] 91,1 [1.06] 27,0 [7.75] 196,9 [1.97] 50,0 MC-PTC-27 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION [0.43] 10,8 Dimensions and technical information are subject to change without notice 850 Series Pneumatic Toggle Clamps | Product Overview Features: Applications: •P neumatic version of Model 650 manual straight line action clamp • Sensor ready for round or T-slot style sensors • Built-in flow restriction eliminates need for external flow controls Also Available: • Assembly • Welding • Light press operations See page MC-ACC-1 for spindle accessories See page MC-PSC-40 for sensing options 850 850-ME Technical Information | Holding Capacities | Dimensions Model Maximum Maximum Plunger Plunger Holding Exerting Force Weight Travel Thread Capacity @ 5bar [72PSI] 850 [16,000 lbf] 850-ME 71200 N [1232 lbf] 5522 N This item is available upon request. † [2.00] 50,8 5/8-11 M16 [16.66lb] 7,56kg Bore Size Air Consumption† dm3 [ft3] [2.48] 63 [0.109] 3,08 1/4 NPT G-1/4 Per double stroke at 5bar [72PSI] Sensor Accessories Max Cylinder Pressure: 10bar [145psig] Max Operating Temp: -10°C to 90°C [-14°F to 194°F] Round Reed Switch with Quick Disconnect Replacement Seal Kit: 850450-63-1-00 T-slot Reed Switch with Quick Disconnect Replacement Clamp Assembly: 850-LC, 850-M-LC 850, 850-M,Quick 850-ME Disconnect 2M Extension Cable Replacement Cylinder Assembly: 868CYL Quick Disconnect 5M Extension Cable *In no case should the inlet pressure be high enough to create an exerting force that exceeds the clamp’s holding capacity. See Technical Appendix Section for details. Item Number 810169 8EA-109-1 CABL-010 CABL-013 See Pneumatic Accessories section for more options 850 1/8NPT 850 5/8-11 850-ME M16 850-ME G1/8 [2.25] 57,2 [2.00] 50,8 [4.00] 101,6 [0.99] 25,2 [1.69] 42,9 [2.75] 69,9 [0.41] 4X Ø 10,5 [20.56] 522,2 [2.00] 50,8 [0.99] Ø 25,2 [2.63] 66,7 Port Size [4.54] 115,3 mm [INCH] mm [INCH] THIRD ANGLE PROJECTION FIRST ANGLE PROJECTION [7.21] 183,1 [9.06] 230,2 Dimensions and technical information are subject to change without notice [0.63] 15,9 MC-PTC-28 800, 1200 Series Pneumatic Toggle Clamps | Product Overview Features: • L ow profile and compact for mounting in tight spaces • Uniform clamping force throughout full stroke • Accommodates variable workpiece thickness • Single acting - air advance, spring return 800 Applications: 1. C lamp arm retracts fully for loading and unloading. 2. Clamp arm moves straight forward. 3. C lamp arm pivots down to hold workpiece. 1200 800-E How it Works: • Assembly • Welding • Light machining 1200-E Technical Information | Holding Capacities | Dimensions Model Inlet Pressure bar [PSI] Exerting Force [70~150] 4,8~10,3 [850~1500 lbf] 3780~6670N [650~1200 lbf] 2890~5340N [750~1600 lbf] 3340~7120N [550~1200 lbf] 2450~5340N 800 800-E 1200 1200-E Max. Pressure at Max. Mechanical ­­­ Advantage† bar [PSI] Port Size Weight [0.09] 2,3 [2.50lb] 1,13kg [0.16] 4,0 1/4 NPT 4,8 [70] [0.25] 6,4 800, 800-E, 1200, 1200-E This item is available upon request [4.00lb] 1,81kg [0.38] 9,6 D G Note: For use with pneumatic power only. This is a single acting device (air clamp, spring return), a 3-way air valve required for control. Clamping Range L E C H N MTG. HOLES Repair Kits: 800-00, 1200-00 Note: K (Forward Stroke) R (Downward Stroke) F M B [0.50] 12,7 Model E K P R A Arm Configuration K [0.19] 4,8 R [0.31] 8 Q Model 800 800-E 1200 1200-E A B C D E F G H K L [1.63] [4.81] [2.72] [0.25] [2.21] [0.25] [3.13] [1.19] [0.50 41,4 122,8 69,1 6.4 56,1 6,4 79,5 30,2 12,7 1/4 NPT [2.25] [6.00] [3.00] [0.28] [2.44] [0.28] [4.25] [1.50] [1.00] 57,2 152,4 76.2 7.1 62 7,1 108 38,1 25,4 MC-PTC-29 M N P Q R [0.09] [2.31] [1.50] [0.59] 2,3 58,37 38,1 [0.50] 15,0 [0.16] 12,7 4,1 [0.25] [3.00] [1.38] [0.63] 6,4 76.2 35,1 [0.69] 16 [0.38] 17,5 9,7 MNTG HOLES [0.26] 6,6 Dimensions and technical information are subject to change without notice Pneumatic Toggle Clamps Notes Dimensions and technical information are subject to change without notice MC-PTC-30