MP2606 Single-Cell 1A Linear Li-Ion Battery Charger without Trickle Charge The Future of Analog IC Technology DESCRIPTION FEATURES The MP2606 is a linear, high-performance single cell Li-Ion battery charger. By integrating high voltage input protection into the charger IC, the MP2606 can tolerate an input surge up to 28V. • • • • • • • • • • • • • The device features constant current (CC) and constant voltage (CV) charging modes with programmable charge currents (85mA to 1A), programmable battery full threshold, thermal protection and reverse current blocking. The device also provides AC adapter power good and charge status indications to the system. MP2606 is available in 10-pin 3mm x 3mm QFN package. • EVALUATION BOARD REFERENCE Board Number Dimensions EV2606DQ-00A 2.0” x 1.9” x 0.6” Input Surge up to 28V Adapter or USB Input Programmable Charge Current: 85mA to 1A Proprietary Constant Voltage Auto Recharge Proprietary Over-Voltage Protection 0.75% VBATT Accuracy <1µA Battery Reverse Current 90µA Standby Current from VIN Over Current Protection AC Adapter Power Good Indicator Charge Status Indicator Programmable Soft-Start Programmable Charge Termination Current Threshold Tiny 3mm x 3mm QFN Package APPLICATIONS • • • • • Cell Phones MP3/Multimedia Players Smart Phones PDAs Digital Cameras “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION JP4 BAT IBATT 1 VIN GND LED1 Green IN BATT LED2 Red 2 CHG ISET GND 10 9 MP2606 3 ACOK EN 5 8 MP2606 Rev. 1.0 1/25/2010 EN IBFH SS IBFL GND 4 7 JP1 JP2 JP3 6 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 1 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE ABSOLUTE MAXIMUM RATINGS (1) PACKAGE REFERENCE TOP VIEW IN 1 10 BATT CHG 2 9 ISET ACOK 3 8 IBFL EN 4 7 SS IBFH 5 6 GND MP2606DQ * Recommended Operating Conditions (2) Nominal Supply Voltage VIN............ 3.5V to 6.5V Operating Temperature .............–40°C to +85°C Thermal Resistance EXPOSED PAD ON BACKSIDE Part Number* IN to GND .................................... –0.3V to +28V All Other Pins to GND................. –0.3V to +6.5V Junction Temperature...............................140°C Lead Temperature ....................................260°C Storage Temperature ..............–65°C to +150°C (3) θJA θJC 3x3 QFN10 ............................. 50 ...... 12... °C/W Package QFN10 (3mm x 3mm) Temperature –40°C to +85°C For Tape & Reel, add suffix –Z (e.g. MP2606DQ–Z) For RoHS Compliant Packaging, add suffix –LF (e.g. MP2606DQ–LF–Z) Notes: 1) Exceeding these ratings may damage the device. 2) The device is not guaranteed to function outside of its operating conditions. 3) Measured on approximately 1” square of 1 oz copper. ELECTRICAL CHARACTERISTICS VIN = 5V, VEN = 0V, TA = +25°C, unless otherwise noted. Parameter Symbol Condition Supply Current ISUPPLY Battery Voltage Regulation Battery Over-Voltage Protection VBATT Min Typ EN = High 40 EN = Low, ICHG = 0A T = +25°C, IBATT = 0 T = 0°C to +50°C, IBATT = 0 T = –5°C to +75°C, IBATT = 0 500 4.179 4.168 4.158 4.20 4.20 4.20 IBATT_OVP VBATT = 4.25V Constant Current Regulation ICHG VIN = 5V, VBATT = 3.8V RCHG = 3.3kΩ Max Units µA 4.221 4.232 4.242 V 0 µA 450 515 580 mA 87 100 113 %ICHG(4) 10 50 %ICHG(4) 75 1.19 1.23 125 1.27 %IBF(5) V Input ACOK Up Range 6.8 7.0 7.2 V Input ACOK Low Range 1.8 2.5 3.2 V EN Trip Threshold High 2.0 Constant Current Variation Battery Full Programming Range IBF Accuracy SS Pin Voltage IBF VIN = 5V, VBATT = 3.8V, TJ = 0°C to +120°C, RCHG = 1.6kΩ to 8.0kΩ Refer to Operation section for programming IBF CSS = 0.1uF, VBATT = 3.6V EN Trip Threshold Low MP2606 Rev. 1.0 1/25/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. V 0.4 V 2 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE ELECTRICAL CHARACTERISTICS (continued) VIN = 5V, VEN = 0V, TA = +25°C, unless otherwise noted. Parameter Symbol Condition CHG , ACOK Sink Current Pin Voltage = 0.4V Battery Reverse Current to BATT Pin EN = Low and Input = Floating or 0V VBATT = 3.8V, IBATT = 300mA, RCHG = 1.7kΩ TBD TBD Switch-On Resistance Soft Thermal Shutdown Threshold Soft Thermal Shutdown Hysteresis Soft-Start Time RON Min Typ Max 8 mA 1 0.35 105 120 10 20 µA Ω 135 10 CSS = 0.1µF Units °C °C 35 ms Notes: 4) ICHG is the target preprogrammed charge current (Die temperature below 110°C). 