Tension Fabric Buildings Commercial Greenhouses Agricultural Products & More! FarmTek® Flow-Tek Mini Hobby Drinker Kit 110834 Nipple System Installation and Management Manual Poultry watering systems help keep your poultry and game birds healthier by supplying cleaner water. Revision date: 05.16.14 1 FarmTek® CONGRATULATIONS on your purchase of a FarmTek nipple drinker system. You are now the owner of the best performing nipple system available. This manual is designed to aid you in the management and installation of your FarmTek nipple system. Following the recommendations and guidelines within this manual will ensure that you get the optimum level of performance and years of trouble free operation from your nipple system. If after reading this manual thoroughly, should you have any questions on the management or installation of your nipple system please call us toll free at 1-800-FARMTEK. Identify Components: Locate packing slip and make sure all the systems parts have arrived. After you have checked all the cartons, if you are missing any parts please call 1-800-FARMTEK immediately. Important Management and Installation Information: System Management: To ensure optimum system performance carefully follow management guidelines outlined on page 4. Sloped Houses: Never push water uphill. Flushing System: New installations must be flushed, before birds are housed, to remove any debris in system lines from handling and installation. System should also be flushed after each grow out period. (See page 4) Filtration: Inlet water supply must be filtered through a 20 micron or smaller filter cartridge before entering systems lines. See page 9 for recommended filtration system layout. Medicating: Medicators or proportioners must be located before filtration system. See page 9 for recommended filtration system layout. Birds Per Regulator: For optimum system performance we recommend housing no more than 3,000 birds per regulator. Water Meters: One water meter per house, installed between the filtration system and regulators. Bird Placement: • Brood 30 birds per drinker. • Level shavings under water lines. • Adjust regulator to day (1) setting. See chart. • Trigger each nipple. • Adjust water line height according to broiler management stick. • Place chicks directly under drinkers. • Keep house very well lit during 4 days following chick placement. Grow Out: Bird Age Sight Tube Water Height Day Old 2 - 4 inches Two Weeks 4 - 6 inches Four Weeks 6 - 10 inches* Six Weeks 10 & up inches* *Litter must remain dry. Regularly check: filters, height of water pipe and for air blockages in water lines. Adjust sight tube water height according to chart above. Post Grow Out: High pressure flush lines after each grow out period. 2 FarmTek® Super Flow Nipple Disassembly Nipples are easily disassembled for cleaning or removing debris. Simply grasp nipple’s stainless steel body with pliers then twist and pull it out of its plastic body. The nipple’s components may then be easily cleaned or inspected. To remove metering pin simply push it out through the top of the plastic body. Plastic Body Metering Pin Stainless Steel Ball Stainless Steel Trigger Pin Stainless Steel Body 3 FarmTek® High Pressure Flushing Procedure Two (2) Easy Steps for High Pressure Flushing. 1. Attach drain hose to boiler drain on end kit and open boiler drain valve. 2. Open valve and flush line for 8 to 10 minutes. Open valve Attach drain hose here. 4 FarmTek® End Riser Kit Assembly: WR1080 Assembly Instructions Be extremely careful not to cross thread fittings. 1. Wrap the pipe thread ends of fittings #1, #2, and #3 at least five times with tape. 2. Assemble fittings #1, #2, #3, and #4. (See diagram below) 3. Slide clear 5/8" PVC riser tube (#6) onto the adapter fitting (#2). The tube must be slipped completely over the barb of the fitting. 