5) IBF is the target preprogrammed battery full current threshold. PIN FUNCTIONS Pin # Name 1 IN Input Supply Pin. IN receives the AC adapter or USB supply voltage. 2 CHG Open-Drain Charge Status Indicator. This pin is low during charging. 3 ACOK 4 5 6 EN IBFH GND 7 SS 8 IBFL 9 ISET 10 BATT MP2606 Rev. 1.0 1/25/2010 Description Open-Drain Input ACOK Indicator. This pin is low if the voltage at the IN pin is between 2.5V and 6V. Charger IC Enable. An input “Low” signal at this pin or if the pin is floating will enable the IC. Change Status Hysteresis Program Pin. (See the formular on page 7) Ground. Soft-Start Timer. Connect this pin to an external capacitor to program the soft-start startup time C using the equation: TSS = SS × 20m sec . 0.1µF Charge Status Threshold Program. Connect this pin to an external resistor to program the charge termination current or battery full charge current. Constant Charge Current Program. Connect this pin to an external resistor to program the charging current in CC Mode. Charger Output. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 3 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE TYPICAL PERFORMANCE CHARACTERISTICS VIN = 5V, CIN = 4.7µF, COUT = 2.2µF, TA = +25°C, unless otherwise noted. Disabled- Mode Supply Current vs. Input Voltage Reverse Current vs. Battery Voltage 0.9 REVERSE CURRENT(uA) DISABLED SUPPLY CURRENT (uA) 100 80 60 40 0.8 0.7 0.6 0.5 0.4 20 0 4 8 12 16 20 24 INPUT VOLTAGE (V) 0.3 2.5 28 160 I BFL CURRENT (mA) 800 ICHG CURRENT (mA) 200 120 600 400 200 80 40 0 0 0 5 10 15 20 10 RCHG Constant Current Mode Charging 800 VBAT=3.8V 800mA 600 500mA 400 200 200mA4.2 MP2606 Rev. 1.0 1/25/2010 20 30 40 50 60 RBFL 4.6 5.0 5.4 INPUT VOLTAGE (V) 5.8 Charge Voltage vs RCHG Resistance 300 CHARGE CURRENT(mA) 1000 ICHG CURRENT (mA) 4.5 Battery Full Current Setting Charge Current Setting 1000 0 2.9 3.3 4.1 3.7 BATTERY VOLTAGE (V) 800mA 500mA 200mA 250 200 150 100 50 0 4.18 4.19 4.185 CHARGE CURRENT (mA) www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 4 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = 4.7µF, COUT = 2.2µF, TA = +25°C, unless otherwise noted. 1000 CHARGE CURRENT (mA) 800mA 500mA 800 200mA 600 400 200 0 0 1 2 3 4 BATTERY VOLTAGE (V) 5 BATTERY REGULATION VOLTAGE (V) Charge Current vs. Battery Voltage 4.19 4.185 4.18 4.175 ICHG = 0 4.17 -20 0 20 40 60 80 600 200 150 100 50 Vbat=4V Vbat=3.6V -40 -20 0 20 40 60 80 CHARGE CURRENT (mA) CHARGE CURRENT (mA) 4.195 -40 250 0 4.2 500 400 300 200 100 0 Vbat=4V Vbat=3.6V -40 -20 0 20 40 60 80 CHARGE CURRENT (mA) 1000 800 600 400 200 0 -40 MP2606 Rev. 1.0 1/25/2010 Vbat=4V Vbat=3.6V -20 0 20 40 60 80 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 5 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE BLOCK DIAGRAM IN RBFH I BFH VIN CIN 1 5 BATT I BATT 10 SS CSS I SET CHG 7 + VBATT _ COUT 2 BATTERY CHARGE CONTROL 9 RCHG ACOK I BFL 3 8 RBFL 4 OFF ON 6 EN GND Figure 1—Functional Block Diagram OPERATION Input Voltage Range The MP2606 has built-in input voltage surge protection as high as +28V. The charger IC will be automatically disabled when the input voltage is lower than 2.5V or higher than 7.0V. The open-drain pin ACOK is used to indicate an input power good condition (i.e. 2.5V<VIN<7.0V). If the input voltage is lower than the battery voltage, the IC is also disabled to prevent the battery from draining. Charge Cycle (Mode Change: CC-> CV) Figure 2 below shows the typical charging profile for the MP2606. Figure 3 shows the typical charging procedure. For a depleted battery the MP2606 will start with the constant current of the programmed value (ICHG). This is referred to as Constant Current (CC) mode. Once the battery voltage reaches 4.2V, the charger will operate in the constant voltage (CV) mode until the battery is fully charged. The charge current drops during CV mode, and the battery full indication is set when the charge current in the CV mode is reduced to the programmed full battery current (IBFL). After battery full is asserted, the output current needs to reach IBFH threshold to re-assert ”In-charge” status. The MP2606 can start up with heavy load and is stable without a battery connected to the BATT pin. MP2606 Rev. 1.0 1/25/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 6 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE Table 1—RCHG and ICHG Relationship IBATT CC Charging ICHG RCHG (kΩ) 1.82 2 2.16 2.5 3.32 