4. Tighten screw clamp (#5) around the riser tube (#6) and adapter fitting (#2). 5. Slip the riser tube spring (#7) over riser tube and push snug against the screw clamp on barb of adapter fitting (#2). 6. Drop float ball (#9) into the riser tube (#6). 7. Insert riser cap (#8) into the end of the riser tube (#6). 8. Tighten screw clamp (#5) around riser tube (#6) and riser cap (#8) as shown. Boiler drain valve for easy flushing. End of the line pressure monitoring made easy. • Constructed of durable, high quality plumbing components. • Flexible end riser tube eliminates accidental damage. Drip cups for high volume nipples keep floors dry. • Fits all square pipe. • Constructed of rugged polypropylene for long life and durability. 9. Glue pipe coupling (#3) onto square water pipe at end of line. Apply a generous coat of PVC cement to square water pipe, and to square water pipe coupling (#3). The glued joint must be allowed to dry for at least 24 hours before pressurizing or the joint may leak. 8 Parts List: 5 No. 7 9 5 6 2 3 4 Qty. Item 1 1 3/4" Plastic Drain Valve 2 1 Adapter 3/4" M x 1/2" I 3 1 Coupling 3/4" M x Square 4 1 Female Tee 3/4" 5 2 Screw Clamps 6 1 Riser Tube 7 1 Riser Tube Spring 8 1 Riser Cap 9 1 Float Ball 1 5 FarmTek® Hobby Regulator: 110818 Assembly Note 1 The arrows on the WR1261 regulator housing top (#7) indicate water flow direction. Be sure to assemble the regulator as shown. Attach the water supply line to the WF1780 brass fitting (#24). 2 23 Also, prior to assembly, wrap the threads of the WF2145 adapter (#6) with pipe tape (not included) to prevent leaks. 3 4 24 Parts List: Poultry watering made simple with our hobby regulator. • Easy removal of sediment and air in lines. • Dependable and affordable. • Easy maintenance. • Molded from heavy, durable plastic for a long, troublefree life. • 3/4" MGH inlet, 3/4" FPT outlet. • 0-20" column pressure. • Ideal for poultry nipple watering systems. • Does not include Auto Flush Kit. Stk. # 23 No. Qty. 1 1 WF2921 Item Riser Tube Plug 2 1 WR1084 Riser Tube Sight Ball 3 1 WF1176 Clear PVC Sight Tube 4 1 101308 16" Sight Tube Spring 5 1 WF1730 Brass Garden Hose Cap 6 1 WF2145 Adapter 7 1 WR1261 Reg. Housing (Top) 8 1 WR1291 Rubber Seat 9 1 WR1262 Valve Lever Bracket 10 2 WR1299 Valve Lever Clips 11 1 WR1297 Diaphragm Bolt 12 2 WR1283 Lever Bracket Screws 13 1 WR1292 Rubber Diaphragm 14 1 WR1287 Diaphragm Plate 15 1 FALB17B Diaphragm Nut 16 1 WR1295 Regulator Spring 0-20° 17 1 WR1298 Adjuster Rod 18 1 WR1286 Threaded Washer 19 1 WR1281 Pin 20 1 WR1288 Adjustable Knob 21 1 WR1293 Reg. Housing (Bottom) 22 9 WR1289 Housing Screws 23 4 WF2478 Screw Clamps 24 1 WF1780 Brass Fitting (supply line) 3 23 5 23 6 7 9 10 12 11 8 13 14 15 16 17 18 19 20 22 21 6 FarmTek® System Installation Instructions Steps: 1. Install end kit onto system lines by gluing square adapter (#3 End Kit Assembly Page 5) onto square water pipe. Apply a coat of PVC cement to the pipe and fitting #3 then assemble them. This is a critical joint, be sure to use an adequate amount of PVC cement. The glued joint must be allowed to dry for at least 24 hours before pressurizing or the joint may leak. 2. Insert S-Hook into conduit end at regulator. Next measure correct length of shock wire. Attach shock wire to springs open end using the provided cable sleeve. S-Hook Shock Wire 7 FarmTek® System Installation Instructions (continued) Steps: 3. 4. Thread shock wire through shock wire guides in the top of the orange hanger brackets. At end kit hook an S-Hook into the end of the conduit. Then attach the shock wire to the S-Hook using the provided aluminum cable sleeve (before crimping the sleeve be sure the shock wire spring is fully extended). 8 FarmTek® Recommended Filtration System Layout WATER METER WATER FLOW 20 MICRON OR SMALLER FILTER CARTRIDGE STOCK #WR1050 MEDICATOR HOOK UP DOWNSTREAM OF FILTER 9