4.32 5 7.5 8.45 10 CV Charging IBFL Charging Complete 10% of ICHG VBATT 2.6V 4.2V Figure 2—MP2606 Typical Charging Profile VBATT IBATT Soft-Start Time VBATT 4.2V Charge Current vs 1/RCHG Resistance ICHG 90% of ICHG 10% of ICHG (IBFL) CHG Charge Start CC Mode CV Mode Charge End Figure 3—MP2606 Typical Charging Procedure Battery Over-Voltage Protection and Automatic Recharge At any time when VBATT is 50mV higher than the trimmed charge target, the MP2606 reduces its charge current to 0µA. This ensures the safety of the battery. Also, the CV control loop always monitors the battery voltage such that it will automatically recharge the battery when it is depleted below the target level. Programming of Charge Current and Battery Full Current The charge current (ICHG) is set by a resistor (RCHG) connecting from the ISET pin to GND. The relationship of the charge current and the programming resistance is established by the following table and graph. 1000 900 ICHG CURRENT (mA) IBATT ICHG (mA) 913 835 778 677 521 410 357 236 208 176 800 700 600 500 400 300 200 100 0 0.00 0.10 0.20 0.30 0.40 0.50 0.60 1/RCHG Figure 4—Charge Current vs 1/RCHG Resistance The recommended resistance for programming the charge current is 2.3kΩ<RCHG<11kΩ. The battery full charge current threshold (IBFL) is programmed by connecting a resistor RBFL from the IBFL pin to GND: (1) IBFL = 1A × 1.7kΩ R BFL (2) IBFH = 1A × 1.7kΩ R BFH //RBFL Where 2RCHG<RBFL<10RCHG. The open-drain pin CHG is used to indicate charging status. When the battery full condition is reached or any other condition prevents the charger from charging, CHG will become a floating pin. MP2606 Rev. 1.0 1/25/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 7 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE Charge Status Indicator ( CHG ) The MP2606 has an integrated charge status pin that remains low while the battery is charging. Once the charge current has reduced to the battery full charge current threshold (IBFL), the CHG pin will become high impedance. Thermal Protection The MP2606 has proprietary thermal protection to prevent the IC from overheating. When in thermal protection mode, the charge current becomes a saw-tooth waveform instead of a DC current. The average current of the sawtooth waveform will be lower than the programmed DC charge current to prevent the IC from overheating. The frequency and amplitude of the saw-tooth current waveform can be altered by changing the capacitance value connected to the SS pin. Operating in thermal protection mode will slow down the charging process. Lowering the input voltage and enhancing thermal dissipation to the environment can effectively prevent the IC from going into thermal protection mode. MP2606 Rev. 1.0 1/25/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 8 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE APPLICATION Flow Chart of Operation Power-On Reset (POR) feature can be applied to the MP2606 to ensure that the device starts operating in a known state. The flow chart in Figure 4 describes the conditions and operation modes of the MP2606. CVC and CCC stand for “constant voltage charge” and “constant current charge”, respectively. POR VUVLO<VIN<7V NO VIN YES VIN NO Enable? YES VBAT Detected? NO YES NO RCHG Set up Charging Set up? YES VCHG VBAT>4.15V Charge Mode? VBAT 4.15V . C.C.C Soft Start RBF Set up NO ICHG IBF Battery Full? TJ>120 YES ? YES Soft-Off TJ<110 ? YES NO VCHG YES Short Circuit? NO NO VBAT>4.2V? NO VBAT 4.15V? YES Figure 5—Flow Chart of Operation MP2606 Rev. 1.0 1/25/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 9 MP2606 – SINGLE CELL 1A LINEAR LI-ION BATTERY CHARGER W/O TRICKLE CHARGE PACKAGE INFORMATION QFN10 (3mm x 3mm) 2.90 3.10 0.30 0.50 PIN 1 ID MARKING 0.18 0.30 2.90 3.10 PIN 1 ID INDEX AREA 1.45 1.75 PIN 1 ID SEE DETAIL A 10 1 2.25 2.55 0.50 BSC 5 6 TOP VIEW BOTTOM VIEW PIN 1 ID OPTION A R0.20 TYP. PIN 1 ID OPTION B R0.20 TYP. 0.80 1.00 0.20 REF 0.00 0.05 SIDE VIEW DETAIL A NOTE: 2.90 0.70 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH. 3) LEAD COPLANARITY SHALL BE 0.10 MILLIMETER MAX. 4) DRAWING CONFORMS TO JEDEC MO-229, VARIATION VEED-5. 5) DRAWING IS NOT TO SCALE. 1.70 0.25 2.50 0.50 RECOMMENDED LAND PATTERN NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP2606 Rev. 1.0 1/25/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 10